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Company Profile
Cable Lugs
Heavy Duty Cable Lugs
Medium Duty Cable Lugs
Heavy Duty Long Barrel Cable Lugs
Heavy Duty Bell Mouthed Cable Lugs
Long Palm Cable Lugs
Heavy Duty Four Hole Cable Lugs
Heavy Duty Twin Hole Cable Lugs
Heavy Duty Ferrule Long Barrel
Heavy Duty Ferrule Short Barrel
Cable Glands
A1 / A2 Industrial Cable Glands
BW Industrial Cable Glands
CW Industrial Cable Glands
E1W Industrial Cable Glands
Cable Gland Selection Chart
Earthing & Lightning
Pure Copper Earth Rod & Acc.
Copper Bonded Steel Earth Rod & Acc.
Clamps And Fittings
Clamps And Bonds
Air Termination Rods & Acc.
Fittings
Conductors
Flexible Copper Braid
Bus Bar
Exothermic Mould & Powder packet
What is Exothermic Welding
General Safety Instructions
Tools Required for Exothermic Weld Process
Exothermic Weld Operation Process
Mould Selection Chart
Fasteners
Cable Ties
Cable Markers
Heat Shrink Sleeves
Flexible Conduit
03
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14
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ABOUT US
BAS Enterprises is one of the leading manufacturers and Exporters of electrical
accessories like Cable Glands, Wiping Glands, Lugs and Earthing Materials, for a
wide range of industrial and commercial applications. Made from high-quality
copper, brass, stainless steel or aluminium, these accessories come in various
sizes to suit the application and withstand environmental impact.
A young and new-age Engineering company founded by Engineers and
Technocrats
Intense customer-focus and dedicated to customer satisfaction
Innovative, high-quality and reliable products
Indigenous Design and R&D teams, an indigenous assembly line,test labs
Asophisticated Quality Management process
Competitively priced and technically sound products
Follow eco-sensitive procedures for manufacture, waste recycling,packaging
etc
Cable Glands
Cable Lugs
Earthing Materials
Exothermic Mould & Powder
Flexible Conduit
Fasteners
Cable Ties
Cable Markers
Heat Shrink Sleeves
Highlights
Our Product Lines
03
Technical Data
Material: Cable Lugs manufactured from Electrolytic Copper
Range: Cable Range from 1.5 to 1000 mm2 with different stud hole
Finish: Lead Free Electro Tin Plated to prevent atmospheric corrosion
Application: Used for termination of copper conductors to equipments & switch gear panels.
Heavy Duty Industrial Cable Lugs
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630
800
1000
5.5
5.5
6.5
6.5
6.5
6.5
8.5
8.5
8.5
10.5
10.5
13.0
13.0
13.0
17.0
17.0
17.0
17.0
17.0
Blank
Blank
1.8
2.4
3.1
3.8
4.5
5.4
6.8
8.2
9.5
11.2
13.5
15.0
16.5
18.5
21.0
23.5
28.5
30.0
35.0
39.0
43.0
3.7
4.0
4.8
5.5
6.2
7.1
8.8
10.6
12.4
14.7
17.4
19.4
21.2
23.5
26.5
30.0
36.5
39.0
45.0
50.6
56.2
5
7
7
11
11
13
12
13
17
18
20
23
26
32
38
41
45
52
56
78
90
8
8
10
10
11
11
13
15
18
21
25
28
30
34
38
43
52
56
65
72
80
10
9
11
11
13
15
15
20
20
23
28
27
35
40
40
45
50
58
68
77
90
16
18
20
23
25
30
32
35
42
47
55
60
69
78
92
101
114
124
144
175
200
BAS-HD 1.5/5
BAS-HD 2.5/5
BAS-HD 4/6
BAS-HD 6/6
BAS-HD 10/6
BAS-HD 16/6
BAS-HD 25/8
BAS-HD 35/8
BAS-HD 50/8
BAS-HD 70/10
BAS-HD 95/10
BAS-HD 120/13
BAS-HD 150/13
BAS-HD 185/13
BAS-HD 240/17
BAS-HD 300/17
BAS-HD 400/17
BAS-HD 500/17
BAS-HD 630/17
BAS-HD 800
BAS-HD 1000
Cable Size2 mm
Cable Lug Dimensions - mmPart No.
Stud Hole Size mm
E A C B D LP
* Other sizes available on request.
A
L
P B
CD
E
CA
BL
E L
UG
S
04
Technical Data
Material: Cable Lugs manufactured from Electrolytic Copper
Range: Cable Range from 1.5 to 1000 mm2 with different stud hole
Finish: Lead Free Electro Tin Plated to prevent atmospheric corrosion
Application: Used for termination of copper conductors to equipments & switch gear panels.
Medium Duty Industrial Cable Lugs
D A
L
P B
C
E
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630
800
1000
5.5
5.5
6.5
6.5
6.5
6.5
8.5
8.5
8.5
10.5
10.5
13.0
13.0
13.0
17.0
17.0
17.0
17.0
17.0
Blank
Blank
1.8
2.4
3.1
3.8
4.5
5.4
6.8
8.0
9.2
11.5
12.8
14.8
16.0
18.0
22.0
24.0
28.0
30.0
35.0
39.0
43.0
3.7
4.0
4.8
5.5
6.2
7.1
8.8
10.0
11.2
13.8
15.6
17.8
19.6
22.0
26.0
28.7
33.2
36.0
41.5
46.3
52.2
5
7
7
11
11
13
12
13
17
18
21
23
26
32
38
43
45
50
58
78
90
8
8
10
10
11
11
13
15
18
21
25
28
30
34
38
43
53
56
65
72
80
10
9
11
11
13
15
15
18
19
22
25
27
32
36
40
44
52
56
66
77
90
16
18
20
23
25
30
32
35
42
47
55
60
69
78
92
101
114
124
144
175
200
BAS-MD 1.5/5
BAS-MD 2.5/5
BAS-MD 4/6
BAS-MD 6/6
BAS-MD 10/6
BAS-MD 16/6
BAS-MD 25/8
BAS-MD 35/8
BAS-MD 50/8
BAS-MD 70/10
BAS-MD 95/10
BAS-MD 120/13
BAS-MD 150/13
BAS-MD 185/13
BAS-MD 240/17
BAS-MD 300/17
BAS-MD 400/17
BAS-MD 500/17
BAS-MD 630/17
BAS-MD 800
BAS-MD 1000
Cable Size 2mm
Cable Lug Dimensions - mmPart No.
Stud Hole Size mm
E A C B D P L
* Other sizes available on request.
CA
BL
E L
UG
S
05
Technical Data
Material: Cable Lugs manufactured from Electrolytic Copper
Range: Cable Range from 1.5 to 1000 mm2 with different stud hole
Finish: Lead Free Electro Tin Plated to prevent atmospheric corrosion.
Application: Used for termination of copper conductors to equipments & switch gear panels.
