Cable Protection Cable Protection Ducting Systems 222 MultiductTM 225 Telecommunications and Fibre Optics 226 Power Duct 229 Power Duct – Sealed System 231 Power Duct – Ancillary

221

Cable Protection

Ducting Systems 222

MultiductTM 225

Telecommunications and Fibre Optics 226

Power Duct 229

Power Duct – Sealed System 231

Power Duct – Ancillary Products 232

Power Duct – HDPE Duct Systems 232

Power Duct – United Utilities 233

Precast Cable Trough Ducting Systems 234

HDPE and GRP Troughing 241

Marker Tapes 242

Detectable Marker Tapes 243

Cable Covers 245

Marker Blocks 246

Indicator Posts 247

Marker Plates 248

Identification Signs 248

222 Utilities | Cable Protection Utilities | Cable Protection 223The information in this brochure is to the best of our knowledge true and accurate, but all recommendations or suggestions are made without guarantee. Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions.

Furthermore no liability is accepted if use of any product in accordance with these data or suggestions infringes any patent. Keyline Utilities reserve the right to change product specifications without further notification.

Ducting Systems Ducting Systems

Street Lighting Traffic Signal

ID/OD (mm) Length (m) Colour Pack Quantity Keyline Code Keyline Code

50/60 6 Orange 250 877882 877885

53/63 6 Orange 250 877888 877889

94/110 6 Orange 95 877658 877665

97/107 6 Orange 85 877895 877896

100/118 6 Orange 85 877692 877694

150/178 6 Orange 36 877750 877751

Electric

ID/OD (mm) Length (m) Colour Pack Quantity Keyline Code

100/118 2 Black 85

125/148 2 Black 46

150/178 2 Black 36

100/118 3 Black 85 877684

125/148 3 Black 46 877723

150/178 3 Black 36 877744

94/110 6 Black 95 877654

100/118 6 Black 85 877690

125/148 6 Black 46 877724

150/178 6 Black 36 877747

Electric

ID/OD (mm) Length (m) Colour Keyline Code

31/40 50 Black 877769

40/50 50 Black 877771

50/63 50 Black 877780

71/90 50 Black 877798

94/110 50 Black 877801

140/160 25 Black 877817

Motorway Communication


94/110 6 Purple 95 877668

100/118 6 Purple 85 877696

Street Lighting


50/63 50 Orange 877788

94/110 50 Orange 877804

Traffic Signal


50/63 50 Orange 877789

94/110 50 Orange 877804

Motorway Communication


50/63 50 Purple 877792

94/110 50 Purple 877806

Street Lighting (Scotland) Single Wall


50/63 100 Purple 216985

94/110 40 Purple 877902

Other Utilities


94/110 6 Blue 95 877656

150/178 6 Blue 36 877748

94/110 6 Green 95 877657

150/178 6 Green 36 877749

Gas


94/110 6 Yellow 95 877669

150/178 6 Yellow 65 877752

High Density PolyethyleneTwin Wall Ducting

Black – marked Electric Manufactured to BS EN 50086.2.4

2 and 3m lengths available upon request

Supplied with one coupling per length.

Twin Wall Split Duct

Black – marked Electric

Complete with dowels or ties as appropriate


High Density Polyethylene Twin Wall Ducting

Purple – marked Motorway Communications

Available as a sealed system

Coil supplied with pre-installed drawstring

Manufactured in accordance with BS EN 50086.2.4



HDPE/LDPE Twin Wall Ducting

Supplied in coils with pre-inserted drawstring

Manufactured in accordance with BS EN 50086.2.4.

HDPE Smooth.


Supplied with one coupling per length Manufactured in accordance with BS EN 50086.2.4.

High Density PolyethyleneTwin Wall Ducting

Orange – marked Street Lighting or Traffic Signal

Coils supplied with pre-installed drawstring

Manufactured in accordance with BS EN 50086.2.4


Ducting HDPE duct is available in solid wall, twin wall smooth bore and single wall corrugated profiles. The lightweight, flexible duct copes with trench undulations and high impact resistance minimises special preparation of beds and eliminates the need for special surrounds in most instances.

The duct has push fit joints for ease of installation and HDPE flexibility minimises the need for special bends. Duct is colour coded to end user requirements and can be printed to individual requirements.

Access chambers HDPE chamber sections are manufactured in one piece for high strength and rigidity. Identical sections can be stacked to obtain the required height.

A wide range of chamber sections are available, all of which have preformed pre-panned rings that take up to 160mm ducting. Hole sizes are designed to provide a ‘snug fit’ but to allow for variations in duct entry angle.

The lightweight sections are surrounded by in-situ concrete and offer substantial savings over traditional chambers.

Composite covers High impact composite covers are available to complement the most popular access chamber sizes.

The covers are supplied with galvanised steel frames. The standard colour is black, with a non-slip surface.

As standard, Keyline stock covers and frames badged ‘Traffic Signal’ or ‘Street Lighting’ which come with a locking facility included.

Sticks (ENATS 12 – 24 Approved)

Coiled Ducting

Note: Colours may vary by region or council.

* Marked electric.

NJUG Colour Coding (National Joint Utilities Group)

Black/Red Electricity

Orange Street Lighting/Traffic Signal

Purple Motorway Communications/Street Lighting (Scotland)

Yellow Gas (Perforated and Solid)

Blue Water

Green CCTV

Grey Telecommunications



Manufactured from high quality polyproplene to a nominal breaking strength of 5kN.

Ducting Systems

Protect Cables

Easy Access

Clamp holds pole securely.

Pole Boxes

Description Width (mm) Length (mm) Height (mm) Keyline Code

PAC POLE 6 275 285 295 537040

PAC POLE 1 450 450 500 537042

Access Box Cover and Frames

Reference Width (mm) Length (mm) Keyline Code

B125 290 275 877927 + 877938

B125 300 450 877928 + 877939

B125 450 450 877929 + 877940

B125 450 600 877930 + 877941

B125 600 600 877931 + 877942

Access Chambers

Gas


50/63 50 Yellow 877794

94/110 50 Yellow 877808

Other Utilities


50/63 50 Blue 877783

94/110 50 Blue 877802

50/63 50 Green 877784

94/110 50 Green 877803

Kitemarked BS 4962

Manufactured to National Grid requirements

Yellow – gas identification colour

Perforated

Available in 60, 80 and 100mm diameter

Also available in flexible coils.

Ducting Systems

General Purpose Duct PVC-u

Diameter (inch)

Diameter (mm)

Keyline Code

2 54 528272

4 114 528274

6 168 528275

6m lengths

Only recommended for light duty applications

Check suitability before installation

Range of fittings available.

Draw Cord

Description Code

6mm Dia. x 220m DC220

6mm Dia. x 500m (wooden drum) DC500

MultiductTM

Why MULTIduct™

StrongHigh crush strengthCan be buried much shallower than conventional ductMore robust – no breakages.

