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Calculate paint
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Paint School1
Calculations
Paint School2
Calculations : PaintAbbreviations
WFT = Wet Film ThicknessDFT = Dry Film Thickness% VS = Percent Volume SolidsLF = Loss FactorDV = Dead Volume
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Example:
WFT = 250 m
% VS = 50 %
DFT = = 125 m
WFT x % VS 100
250 x 50 100
Formula for determining the DFT
Formula: DFT =
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Formula for determining the WFT
Example:
DFT = 100 m % VS = 65 %
WFT = = 154 m
DFT x 100 % % VS
100 x 100 % 65 %
Formula : WFT =
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Example: DFT = 100 m % VS = 65 %Added thinner = 20 %
WFT = =185 m
DFT x (100 % + % thinner) % VS
100 x (100 % + 20 %) 65 %
Formula for determining the WFT after thinning (Method 1)
Formula: WFT =
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Formula for determining the WFT after thinning (Method 2).
DFT = 100 microns% VS = 65 %Added thinner = 20 %Volume of paint = 1 litre New % VS: = 54 %Volume of thinner = 0,2 litreNew volume = 1,2 litre
WFT = = 185 m
651,2
100 % x 100 microns54 %
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Theoretical spreading rate
DFT = 100 microns% VS = 6510 = Factor
= 6,5m2/litre
% VS x 10DFT
65 x 10 100
= m2/litreFormula:
Spreading rate:
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Consumption of paint, no loss (1 of 2)
Paint DFT % VSEpoxy mastic 200 microns 85 %Polyurethane topcoat 50 50 %
Consumption = = litreArea (m2) x DFT
10 x % VS
To be painted: Tank, area of 500 m2
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Consumption of paint, no loss (1 of 2)
Epoxy mastic = 117,7 litre
Polyurethane topcoat = 50,0 litre
500 x 20010 x 85
500 x 5010 x 50
To be painted: Tank, area of 500 m2
Formula: Area, m2 x DFT10 x % VS
Paint School10
Consumption of Paint with loss
Epoxy mastic = 196 litre
Polyurethane topcoat = 83 litre
500 x 20010 x 85 x 0,6
500 x 5010 x 50 x 0,6
To be painted: Tank, area of 500 m2 , 40 % loss
40 % loss implies that only 60 % will remain on the surface. The correction factor, Loss factor, will be 0.6
Formula: Area, m2 x DFT10 x % VS x Efficiency
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Consumption of paint with loss including Dead Volume (1 of 2)
Total Dead volume, litre = Area (m2) x DV x 100% VS x Eff
Roughness, microns3045607590
105
Dead volume, l/ m2 0.020.030.040.050.060.07
A certain roughness will give a certain dead volume
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Dead volume increases the volume of paint required
Steel
Smooth (polished) steel surfaceEven film thickness
Steel
Uneven steel surfacePaint will fill the valleys
Specified thickness
Dead volume
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How much paint should we order ? calculation of paint consumption with
loss
Example: 100 litre is needed, loss is 40 %We have to order
= = 167 litre
Not 100 litre + 40 % extra = 140 litre
100 x 10060
1000,6 (Efficiency)
A loss of 40 % means that only 60 % will be applied on the surface
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DFT % VSEpoxy mastic 200 85Polyurethane topcoat 50 50
Litre dead volume = = 39 litre (EM)
Epoxy mastic (EM) = 196 litre (EM)
Polyurethane topcoat = 83 litre (PU)
500 x 0,04 x 10085 x 0,6
500 x 20010 x 85 x 0,6
Consumption of paint with loss including Dead Volume (2 of 2)
500 x 5010 x 50 x 0,6
Tank area 500 m2, 40 % loss, surface roughness 60 microns
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Consumption of Paint with loss
Jotamastic 87 Dft :200 Mic Volume solid 87%
Hardtop As Dft : 50 Mic Volume solid 50%
To be painted: Tank, area of 1500 m2 , 30 % loss
Dicat dengan:
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Consumption of Paint with loss
Jotamastic 87 = litre
Hardtop AS = litre
To be painted: Tank, area of 1500 m2 , 30 % loss
Cari quantity
Paint School17
Consumption of Paint with loss
Jotamastic 87 = 492.61 litre
Hardtop AS =214.29 litre
1500 x 20010 x 87 x 0,7
1500 x 5010 x 50 x 0,7
To be painted: Tank, area of 1500 m2 , 30 % loss
Formula: Area, m2 x DFT10 x % VS x Efficiency
CALCULATION