Industrial Type Long Barrel Cable Lugs
A
L
P B
CD
E
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630
800
1000
5.5
5.5
6.5
6.5
6.5
6.5
8.5
8.5
8.5
10.5
10.5
13.0
13.0
13.0
17.0
17.0
17.0
17.0
17.0
Blank
Blank
1.8
2.4
3.1
3.8
4.5
5.4
6.8
8.2
9.5
11.2
13.5
15.0
16.5
18.5
21.0
23.5
28.5
30.0
35.0
39.0
43.0
3.7
4.0
4.8
5.5
6.2
7.1
8.8
10.6
12.4
14.7
17.4
19.4
21.2
23.5
26.5
30.0
36.5
39.0
45.0
50.6
56.2
7
7
9
12
11
20
23
23
23
24
25
32
32
32
42
47
48
50
57
78
90
8
8
10
10
11
11
13
15
18
21
25
28
30
34
38
43
52
56
65
72
80
10
9
11
11
13
15
15
20
20
23
28
27
35
40
40
45
50
58
68
77
90
19
18
22
26
28
39
42
46
49
54
60
70
78
82
99
107
116
130
146
176
200
BAS-LB 1.5/5
BAS-LB 2.5/5
BAS-LB 4/6
BAS-LB 6/6
BAS-LB 10/6
BAS-LB 16/6
BAS-LB 25/8
BAS-LB 35/8
BAS-LB 50/8
BAS-LB 70/10
BAS-LB 95/10
BAS-LB 120/13
BAS-LB 150/13
BAS-LB 185/13
BAS-LB 240/17
BAS-LB 300/17
BAS-LB 400/17
BAS-LB 500/17
BAS-LB 630/17
BAS-LB 800
BAS-LB 1000
Cable Size 2mm
Cable Lug Dimensions - mmPart No.
Stud Hole Size mm
E A C B D P L
* Other sizes available on request.
CA
BL
E L
UG
S
06
Technical Data
Material: Cable Lugs manufactured from Electrolytic Copper
Range: Cable Range from 10 to 1000 mm2 with different stud hole
Finish: Lead Free Electro Tin Plated to prevent atmospheric corrosion
Application: Used for termination of copper conductors to equipments & switch gear panels.
Heavy Duty BellMouthed Cable Lugs
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630
6.5
6.5
8.5
8.5
8.5
10.5
10.5
13.0
13.0
13.0
17.0
17.0
17.0
17.0
17.0
4.4
5.6
7.0
8.2
9.5
11.5
13.5
15.0
16.5
18.5
21.0
23.0
27.0
30.0
34.0
6.9
8.0
9.5
11.0
12.1
15.0
17.0
19.0
21.0
23.4
26.0
28.0
36.0
38.1
44.0
10
11
14
15
18
19
24
29
30
32
36
44
44
56
50
11
11
13
16
18
21
25
28
30
34
38
40
51
55
62
11
11
19
19
18
22
24
29
32
37
42
47
48
50
52
29
29
42
43
48
54
60
72
74
85
93
110
111
127
130
BAS-BM 10/6
BAS-BM 16/6
BAS-BM 25/8
BAS-BM 35/8
BAS-BM 50/8
BAS-BM 70/10
BAS-BM 95/10
BAS-BM 120/13
BAS-BM 150/13
BAS-BM 185/13
BAS-BM 240/17
BAS-BM 300/17
BAS-BM 400/17
BAS-BM 500/17
BAS-BM 630/17
Cable Size 2mm
Cable Lug Dimensions - mmPart No.
Stud Hole Size mm
A C B D P LE
* Other sizes available on request.
P B
A C
L
D
E
CA
BL
E L
UG
S
07
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630
4.5
5.4
6.8
8.2
9.5
11.2
13.5
15.0
16.5
18.5
21.0
23.5
28.5
30.0
35.0
6.2
7.1
8.8
10.6
12.4
14.7
17.4
19.4
21.2
23.5
26.5
30.0
36.5
39.0
45.0
11
13
13
15
17
18
20
23
26
32
38
41
45
52
56
11
12
13
15
18
21
25
28
30
34
38
43
52
56
65
35
35
40
40
40
48
56
56
70
80
80
90
90
90
98
48
50
56
58
62
72
84
90
105
122
132
145
155
158
174
BAS-LP 10
BAS-LP 16
BAS-LP 25
BAS-LP 35
BAS-LP 50
BAS-LP 70
BAS-LP 95
BAS-LP 120
BAS-LP 150
BAS-LP 185
BAS-LP 240
BAS-LP 300
BAS-LP 400
BAS-LP 500
BAS-LP 630
2Cable Size mmCable Lug Dimensions - mm
Part No.A C B D P L
Long Palm Cable Lugs
Technical Data
Material: Cable Lugs manufactured from Electrolytic Copper
Range: Cable Range from 10 to 630 mm2 with sealed palm
Finish: Lead Free Electro Tin Plated to prevent atmospheric corrosion
Application: Used for termination of copper conductors to equipments & switch gear panels.
D A
L
P B
C
CA
BL
E L
UG
S
08
400
400
500
500
630
630
800
800
1000
1000
8.5
10.5
8.5
10.5
8.5
10.5
8.5
10.5
8.5
10.5
28.5
28.5
30.0
30.0
35.0
35.0
39.0
39.0
43.0
43.0
36.5
36.5
39.0
39.0
45.0
45.0
50.6
50.6
56.2
56.2
44.0
44.0
48.0
48.0
56.0
56.0
78.0
78.0
90.0
90.0
52.5
52.5
56.0
56.0
65.0
65.0
72.0
72.0
78.5
78.5
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
35.0
35.0
35.0
35.0
35.0
35.0
35.0
35.0
35.0
35.0
BAS-FH 400/8
BAS-FH 400/10
BAS-FH 500/8
BAS-FH 500/10
BAS-FH 630/8
BAS-FH 630/10
BAS-FH 800/8
BAS-FH 800/10
BAS-FH 1000/8
BAS-FH 1000/10
Cable Size 2mm
Cable Lug Dimensions - mmPart No.
Stud Hole Size mm C B D H G
114.0
114.0
124.0
124.0
144.0
144.0
170.0
170.0
200.0
200.0
LA
Heavy Duty Four Hole Cable Lugs
16
25
35
50
70
95
120
150
185
240
300
400
500
630
10.5
10.5
10.5
10.5
10.5
10.5
13.0
13.0
13.0
13.0
13.0
13.0
13.0
17.0
5.4
6.8
8.2
9.5
11.2
13.5
15.0
16.5
18.5
21.0
23.5
28.5
30.0
35.0
7.1
8.8
10.6
12.4
14.7
17.4
19.4
21.2
23.5
26.5
30.0
36.5
39.0
45.0
16
16
16
25
30
30
35
40
42
50
55
60
65
75
14.5
15
16.5
17
21
25
27.5
30
33.5
38.5
43
52.5
56
60
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
100
100
100
109
114
116
122
126
132
143
144
149
160
160
BAS-TH 16/10
BAS-TH 25/10
BAS-TH 35/10
BAS-TH 50/10
BAS-TH 70/10
BAS-TH 95/10
BAS-TH 120/13
BAS-TH 150/13
BAS-TH 185/13
BAS-TH 240/13
BAS-TH 300/13
BAS-TH 400/13
BAS-TH 500/13
BAS-TH 630/17
Cable Size 2mm
Cable Lug Dimensions - mmPart No.
Stud HoleSize mm C B D G LA
Technical Data
Material: Cable Lugs Manufactured from Electrolytic Copper
Range: Cable Range from 16 to 630 mm2 with different stud hole
Finish: Lead Free Electro Tin Plated to prevent atmospheric corrosion
Application: Used for termination of copper conductors to equipments & switch gear panels.
D A
L
P B
C
G
D A
L
H
B
CG
Technical Data
Material: Cable Lugs Manufactured from Electrolytic Copper
Range: Cable Range from 16 to 630 mm2 with different stud hole
Finish: Lead Free Electro Tin Plated to prevent atmospheric corrosion
Application : Used for termination of copper conductors to transformers.
