7
Amphenol Aerospace Call 800-678-0141 or visit us at www.amphenol-aerospace.com Call 800-678-0141 Product Data Sheet PDS-219-2 1 Amphenol Aerospace offers the high performance interconnect solution for CAT6A type cable. New “Split-Pair” Quadrax Contacts & Cable Assemblies for MIL-DTL-38999, Series III Cylindricals MIL-DTL-38999 Series III Connectors with “Split-Pair” Quadrax Contacts for use with CAT6A Type Cable FEATURES & BENEFITS: Overall higher bandwidth than standard CAT5E quadrax Enhanced crosstalk performance (compared to standard quadrax) due to compatibility with shielded twisted pair of cables Can be used for a variety of high speed applications beyond current quadrax design** Four strategically spaced inner contacts form two 100 Ohm matched impedance differential pairs Outer contact has rugged wall section for durability Available in size 8 crimp termination style Also available in size 8 PC tails Can be installed into existing quadrax contact connector cavities Requires modification of MIL-DTL-38999 connector to accommo- date keyed contacts “Split-Pair” Quadrax Contacts for use with CAT6A Type Cable APPLICATIONS: For use with, but not limited to, the following electrical protocols : 10/100/1000/10GBASE-T Ethernet DVI USB 2.0 Serial RapidIO (up to 3.125 Gbps) PCI-Express 2.0 HDMI 1.3a SATA 2.0 (up to 3 GHz) Crimp Style Part Number Cable AWG PIN 21-033470-001 Thermax 1536-224 24 SOCKET 21-033471-001 PIN 21-033470-021 Thermax 1536-195 26 SOCKET 21-033471-021 Outer Contact Inner Contact DANIELS M22520/5-01 with die set Y1999 or M22520/5-45 DANIELS M22520/2-01 with positioner K1777 SPLIT-PAIR QUADRAX CONTACT* PART NUMBERS: CRIMP TOOLS: M81969/14-12 REMOVAL TOOL: for use with CAT6A Type Cable SPLIT-PAIR QUADRAX SOCKET CONTACT SPLIT-PAIR QUADRAX PIN CONTACT Suggested Numbering for Quadrax Contacts 2 3 2 3 PIN CONTACT MATING FACE SOCKET CONTACT MATING FACE 1 4 1 4 Differential Pairs: 1 & 4, 2 & 3 * Patent pending. ** See Amphenol ® Quadrax Contacts in the High Speed Section of the combined circular interconnect product catalog from Amphenol, 12-C3, online at www.amphenol-aerospace.com). Daniels crimping tools are available from Daniels Mfg. Corp. 6103 Anno Ave., Orlando, FL 32809 See page 7: Guide for Selecting High Frequency Contacts and Cables

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Page 1: Call 800-678-0141 New “Split-Pair” Quadrax Contacts ... · Call 800-678-0141 Product Data Sheet PDS-219-2 Amphenol Aerospace Call 800-678-0141 or visit us at 2 PCB Pin Part Numbers

AmphenolAerospace Call 800-678-0141 or visit us at www.amphenol-aerospace.com

Call 800-678-0141 Product Data Sheet

PDS-219-2

1

Amphenol Aerospace offers the high performance interconnect solution for CAT6A type cable.

New “Split-Pair” Quadrax Contacts & Cable Assemblies for MIL-DTL-38999, Series III Cylindricals

MIL-DTL-38999 Series III Connectors with “Split-Pair” Quadrax Contacts for use with CAT6A Type Cable

FEATURES & BENEFITS:• Overall higher bandwidth than standard CAT5E quadrax• Enhanced crosstalk performance (compared to standard quadrax)

due to compatibility with shielded twisted pair of cables• Can be used for a variety of high speed applications beyond

current quadrax design**• Four strategically spaced inner contacts form two 100 Ohm

matched impedance differential pairs• Outer contact has rugged wall section for durability• Available in size 8 crimp termination style• Also available in size 8 PC tails• Can be installed into existing quadrax contact connector cavities• RequiresmodificationofMIL-DTL-38999connectortoaccommo-

date keyed contacts

“Split-Pair” Quadrax Contacts for use with CAT6A Type Cable

APPLICATIONS:For use with, but not limited to, the following electrical protocols :• 10/100/1000/10GBASE-T Ethernet• DVI• USB 2.0• SerialRapidIO(upto3.125Gbps)• PCI-Express 2.0• HDMI1.3a• SATA2.0(upto3GHz)

Crimp Style Part Number Cable AWGPIN 21-033470-001 Thermax

1536-224 24SOCKET 21-033471-001PIN 21-033470-021 Thermax

1536-195 26SOCKET 21-033471-021

Outer Contact Inner ContactDANIELS M22520/5-01 with die set Y1999 or M22520/5-45

DANIELS M22520/2-01 with positioner K1777

SPLIT-PAIRQUADRAXCONTACT*PARTNUMBERS:

CRIMPTOOLS:

M81969/14-12REMOVALTOOL:

for use with CAT6A Type Cable

SPLIT-PAIR QUADRAX SOCKET CONTACT

SPLIT-PAIR QUADRAXPIN CONTACT

Suggested Numbering for Quadrax Contacts

2

3

2

3

PIN CONTACTMATING FACE

SOCKET CONTACTMATING FACE

1

4

1

4

DifferentialPairs:1&4,2&3

* Patent pending.** See Amphenol®QuadraxContactsintheHighSpeedSectionofthecombined circularinterconnectproductcatalogfromAmphenol,12-C3, online at www.amphenol-aerospace.com).

DanielscrimpingtoolsareavailablefromDanielsMfg.Corp.6103AnnoAve.,Orlando,FL32809

See page 7: Guide for Selecting High Frequency Contacts and Cables

Page 2: Call 800-678-0141 New “Split-Pair” Quadrax Contacts ... · Call 800-678-0141 Product Data Sheet PDS-219-2 Amphenol Aerospace Call 800-678-0141 or visit us at 2 PCB Pin Part Numbers

Call 800-678-0141 Product Data Sheet

PDS-219-2

AmphenolAerospace Call 800-678-0141 or visit us at www.amphenol-aerospace.com

2

PCB Pin Part Numbers Impedance Length ±.01521-033466-011

100 Ohm

1.035 21-033466-021 .81521-033466-031* .81521-033466-041 .86621-033466-051 .49421-033466-061 .582

PCBQUADRAXPIN

PCB Socket Part Numbers Impedance Length ±.01521-033467-011

100 Ohm

1.035 21-033467-021 .81521-033467-031* .81521-033467-041 .86621-033467-051 .49421-033467-061 .582

PCBQUADRAXSOCKET

LENGTHINDICATED IN

TABLE COLUMNIndicated length given in charts above is the distance from the rear of the contact retention shoulder to the tip of the PCB tails.

Note: it does not indicate stickout length wheninstalledinD38999connector.

100 OHM QUADRAX TRANSITION ADAPTERS FOR LAUNCHING CONTROLLED IMPEDANCE SIGNALS TO PC BOARDS

Quadrax Type Adapter/ Cable or PCB Tail Length Illustration of Adapter

Part Number Impedance (Ohms)

Mating Thread

SizePlug Receptacle

Quadrax Plug Adapter/ Thermax 1536-224 21-033468-011

100 .375

PCB Quadrax Receptacle 90 Degree Adapter/ Tail Length .110

21-033469-001

PCB Quadrax Receptacle Straight Adapter/ Tail Length .110

21-033469-011

Quadrax Receptacle 90 degree Adapter with cable to board/ Thermax 1536-224

21-033469-021

Quadrax Receptacle Straight Adapter with cable to board/ .195 tail length Thermax 1536-224

21-033469-031

Mat

ing

plug

s an

d re

cept

acle

sW

ired

to b

oard

New “Split-Pair” Quadrax Contacts & Cable Assemblies for MIL-DTL-38999, Series III Cylindricals

TRANSITIONADAPTERSFORLAUNCHINGSIGNALSTOPCBOARDS

*Pretinned

Page 3: Call 800-678-0141 New “Split-Pair” Quadrax Contacts ... · Call 800-678-0141 Product Data Sheet PDS-219-2 Amphenol Aerospace Call 800-678-0141 or visit us at 2 PCB Pin Part Numbers

Call 800-678-0141 Product Data Sheet

PDS-219-2

Call 800-678-0141 or visit us at www.amphenol-aerospace.comAmphenol

Aerospace

3

Insert Patterns - for MIL-DTL-38999, Series III Cylindricals

This illustrated list ing represents the most readily available patterns incorporating Amphenol’s new split-pair quadrax contacts as well as standard quadrax and differential twinax contactswithinD38999,SeriesIIIcylindricalconnectors.* If you require other arrangements than what are shown here, consult Amphenol for further availability. Inmostcases,unlessotherwisestated,size8cavitiescanbefilledwithquadraxordifferentialtwinaxcontacts. Arrangements can be mixed with any size 8 coax, and/or concentric twinax or triax contacts.