EnvironmentalHDPE material consists of 70% recycled contentCompletely recyclable.

SuperiorManufactured to ISO 9001 and ISO 14001.

Light WeightAll parts under 25kgReduced Health & Safety issuesEasier to transport on site.

FastRapid installation for every applicationMore work completed during track possessions or road closures.

FlexibleFull range of accessories to overcome bends, break out of runs and interface with standard ductEasily cut on site for termination.

EconomicalLess excavation due to shallower burialNo special plant required for liftingNo concrete surround, specialist backfill or spacers required.

MULTIduct™ is a multiple duct system, duct banks are built by connecting nominal 1 metre long sections, either by a steel clip or a push-fit system. There is also a range of accessories that offer flexibility in construction.

MULTIduct™ is manufactured from nitrogen foamed high density polyethylene, which offers high strength-to-weight properties, resulting in a product that has high crush resistance but can be lifted by a single person (all parts are below 25kg).

MULTIduct™ has held long-standing approvals and has been installed across the world for more than 30 years.

MULTIduct™ customer base includes national highways agencies, water utilities, power utilities and telecommunications operators, rail network operators, Government bodies worldwide.

The MULTIduct™ System

4, 6 or 9 way options.

Each duct space is equivalent to 110mm single duct (160mm option available in 4 way).

Each section is 1120mm long (lay length is 1070mm).

Units have socket (female) and spigot (male) joints and are connected by clip-fix or push-fit.

Accessories to manage common bends, duct configurations and for interfaces with traditional single ducts and access chambers.

Draw Cord



Telecommunications and Fibre Optics Telecommunications and Fibre Optics

System Overview

Telecommunications ducting systems supplied by Keyline are fully approved for use on the national BT network.

PVC-U Primary Duct systems

HDPE Sub Duct and Duct Systems

Blown Fibre Tubing (fibre flow)

Cable in Duct

Multi Duct

Ancillary items.

PVC-U Primary Duct Systems

Manufactured from virgin PVC-U polymer = 100% reliable performance

Accredited ISO 9001 Quality Management System, ISO 14001 Environmental Standard, Kitemark EN1401, ISO 18001

Solid wall construction, capable of being back-filled with “As Dug” materials where appropriate and not affected by sharp stone impingement

Smooth bore ensuring easier and safer installation of sub-ducts and cables owing to lower internal friction

Comprehensive range of sizes : 20mm – 250mm OD, to meet standard and bespoke requirements

Range of wall thickness choices to meet variety of compression strength specified

Bespoke print detail to meet client needs

Standard Interference Fit / Push fit socket systems and Ring Seal Socket systems.

Polyethylene Duct and Sub Duct Systems

Strong, flexible and impact resistant yet lightweight

Size range from 16mm – 250mm

Flexible and easy to work with, even at well below zero temperature

Easy placement in Primary Duct systems

Long life resistance to fatigue

Resistant to many common liquids and chemicals

Immune to most corrosion or fungal contamination

Supplied in continuous lengths up to 4000m (size dependent)

Packaged on single or multi way, metal skeletal or wooden drums, or alternatively coils

Extensive range of colours for individual duct identification for multi way products

Full range of connectors, termination and cable placement ancillary products.

Main Duct96.5mm PVC 450N

(114mm and 110mm may also be used)

Swept Tee96.5mm main duct leading off to 53.9mm for drop duct

Cable TV 450mm depthBT 600mm depthCarriageway Depths

Footway & Verge Depths

53.9mm PVC Duct 450N

Access ChamberChamber size :-915 x 415 x 600 deepLid Type :- Depending upon Location

Access Chamber Choices

Carriageway Box D400

Footway Box B125

Verge Box B125

Cable TV 250mm depthBT 350mm depth

Telecommunications ducting systems supplied by Keyline are fully approved for use on the national BT network. This ducting system is available in 54mm or 96.5mm manufactured in uPVC (BT = grey duct).

Applications

BT network cabling

Telecommunications cabling.

These solid wall green uPVC ducts conform to BS EN50086-2-4 and are available in lengths suitable for Telecommunications and CCTV/Fibre Optics use.

uPVC

Green 96.5mm Connectors

Description

Connector Sleeve

Double Socket Connector

Green 96.5mm Swept Tees and Moulded ‘Y’ Branch

Description

Swept Tee 96.5mm -53.9mm

Split Swept Tee 96.5mm -53.9mm

Y Branch 96.5mm – 96.5mm

Split Duct and Repair KitsSplit Duct and Duct Repair Kits consist of the parts required to allow repair of damaged or jointed duct in the field.

Split Duct – supplied in 3m LengthsRepair Kit – enables the split duct to be connected to the in-situ duct at both ends of the repair. One kit consists of:2 No. – Split collar inserts6 No. – Duct liners4 No. – Cable ties

Green 96.5mm AccessoriesDescription

Split Duct 3m LengthDuct Inserts for Repair Kit

* Please note the end caps are intended to fit over the end of the spigot socket.

96.5mm End Caps and Inserts

Description

Red End Cap

Green 96.5mm Accessories

Description

96.5mm-53.9 mm Reducer

Caulking Glands

System Overview

Emtelle have supplied the UK Telecoms Industry with a comprehensive range of products since 1980 including:

PVC-U Primary Duct systems

HDPE Sub Duct & Duct Systems

Blown Fibre Tubing (Fibreflow)

Cable In Duct

Multi Duct

Ancillary Items.

One end of the duct to be repaired

Duct Repair KitDuct Split

Split Collar Insert

Duct Liners

Green 96.5mm Duct

Description

6 m Lengths

4 m Lengths

Duct Spigot End Connector Sleeve

Split Swept Tee

Y Branch

Double Socket

Swept Tee

Green 96.5mm Bends

Description

11.25°

22.5°

45°

90°

Bend



Telecommunications and Fibre Optics

Green 88.9mm Product Range

Description

6m Length Duct

4m Length Duct

11.25° Bend

22.5° Bend

45° Bend

90° Bend

Connector Sleeve


Yellow End Cap

Swept Tee (88.9mm – 53.9mm)

Green 110mm Product Range

Description

6.6m Length Duct

11.25° Bend

22.5° Bend

45° Bend

90° Bend

Connector Sleeve


Swept Tee (110mm – 53.9mm)

Split Duct 3 m Length

Duct inserts for Repair Kit

Grey 53.9mm Product Range

Description

3m Length Duct

22.5° Bend

45° Bend

90° Bend

Yellow End Cap

Caulking Gland

Grey 96.5mm Product Range

Description

6m Length Duct

9° Bend

18° Bend

22.5° Bend

90° Bend

Connector Sleeve

Red End Cap

Swept Tee (96.5mm – 53.9mm)

Y Branch (96.5mm – 96.5mm)