CA
BL
E L
UG
S
Heavy Duty Twin Hole Cable Lugs
09
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630
4.5
5.4
6.8
8.2
9.5
11.2
13.5
15.0
16.5
18.5
21.0
23.5
28.5
30.0
35.0
6.2
7.1
8.8
10.6
12.4
14.7
17.4
19.4
21.2
23.5
26.5
30.0
36.5
39.0
45.0
22
44
47
47
47
50
54
65
65
65
89
89
90
115
115
BAS-FLB 10
BAS-FLB 16
BAS-FLB 25
BAS-FLB 35
BAS-FLB 50
BAS-FLB 70
BAS-FLB 95
BAS-FLB 120
BAS-FLB 150
BAS-FLB 185
BAS-FLB 240
BAS-FLB 300
BAS-FLB 400
BAS-FLB 500
BAS-FLB 630
Cable Size 2mm
Cable Lug Dimensions - mmPart No.
A C L
Technical Data
Material: Cable Ferrule manufactured from Electrolytic Copper
Range: Cable Range from 1.5 to 1000 mm2
Finish: Lead Free Electro Tin Plated to prevent atmospheric corrosion
Application : Used for termination & extension of copper conductors.
Heavy Duty Ferrule Long Barrel
C
L
A
* Other sizes available on request.
Heavy Duty Ferrule Short Barrel
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630
4.5
5.4
6.8
8.2
9.5
11.2
13.5
15.0
16.5
18.5
21.0
23.5
28.5
30.0
35.0
6.2
7.1
8.8
10.6
12.4
14.7
17.4
19.4
21.2
23.5
26.5
30.0
36.5
39.0
45.0
20
20
32
36
40
45
45
45
55
60
80
85
85
100
110
BAS-FSB 10
BAS-FSB 16
BAS-FSB 25
BAS-FSB 35
BAS-FSB 50
BAS-FSB 70
BAS-FSB 95
BAS-FSB 120
BAS-FSB 150
BAS-FSB 185
BAS-FSB 240
BAS-FSB 300
BAS-FSB 400
BAS-FSB 500
BAS-FSB 630
Cable Size2 mm
Cable Lug Dimensions - mmPart No.
A C L
* Other sizes available on request.
C
L
A
Technical Data
Material: Cable Ferrule manufactured from Electrolytic Copper
Range: Cable Range from 1.5 to 1000 mm2
Finish: Lead Free Electro Tin Plated to prevent atmospheric corrosion
Application : Used for termination & extension of copper conductors.
CA
BL
E L
UG
S
10
A1 / A2 Industrial Cable Glands
Technical Data
Manufactured as per BS 6121 Part I 1989
Manufactured of high quality brass
Thermoplastic Elastomeric Rubber Gasket as seal material
Cable outer sheath sealing by displacement technique
Used for all types of unarmoured cables, plastic or rubber sheathed cables
Rating : IP65
Cable Gland Selection table is available on page no. 15 & 16
20S
20
25
32
40
50S
50
63S
63
75S
75
8.0
11.0
13.0
19.0
25.0
31.5
36.5
42.5
48.5
54.5
60.5
11.5
13.5
19.5
25.5
32.0
37.0
43.0
50.0
55.0
61.0
67.0
20
20
25
32
40
50
50
63
63
75
75
10
10
10
10
15
15
15
15
15
15
15
26.50
28.50
40.00
45.50
55.50
61.00
67.50
78.20
84.20
90.50
94.00
BAS-A2 20S
BAS-A2 20
BAS-A2 25
BAS-A2 32
BAS-A2 40
BAS-A2 50S
BAS-A2 50
BAS-A2 63S
BAS-A2 63
BAS-A2 75S
BAS-A2 75
Cable Gland Size Part No.
Cable Diameter
Min Max
Gland Diameter Across CornersSize Length
Thread
Cable Gland Dimension
* All dimensions are in mm
CA
BL
E G
LA
ND
S
Application : For use with unarmoured cables with rubber outer sheath. Secures outer sheath of cable. Displecement seal concept makes it suitable for Indoor and outdoor application.
11
BW Industrial Cable Glands
20S
20
25
32
40
50S
50
63S
63
75S
75
11.6
13.9
19.9
26.2
32.1
38.1
44
50
55.9
61.9
67.9
15.8
20.8
27.2
33.5
39.9
46.3
52.6
58.9
65.3
71.6
78
0.9/1.25
0.9/1.25
1.25/1.60
1.6/2.0
1.6/2.0
2.0/2.5
2.0/2.5
2.5
2.5
2.5
2.5
20
20
25
32
40
50
50
63
63
75
75
10
10
10
10
15
15
15
15
15
15
15
BAS-BW 20S
BAS-BW 20
BAS-BW 25
BAS-BW 32
BAS-BW 40
BAS-BW 50S
BAS-BW 50
BAS-BW 63S
BAS-BW 63
BAS-BW 75S
BAS-BW 75
Cable Gland Size
Part No.
Cable Dimension
U.A.D. O.D.
Armour Wire Dia. Size
Gland DiameterAcross Corners
25.5
27.6
38.5
45.5
54.0
61.0
67.5
78.2
84.2
95.5
102.0
MAX
Cable Gland Dimension
Thread
Length
Technical Data
Manufactured as per BS 6121 Part I 1989
Manufactured of high quality brass
Used for all types of steel wire armored cables and are used in indoor application.
Rating : Ip65
Cable Gland Selection table is available on page no. 15 & 16
* All dimensions are in mmC
AB
LE
GL
AN
DS
Application : For use with armour or braided cable, secures armouring & provideselectrical continuity between armour & gland entry component made used it dry andindoor condition
12
CW Industrial Cable Glands
Technical Data
Manufactured as per BS 6121 Part I 1989
Manufactured of high quality brass
Thermoplastic Elastomeric Rubber Gasket as seal material
Cable sealing by compression technique
Used for all types of steel wire armored cables and are used in outdoor application.
Rating : Ip65
Cable Gland Selection table is available on page no. 15 & 16
20S
20
25
32
40
50S
50
63S
63
75S
75
11.6
13.9
19.9
26.2
32.1
38.1
44
50
55.9
61.9
67.9
15.8
20.8
27.2
33.5
39.9
46.3
52.6
58.9
65.3
71.6
78
0.9/1.25
0.9/1.25
1.25/1.60
1.6/2.0
1.6/2.0
2.0/2.5
2.0/2.5
2.5
2.5
2.5
2.5
20
20
25
32
40
50
50
63
63
75
75
10
10
10
10
15
15
15
15
15
15
15
BAS-CW 20S
BAS-CW 20
BAS-CW 25
BAS-CW 32
BAS-CW 40
BAS-CW 50S
BAS-CW 50
BAS-CW 63S
BAS-CW 63
BAS-CW 75S
BAS-CW 75
Cable Gland Size
Part No.
Cable Dimension
U.A.D. O.D.
Armour Wire Dia. Size
Gland DiameterAcross Corners
25.5
27.6
38.5
45.5
54.0
61.0
67.5
78.2
84.2
95.5
102.0
MAX
Cable Gland Dimension
Thread
Length
* All dimensions are in mm
CA
BL
E G
LA
ND
S
Application : For use with armoured cable, secures armouring and provides electricalcontinuity between armour and gland entry component. Also provides a seal on the outer sheath of the cable thus ensuring no damage to cable sheathing. These are used both indoor and outdoor, in all climatic conditions as it is weatherproof & waterproof.
13
E1W Industrial Cable Glands
Technical Data
Manufactured as per BS 6121 Part I 1989
Manufactured of high quality brass
Thermoplastic Elastomeric Rubber Gasket as seal material, seals our cable sheath and inner cable bedding
Cable sealing by compression technique
Used for all types of steel wire armoured cables and are used in outdoor application.