Insert Arrangement 9-5 17-2 17-22 17-52 17-60 Number of Contacts 1 38 1 2 2 2 8 2 Contact Size 8 22D 8 Twinax 12 8 8 22D 8 Grounded Meets Boeing Specification

A

D

C

BA

B

1

5

28

9 310

7

6 4

A

B

C

DE

F

G

H

J

K

L

M

N

P

R

S

T

U

A

BC

EK

M

N

R

S

U

VW

gh

f

Insert Arrangement 19-18 19-31 19-AD 21-75Number of Contacts 14 4 12 1 2 16 1 4 Contact Size 22D 8 22D 12 8 20 8 8

1215 314

13

12

4

5

11 8

710

16

89

A A

BC

D

AT BS

CR

DP

EN

M FL GHK

J

VU

A

B

CD

EF

1

6

7

15

16

18

19

21

22

24

26

28

29

32

33

41

42

46

53

59

60

64

67

68

72

74

76

78

79

81

82

84

85

93

94

99

25 75

Insert Arrangement 21-79 23-6 25-7Number of Contacts 17 2 6 97 2 Contact Size 22D 8 8 22D 8

1

6

11

17

30

front face of pin inserts illustrated

CONTACT LEGEND

8 10 12 16 20 22D Quadrax or Differential Twinax

Incorporating “Split-Pair” QuadraxContacts

*RequiresmodificationofMIL-DTL-38999connectortoaccommodatekeyedcontacts.

Page 4: Call 800-678-0141 New “Split-Pair” Quadrax Contacts ... · Call 800-678-0141 Product Data Sheet PDS-219-2 Amphenol Aerospace Call 800-678-0141 or visit us at 2 PCB Pin Part Numbers

Call 800-678-0141 Product Data Sheet

PDS-219-2

AmphenolAerospace Call 800-678-0141 or visit us at www.amphenol-aerospace.com

4

Insert Patterns - for MIL-DTL-38999, Series III Cylindricals

front face of pin inserts illustrated

CONTACT LEGEND

8 10 12 16 20 22D Quadrax or Differential Twinax

AB

C

D

E

F

G

H

JKL

M

N

P

R

S

T

U

V

W

XY

Za

b

cd

e

fgh

k

mn

p

qr

s

tu

v

w

xy

z

AA

Insert Arrangement 25-46 25-62Number of Contacts 40 4 2 8 4Contact Size 20 16 8 16 8

D A

C B

18

45

7 2

6 3

AB

C

D

E

F

G

H

A B

C

D

E

F

G

H

JKL

M

N

P

R

S

T

U

V

W

XY

Z

ab

cd

e

f

gh

km

np

q r st

uv

w

A B

C

D

E

F

G

H

J

K

L

M

N

P

R

S

T

U

VWX

Y

Z

1

23

4

5

67

Insert Arrangement 25-8 25-17 25-20 Number of Contacts 8 36 6 10 13 3 4Contact Size 8 22D 8 20 16 8 12

Incorporating “Split-Pair” QuadraxContacts

Page 5: Call 800-678-0141 New “Split-Pair” Quadrax Contacts ... · Call 800-678-0141 Product Data Sheet PDS-219-2 Amphenol Aerospace Call 800-678-0141 or visit us at 2 PCB Pin Part Numbers

Call 800-678-0141 Product Data Sheet

PDS-219-2

Call 800-678-0141 or visit us at www.amphenol-aerospace.comAmphenol

Aerospace

5

PERFORMANCEDATAThe following graphs on this page and the next page provide performance data on Amphenol® 10GBASE signal integrity (SI) quadrax contacts. Testing was done with 2 mated contacts termi-nated on both ends of 1 meter Thermax cable.

Insertion LossS-Parameters Magnitude

S1, 20

-0.5

-1.0

-1.5

-2.0

-2.5

-3.0

-3.5

-4.0

-4.5

-5.0

-5.5

-6.0

-6.50.1 0.2 0.3 0.4 0.6 0.7 0.8 1 2 3 4 50.5

Frequency / GHz

dB

Return LossS-Parameters Magnitude

S1, 10

-5

-10

-15

-20

-25

-30

-35

-40

-45

-500.1 0.2 0.3 0.4 0.6 0.7 0.8 1 2 3 4 50.5

Frequency / GHz

dB

New “Split-Pair” Quadrax Contacts for MIL-DTL-38999, Series III Cylindricals

Frequency (GHz) Insertion Loss (dB) Return Loss (dB) NEXT (dB) FEXT (dB)0.1 0.09 35.68 62.36 59.290.24 0.22 36.44 42.87 62.250.5 0.45 43.66 43.63 55.220.625 0.57 43.49 53.68 43.531 0.98 17.82 49.26 48.331.25 1.29 15.1 43.57 44.121.5 1.47 17.94 46.02 40.781.7 1.86 12.23 48.01 47.232 2.11 12.9 37.45 38.122.5 2.42 15.97 29.9 31.523 2.86 16.52 35.94 29.36

Frequencies&PerformanceData

For use with the following, but not limited to, electrical protocols :• 10/100/1000/10GBASE-T Ethernet• DVI• USB 2.0• SerialRapidIO(upto3.125Gbps)• PCI-Express 2.0• HDMI1.3a• SATA2.0(upto3GHz)