Split Duct 3 m Length

Duct inserts for Repair Kit

Caulking Gland

96.5mm – 53.9mm Reducer

Caulking Gland

Green 53.9mm Product Range

Description

3m Length Duct

11.25° Bend

22.5° Bend

45° Bend

90° Bend

Connector Sleeve


Yellow End Cap

Y Branch (53.9mm – 53.9mm)

Caulking Gland

Power Duct

Power Station

TransformerTransformer400 - 132kV

132kV DuctedCables

DNO Sub-Station132/33 kV

160mmPowerProtect+

Bend 22½˚ 33 or 11kVDucted Cable

Larger Customer

240 Volt

33kV Ducted Cables

Primary Sub-Station

Local DistributionSub-Station

11kV Ducted Cable

Secondary Sub-Station

160mm PowerProtect+Duct for 132kV Cable

National GridSupply Point

11kV Ducted Cable

240 Volt DomesticSupply

475 Volt Farm Supply

38mm DomesticSupply Duct

110mmPowerProtect+

TrefoilShops and Small Businesses 38mm Domestic

Supply

Product overview

Emtelle UK have developed a comprehensive range of Power Duct systems and accessories designed to meet performance requirement for underground power cables. Our duct meets the industry standard EATS 12-24 revision 2. Our systems include:

Emtelle Power Duct Systems are now specified and used by all major Distribution Network Operators including:

EDF, YEDL/NEDL, United Utilities, Scottish Power, Scottish and Southern Energy, Western Power, NIE and ESB Ireland.

Class 1 Solid Wall PVC-U Duct System guaranteeing 450N compression performance at operating temperatures up to 75°C

Class 2 Solid Wall PVC-U Duct System guaranteeing 450N compression performance at operating temperatures up to 50°C

Class 3 coiled Solid Wall HDPE duct systems for service cables and specialist applications.

Features and Benefits:

The ability to withstand compression forces from carriageway loading at elevated temperatures

Ease of installation with integral jointing system, making the product simple to install, therefore ensuring system is installed correctly without fail

Ease of cable placement, with low friction inner surface bespoke long radii bends to meet the requirements of the latest generation cables. This reduces whole system costs as longer cabling distances can be achieved, resulting in reduction in expensive joints. Internal chamfer on all spigot ends of ducts ensures no damage during cable placement, which in turn improves cable lifespan

Enhanced cable performance through efficient heat dissipation offered by PVC-U duct systems, due to the high compression to wall thickness ratio, compared with alternate systems

Comprehensive product range, covering all possible cable requirements and construction techniques

Systems are re-useable when cables are replaced or repaired, therefore maximising asset life and reducing further disruptions to the roadways and footways.



Power Duct Power Duct

Class 1

Class 1 Solid Wall PVC-U Duct System guaranteeing 450N compression performance at operating temperatures up to 75°C.

Black Class 1 88.9mm

Description Radius (mm)

6m Length Duct

11.25º Bend 3900

11.25º Bend 1500

22.5º Bend 3900

22.5º Bend 1500

Connector sleeve

Black Class 1 160mm


6m Length Duct

11.25º Bend 3900

11.25º Bend 1200

22.5º Bend 3900

22.5º Bend 1200

45º Bend 560

90º Bend 560

Connector sleeve

Black Class 1 168mm


6m Length Duct

22.5º Bend 3900

Connector sleeve

Black Class 1 200mm


6m Length Duct

22.5º Bend 3900

Black Class 1 250mm


6m Length Duct

3m Length Duct

11.25º Bend 4500 4500

Black Class 1 110mm


6m Length Duct

11.25º Bend 3500

11.25º Bend 700

22.5º Bend 1750

22.5º Bend 700

45º Bend 560

90º Bend 450

Black Class 1 125mm


6m Length Duct

11.25º Bend 1200

22.5º Bend 1200

Connector sleeve

Black Class 1 140mm


6.6m Length Duct

11.25º Bend 3900

22.5º Bend 3900

22.5º Bend 1950

Connector sleeve

Duct Interference Socket Bend Connector Sleeve

Class 2

Class 2 Solid Wall PVC-U Duct System guaranteeing 450N compression performance at operating temperatures up to 50°C.

Black Class 2 Duct

Description

53.9mm 6m Length 125mm 6m Length



110mm 6m Length

For duct and connector sleeves please refer to the Class 1 product range.

Power Duct – Sealed System

Black Class 1 Ring Seal Duct

Description

110mm 6m Lengths

160mm 6m Lengths

200mm 6m Lengths

Black Class 1 Double Ring Seal Coupler

Description (mm)

110

160

200

Black Class 1 Ring Seal Bends


110mm 11.25º Bend 3500

110mm 22.5º Bend 1750

160mm 11.25º Bend 3900

160mm 22.5º Bend 3900

200mm 11.25º Bend 4800

200mm 22.5º Bend 4800

Greater security

Stops ingress of water into the duct system.

Ring Seal Duct Ring Seal Bend Ring Seal Coupler



Power Duct – Ancillary Products Power Duct – HDPE Duct Systems

Suitable for Duct Size Type88.9mm with Rope Eye

96.5mm and 110mm with Rope Eye160mm with Rope Eye42mm with Rope Eye

96.5mm Standard160mm Standard

Duct Brush A range of cleaning brushes to remove dirt and grit from the main duct prior to mandrel size testing and subsequent winching-in of sub-duct. Brush and mandrel are often pulled in together as the means of proving the duct run.

Foam Carriers (also known as Foam Pigs) Designed to remove dirt and water from all pipe materials. Normally pushed through the pipe using water or air, but they can be pulled through if required.

DescriptionBlue Polyprop 6mm x 500m Rope

8KN Rope Orange (3660 MTS)8KN Rope Orange (4150MTS)

Blowing Guns Used to push air through the pipe pushing a foam pig or carrying a rope. Available for standard duct sizes.

Rope Products Rope products which can be used for cable pulling.

Available for all major duct sizes including 96.5mm, 110mm, 160mm and 200mm.

Available for all major duct sizes.

Available for standard duct sizes.

4563

13375Description UU Code

32mm 50m Coil 23496632mm 3m Length Duct 229585

32mm 22.5° Bend 22948232mm 45° Bend 22947432mm 90° Bend 229466

32mm Double Coupler 22909132mm Hockey Stick Bend 229512

32mm White Saddle 229504

Description UU Code117mm 3m Length Over 229520

117mm 11.25° Bend 229540117mm 22.5° Bend 229545117mm 45° Bend 229555117mm 90° Bend 229565

117mm Connector Sleeve 229094

Black Ridgiduct Power Fitting – Black

ID (mm)

100

125

150

Ridgiduct Power HV Pipe – Red/BlackDuct Length (m) ID (mm) OD (mm)

2 100 118

2 125 148

2 150 178

3 100 118

3 125 148

3 150 178

6 100 118

6 125 148

6 150 178

Ridgiduct Power HV Bend – Red/BlackRadius (m) Angle (mm) OD (mm)

3.9 11.25 1003.9 22.5 1001.2 45 1001.2 90 100

3.9 11.25 1253.9 22.5 1251.2 45 1251.2 90 125

3.9 11.25 1503.9 22.5 1501.2 45 1501.2 90 150

Description UU Code150mm 3m Length Over 229590

150mm 11.25° Bend 229490150mm 22.5° Bend 229550150mm 45° Bend 229560150mm 90° Bend 229570

150mm Connector Sleeve 229095

Description UU CodeRed 160mm HPDE 6m Duct 229514

Standard 117mm and 150mm Bends – 1200mm radius.