Rating : Ip65
Cable Gland Selection table is available on page no. 15 & 16
Cable Gland Size
Part No.
Cable Dimension
U.A.D. O.D.
Armour Wire Dia. Size
Gland DiameterAcross Corners
MAX
Cable Gland Dimension
Thread
Length
20S
20
25
32
40
50S
50
63S
63
75S
75
11.6
13.9
19.9
26.2
32.1
38.1
44
50
55.9
61.9
67.9
15.8
20.8
27.2
33.5
39.9
46.3
52.6
58.9
65.3
71.6
78
0.9/1.25
0.9/1.25
1.25/1.60
1.6/2.0
1.6/2.0
2.0/2.5
2.0/2.5
2.5
2.5
2.5
2.5
20
20
25
32
40
50
50
63
63
75
75
10
10
10
10
15
15
15
15
15
15
15
BAS-E1W 20S
BAS-E1W 20
BAS-E1W 25
BAS-E1W 32
BAS-E1W 40
BAS-E1W 50S
BAS-E1W 50
BAS-E1W 63S
BAS-E1W 63
BAS-E1W 75S
BAS-E1W 75
25.5
27.6
38.5
45.5
54.0
61.0
67.5
78.2
84.2
95.5
102.0
* All dimensions are in mmC
AB
LE
GL
AN
DS
Application : For use with all types of SWA extruded bedding cable where it is essential to produce IP 66 seal on to the outer sheath and also produce an IP 66 or explosion proof seal on inner sheath. It provides seals on to both inner sheath and outer sheath of the cable.
14
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
300
400
500
630
800
1000
-
-
-
-
-
-
16
16
25
35
50
70
70
95
120
150
185
185
-
-
-
-
-
-
-
-
-
-
-
-
25
25
25
32
32
32
40
40
40
505
50
50
635
63
16
205
205
20
25
25
25
32
32
32
40
40
505
50
50
635
63
63
-
-
-
-
16
205
20
20
25
25
32
32
32
40
40
505
50
50
635
63
63
755
-
-
-
-
-
-
-
-
-
-
32
32
32
40
505
50
50
635
63
755
75
75
-
-
-
-
205
205
20
20
25
25
32
40
40
40
505
50
635
63
755
75
75
75
-
-
-
-
205
205
20
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
205
20
25
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
20
25
25
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
20
25
25
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
25
25
32
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
25
32
40
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
32
32
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
32
40
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1 2 3 31/2 4 5 7 10 12 19 27 37 48Neutral
Cable Size Conductor Numbers of cores
Nom. Area (mm2)
600 / 1000v stranded copper conductors PVC insulated with steel wire armour and PVC sheathed overa ll. Cable to B5 6346 : 1997
Cable Gland - Selection Chart
CA
BL
E G
LA
ND
S
15
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
300
400
500
630
800
1000
-
-
-
-
-
-
16
16
25
35
50
70
70
95
120
150
185
185
-
-
-
-
-
-
-
-
-
-
-
-
25
25
25
32
32
32
40
40
40
50S
50
50
635
63
205
205
205
20
20
25
25
32
25
32
32
40
40
50S
50
635
635
635
-
-
-
-
205
205
205
20
25
25
32
32
32
32
40
40
50S
50
635
63
63
755
-
-
-
-
-
-
-
-
-
-
32
32
32
40
50S
50
50
635
63
755
755
75
-
-
-
-
205
205
20
20
25
25
32
32
32
40
50S
50
50
635
63
755
75
75
-
-
-
-
205
205
20
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
205
20
25
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
20
25
25
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
25
25
25
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
25
32
32
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
32
32
40
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
32
40
40
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
32
40
50S
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1 2 3 31/2 4 5 7 10 12 19 27 37 48Neutral
Cable Size Conductor Numbers of cores
Nom. Area (mm2)
600/ 1000v stranded copper conductors XLPE / 5WA / PVC cable and PVC sheathed overa ll. Cable to B5 5467 : 1989
Cable Gland - Selection Chart
CA
BL
E G
LA
ND
S
16
Pure Copper Earth Rods & Accessories
Pure Copper Earth Rods are made of pure (100%) electrolytic copper. The Earth Rods are hard drawn from extruded copper bars. Pure copper earth rods are preferred where soil conditions are very aggressvive & corrosive. The rods are threaded internally to make it extensible for deep driving with the help of couplers.
M10 40mm BAS-CD-10
Thread Dia Length Part No.
M10 BAS-DH-10
Thread Dia Part No.
M10 BAS-DS-10
Thread Dia Part No.
Driving Head
Driving Spike
Coupling Dowel
15mm
15mm
15mm
16mm
16mm
16mm
20mm
20mm
20mm
1200mm
1500mm
2400mm
1200mm
1500mm
2400mm
1200mm
1500mm
2400mm
M10
M10
M10
M10
M10
M10
M10
M10
M10
BAS-CER 15/1.2
BAS-CER 15/1.5
BAS-CER 15/2.4
BAS-CER 16/1.2
BAS-CER 16/1.5
BAS-CER 16/2.4
BAS-CER 20/1.2
BAS-CER 20/1.5
BAS-CER 20/2.4
Earth Rod Dia Length Thread Part No.
* Other sizes available on request.
5/8"
5/8"
5/8"
5/8"
5/8"
3/4"
3/4"
3/4"
3/4"
3/4"
1200mm
1500mm
1800mm
2400mm
3000mm
1200mm
1500mm
1800mm
2400mm
3000mm
13.70mm
13.70mm
13.70mm
13.70mm
13.70mm
16.70mm
16.70mm
16.70mm
16.70mm
16.70mm
BAS-SER 58/1.2
BAS-SER 58/1.5
BAS-SER 58/1.8
BAS-SER 58/2.4
BAS-SER 58/3.0
BAS-SER 34/1.2
BAS-SER 34/1.5
BAS-SER 34/1.8
BAS-SER 34/2.4
BAS-SER 34/3.0
Thread Size Length Rod Dia Part No.
* Other sizes available on request.**** We provide upto 250 micron copper coating on earth rods**** Actual size may vary by +/- 5%
5/8"
3/4"
Brass
Brass
BAS-C-58
BAS-C-34
Thread Dia Material Part No.
Coupler
5/8"
3/4"
Steel
Steel
BAS-DH-58
BAS-DH-34
Thread Dia Material Part No.
Driving Head
* Other sizes available on request.*** Coupler available in other materials, Phosphour Bronze / Silicon Bronze / Gunmetal
* Other sizes available on request.*
EA
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Copper Bonded Steel Earth Rod And Accessories
Copper bonded steel earth rods are the most commonly used earth electrode. They are suitable for most application, compatible for deep driving & are economical. Copper bonded steel earth rods are made by molecularly bonding 99.9% pure copper onto high carbon, low tensile steel rods.
17
MaterialSize Part No.
16mm
20mm
25mm
31mm
38mm
50mm
Gunmetal
Gunmetal
Gunmetal
Gunmetal
Gunmetal
Gunmetal
BAS-E 16
BAS-E 20
BAS-E 25
BAS-E 31
BAS-E 38
BAS-E 50
MaterialSize Part No.
1/2"
5/8"
3/4"
1"
Gunmetal
Gunmetal
Gunmetal
Gunmetal
BAS-G 12
BAS-G 58
BAS-G 34
BAS-G 1
MaterialSize Part No.
