CABLE ASSEMBLY CAPABILITIES · 2019-12-16 · CABLE ASSEMBLY CAPABILITIES Industry-Standard MIL-DTL-17 ... Cable is formed using specialized tooling or SV Microwave’s CNC bending

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E-Mail: [email protected] • Website: www.svmicrowave.com2400 Centrepark West Drive, Suite 100, West Palm Beach, Florida 33409 U.S.A.

Phone: 561-840-1800 • FAX: 561-842-6277

CABLE ASSEMBLY CAPABILITIES

Industry-Standard MIL-DTL-17 Flexible Cable AssembliesSV Microwave supplies a full range of general-purpose cableassemblies using MIL-DTL-17 type cable. These cost-effective,high-quality assemblies are custom built using exacting manufacturing processes. Depending on the customer requirement, both standard and QPL connectors are available.

Extended Frequency Flexible Cable AssembliesSV Microwave produces a series of high-frequency coaxialcable assemblies for general interconnect applications. These cable assembles can feature either improved versions of MIL-DTL-17 cables or a variety of custom cables working athigher infrequency than can be achieved by standard MIL-DTL-17 cable. Many of the cables also offer improved performance for shielding and attenuation.

Formable Cable AssembliesServing as reliable replacements for semi-rigid assemblies, SV Microwave offers a series of formable coaxial cable assemblies. All formable cable assembles use tin-filled braided cable and standard semi-rigid connectors for a cost-effective solution to custom-bent assemblies. Suitable for most interconnect applications, the cable can be easilyformed without specialized tools or custom drawings.

Semi-Rigid Cable AssembliesSV Microwave utilizes the highest quality MIL-standard andcustom semi-rigid cables and connectors for their semi-rigidcoaxial cable assemblies built to customer specifications. Cable is formed using specialized tooling or SV Microwave’sCNC bending equipment. These high-precision cable assemblies are well suited where space is limited and tight bend radius is required.

MIL-DTL-17 FLEXIBLE CABLE ASSEMBLIES

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Phone: 561-840-1800 • FAX: 561-842-6277

RG MIL-DTL-17 O.D. Diameter Shields Frequency JacketNumber Number Inches (mm) GHz (Max.) TypeRG178 M17/93-RG178 0.072 (1.8) 1 3 FEPRG316 M17/113-RG316 0.102 (2.6) 1 3 FEPRD316 M17/152-00001 0.114 (2.9) 2 12.4 FEPRG142B M17/60-RG142 0.195 (5.0) 2 12.4 FEPRG223 M17-84-RG223 0.211 (5.4) 2 12.4 PVCRG58 M17/28-RG58 0.195 (5.0) 1 1 PVC

Features:• Industry-standard cable types• Various standard coaxial connectors• Multiple connector attachment options• RG cable sizes ranging from approx.

.072 to .500 inch (1.8 to 12.7 mm) diameter

• Economical RF interconnect solutions

Applications:• OEM market• Between equipment interconnect• Internal interconnect• Wireless and GPS• Control and command

RG178RG316RD316RG142/223RG58

Attenuation

Frequency (MHz)

10 100 1000 100000A

tten

uati

on

(d

B/1

00ft

)1

10

1000

RG178RD316/RG316RG142/223RG58

Frequency (MHz)

10 100 10000 100000

Po

wer

(Watt

s)

10

100

10000

1000

1000

100

10000

CW Power

Typical Cable Types


Phone: 561-840-1800 • FAX: 561-842-6277

4

EXTENDED FREQUENCY, FLEXIBLE CABLE ASSEMBLIES

Cable Diameter Number Shield Types MaximumType (Inches) of Shields Frequency

SVSW405 0.105 (2.6) 2 20

SVDS316 0.098 (2.5) 2 18

SVTS316 0.115 (2.9) 3 18

SVSW402 0.150 (3.8) 2 20

SVTS142 0.190 (4.8) 3 18

Features:• Extended frequency flexible cable• Various standard coaxial connectors• High shielding• Low attenuation• RG cable sizes ranging from approx. .072

to .500 inch (1.8 to 12.7 mm) diameter• Economical microwave interconnect

solutions

Applications:• OEM market• Between equipment interconnect• Internal interconnect• Wireless and GPS• Control and command• Radar and EW systems• General test cables