Black Electrical CoilsDescription Coil Length (m)

37/32mm 5037/32mm 10038/32mm 10044/38mm 10054/46mm 5058/50mm 5058/50mm 100

Solid Wall HDPE Duct System – Service CablesCoiled Solid Wall HDPE duct systems are used within the power market for service cables and specialist applications. Small diameter coils:

Strong, flexible and impact resistant yet lightweight

Easy to work with

Flexible, even at well below zero temperature

Long life resistance to fatigue

Resistant to many common liquids and chemicals

Immune to most corrosion or fungal contamination

25mm, 32mm, 37mm, 38mm, 44mm, 50mm, 54mm and 63mm OD duct sizes to meet optimum size requirements for cable placement

Coil lengths to suit client requirements (typically 50m, 100m and 150m)

Banded and film wrapped for ease of handling.

Black Large Diameter Electrical Coils

Description (mm) SDR (Standard Dimension Ratio)

90 11

90 11

110 11

110 11

125 11

125 11

160 11

160 11

180 11

180 11

Black PE Electric Cable DuctDescription (mm) Duct Length (m) SDR

110 6 11110 12 11125 6 11125 12 11160 12 11180 6 11180 12 11

Polyethylene pipe systems may provide:

PE itself is light and flexible but maintains its durability. With a comprehensive size range up to 250mm, the main advantage of this duct over PVC is the secure jointing methods. There are two types of jointing methods:

Quicker installation More cost effective solutions

Easier installation

Butt-fused Electrofusion.

These methods allow the duct to be jointed securely in a continuous length which can allow new installation methods to be used including moleploughing, direction drilling or no dig (shallow depth).

Large Diameter Coils – Trenchless Applications/Directional Drill

Power Duct – HDPE Duct Systems

Power Duct ENATS 12-24



1. All units are provided with ¾ No. threaded lifting sockets to be used in conjunction with threaded lifting eyes. All lifting positions must be used.

2. The chain angle should not be less than 60 degrees to the horizontal. Chain lengths will vary depending on type and size of unit.

3. The weights of the trough units specified in trough Table 1 and 2.

4. Units may be stacked. The first unit should be placed on two timber bearers on even and firm ground. Subsequent units placed on top should be separated with two timber bearers. The maximum height the units should be stacked is 1.8m unless instructed by the Site Engineer.

Precast Cable Trough Ducting Systems

We offer a specialist range of precast reinforced concrete cable troughs and ducting systems used to house and protect most types of services, including power and communication cables and pipes for gas, water and chemicals. Access troughs and ducts can be buried underground, located above, or flush with surface levels to provide protection against accidental or malicious damage and to offer easy access for maintenance and repair. Three types of flush fitting lids are supplied in either reinforced precast concrete, GRP composite, or steel tray. All are designed and tested for loading group class to BS EN 124.

Typical duct applications include; rail and highway infrastructure; power stations; gas, oil and chemical installations; industrial, commercial and domestic developments; docks and harbours; water and sewage treatment plants.

Design features The troughs, ducts and lids are designed and tested for load classes A15, B125, C250 and D400. For loadings E600 and F900, duct systems are designed, tested and manufactured specific to order.

Benefits

Compared with the alternatives of direct burying of cables and pipes or overhead suspension, concrete trough has a number of advantages:-

Applicable to power and telecom cables in addition to pipes for liquids and gases

Chemically resistant concrete

Services buried at depth are unexposed to weather changes (i.e. freezing or overheating)

High strength load bearing units

Easy access for cable repair, jointing or new cable additions

Whole life costing of precast concrete is lower than other forms of ducting construction

Non conductive to electricity

We can supply specialist units moulded to your requirements.

Reference (width x depth x length)

Trough Coding DescriptionS/W*

Nominal (kg)

Supplied with Lid Reference

Loading Group

Class to BS EN 124

Rebate Depth (mm)

Trough Dimensions (mm)

A B C D E F

1250 x 1250 x 1000

MT 1250 1250 ABCD SL

1250W x 1250D x 1000L SL

1915 ML 1250 250 TH CD A,B,C & D 75 1250 1275 1500 1380 1505 1700

MT 1250 1250 ABCD LL

1250W x 1250D x 1000L LL

1915ML 1250 150 RC AB or ML 1250 ST CD

A,B,C & D 150 1250 1200 1500 1370 1505 1700

1250 x 1000 x 1000


1250W x 1000D x 1000L SL

1708 ML 1250 250 TH CD A,B,C & D 75 1250 1025 1250 1355 1505 1700


1250W x 1000D x 1000L LL

1708ML 1250 150 RC AB or ML 1250 ST CD

A,B,C & D 150 1250 950 1250 1345 1505 1700

1250 x 750 x 1000

MT 1250 750 ABCD SL

1250W x 750D x 1000L Trough SL

1484 ML 1250 250 TH CD A,B,C & D 75 1250 775 1000 1330 1505 1700

MT 1250 750 ABCD LL

1250W x 750D x 1000L Trough LL

1484ML 1250 150 RC AB or ML 1250 ST CD

A,B,C & D 150 1250 700 1000 1320 1505 1700

1000 x 1000 x 1000



1539ML 1000 50 ODT A

or ML 1000 50 CDS A or ML 1000 50 250 TH CD

A,B,C & D 50 1000 1050 1250 1105 1230 1425



1539ML 1000 100 RC AB

or ML 100 ST CDA,B,C & D 100 1000 1000 1250 1100 1230 1425

1000 x 750 x 1000

MT 1000 750 ABCD SL

1000W x 750D x 1000L SL

1331ML 1000 50 ODT A


A,B,C & D 50 1000 800 1000 1080 1230 1425

MT 1000 750 ABCD LL


1331ML 1000 100 RC AB

or ML 100 ST CDA,B,C & D 100 1000 750 1000 1075 1230 1425

1000 x 500 x 1000

MT 1000 500 ABCD SL


1108ML 1000 50 ODT A


A,B,C & D 50 1000 550 750 1055 1230 1425

MT 1000 500 ABCD LL


1108ML 1000 100 RC AB

or ML 100 ST CDA,B,C & D 100 1000 500 750 1050 1230 1425

Trough table 1: 1000 to 1250 width


A

FED

CB

* Maximum self weight = nominal self + 5%, which should be used to size lifting equipment.