26 x 12mm
31 x 12mm
40 x 10mm
51 x 8mm
Gunmetal
Gunmetal
Gunmetal
Gunmetal
BAS-A 26/12
BAS-A 31/12
BAS-A 40/10
BAS-A 51/08
Rod to Tape Clamp ( Type A )
Rod to Tape Clamp ( Type G )
U Bolt Rod Clamp ( Type E )
MaterialSize Part No.
16-70Sqmm
70-185Sqmm
150-300Sqmm
Gunmetal
Gunmetal
Gunmetal
BAS-GUV 1670
BAS-GUV 70185
BAS-GUV 150300
MaterialSize Part No.
5/8"
3/4"
1"
1 1/2"
2"
2 1/2"
3"
4"
Gunmetal
Gunmetal
Gunmetal
Gunmetal
Gunmetal
Gunmetal
Gunmetal
Gunmetal
BAS-PUB 58
BAS-PUB 34
BAS-PUB 1
BAS-PUB 1.5
BAS-PUB 2
BAS-PUB 2.5
BAS-PUB 3
BAS-PUB 4
U Bolt Rod Clamp ( Type GUV )
PUB Type Clamp
Note:* Clamps are available in Brass also. *** Choice of fastners & U bolt include MS / Brass / SS
EA
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18
MaterialSize Part No.
25 x 3mm BAS-BB 253
MaterialSize Part No.
26mm Gunmetal BAS-RWB 26
MaterialSize Part No.
16-70Sqmm
70-120Sqmm
120-185Sqmm
185-240Sqmm
240-300Sqmm
Gunmetal
Gunmetal
Gunmetal
Gunmetal
Gunmetal
BAS-TEC 1670
BAS-TEC 70120
BAS-TEC 120185
BAS-TEC 185240
BAS-TEC 240300
MaterialSize Part No.
8mm Gunmetal BAS-TC 08
MaterialSize Part No.
26 x 15mm Gunmetal BAS-PTC 2615
MaterialSize Part No.
26 x 8mm Gunmetal BAS-SDTC 2608
MaterialSize Part No.
26mm Gunmetal BAS-WMB 26
MaterialSize Part No.
1Hole
2Hole
4Hole
Gunmetal
Gunmetal
Gunmetal
BAS-EBP 01
BAS-EBP 02
BAS-EBP 03
MaterialSize Part No.
1/2" - 1"
1" - 2"
2" - 4"
4" - 6"
Gunmetal
Gunmetal
Gunmetal
Gunmetal
BAS-WPC 01
BAS-WPC 02
BAS-WPC 04
BAS-WPC 06
B Bond
Tower Earth Clamp
Rain Water Pipe Bond
Tee Clamp
Screw Down Test Clamp
Earth Bonding Point
WaterMain Bond
Water Pipe Clamp
Plate Type Test Clamp
Gunmetal
EA
RT
HIN
G &
LIG
HT
NIN
G P
RO
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CT
ION
19
15 x 300mm
15 x 500mm
15 x 1000mm
15 x 1500mm
15 x 2000mm
Copper
Copper
Copper
Copper
Copper
BAS-ATR 15/0.3
BAS-ATR 15/0.5
BAS-ATR 15/0.1
BAS-ATR 15/1.5
BAS-ATR 15/2.0
Size - Rod Length Material Part No.
16mm
20mm
Gunmetal
Gunmetal
Size Material Part No.
BAS-ATB 16
16mm
Size
Copper
Material Part No.
BAS-MP 16
16mm
20mm
Gunmetal
Gunmetal
Size Material Part No.
BAS-FS 16
BAS-FS 20
8mm Gunmetal
Size Material Part No.
BAS-RS 08
Air Terminal Base
Multiple Point
Flat Saddle
Ridge Saddle
EA
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Air Termination Rods & Accessories
Air termination rods are made of pure copper. The rods are made with a tapered tip and is always installed on the top portion of the facility to be protected. Air termination rods arrest or attract the lightning strike and guide the energy to ground. Air terminaton rods are fixed on the building with the help of a base.
20
Size
25 X 3mm
25 x 6mm
31 x 3mm
31 x 6mm
50 x 3mm
50 x 6mm
Part No.
BAS-DC 253
BAS-DC 256
BAS-DC 313
BAS-DC 316
BAS-DC 503
BAS-DC 506
Material
Gunmetal
Gunmetal
Gunmetal
Gunmetal
Gunmetal
Gunmetal
MaterialSize Part No.
25 x 3mm
25 x 6mm
31 x 3mm
50 x 3mm
50 x 6mm
BAS-STC 253
BAS-STC 256
BAS-STC 313
BAS-STC 503
BAS-STC 506
Gunmetal
Gunmetal
Gunmetal
Gunmetal
Gunmetal
MaterialSize Part No.
50Sq.mm
70Sq.mm
95Sq.mm
BAS-SCS 50
BAS-SCS 70
BAS-SCS 95
XR-SCS-50
XR-SCS-70
XR-SCS-95
MaterialSize Part No.
50Sq.mm
70Sq.mm
95Sq.mm
BAS-TC 50
BAS-TC 70
BAS-TC 95
XR-TC-50
XR-TC-70
XR-TC-95
D.C.Tape Clip
Square Tape Clamp
Square Conductor
Test Clamp
MaterialS ize Part No.
50Sq.mm
70Sq.mm
95Sq.mm
BAS-HCS 50
BAS-HCS 70
BAS-HCS 95
Gunmetal
Gunmetal
Gunmetal
Heavy Duty Cable Saddle
MaterialSize Part No.
26 X 8mm BAS-OTC 268XR-OTC-268
Oblong Test Clamp
EA
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21
25 x 3mm
25 x 6mm
31 x 3mm
50 x 3mm
50 x 6mm
Copper
Copper
Copper
Copper
Copper
BAS-CT 253
BAS-CT 256
BAS-CT 313
BAS-CT 503
BAS-CT 506
Size Material Part No.
EA
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ION
Earthing Conductor
Earthing Conductors are made of pure copper and used for transferring the electrical energy from lightning or short circuit to the earthing system.
Flexible Copper Braid
12 x 1
15 x 1.5
19 x 2.5
25 x 3
25 x 3.5
30 x 5
32 x 6
37 x 6
45 x 6
50 x 8
200
200
200
200
200
200
200
200
200
200
6.0
10
16
25
35
50
70
95
120
150
Overall Dimension ( mm ) Length ( mm ) Cross–sec Area ( mm 2 )
7.0
7.0
9.0
11
11
11
13
13
17
17
Hole Dia ( mm )
* Material: Copper / Tinned Copper*** Other sizes available on request.**
22
EA
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ION 6 way
8 way
10 way
12 way
400
500
650
750
No. of Earth Terminations Length mm
Earth Bus BarMOC : Hard Drawn Copper Bar 50x6 mm
Earth Bus Bars are used as a junction for earth points.
6 way
8 way
10 way
12 way
400
500
650
750
No. of Earth Terminations Length mm
Earth Bus Bar with Single Disconnecting LinkMOC : Hard Drawn Copper Bar 50x6 mm
Earth Bus Bars are used as a junction for earth points. Additionally a disconnecting link is provided to allow inspection in the earth line.
Earth Bus Bar
Exar earth bus bars are made of hard drawn copper bars (50x6mm) fitted onto a base through insulator. This is used as a junction for earth points in a facility.
23
EA
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ION
125
Length mm
6 way
8 way
10 way
12 way
400
500
650
750
No. of Earth Terminations Length mm
Earth Bus Bar with Double Disconnecting LinkMOC : Hard Drawn Copper Bar 50x6 mm
Earth Bus Bars are used as a junction for earth points. Additionally two disconnecting links are provided to allow inspection in the earth line.