FREQUENCIESOFINTEREST

Page 6: Call 800-678-0141 New “Split-Pair” Quadrax Contacts ... · Call 800-678-0141 Product Data Sheet PDS-219-2 Amphenol Aerospace Call 800-678-0141 or visit us at 2 PCB Pin Part Numbers

Call 800-678-0141 Product Data Sheet

PDS-219-2

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6

Notice:Specificationsaresubjecttochangewithoutnotice.ContactyournearestAmphenolCorporationSalesOfficeforthelatestspecifications.Allstatements,informationanddatagivenhereinarebelieved to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should assume that all safety measures are indicated or that other measuresmaynotberequired.Specificationsaretypicalandmaynotapplytoallconnectors.

AMPHENOL is a registered trademark of Amphenol Corporation.

2.5 Gps Eye Pattern (PRBS n=15)1.51.41.31.21.11.00.90.80.70.60.5

-0.1-0.2-0.3-0.4-0.5

0.40.30.20.10

0 200 400 600 800 1000 1200

P1 Real Part

Time / ps

Vol

tage

/ V

TD Voltage

Far-end Crosstalk

-20

-25

-30

-35

-40

-45

-50

-55

-60

-65

-70

-75

-800.1 0.2 0.3 0.4 0.6 0.7 0.8 1 2 3 4 50.5

S-Parameters Magnitude

Frequency / GHz

dB

S1, 4

Near-end Crosstalk

-20

-25

-30

-35

-40

-45

-50

-55

-60

-65

-70

-75

-800.1 0.2 0.3 0.4 0.6 0.7 0.8 1 2 3 4 50.5

S-Parameters Magnitude

Frequency / GHz

dB

S1, 3

Page 7: Call 800-678-0141 New “Split-Pair” Quadrax Contacts ... · Call 800-678-0141 Product Data Sheet PDS-219-2 Amphenol Aerospace Call 800-678-0141 or visit us at 2 PCB Pin Part Numbers

AmphenolAerospace Call 800-678-0141 or visit us at www.amphenol-aerospace.com

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PDS-219-2

7

2011AmphenolCorporationPrintedinUSA2/3/2011

Guide for Selecting High Frequency Contacts and CablesThe following check list is provided to help you specify a high frequency contact and cable system, and it will help our design team to meet your requirements. You may copy this page and fax it to Amphenol Aerospace 607-563-5157, attention Contact Design. Or call 607-563-5011 or 800-678-0141 for assistance.

CUSTOMER INFORMATIONCustomer Company Name ____________________________________

Engineer Name _____________________________________________

Program ___________________________________________________

Forecast ___________________________________________________

Date_________________________

Amphenol Salesperson ___________________________________

CONNECTOR INFORMATION

ConnectorFamily:TV-Rc LJT-Rc JT-Rc

Other ________________________________________

InsertArrangementDesired _______________________

Shell Style ____________________________________

Shell Plating ___________________________________

PERFORMANCE INFORMATIONElectrical Protocol ______________________________________________________________________________________

VSWRRequirement1.to1. _____________ Cross Talk ______________________db

Operating Frequency __________________ Attenuation ________________________ InsertionLoss ________________

OperatingVoltage____________________VAC(RMS)_________________DC

Current Outer Contact _____________ Amp

Application Temperature _______________ Environmental Requirement _________________________________________

CONTACT INFORMATION

Type: Coaxial c Concentric Twinax c Triax c

DifferentialTwinax*c Quadrax*c

Size*: 8 c 12 c 16 c

ContactImpedanceMatched?Yesc No c

50W c 75W c 100W c 150W c Other_______

*QuadraxandDifferentialTwinaxcurrentlyavailablein size 8 only.

CABLE INFORMATIONCable Part Number* _____________________________________

CableManufacturer ____________________________________

Cable Type: Coaxial c Twinax c

Triax c Quadraxc

Cable Impedance _______________________________

* if not an RG-Number complete below information:

O.D.ofInnerWire ____________________ AWGofInnerWires _________________

No.ofInnerWireStrands _______________ MaterialofInnerWires _______________

O.D.ofInnerInsulation ________________ MaterialofInnerInsulation ____________

O.D.ofFirstBraid ____________________ Braid Type ________________________ BraidAWG __________________(flat,round,wrap)

O.D.ofFirstJacket ___________________ JacketMaterial _____________________

O.D.ofSecondBraid __________________ Braid Type ________________________ BraidAWG __________________(flat,round,wrap)

O.D.ofSecondJacket _________________ JacketMaterial _____________________

Itisessentialthata3footsampleofthecablebesuppliedforperformanceandcrimptooldevelopment.

Current Inner Contacts _____________ Amp