Unit Handling Guide




Coding Description

Loading Group

Class to BS EN 124

Rebate Depth (mm)

S/W* Nominal

(kg)

Supplied with Lid Reference

Trough Dimensions (mm)

A B C D E F

750 x 750 x 1000

MT 750 750 ABCD SL


A,B,C & D 50 1115 ML 750 50 ODT A

or ML 750 50 CDS A or ML 750 250 TH CD

750 800 1000 830 955 1125

MT 750 750 ABCD LL

750W x 750D x 1000L LL

A,B,C & D 100 1115 ML 750 100 RC AB

or ML 750 100 ST CD 750 750 1000 825 955 1125

750 x 500 x 1000

MT 750 500 ABCD SL


A,B,C & D 50 923 ML 750 50 ODT A

or ML 750 50 CDS A or ML 750 250 TH CD

750 550 750 805 955 1125

MT 750 500 ABCD LL


A,B,C & D 100 923 ML 750 100 RC AB

or ML 750 100 ST CD 750 500 750 800 955 1125

600 x 600 x 1000

MT 600 600 ABCD SL


A,B,C & D 50 810 ML 600 50 ODT A

or ML 600 50 CDS A or ML 600 50 CDS B

570 600 800 630 750 900

MT 600 600 ABCD LL


A,B,C & D 100 810 ML 600 100 RC AB or ML 600 ST CD

570 550 800 625 750 900

600 x 300 x 1000

MT 600 300 ABCD SL


A,B,C & D 50 596 ML 600 50 ODT A


570 350 550 605 750 900

MT 600 300 ABCD LL


A,B,C & D 100 596 ML 600 100 RC AB or ML 600 ST CD

570 300 550 600 750 900

350 x 300 x 1000

MT 350 300 ABCD SL


A,B,C & D 50 450 ML 350 50 ODT A


350 350 525 385 510 635

MT 350 300 ABCD LL


A,B,C & D 100 450 ML 350 100 RC AB

or ML 350 100 ST CD 350 300 525 380 510 635

Trough table 2: 350 to 750 width


A

FED

CB

* Maximum self weight = nominal self + 5%, which should be used to size lifting equipment.


Coding DescriptionS/W*

Nominal (kg)

Supplied with Lid Reference Trough Dimensions (mm)

A B C D E F

750 x 750 x 1550

MT 750 750 1550 ABCD SL


Corner 2380

ML 750 50 ODT A or ML 750 50 CDS A or ML 750 250 TH CD

1550 1585 1125 1125 1000 800

MT 750 750 1550 ABCD LL


Corner 2380 ML 750 100 RC AB or ML 750 100 ST CD 1550 1585 1125 1125 1000 750

750 x 500 x 1550

MT 750 500 1550 ABCD SL


Corner 1960


1550 1585 1125 1125 750 550

MT 750 500 1550 ABCD LL



600 x 600 x 1335

MT 600 600 1335 ABCD SL


Corner 1245

ML 600 50 ODT A or ML 600 50 CDS A or ML 600 50 CDS B

1335 1085 900 900 800 600

MT 600 600 1335 ABCD LL


Corner 1220 ML 600 100 RC AB or ML 600 ST CD 1335 1085 900 900 800 550

600 x 300 x 1335

MT 600 300 1335 ABCD SL


Corner 970


1335 1085 900 900 550 350

MT 600 300 1335 ABCD LL


Corner 945 ML 600 100 RC AB or ML 600 ST CD 1335 1085 900 900 550 300

350 x 300 x 1085

MT 350 300 1085 ABCD SL


Corner 690


1085 1070 635 635 525 350

MT 350 300 1085 ABCD SL



Trough table 3: 350 wide to 750 wide – Corner Units


* Maximum self weight = nominal self + 5%, which should be used to size lifting equipment. ** Additional sizes are available upon request.

A

D

EF

CB




Coding DescriptionS/W*

Nominal (kg)

Supplied with Lid Reference Trough Dimensions (mm)

A B C D E F

750 x 750 x 2000

MT 750 750 2000 ABCD SL


Tee 2580


2000 1550 1125 1125 1000 800

MT 750 750 2000 ABCD LL


Tee 2580

ML 750 100 RC AB or ML 750 100 ST CD

2000 1550 1125 1125 1000 750

750 x 500 x 2000

MT 750 500 2000 ABCD SL


Tee 2150


2000 1550 1125 1125 1000 550

MT 750 500 2000 ABCD LL


Tee 2150

ML 750 100 RC AB or ML 750 100 ST CD

2000 1550 1125 1125 1000 500

600 x 600 x 1500

MT 600 600 1500 ABCD SL


Tee 1448


1500 1335 900 900 800 600

MT 600 600 1500 ABCD LL


Tee 1423

ML 600 100 RC AB or ML 600 ST CD

1500 1335 900 900 800 550

600 x 300 x 1500

MT 600 300 1500 ABCD SL


Tee 1150


1500 1335 900 900 550 350

MT 600 300 1500 ABCD LL


Tee 1123

ML 600 100 RC AB or ML 600 ST CD

1500 1335 900 900 550 300

350 x 300 x 1500

MT 350 300 1500 ABCD SL


Tee 843


1500 1085 635 635 525 350

MT 350 300 1500 ABCD SL


Tee 818

ML 350 100 RC AB or ML 350 100 ST CD

1500 1085 635 635 525 300

Trough table 4: 350 wide to 750 wide – Tee Units


* Maximum self weight = nominal self + 5%, which should be used to size lifting equipment. ** Additional sizes are available upon request.

BC

E

D

FA


Reference (width x depth

x length) (width = span width)

Lid Coding Description

Loading Group

Class to BS EN 124

S/W* Nominal

(kg)Volume

Lid Dimensions (mm)

A B C

1250 x 150 x 500 1250 5T Concrete Lid ML 1250 150 RC AB Reinforced concrete recessed Lid to fit 1250

wide trough with 150 deep rebate 5T SWL A and B 0.113 1499 1469 150

1250 x 150 x 500 1250 11.5T

Recessed Steel Tray Lid

ML 1250 150 ST CD Composite (steel tray + concrete infill) Lid to fit 1250 wide trough with 150 deep rebate

11.5T SWL C and D 279.0 1499** 1479** 150**

1250 x 225 x 500 1250 11.5T RC Top Hat Lid ML 1250 225 TH CD Reinforced concrete top hat Lid to fit 1250

wide trough 11.5T SWL C and D 0.123 1700 1480 225

1000 x 50 x 1000 1000 GRP Open Pedestrian Lid ML 1000 50 ODT A Open GRP “Dura Tread” Lid to fit 1000 wide

trough with 50 deep rebate 1.5T SWL A 28.6 1224 1214 50

1000 x 50 x 1000 1000 GRP Closed Pedestrian Lid ML 1000 50 CDS A Closed GRP “Dura Slab” Lid to fit 1000 wide



wide trough with 100 deep rebate 5T SWL A and B 151.1 0.061 1224 1204 100

1000 x 100 x 500 1000 11.5T

Recessed Steel Tray Lid

ML 1000 100 ST CD Composite (steel tray + concrete infill) Lid to fit 1000 wide trough with 100 deep rebate