T FLEX 405T FLEX 402DB316SF316SF142

Attenuation

Frequency (GHz)

0 5 10 20

Att

en

uati

on

(d

B/1

00ft

)

0.0

100.0

140.0


Frequency (GHz)

0.1 10 100

Po

wer

(Watt

s)

10

1000

1

100

120.0

15

Power

80.0

60.0

40.0

20.0

Typical Cable Types


Phone: 561-840-1800 • FAX: 561-842-6277

5

FORMABLE CABLE ASSEMBLIES

Features:• Formable high-frequency cable• Cost-saving alternative to semi-rigid• Bend without specialized equipment• Various standard coaxial connectors• High shielding• Low attenuation• RG cable sizes ranging from approx.


• Economical microwave interconnect solutions

Applications:• OEM market• Internal interconnect• Control and command• Radar and EW systems• Semi-rigid replacements

Form 086Form 141Alum 086Alum 141

Attenuation

Frequency (GHz)

0 10 20 40

Att

en

uati

on

(d

B/1

00ft

)

0

50

300


Frequency (GHz)

0.1 1 10 100

Po

wer

(Watt

s)

10

100

1000

200

30

Power

Cable O.D. Diameter Shield Material FrequencyType Inch (mm) GHz (Max.)

Formable .086 0.086 (2.2) Tin Soaked Copper Braid 20Formable .141 0.141 (3.6) Tin Soaked Copper Braid 20Aluminum .086 0.086 (2.2) Tin Plated Aluminum 65Aluminum .141 0.141 (3.6) Tin Plated Aluminum 35

250

150

100

50

Typical Cable Types


Phone: 561-840-1800 • FAX: 561-842-6277

6

SEMI-RIGID CABLE ASSEMBLIES

Features:• Standard MIL-DTL-17 specification cable• Various standard coaxial connectors• High shielding• Tight bend radius• RG cable sizes ranging from approx.

.072 to .500 inch (1.8 to 12.7 mm) diameter• Economical microwave interconnect

solutions

Applications:• OEM market• Internal interconnect• Wireless and GPS• Control and command• Radar and EW systems• High-shielding requirements• Instrumentation

SR047SR086SR141SR250

Attenuation

Frequency (GHz)

0 10 20 40A

tten

uati

on

(d

B/1

00ft

)0

50

300


0.1 1 10 100

Po

wer

(Watt

s)

10

100

1000

200

30

Power

250

150

100

50

Frequency (GHz)

1000

1000

Semi-Rigid MIL-DTL-17 O.D. Diameter Frequency JacketCable Number Inches (mm) GHz (Max.) TypeSR047 M17/151 0.047 (1.2) 110 Copper/Tin Plated CopperSR086 M17/133 0.086 (2.2) 80 Copper/Tin Plated CopperSR141 M17/130 0.141 (3.6) 35 Copper/Tin Plated CopperSR250 M17/129 0.250 (6.4) 18 Copper/Tin Plated Copper or

Tin Plated Aluminum

Typical Cable Types


Phone: 561-840-1800 • FAX: 561-842-6277

7

CABLE ASSEMBLY TESTING AND QUALITY ASSURANCE

Electrical Testing• Frequency ranges from DC to 50 GHz• Insertion loss• VSWR• Phase and phase matching• RF leakage• Continuity• DWV

Quality Assurance• ISO 9001-2000 registered• Quality approved to MIL-I-45208 and MIL-STD-790• Calibration system compliant to ISO10012-2• Operators trained in IPC-STD-001C requirement for

soldering electrical and electronic assemblies

Environmental and Mechanical Testing• Testing done in house per MIL-STD-202 and MIL-STD-810.• Failure analysis/DPA capabilities include:

• XRF• Cross section• High-magnification photography• Solderability

• Tensile strength• Salt fog• Shock and vibration• Altitude• Industrial corrosion

©2008 SV Microwave, Inc. All rights reserved. SV Microwave is a registered trademark

of SV Microwave, Inc. Catalog Number 300-99-015

Visit www.svmicrowave.comfor information on…

2400 Centrepark West Drive, Suite 100West Palm Beach, Florida 33409 U.S.A.

Phone: 561-840-1800 • FAX: 561-842-6277E-Mail: [email protected]

Website: www.svmicrowave.com

2


Phone: 561-840-1800 • FAX: 561-842-6277

CABLE ASSEMBLY CAPABILITIES

Industry-Standard MIL-DTL-17 Flexible Cable AssembliesSV Microwave supplies a full range of general-purpose cableassemblies using MIL-DTL-17 type cable. These cost-effective,high-quality assemblies are custom built using exacting manufacturing processes. Depending on the customer requirement, both standard and QPL connectors are available.