Disconnecting LinkMOC : Hard Drawn Copper Bar 50x6 mm
Disconnecting Link is used for isolation of an earth connection for inspection.
24
WHAT IS EXOTHERMIC WELDING
Exothermic welding, also known as exothermic bonding and is a welding process for joining two electrical conductors, that employs superheated copper alloy to permanently join the conductors. The process employs an exothermic reaction of a copper thermite composition to heat the copper, and requires no external source of heat or current. The chemical reaction that produces the heat is an alumino thermic reaction between aluminum powder and a metal oxide.
The reaction reaches very high temperatures, depending on the metal oxide used. The reactants are usually supplied in the form of powders, with the reaction triggered using a spark from a flint lighter. The activation energy for this reaction is very high however, and initiation requires either the use of a “booster” material such as powdered magnesium metal or avery hot flame source. The aluminum oxide slag that it producesis discarded.
When welding copper conductors, the process employs a semi-permanent graphite crucible mould, in which the molten copper, produced by the reaction, flows through the mould and over and around the conductors to be welded, forming anelectrically conductive weld between them. When the copper cools, the mould is either broken off or left in place. Alternatively, hand-held graphite crucibles can be used. The advantages of these crucibles include portability, lower cost (because they can be reused), and flexibility, especially in field applications.
The weld formed has higher mechanical strength than other forms of weld, and excellent corrosion resistance. It is also highly stable when subject to repeated short-circuit pulses, and does not suffer from increased electrical resistance over the lifetime of the installation. However, the process is costly relative to other welding processes, requires a supply of replaceable mould, suffers from a lack of repeatability, and can be impeded by wet conditions or bad weather (when performed outdoors).
FEATURES
It has a superior electrical conductivity than the conductors themselves. It does not corrode oxide or degrade with time and is resistant to galvanic coupling. It is able to withstand repeated electrical discharges. It never increases its resistance. It has higher mechanical and squeezing resistance than the conductors themselves. It offers a permanent welding and a low resistance connection, essential for achieving longwearing and
trustworthy results in earthing. It guarantees the most common connections not only between copper cables but also for welding tapes and
metallic pieces made of brass, stainless steel, and copper coated steel earth rods.
EX
OT
HE
RM
IC W
EL
DIN
G
25
GENERAL & SAFETY INSTRUCTIONS:
Only equipment and materials should be used to make connections. Do not connect items except as detailed in instruction sheets. Failure to comply with these instructions may
result in improper and unsafe connections, damage to items being welded or even injury to body or property damage.
Do not use worn or broken equipment which could cause leakage. Sealing compound should be used in case of fine leakages.
When using Weld do not use welding material package if damaged or not fully intact. Make connections in conformance with instructions and all governing codes. Personnel should be properly trained and must wear safety glasses and gloves. Avoid contact with hot materials. Advise nearby personnel to stand at least 7 to 10 Foot away of welding operations site. Remove or protect the inflammable material from the operation site to safeguard against fire hazards. Provide adequate ventilation to the work area. Do not smoke when handling starting material. Avoid direct eye contact with “flash” of light from ignition of starting material. Welding material is an exothermic mixture and reacts to produce hot molten material with temperatures in
excess of 1400°C (2500°F) and a localized release of smoke. Ignition temperatures are in excess of 900°C (1650°F) for welding material. These materials are not explosive.
Adhering to the welding procedures will minimize risk of burns and fire caused by hot molten material spillage. In case of fire, use of water or CO2 will aid in control of burning containers. Large quantities of water will aid in controlling a fire should the exothermic materials become involved. Water should be applied from a distance.
All governing codes and regulations and those required by the job site must be observed. Always use appropriate safety equipment such as eye protection, hard hat, and gloves as appropriate to the application.
WARNING :
Products shall be installed and used only as indicated in product instruction sheets. Products must never be used for a purpose other than the purpose for which they were designed or in a manner
that exceeds specified load ratings. All instructions must be completely followed to ensure proper and safe installation and performance. Improper installation, misuse, misapplication or other failure to comply with instructions and warnings may
cause bad weld joint, property damage or even serious badly injuries.
MAINTENANCE & STORAGE INSTRUCTIONS:
Mould is usually good for 50 - 60 connections in field conditions. The equipment is fragile and should be handled carefully while in use. Cleaning of mould should be done using appropriate brush / tool after the mould is reasonably cool after a weld
process. Avoid hot mould cleaning. Cavity cleaning should be carefully done to avoid damages / chipping. On completion of task, mould should be well cleaned from inside and from outside using soft cloth. It should be
properly wrapped in Bubble Plastic Packing while storing it. The mould and the weld powder should always be stored in cool & dry places. All tools and accessories must be cleaned before storing to safe reuse.
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TOOLS REQUIRED FOR EXOTHERMIC WELDING PROCESS
1) Graphite Mould Graphite mould is made of high quality graphite suitable for high quality welding work and can be used several times.The exothermic welding reaction takes place in a specially designed, semi�permanent graphite mould. The mould is
designed and manufactured with a specific weld cavity and it is in this cavity that the molten metal is allowed to flow to all sections of the required connection creating the permanent connection. The connection mould is designed to last for an average of 30 to 100 connections depending upon the amount of Powder used per Joint (More the Powder Consumption per Joint, less will be the Connection & vice versa) . This will also vary according to the care given the mould during use. We recommend not using Mould for more than 60 to 70 Connections because the Weld cavity Size increases after every joint, eventually making the Weld Cavity shape improper resulting in improper shape Joint.
2) Mould Handle Clamp (HCC/HCD)These will fit 90% of all standard exothermic Mould.Normally we recommend one Handle for every two moulds
3) Steel Metal Disk Steel discs are very important. The disc act as timing device to allow the welding powder to heat to proper temperature, the disc allow the molten copper to a point where it would weld metal toenter the weld gravity before ignition. One Metal is must for every shot
4) Exothermic Weld PowderExothermic Weld Powder is the most reliable and consistently-performingweldmetal available with us. Quality validations tepsare taken forevery lot we produce.upon final acceptance,our weldmetal is speciallypackaged in moisture-resistant plastictubes with special closure caps.Then the cartridges and required metal discs are packaged inmoisture-resistant boxes.All sizes of weldmeta lare available.Standards Size Packing available are – 25 Grams, 45 Grams, 90 Grams 1.1 1.2115 Grams, 150 Grams, 200 Grams, 250 Grams, 250 Grams, Our standard packing for welding powder is the following - Firstly welding powder is in the tube and starting powder / Ignite Powder is in tube at the bottom of welding powder as shown in diagram 1.2.
5) Ignite Powder (Starting Powder)Ignite Powder also known as Starting Powder is required and is must. Pour little Starting Powder on the Mould followed by the Exothermic Weld powder and again pour little on the Top Side of Mould. Then, Ignite starting powder with a spark gun.This resulting exothermic reaction reduces the weld powder to molten copper alloy.The molten copper alloy melts the retaining disc and flows into the weld cavity. Ignite Powder of 5 grams is sufficient for this Process.