11.5T SWL C and D 151.1 1224** 1204** 100**


wide trough 11.5T SWL C and D 391.0 0.156 1425 1205 225






wide trough with 100 deep rebate 5T SWL A and B 116.9 0.047 949 929 100

750 x 100 x 500 750 11.5T Recessed Steel Tray Lid ML 750 100 ST CD

Composite (steel tray + concrete infill) Lid to fit 750 wide trough with 100 deep rebate

11.5T SWL C and D 116.9 949** 929** 100**


wide trough 11.5T SWL C and D 0.123 1125 905 250





600 x 50 x 475 600 GRP Closed 5T Lid ML 600 50 CDS B Closed GRP “Dura Slab” Lid to fit 600 wide

trough with 50 deep rebate 5T SWL B 12.8 744 724 50


wide trough with 100 deep rebate 5T SWL A and B 91.4 0.037 744** 724** 100**



11.5T SWL C and D 91.4 744 724 100





350 x 50 x 475 350 GRP Closed 5T Lid ML 350 50 CDS B Closed GRP “Dura Slab” Lid to fit 350 wide

trough with 50 deep rebate 5T SWL B 8.6 504 494 50


wide trough with 100 deep rebate 5T SWL A and B 61.5 0.025 504** 484** 100**



11.5T SWL C and D 61.5 504 484 100

Lid table 1: All sizes


* Maximum self weight = nominal self + 5%, which should be used to size lifting equipment. ** Please note, these figures are currently under review, please refer to the website for updated information. *** Additional sizes are available upon request. A

B

C



Notes 1. The details shown are for guidance only and

should be suitably reviewed with regard to actual ground conditions and applied loading.

2. A Class 1 mortar bed (min 25mm thickness) may be provided between trough and concrete / stone bedding to aid alignment.

3. Where troughs are laid to provide a sealed unit or where the haunching serves to retain water, the formation of a sump may be necessary.

4. Where units are to be sealed a proprietory sealant may be used e.g. polyurethane sealant.

5. Transitions in horizontal and vertical alignment can be achieved by Tee and Angled units. Various sizes and configurations are available. When using cast in-situ infill sections, it is advised that the structural integrity of the units be checked, especially in trafficked areas.

6. In trafficked locations, to minimise the risk of movement, lids should be seated on a minimum thickness of 2mm rubber bearing strip to reduce noise and vibration effects.

7. Parallel lengths of troughs should not be installed immediately adjacent to each other. However, subject to actual loading conditions, this may be acceptable.

8. Where lids are subject to frequent slewing by commercial vehicles the lids may require fixing in position with an epoxy mortar.

Installation procedure 1. Prepare formation to required level and lay

granular / concrete base.

2. Position trough to required line and level.

3. Position adjacent trough and where required apply polyurethane sealant between units.

4. Place stone / concrete haunching to sides of trough as installation proceeds.

5. Continue installation procedure to form required length of ducting.

6. Carefully place suitable backfill material around trough to re-form required finished levels.

7. Install adjacent construction.

8. Install services into ducting.


Type A – Flush With SurfaceCase 1 – Flexible Construction

Min 150mm ST1 concrete bed and surround of compacted type 1

Formationlevel

Min 150mm ST1 concrete

surround

50mm sand bed

FallFall

Trough

Lid

Finished permanent level to be 3mm above

lid level

Rubberbearing ifrequired

Mortar bed

Travis Perkins operates some of the leading brands in the industry, 20 businesses from more than 1,800 sites across the UK. Including:

Benchmarx – Benchmarx Kitchens and Joinery is a strictly trade only company supplying high quality kitchens, joinery and flooring and everything else to complete the job.

Birchwood Price Tools – Birchwood Price Tools (BPT) is a leading wholesaler of power tools, hand tools and site equipment, carrying a distinguished line-up of global brands.

City Plumbing Supplies – One of the UK’s largest plumbers’ merchants and bathroom retailers, with a dedicated national network of branches and bathroom showrooms.

CCF – leading specialist distributors of ceilings, drywall, screeding, insulation, partitioning and fire protection to the construction industry.

City Heating Spares – City Heating Spares is the new super-fast heating spares brand trading at selected City Plumbing Supplies branches.

Direct Heating Spares – Direct Heating Spares Limited (‘DHS’) is a leading independent distributor of domestic heating spares in the UK with national coverage.

F & P Wholesale – The independent merchants’ choice for heating, plumbing and bathroom products.

BSS Industrial – Pipeline and Heating Solutions – A specialist distributor of pipeline, heating and mechanical services equipment serving customers across all industrial sectors within the UK and Ireland.

Plumbing Trade Supplies – PTS is a leading distributor of plumbing, heating, sanitaryware and renewable energy products to a wide range of customers, both public and private sector, from national house builders to the sole trading plumber.

Travis Perkins – One of the UK’s leading builders’ merchants supplying more than 100,000 product lines to trade professionals and self-builders.

Tile Giant – Tile Giant is the fastest growing ceramics merchant in the UK.

Toolstation – Toolstation is a rapidly growing direct retailer of tools and hardware.

Wickes – One of the UK’s leading DIY and Home Improvement retailers, operating over 200 stores across the country.

Connections – A leading distributor of plumbing fittings from leading brands and manufacturers.

Solfex – One of the largest specialist distributors in the UK of high quality renewable energy systems.

HDPE and GRP Troughing

Although developed for use alongside rail tracks, GRP & HDPE troughs can be used for many different applications such as power stations.

Keyline’s range of troughing offers a modern alternative to concrete which has been the standard method of construction in the power/water industry for many years. The range is manufactured from lightweight plastic materials but stands up to the requirements of being installed in trackside environments.

The benefits of plastic cable trough:

Lightweight – all parts are less than 25kg. This has a significant impact on installation times

Can be securely locked to help prevent cable theft

Easy to adapt during installation with basic hand tools

Reduced transportation required

Massive reduction on number of broken units.


Manufactured from High Density Polyethylene

Each unit weighs under 15kg

1m long lengths connect using unique ‘twist and lock’ mechanism

Covers lock and hinge on either side

Can be securely locked to prevent unauthorised access

Internal: 236mm (w) x 200mm (d) x 1000mm (l).


Manufactured from Glass Reinforced Polyester Resin

Can be made fire retardant for use in tunnels

Each unit weighs under 9kg

1m long lengths connect using unique jointing pegs

Covers lock and hinge on either side

Can be securely locked to prevent unauthorised access

Internal: 154mm (w) x 95mm (d) x 1000mm (l).

We can offer two types of cable trough, HDPE and GRP.