Extended Frequency Flexible Cable AssembliesSV Microwave produces a series of high-frequency coaxialcable assemblies for general interconnect applications. These cable assembles can feature either improved versions of MIL-DTL-17 cables or a variety of custom cables working athigher infrequency than can be achieved by standard MIL-DTL-17 cable. Many of the cables also offer improved performance for shielding and attenuation.

Formable Cable AssembliesServing as reliable replacements for semi-rigid assemblies, SV Microwave offers a series of formable coaxial cable assemblies. All formable cable assembles use tin-filled braided cable and standard semi-rigid connectors for a cost-effective solution to custom-bent assemblies. Suitable for most interconnect applications, the cable can be easilyformed without specialized tools or custom drawings.

Semi-Rigid Cable AssembliesSV Microwave utilizes the highest quality MIL-standard andcustom semi-rigid cables and connectors for their semi-rigidcoaxial cable assemblies built to customer specifications. Cable is formed using specialized tooling or SV Microwave’sCNC bending equipment. These high-precision cable assemblies are well suited where space is limited and tight bend radius is required.

MIL-DTL-17 FLEXIBLE CABLE ASSEMBLIES

3


Phone: 561-840-1800 • FAX: 561-842-6277

RG MIL-DTL-17 O.D. Diameter Shields Frequency JacketNumber Number Inches (mm) GHz (Max.) TypeRG178 M17/93-RG178 0.072 (1.8) 1 3 FEPRG316 M17/113-RG316 0.102 (2.6) 1 3 FEPRD316 M17/152-00001 0.114 (2.9) 2 12.4 FEPRG142B M17/60-RG142 0.195 (5.0) 2 12.4 FEPRG223 M17-84-RG223 0.211 (5.4) 2 12.4 PVCRG58 M17/28-RG58 0.195 (5.0) 1 1 PVC

Features:• Industry-standard cable types• Various standard coaxial connectors• Multiple connector attachment options• RG cable sizes ranging from approx.


• Economical RF interconnect solutions

Applications:• OEM market• Between equipment interconnect• Internal interconnect• Wireless and GPS• Control and command

RG178RG316RD316RG142/223RG58

Attenuation

Frequency (MHz)

10 100 1000 100000A

tten

uati

on

(d

B/1

00ft

)1

10

1000

RG178RD316/RG316RG142/223RG58

Frequency (MHz)

10 100 10000 100000

Po

wer

(Watt

s)

10

100

10000

1000

1000

100

10000

CW Power

Typical Cable Types


Phone: 561-840-1800 • FAX: 561-842-6277

4

EXTENDED FREQUENCY, FLEXIBLE CABLE ASSEMBLIES

Cable Diameter Number Shield Types MaximumType (Inches) of Shields Frequency

SVSW405 0.105 (2.6) 2 20

SVDS316 0.098 (2.5) 2 18

SVTS316 0.115 (2.9) 3 18

SVSW402 0.150 (3.8) 2 20

SVTS142 0.190 (4.8) 3 18

Features:• Extended frequency flexible cable• Various standard coaxial connectors• High shielding• Low attenuation• RG cable sizes ranging from approx. .072

to .500 inch (1.8 to 12.7 mm) diameter• Economical microwave interconnect

solutions

Applications:• OEM market• Between equipment interconnect• Internal interconnect• Wireless and GPS• Control and command• Radar and EW systems• General test cables


Attenuation

Frequency (GHz)

0 5 10 20

Att

en

uati

on

(d

B/1

00ft

)

0.0

100.0

140.0


Frequency (GHz)

0.1 10 100

Po

wer

(Watt

s)

10

1000

1

100

120.0

15

Power

80.0

60.0

40.0

20.0

Typical Cable Types


Phone: 561-840-1800 • FAX: 561-842-6277

5

FORMABLE CABLE ASSEMBLIES

Features:• Formable high-frequency cable• Cost-saving alternative to semi-rigid• Bend without specialized equipment• Various standard coaxial connectors• High shielding• Low attenuation• RG cable sizes ranging from approx.


