Calculo Mola Prato

7/25/2019 Calculo Mola Prato

1/12

Christian Bauer GmbH + Co. Disc Springs and

high precision PartsP/Box 1120

D - 73642 Welzheim

Phone +49 71 82 / 12 - 0 Fax +49 7 1 82 / 12 - 315

isk Spring Calculation Programme cb...c Version 4.0

alculation Process:

ial a er aData Input is possible only

nsions of Spring pr ngs o er pr ngsin

ut of essential Data a cu at onessential red

ete #oapoints ataor

Stresses tressoptional yellow

'atigue #ife e mefilled Data Fields

ot

'or these short+cuts press ,Ctrl-

/ P

Full Window On Full Window Off Plot Abort Programme


2/12

Material Data for Disk Springs

(emperature in %pplication: 20.0

choose Material+o: 1.8159 51CrV4 - -50 ... +100 206,000 206,000

Mat.

Characteristic ame

(emperature+ 3oungs+ 3oungs+

o. ange Moulus Moulus

at 205C

Spring Steel

1.1!1 Ck &) " "# ... $%# 20&6000 20&6000

1.1&8 Ck )$ " "# ... $%# 20&6000 20&6000

1.8159 $1CrV4 " "5# ... $1## 20&6000 20&6000

1.''#1 $1CrMoV4 " "5# ... $1## 20&6000 20&6000

(ig) *emperature +teel

1.!! 47CrMoV&+) " "%# ... $!## 20&6000 20&6000

1.5%' 8!0CrV$+! " "%# ... $# 20&6000 20&6000

1.&1 8!9CrMo1)+1 " "%# ... $# 2096000 2096000

1.&9! 822CrMoV12+1 " "%# ... $5## 20&6000 20&6000

+tainless +teel

1.&5%8 8)Cri%l1)+) " "## ... $!5# 2006000 20060001.&!1# 89Cri1)+) " "## ... $1## 1906000 1906000

1.& 84CriMo1)+12+2 " "## ... $1## 17$6000 17$6000

+pe,ial -aterial

.&%%8 iCr19bMo In,onel '18 "%# ... $'## 2006000 2006000

.&%%9 iCr1$'e)(i%l In,onel '5# "%# ... $%## 2146000 2146000

.&9%9 iCr20Co17(i /imoni, 9# "%# ... $8## 20&6000 20&6000

Durat)erm %## "%# ... $5## 2206000 2206000

0nmagneti, -aterial.1&5 Cue1.) " "%# ... $## 1!$6000 1!$6000

.1&' Cue2 " "%# ... $## 1!$6000 1!$6000

ig)tweig)t -aterial !.'1%5 (i%l&V4 " "'# ... $!5# 1146000 1146000

2o34

;oC< ;=mm2< ;=mm2elp+(e?t


3/12

Stanar Disc Springs + Dimensions an Parameters

De Di t t ,b"Pa

2mm4 2mm4 2mm4 2mm4 2mm4 2 4 2 4 2 4 2 4 2/4

%.## !.# #.!# #.&5 1.88 #.15 #.5# 11%.9# 1#&

8.## !.# #.# #. .5# #.# 1.## 5.8# 1#&

8.## !.# #.!# #.55 .5# #.5 #.8! 1#5.!# 1#&

8.## !.# #. #.%# .5# #.# #.5# 185.5# 1#&

8.## !.# #.5# #.'# .5# #.# #. !5'. 1#&

8.## &.# #.# #.&5 1.9# #.5 1.5 !9.!% 1#&

8.## &.# #.!# #.55 1.9# #.5 #.8! 118.9# 1#&

8.## &.# #. #.%# 1.9# #.# #.5# #9.%# 1#&

1#.## !.# #.!# #.%5 !.1! #.!5 1.1' 9'.9% 1#&

1#.## !.# #. #.'# !.1! #.!# #.'5 18.## 1#&

1#.## !.# #.5# #.'5 !.1! #.5 #.5# 81.8# 1#&

1#.## &.# #. #.'# .!8 #.!# #.'5 19.1# 1#&

1#.## &.# #.5# #.'5 .!8 #.5 #.5# 9'.5# 1#&

1#.## &.# #.%# #.85 .!8 #.5 #.& 5#8. 1#&

1#.## 5.# #.5 #.55 1.9 #.!# 1.# 5'.9' 1#&

1#.## 5.# #. #.'# 1.9 #.!# #.'5 1.%# 1#&

1#.## 5.# #.5# #.'5 1.9 #.5 #.5# !9.1# 1#&

1.## &.# #. #.8# .8% #. 1.## 1'8. 1#&

1.## &.# #.5# #.85 .8% #.!5 #.'# 81.8# 1#&

l#

)#6)

#7 )

# t

&:6)

#t7 F6#;'5)

#7

p"*e


4/12

Disc Springs in Stainless Material

De Di t ,b"Pa

2mm4 2mm4 2mm4 2mm4 2 4 2 4 2 4 2/4

%.## !.# #.!# #.&5 1.88 #.15 #.5# 1#'.8# 1#5

8.## !.# #.5# #.'# .5# #.# #. !9.%# 1#5

8.## &.# #.!# #.5# 1.9# #.# #.%' 8!.9& 1#5

8.## &.# #. #.%# 1.9# #.# #.5# 19!.!# 1#5

1#.## 5.# #. #.%5 1.9 #.5 #.%! 158.%# 1#5

1#.## 5.# #.5# #.'# 1.9 #.# #. !%.8# 1#5

1.## &.# #. #.8# .8% #. 1.## 1%&.5# 1#5

1.## &.# #.5# #.8# .8% #.!# #.%# &.1# 1#5

l#

)#

)# t F6#;'5)