HDPE (High Density Polyethylene) and GRP (Glass Reinforced Polyester Resin)Installation Guide

HDPE Trough

GRP Trough



Marker Tapes

Common Examples of Tape Colours and Messages

Premium Grades (150mm x 0.1mm x 365m)

Product Code

CAUTION CAUTION CAUTION WATER PIPE BELOW 004126

CAUTION CAUTION CAUTION ELECTRIC CABLE BELOW 002146

CAUTION CAUTION CAUTION GAS MAIN BELOW 002467

CAUTION CAUTION CAUTION STREET LIGHTING CABLE BELOW 002344


CAUTION CAUTION CAUTION FOUL SEWER BELOW 005468

CAUTION CAUTION CAUTION SEWERAGE PUMPING MAIN BELOW 005444

CAUTION CAUTION CAUTION FIBRE OPTIC CABLES 004867

CAUTION CAUTION CAUTION TELEPHONE CABLE BELOW 004805

CAUTION CAUTION CAUTION ROAD DUCT BELOW 002405

CAUTION CAUTION CAUTION TRAFFIC SIGNAL CABLE BELOW 006045

FIN DRAIN 004928

CAUTION CAUTION CAUTION CCTV CABLE BELOW 005161

CAUTION CAUTION CAUTION OIL PIPELINE BELOW 005482

Special manufacture is available, with tapes printed in many colours, roll sizes, printed texts and languages.

Underground buried pipes and cables can be marked with a warning mesh, designed to provide a visible warning to excavators, minimising potential damage to the services below.

Economy Grades (150mm x 0.05mm x 365m)

Product Code

CAUTION CAUTION CAUTION WATER PIPE BELOW 004102

CAUTION CAUTION CAUTION ELECTRIC CABLE BELOW 002047

CAUTION CAUTION CAUTION GAS MAIN BELOW 002443


CAUTION CAUTION CAUTION FIBRE OPTIC CABLES 004843

CAUTION CAUTION CAUTION TELEPHONE CABLE BELOW 004782


CAUTION CAUTION CAUTION FOUL SEWER BELOW 045006

Utilitape underground warning net is brightly coloured, has a central strip that can be printed with a warning message for easy recognition during excavation and is manufactured and tested in compliance with BS EN 12613:2009.

BS EN 12613:2009 is a European-wide directive that specifies the warning characteristics for all underground warning devices. This scope covers electric cables and pipelines containing pressurised or non-pressurised fluids.

Underground warning mesh is manufactured to this European Norm and has been independently tested and approved. Our own in-house crate test and laboratory ensures consistent quality and standards are maintained to conform to BS EN 12613:2009.

Copies of test reports are available.

Manufactured from virgin polypropylene

Standard texts available ex-stock

Can be manufactured to custom requirements including text, size, colour or language (subject to minimum order quantities).

Manufactured to order in any colour, warning message, roll size and plastic mesh grade.

Underground Warning Mesh

Detectable Marker Tapes

Typical Tape Colour and Warning Message

Dimensions Product Code

CAUTION CAUTION CAUTION WATER PIPE BELOW 150mm x 100m 015986

Plastic pipes, fibre optic cables and unenergised cables cannot be located using standard cable avoidance tools. A detectable underground warning tape allows traceability of the buried service, while warning of the danger beneath to future rogue excavators.

With a traceable stainless steel wire laminated between a printed underground warning tape and plastic mesh, underground services can be located using a CAT and Genny while providing a clearly visible warning of the danger below.

Wavelay is a detectable warning tape with embedded steel tracer wires that can be located using standard cable and pipe locators used with non-metallic pipes and un-energised cables. As a backup, the highly-visible, printed tape will also show within the spoil during any subsequent excavation.

TERRAM Detectamesh is a high-strength, rot-resistant polypropylene mesh incorporating a traceable stainless steel wire or aluminium foil, and overprinted with a warning message in black.

It can be located using standard cable and pipe locators used with non-metallic pipes and unenergised cables. The highly-visible mesh will show within the spoil during any subsequent excavation.

TERRAM Detectamesh is laid at half depth in the trench above a pipe or a cable.

Can be manufactured in any colour, size, text or language to suit the project.

Special manufacture available in various colours, widths, mesh sizes with either wire or aluminium foil.

Wavelay is laid at half depth in the trench above a pipe or a cable.

Unique design allows wires to elongate by over 25% before breaking

Coloured tape with printed message

Wires in constant contact with earth

Top Printguard layer protects the wires and the warning message

Crimping tool and crimps are available for joining detectable wires

Available widths from 50mm – 300mm.

Mesh manufactured to BS EN 12613:2009

100mm-1000mm widths (subject to MOQ’s)

Bagged for storage and protection

Various colours available

Customised text can be printed to order subject to a minimum order

Crimps and crimping tool available to purchase

Wire variations available: Copper, Insulated, Stainless Steel etc.

Detectable Warning Tape Detectable Mesh



Detectable Marker Tapes

Product Code Quantity Per Pack

Product Code

Crimping Tool 1 043385

Stainless Steel Wire Crimps 100 043347

Use a crimping tool and wire crimps to ensure a continuous signal along the mesh. If it is not installed correctly then the signal may not pass from length to length. Crimping also provides the joint with sufficient strength to cope with most back fills.

Accessories

200mm x 100m rolls. Other colours, sizes or languages can be manufactured.

Common Tape Colours and Warning Messages

Product Code

CAUTION WATER MAIN BELOW 016747

CAUTION STORM WATER CULVERT BELOW 016846

CAUTION BURIED GAS PIPE 016167

CAUTION ELECTRIC CABLE BELOW 016181

CAUTION FIBRE OPTIC CABLES 017263

RAW WATER MAIN BELOW 045969

CAUTION SEWER BELOW 017508

CAUTION FIRE MAINS BELOW 017584

CAUTION SEWERAGE PUMPING MAIN BELOW 017607

CAUTION GRAVITY SEWER BELOW 017621

CAUTION PRESSURE SEWER BELOW 017645

CAUTION NON POTABLE WATER MAIN BELOW 017683

CAUTION FUEL PIPE BELOW 017669

CAUTION TELEPHONE CABLE BELOW 017126

CAUTION STREET LIGHTING CABLE BELOW 016082

Cable Covers

Heavy-duty, cable covers manufactured from recycled polyethylene are suitable for use with high-voltage power cables or other buried services which require additional protection such as fibre-optic cables, water and gas pipes.

Interlocking, rigid uPVC covers to resist the impact of shovels or picks and protect underlying cables and pipelines.

Lightweight PE cable covers can be laminated with coloured tape pre-printed with a suitable warning message on the top surface.

The covers are pre-drilled and supplied with joining pegs for ease of connection. The effective length once overlapped and joined is 960mm (approx).

uPVC rigid cable covers can be supplied with or without interlocking fasteners.

Manufactured in any colour with a warning message to describe the buried service (printed in black).