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6) Hand Gloves (HG)Gloves is required for safety purpose as the Exothermic Weld Powder meltsat more than 1400 degree Celsius. One Hand Gloves Good for 250 Joints
7) Flint Gun (FIG)It is designed with the advantages of safety and convenience. It is used to ignitestarting Powder in order to result in exothermic reaction. We recommend one Flint Gun for every 80 Shots
8) Brush (Soft and Hard) (SHB)Two Brush Required: Soft Brush – Its used to Clean Mould Weld Cavity because its shape is very
sensitive and cavity should not be any damage while using Brush, so we recommend to use Soft Brush to Clean Mould Weld Cavity
Hard Brush – Its used to clean other section of MouldWe recommend a Pair of Brush for 50Connection
9) Slag Removal Tool (SRT)It is used to remove the metal Scrap and Dust from the Mould.We recommend one Slag Toolfor 250 Connection
10) File Card (FCB)It is used to clean the objects to be welded to remove rust and dirtWe recommend one Slag Tool for100 Connection
11) Sealing Compound (SCD)Sealing Compound is used to fill the gap on the mould where the conductor is passing.We recommend one Packet of Sealing Compound for100 Connection
12) Flame Torch (FT)Sealing Compound is used to fill the gap on the mould where the conductor is passing. We recommend one Flame Torch for 250 Joints
13) Safety Eye Glasses (SEG)Safety Eye Glass should be wear to protect eyes.We recommend one Glasses for 500 Joints
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EXOTHERMIC WELD OPERATION PROCESS
The Exothermic Weld process is a method of making electrical connections of copper-to-copper or copper-to-steel in which no outside source of heat or power is required. In this process, conductors are prepared, placed in a purpose designed graphite mould, and exothermically welded to produce a permanent molecularly bonded electrical connection. The steps outlined below are a general demonstration of a typical welded connection. These basic steps are used for all electrical connections. Be sure to read and follow the instructions included with every Mould before making a connection.
STEP - 1: Always wear protective safety glasses and gloves while working with exothermic welding products.
STEP - 2: Gather all the proper material and equipment/accessories for the type of connection you are making. The typical Weld system requires all the Accessories as listed above on Page no. 04 and Page no. 05. Check to ensure the graphite Mould is not worn or broken, which could cause leakage of molten weld metal.
STEP - 3: Slide the handle clamp into the pre-drilled holes with the proper orientation for the thumbscrews.
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STEP - 4: Tighten the clamp thumbscrews onto the mould.
STEP - 5: Close the grips to tightly lock the Mould. Make adjustments to tighten/loosen the handle clamp.
STEP - 6: The material to be welded (cable, rod, tape etc.) must be clean using the wire Brush and dry using the Flame Torch included in the set of accessories. Thus the oxide layer and superficial impurity is eliminated. Given that the graphite mould also absorbs moisture, this should be removed by preheating with a gas welding torch again to avoid a porous welding. P.N - After the first welding is done, it is not necessary to re-heat the mould if the next welding is done within 15 minutes as it conserves the previously generated heat.
STEP - 7: Place the conductors in the mould and close the handle clamps to avoid material leakages during the reaction.Please Note – Always apply Sealing Compound at the places where the conductors is passing from the mould else at the time of Welding, the Exothermic Liquid will spread out as a flame resulting in improper joint
STEP - 8: Place the metallic disk inside the mould and ensure that Powder should not enter into Weld Cavity.
STEP - 9: Pour Exothermic Weld Powder into Graphite Mould. (Pour the Powder recommended and supplied by us)
STEP - 10: Empty 50% of the starting powder above Exothermic Weld Powder ( Don't Mix, just scatter) and then close the Mould Mouth and then the rest 50% Starting Powder, sprinkle it on the Mould Mouth nearby the small hole given on the top of the Mould Mouth.
STEP - 11:Ignite the starting powder extended on the top/side of the mould using the flint igniters.
STEP - 12:Once started, the reaction will take 8-20 seconds during which it is recommended to stand clear of the mould.
STEP - 13: After at least 3 minutes of the Mould cooling down, open the mould by undoing the handle grip. Remove the mould from the joint andclean the joint by removing slag with help of Slag Removal Tooland hard brush. Then clean the weld cavity with soft brush gently. The mould will be ready now to use again without having to reheatit as it is already warm.
Note:In Normal case minimum two mould should be used on site to keep the process continue while one mould is cooled and cleaned after firing, the other should be used. The task should be undertaken very peacefully and one should not hurry.
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Mould Selection Chart
Cable to Bar ( Copper Tape , Strip ) or Cable Lugs Connrction ( CB )
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Cable to Ground Rod Selections ( CR )
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Cable to Surface ( Steel , Copper ) Connections ( CS )
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Re - Bar Connection ( CRE )
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Cable to Cable Connections (CC)
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Bar to Surface Connections ( BS )
Ground Rod to Ground Rod Connections ( RR )
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Ground rod to Tape Connection
Bar to Bar , Copper Tape to Tape ( BB )
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Steel to Rod , Stud Connections ( SR )
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Fasteners - Nuts, Bolts & Washers
Hexagon Head Set Screws
M6
M6
M6
M6
M8
M8
M8
M8
M10
M10
M10
M10
M10
M12
M12
M12
M12
M12
10
12
16
20
16
20
25
30
16
20
25
30
35
25
30
35
40
50
Thread Size Lenght mm
Material : Phosphor Bronze
Material : Brass