• Economical microwave interconnect solutions

Applications:• OEM market• Internal interconnect• Control and command• Radar and EW systems• Semi-rigid replacements


Attenuation

Frequency (GHz)

0 10 20 40

Att

en

uati

on

(d

B/1

00ft

)

0

50

300


Frequency (GHz)

0.1 1 10 100

Po

wer

(Watt

s)

10

100

1000

200

30

Power

Cable O.D. Diameter Shield Material FrequencyType Inch (mm) GHz (Max.)

Formable .086 0.086 (2.2) Tin Soaked Copper Braid 20Formable .141 0.141 (3.6) Tin Soaked Copper Braid 20Aluminum .086 0.086 (2.2) Tin Plated Aluminum 65Aluminum .141 0.141 (3.6) Tin Plated Aluminum 35

250

150

100

50

Typical Cable Types


Phone: 561-840-1800 • FAX: 561-842-6277

6

SEMI-RIGID CABLE ASSEMBLIES

Features:• Standard MIL-DTL-17 specification cable• Various standard coaxial connectors• High shielding• Tight bend radius• RG cable sizes ranging from approx.

.072 to .500 inch (1.8 to 12.7 mm) diameter• Economical microwave interconnect

solutions

Applications:• OEM market• Internal interconnect• Wireless and GPS• Control and command• Radar and EW systems• High-shielding requirements• Instrumentation


Attenuation

Frequency (GHz)

0 10 20 40A

tten

uati

on

(d

B/1

00ft

)0

50

300


0.1 1 10 100

Po

wer

(Watt

s)

10

100

1000

200

30

Power

250

150

100

50

Frequency (GHz)

1000

1000

Semi-Rigid MIL-DTL-17 O.D. Diameter Frequency JacketCable Number Inches (mm) GHz (Max.) TypeSR047 M17/151 0.047 (1.2) 110 Copper/Tin Plated CopperSR086 M17/133 0.086 (2.2) 80 Copper/Tin Plated CopperSR141 M17/130 0.141 (3.6) 35 Copper/Tin Plated CopperSR250 M17/129 0.250 (6.4) 18 Copper/Tin Plated Copper or

Tin Plated Aluminum

Typical Cable Types


Phone: 561-840-1800 • FAX: 561-842-6277

7

CABLE ASSEMBLY TESTING AND QUALITY ASSURANCE

Electrical Testing• Frequency ranges from DC to 50 GHz• Insertion loss• VSWR• Phase and phase matching• RF leakage• Continuity• DWV

Quality Assurance• ISO 9001-2000 registered• Quality approved to MIL-I-45208 and MIL-STD-790• Calibration system compliant to ISO10012-2• Operators trained in IPC-STD-001C requirement for

soldering electrical and electronic assemblies

Environmental and Mechanical Testing• Testing done in house per MIL-STD-202 and MIL-STD-810.• Failure analysis/DPA capabilities include:

• XRF• Cross section• High-magnification photography• Solderability

• Tensile strength• Salt fog• Shock and vibration• Altitude• Industrial corrosion

©2008 SV Microwave, Inc. All rights reserved. SV Microwave is a registered trademark

of SV Microwave, Inc. Catalog Number 300-99-015

Visit www.svmicrowave.comfor information on…

2400 Centrepark West Drive, Suite 100West Palm Beach, Florida 33409 U.S.A.

Phone: 561-840-1800 • FAX: 561-842-6277E-Mail: [email protected]

Website: www.svmicrowave.com

Documents

CABLE ASSEMBLY CAPABILITIES · 2019-12-16 · CABLE ASSEMBLY CAPABILITIES Industry-Standard MIL-DTL-17 ... Cable is formed using specialized tooling or SV Microwave’s CNC bending