High impact resistance, manufactured to BS 2484

Rot resistant

Lightweight for low transportation and installation costs

Available from 6mm to 18mm thick

Different colours and dimensions are available to order subject to a minimum order

Water, Gas and Fibre Optic cable covers can be manufactured to order

Other warning messages and cable cover sizes can be manufactured subject to quantity.

Permanent, non-fading and colour-resistant print

High specific gravity to resist floating when the soil is saturated

Lightweight for low transportation costs and ease of installation

Other thicknesses and widths are available on request.

PE Cable Protection Covers

Rigid uPVC Cable Covers

Tape Colour and Warning Message Dimensions Polymer Product Code

150mm x 6mm x 1m 019304

150mm x 12mm x 1m Recycled LDPE 019342

244mm x 12mm x 1m 019281

Width (mm) 120 150 160 180 200 220 240 250 300

Weight (g) 350 450 480 520 575 635 710 720 880

Pallet quantity 2000 1500All units are 2mm thick and 1m long.

Security Covers and Frames – See page 273



Cable Covers

Concrete Cable Protection Cover Tiles, are used frequently by utility companies to provide a clear indication to site staff who may be working close to underground electrical cables.

Covers act as a protective barrier against damage to buried electricity cables eliminating the risk of accidents and costly repairs. They can also be used to locate and identify other underground services.

Protection covers are reinforced precast concrete units manufactured and tested to BS 2484.

Cable Covers

Length (mm) Width (mm) Depth (mm) Weight (kg)914 150 50 16914 230 50 24914 305 50 32610 305 50 22305 305 50 11

Our Range Our standard range covers the Utilities of Water, Electricity, Gas & Telecoms and industrial applications such as Fire mains and fibre optics.

Where applicable blocks have a recess on the underside which houses a 6mm galvanised bar to enable cable draw ropes etc. to be attached.

The standard recess size for identification plates is 100mm x 75mm, although any variation can be manufactured upon request.

Precast concrete marker blocks help to locate and identify buried service lines.

They are made from precast concrete and are manufactured and tested in accordance with BS 1881 standards.

Marker Block

Code Height (mm) Width (mm) Depth (mm) Weight (kg) NarrativeCG2 300 300 150 32 Electric Cables

CG2B 300 300 150 32 High Voltage CablesCG2C 300 300 150 32 Fibre Optic CablesCG2D 300 300 150 32 GasCG2E 300 300 150 32 WaterCG2F 300 300 150 32 DHM CG2G 300 300 150 32 BoundaryCG2H 300 300 150 32 BTCG2J 300 300 150 32 SPCG2A 300 300 225 48 DCG2A 300 300 225 48 DDCG2A 300 300 225 48 JCG3 600 600 100 89 Electric CablesCG4 300 300 75 16 Fire MainsCG5 150 300 150 15 Highway Boundary

CG5A 100 100 500 12 HB

Marker Block

Marker Slab

Marker Blocks

Our standard Cable Covers are Indented “DANGER ELECTRICITY” and are available in five standard sizes. A variety of wording can be supplied upon request including: GAS, OIL, FIBRE-OPTIC CABLE, WATER, TELEPHONE, etc.

Cover Types

150mm

230mm

305mm

305mm short

305mm medium

Indicator Posts

Precast concrete indicator posts are installed to assist with the identification of buried service lines.

Marker posts are made from reinforced precast concrete, manufactured and tested to BS 1881 standards.

They are available in a variety of types and sizes.

We can supply several standard marker posts in accordance with BS 1881. Marker posts are available with or without anchor bases.

Hydrant post have preformed holes to accept plates within.

Any other requirements can be made to order.

Post Types

Standard Recessed Electric Meter BoxThe standard recessed electric meter box houses any domestic electric meter and is designed to mirror the standard recessed gas meter box. With customer choice of cable entry positions this universal version can be used in any area of the UK.

Key Features

Weather resistant

Will not rot or corrode

Suitable for all domestic U6/G4 meters

Meter box key included.

Specification

Manufactured in glass reinforced plastic

Fitted meter bracket

Conforms to BS8499

Fire retardant to BS476 Part 7, class 2.

Box Dimensions Brickwork Dimensions

Width: 409mm Width: 365mm

Depth: 210mm Depth: 150mm

Height: 595mm Height: 535mm

248 Utilities | Cable Protection The information in this brochure is to the best of our knowledge true and accurate, but all recommendations or suggestions are made without guarantee. Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions.

Signs and marker plates provide information, warn of dangers and mark locations for access points, junctions and valves in electrical, gas, street lighting and water industries.

Marker Plates

Manufactured to any size and colour

Manufactured from durable acrylic foam, PVC or aluminium

Printed featuring design and text as required in multiple colours

Light-fast colours and formats

Printed areas are varnished to extend service life

Weather and UV resistant

Fixing holes can be pre-drilled

Highly resistant inscription suitable for indoor and outdoor applications.

Can be designed and shaped to fit any bespoke profile

Can be customised to size and colour

UV stabilised and weather resistant

Colours are not printed so resistant to fading.

Text and symbols are engraved onto a PMMA with multiple and different-coloured layers

Weather and chemical resistant

Extremely accurate engraving allows the use of barcodes

Available in many sizes and colours.

Manufactured from Traffolyte phenolic sheet

Accurate engraving for bespoke signs and schematic drawings

Available in a variety of sizes and colours

Low-minimum-order quantity.

Lightweight and easy to transport

Tough and durable

Corrosion resistant

Screw and earth anchors available

Posts can also be finished in blue or yellow

Complete easy-to-install system available

Other sizes available.

Screen-printed Identification Signs

Injection-moulded Signs

Laser-engraved Signs

Traffolyte Engraved Signs

High-quality aluminium posts with a screw fixing channel, bituminised end, earth anchor and plastic top sealer. For additional security an aluminium backing plate is available, which can also be used for mounting plates onto fences and lamp posts by either screw or strap and buckle fixing.

Aluminium Post 48mm x 1.5m high 034703

Aluminium Backing Plates 205mm x 180mm 034628

Identification SignsManufactured from Luran-S copolymer for continuous external exposure, these plates are efficient, economic and versatile for marking the positions of fire hydrants, water valves, sewers, gas valves and street lighting columns in a clear and coherent format.

Marker Plates

Non-fade Aluminium Marker Posts

Manufactured from Luran-S for optimum weatherability

Manufactured to BS 3251

Information is displayed by using alpha/numeric snap-fit inserts

Inserts clip and lock into the plate

Plates can be fitted directly onto walls, fences and lamp posts, or alternatively mounted onto concrete, aluminium or fibreglass posts (all available from stock)

Aluminium and Luran-S backing plates are also available for additional security

Plates can be specially hot-stamped with texts and symbols to display additional information.

Documents

Cable Protection Cable Protection Ducting Systems 222 MultiductTM 225 Telecommunications and Fibre Optics 226 Power Duct 229 Power Duct – Sealed System 231 Power Duct – Ancillary