Material : Stainless Steel
M6
M8
M10
M12
Thread Size
Hexagon Nuts
Material : Phosphor Bronze, Stainless Steel, Brass,GI
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Any sizes can be manufactured & supplied on requestMaterials : Phosphor Bronze / Brass / Stainless Steel / GI
FA
ST
NE
RS
M6
M8
M10
M12
Thread Size
Flat Washers
Material : Phosphor Bronze, Stainless Steel, Brass, GI
M6
M8
M10
M12
Thread Size
Spring Washers
Material : Phosphor Bronze, Stainless Steel, Brass, GI
40
FA
ST
NE
RS
Cable Ties
41
2.5 X 60
2.5 X 80
2.5 X 100
2.5 X 120
2.5 X 150
2.5 X 160
2.5 X 200
3.6 X 140
3.6 X 150
3.6 X 180
3.6 X 200
3.6 X 250
3.6 X 280
3.6 X 300
3.6 X 370
4.8 X 120
4.8 X 160
4.8 X 180
4.8 X 190
4.8 X 200
4.8 X 250
4.8 X 280
4.8 X 300
4.8 X 350
4.8 X 360
4.8 X 370
4.8 X 380
4.8 X 400
4.8 X 430
4.8 X 450
2.4
3.5
4
4.7
6
6.3
8
5.5
6
7.1
8
10
11
12
14.6
4.7
6.3
7.1
7.5
8
10
11
12
14
14.2
14.6
15
16
16.9
17.7
Sizein
Length
60
80
100
120
150
160
200
140
150
180
200
250
280
300
370
120
160
180
190
200
250
280
300
350
360
370
380
400
430
450
mm
41
4.8 X 500
7.2 X 150
7.2 X 200
7.2 X 250
7.2 X 280
7.2 X 300
7.2 X 350
7.2 X 370
7.2 X 380
7.2 X 400
7.2 X 450
7.2 X 500
7.2 X 530
7.2 X 550
9 X 400
9 X 450
9 X 500
9 X 550
9 X 600
9 X 650
9 X 720
9 X 800
9 X 900
9 X 1000
9 X 1100
9 X 1200
12 X 650
12 X 900
19.7
6
8
10
11
12
14
14.6
15
16
18
20
20.9
21.6
16
18
20
21.6
23.6
25.6
28.3
31.5
35.5
40
43.3
47.2
25.6
25.5
Sizein
Length
500
150
200
250
280
300
350
370
380
400
450
500
530
550
400
450
500
550
600
650
720
800
900
1000
1100
1200
650
900
mm
Nylon Cable Ties
41
Material : Nylon 66
Operating Temperature : -40° C to 85° C
Colours : Natural ( White Standard Colour ) , Black and other Colours available on request
CA
BL
E
TIE
S
4.6 X 150
4.6 X 200
4.6 X 250
4.6 X 300
4.6 X 350
4.6 X 400
4.6 X 450
4.6 X 500
4.6 X 550
4.6 X 600
7.9 X 150
7.9 X 200
7.9 X 250
7.9 X 300
7.9 X 350
7.9 X 400
7.9 X 450
7.9 X 500
7.9 X 550
7.9 X 600
7.9 X 650
7.9 X 700
7.9 X 750
7.9 X 800
5.9
7.87
9.84
0.8
13.78
15.75
17.72
19.69
21.65
23.62
5.9
7.87
9.84
11.8
13.78
15.75
177.72
19.69
21.65
23.62
25.59
27.56
29.53
31.5
Sizein
Length
150
200
250
300
350
400
450
500
550
600
150
200
250
300
350
400
450
500
550
600
650
700
750
800
mm
41
12 X 150
12 X 200
12 X 250
12 X 300
12 X 350
12 X 400
12 X 450
12 X 500
12 X 550
12 X 600
12 X 650
12 X 700
15 X 200
15 X 250
15 X 300
15 X 350
15 X 400
15 X 450
15 X 500
15 X 550
15 X 600
15 X 650
15 X 700
15 X 750
15 X 800
15 X 1000
5.9
7.87
9.84
11.8
13.78
15.75
17.72
19.69
21.65
23.62
25.59
27.56
7.87
9.84
11.8
13.78
15.75
17.75
19.69
21.65
23.62
25.59
27.56
29.53
31.5
39.37
Sizein
Length
150
200
250
300
350
400
450
500
550
600
650
700
200
250
300
350
400
450
500
550
600
650
700
750
800
1000
mm
Stainless Steel Cable Ties
42
Material : Stainless Steel 304 , 316
CA
BL
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TIE
S
4.6 X 150
4.6 X 200
4.6 X 250
4.6 X 300
4.6 X 350
4.6 X 400
4.6 X 450
4.6 X 500
4.6 X 550
4.6 X 600
5.9
7.87
9.84
11.8
13.78
15.75
17.72
19.69
21.65
23.62
Sizein
Length
150
200
250
300
350
400
450
500
550
600
mm
Powder Coated SS Cable Ties
7.9 X 150
7.9 X 200
7.9 X 250
7.9 X 300
7.9 X 350
7.9 X 400
7.9 X 450
7.9 X 500
7.9 X 550
7.9 X 600
7.9 X 650
7.9 X 700
7.9 X 750
7.9 X 800
5.9
7.87
9.84
11.8
13.78
15.75
17.72
19.69
21.65
23.62
25.59
27.56
29.53
31.5
Sizein
Length
150
200
250
300
350
400
450
500
550
600
650
700
750
800
mm
43
CA
BL
E
TIE
S
44
0.75 - 1.5
0.75 - 3.5
3.50 - 8.0
5.20 - 10.0
2.0 - 3.2
3.0 - 4.2
3.6 - 7.4
5.2 - 10.0
SQmm
Suitable Wire
0 ~ 9
A ~ Z
+ - / \
markers
Round Cable Marker
Cable Markers
2~8 0.5~7.0
SQmm
Suitable Wire
0 ~ 9 A ~ Z + - / \
markers
Flat Cable Marker
65
90
100
130
9.5
9.5
9.5
9.5
Length ( mm ) Width ( mm )
Carrier Stip
Material: Soft PVC, oil and erosion resistant, heat resisting up to 85ºCFeature: inside hollow and elastic, Suitable to any cable diameter.
Material: Soft PVC, oil and erosion resistantFeature: used for circle of flat and wire size from 3.5-7.0mm
CA
BL
E
MA
RK
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S
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Heat Shrink Sleeves
0.8
1.0 / 0.5
1.5 / 0.75
2.0 / 1.0
2.5 / 1.25
3.5 / 1.75
4.0 / 2.0
5.0 / 2.5
6.0 / 3.0
7.0 / 3.5
8.0 / 4.0
9.0 / 4.5
10.0 / 5.0
11.0 / 5.5
12.0 / 6.0
13.0 / 6.5
14.0 / 7.0
15.0 / 7.5
16.0 / 8.0
18.0 / 9.0
20.0 / 10.0
22.0 / 11.0
50.0 / 25.0
60.0 / 30.0
70.0 / 35.0
1.00 ± 0.30
1.50 ± 0.30
2.00 ± 0.30
2.50 ± 0.30
3.00 ± 0.30
4.00 ± 0.30
4.50 ± 0.30
5.50 ± 0.30
6.50 ± 0.30
7.50 ± 0.30
8.50 ± 0.30
9.50 ± 0.30
10.50 ± 0.50
11.50 ± 0.50
12.50 ± 0.50
13.50 ± 0.50
14.50 ± 0.50
15.50 ± 0.50
16.50 ± 0.50
19.00 ± 0.50
21.00 ± 0.50
23.00 ± 0.50
50.50 ± 0.50
60.50 ± 0.50
70.50 ± 0.50
Sizemm I.D.
As Supplied
0.20 ± 0.50
0.20 ± 0.50
0.20 ± 0.50
0.20 ± 0.50
0.20 ± 0.50
0.20 ± 0.50
0.20 ± 0.50
0.28 ± 0.50
0.28 ± 0.50
0.30 ± 0.50
0.30 ± 0.50
0.30 ± 0.50
0.30 ± 0.50
0.30 ± 0.10
0.30 ± 0.10
0.35 ± 0.10
0.35 ± 0.10
0.40 ± 0.12
0.40 ± 0.12
0.40 ± 0.12
0.40 ± 0.15
0.45 ± 0.15
0.50 ± 0.15
0.55 ± 0.15
0.55 ± 0.15
Thickness
Colours : Black , Red , Green , Yellow , Blue , White , Yellow / Green
HE
AT
S
HR
INK
S
LE
EV
ES
PVC Coated GI Flexible Conduit
10
12
16
20
25
32
40
50
63
75
10.0
14.0
17.0
21.5
26.0
34.0
44.5
55.0
64.5
79.0
NominalConduit Size ( mm ) Outside
Diameter ( mm )
6.8
10.3
13.0
16.9
21.4
28.1
37.7
48.4
57.5
70.0
Inside
25
30
35
45
55
60
80
90
115
150
Min. BendRadius ( mm )
Adaptor
10
12
16
16
20
25
32
40
50
M12
M16
M16
M20
M20
M25
M32
M40
M50
NominalConduit Size ( mm )
MetricThread
10
12
16
20
25
32
40
50
PG7
PG9
PG11
PG16
PG21
PG29
PG36
Pg42
NominalConduit Size ( mm )
PGThread
Materials : PVC Covered Galvanised SteelColor : Black (BL) Grey (GR)Lengths : 10 , 15 , 20 , 25 , 50 Mtrs as per request
Material : Nickel Plated Brass / SS on Request
46
FL
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UIT
Regd Office : B.A.S ENTERPRISE# 279 , 5 th Cross Kalyan Nagar Nagarbhavi 1 st Stage 2nd Block ,Bangalore – 560072 , INDIA
Tel: +91-80-23157797 / 23382877Fax: +91 80 23382877
Email : [email protected] / [email protected]: http://www.basenterprise.com
Factories : Ahemdabad I Jamnagar I MumbaiMarketing Offices : U.A.E I South Africa I Phillipines
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