#7

=P


5/12

Disc Springs Stanar Dimensions

sorte b@ increasing Spring 'orces

De Di t tA cb Stanar

;mm< ;mm< ;mm< ;mm< ;mm< ;< Part+o. Material

l0

'B06)$s=h0


6/12

Calculation of Disc Springs accoring to D" 2092

Spring Material * > #?3 ( 20 Appli,ation *emperature for/umber +pe,ifi,ation /ame # @"-odul @"-odul +PI/B +*==

1.71$9 $1CrV4 " +$0 ... 100 #%;### 20&6000

7.$0Spring Dimensions Deflection more than flat PositionE

De Di t tA s+Stack p+Stack

;mm< ;mm< ;mm< ;mm< ;mm< i n

112.00 $).00 &.00 7.$01.9649 2.5 0 .687 1.2118 1.36417 1

1 1905495 0.1504 0.4167

s)o 2 4 Defle,tion 2mm4 (eig)t 2mm4 For,e 2/4 0.0042

#.# #.## 8.5# #.#

#.1 #.5 8.5 %;515.90.42#. #.5# 8.## 1;'%5.8

#.! #.'5 '.'5 18;''9.!#.& 1.## '.5# &;58%.# e?plicit

#.5 1.5 '.5 !#;15.! #oa earing Surfs

#.% 1.5# '.## !5;%9%.9

#.' 1.'5 %.'5 &1;#%#.!

#.8 .## %.5# &%;!!5.1

#.9 .5 %.5 51;55#.8

1.# .5# %.## 5%;'!%.9 #ife (ime at @n.

Spring #oaing

oad Point 1 oad Point oad Point ! oad Point & +1$0$.0

1 +2$4).7 ge 2

0.!7 1.!0 96000.0 2)6000.0 2 1)$2.1

21$.0oad Point 1 oad Point oad Point ! oad Point & +&&$.2 711.7

1 +1224.! o. of C@cles

96)9).2 !16!22.$ 0.!$ 1.11 2 &)&.! 2.10&

ark:

;oC< ;=mm2< ;=mm2%nloa!e!? in)h @o Stac

069 0.266 9227.5

079 0.256 10412.9

089 0.246 11585.0

098 0.236 12750.5

n$3

s []

261 0.074 9822.2

s

31 *# max. loa!e! !"e

118 *# CC !"e 2

0.015 in)h 2201.7 l

0.051 in)h 7039.1 l

( ithin Wo&in" =an"e eteen @oa! Point 1 an! @oa! Point 2 > ( illions

h0/ t

4E h

0; / t;

1

=h)3 acc% to D&' ()*+

[] 0test

[l?]

!imen(ion( an! 'o&)e( lea(e )onta)t %( %n!e& the "iAen n%me&( >(ee aoAe? .

D!namic 4##lications

(1

F1

(2

F2

x x ( ) l

=

D F D P@

t

! " e #

# ## # #

0 0.02 0.04 0.06 0.08 0.1 0.120

2000

4000

6000

8000

10000

12000

14000

0orce s% Deflection Cure

De'le)tion in)hG

*+&in"

Fo&)e

l4G


12/12

&a'te&t1 &a'te&t2 &a't in'e!e&%n" Fe!e&e" &a'thHhe Fe!e&e"

9000.00 27000.00 0.00 0.000 0.0000 8.5000 0.0000

We"1 We"2 66.57 0.001 0.0025 8.4975 0.2500

0.3475 1.105 133.11 0.002 0.0050 8.4950 0.5000

199.63 0.003 0.0075 8.4925 0.7500

*i"maIon(t 266.11 0.004 0.0100 8.4900 1.0000

-630.4095701963 332.57 0.005 0.0125 8.4875 1.2500

398.99 0.006 0.0150 8.4850 1.5000

465.39 0.007 0.0175 8.4825 1.7500

531.75 0.008 0.0200 8.4800 2.0000

598.09 0.009 0.0225 8.4775 2.2500

664.40 0.010 0.0250 8.4750 2.5000

730.68 0.011 0.0275 8.4725

796.93 0.012 0.0300 8.4700

863.14 0.013 0.0325 8.4675

929.34 0.014 0.0350 8.4650 We"1

995.50 0.015 0.0375 8.4625 We"2

1061.63 0.016 0.0400 8.4600

1127.73 0.017 0.0425 8.4575

1193.81 0.018 0.0450 8.4550

1259.85 0.019 0.0475 8.4525

1325.87 0.020 0.0500 8.4500

1391.86 0.021 0.0525 8.4475

1457.82 0.022 0.0550 8.4450

1523.75 0.023 0.0575 8.4425 t C t;

1589.65 0.024 0.0600 8.4400 a

1655.52 0.025 0.0625 8.4375

1721.36 0.026 0.0650 8.4350

1787.18 0.027 0.0675 8.4325

1852.96 0.028 0.0700 8.4300 )

1918.72 0.029 0.0725 8.4275

1984.45 0.030 0.0750 8.4250 4L2

2050.15 0.031 0.0775 8.4225

2115.82 0.032 0.0800 8.4200 4

2181.46 0.033 0.0825 8.4175

2247.07 0.034 0.0850 8.4150

2312.66 0.035 0.0875 8.4125

2378.21 0.036 0.0900 8.4100

2443.74 0.037 0.0925 8.4075

2509.24 0.038 0.0950 8.4050

2574.71 0.039 0.0975 8.4025

2640.16 0.040 0.1000 8.4000

2705.57 0.041 0.1025 8.3975

2770.96 0.042 0.1050 8.3950

2836.31 0.043 0.1075 8.3925

2901.64 0.044 0.1100 8.3900

2966.94 0.045 0.1125 8.3875

Documents

Calculo Mola Prato