CA 01 Create Routing

8/19/2019 CA 01 Create Routing

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Business Process

CA01- Create Routing

End User Procedures

Routing - Create

Use this process when a new routing for material is needed.

A routing is a description of which operations (process steps) and the order in which they have to becarried out to produce a material (item). In addition to the information about the operations and their order,a routing also contains details about the work centers where the work is to be performed as well as anyrequired production specifications and tooling (ie tet and fituring). !tandard values for the eecution ofindividual operations are also saved in routings.

Activity

". #ollow the !A$ menu as shown, or type the transaction code CA01 in the command field.

%reated on& 'uly , *"+%hanged on& arch "-, *"

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0esults& 1he %reate 0outings& Initial !creen display.

". 2nter the required data in all fields.

. 2nter the applicable information from the table below.

Field Name Description R!C User Action and"alues

Comments

aterial aterial 3umber 0 2nter aterial 3umber 0equired for aterial0outing

$lant $lant 4here 0outing Is5alid

0 2nter $lant 3umber or!elect from $ull67own4indow

0equired for aterial0outing

!ales 7ocument !ales 8rder 3umber 0 2nter !ales 8rder3umber

0equired for 9A1aterials only

!ales 7ocumentItem

!ales 8rder :ine Item3umber

0 2nter !ales 8rder :ineItem 3umber

0equired for 9A1aterials only

4;! 2lement 4;! 2lement 3umber 8 :eave ;lank 3ot Used for aterial0outing


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Comments

settings select from $ull 7ownmenu if desired

/. %lick 2nter.

0esults& 1he %reate 0outing& =eader 7etails screen 7isplay.


Comments

%as& list #ection $eading


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Comments

0outing

Automatically Assigned by the system 2nter only if you wish to?force@ a sequencenumber

$lant Identifies the $lant4here the 0outing isUsed

0 %opied from the =eader!creen

Production 'ine #ection $eading

:ine hierarchy 1he uppermost level ofthe hierarchy, ifhierarchies are beingused.

8 3one

(eneral data #ection $eading

Usage Identifies how a 0outingwill be used

0 2nter ?"@ ($roduction) or select from $ull 7ownenu

!tatus Identifies the current

status of the routing

0 2nter ?+@ (0elease 6

general) or select from$ull 7own enu

Used for all production

0outings

$lanner


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Comments

Administrative Data #ection $eading !elect ?


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-. 2nter data as applicable per the following table.

NOTE: It is common to enter only those fields that are required on this screen, and then add

additional detail information in the net step.


Comments

8peration !equence 3umber ofthe Activity or 8peration

0 3o 2ntry > Use pre6numbering unless re6sequencing

!op !ub 8peration!equence 3umber

8 2nter sequence numberif this entry is for sub6

operation.

7efault :eave ;lank

4ork %enter 4ork %enter where thisoperation will occur

0 2nter 4ork %enter3umber

!td 1et 9eyEs as "* ill%irt. D -" 0eturn to 2ngenter FFFFFF for thework center.

$lnt $lant where 4ork will8ccur

0 2nter $lant or select from $ull7own

7efaulted plant is /***

%ontrol 9ey %ontrol 9ey 0 4ill default from the4ork %enter other thanthe last operation

:ast operation mustenter G$*/

!tandard 1et 9ey Identifies the processbeing preformed in thisoperation

0 ay default from the4ork %enter or selectfrom $ull 7own enu

!td 1et 9eyEs as "* ill%irt. D -" 0eturn to 2ngenter FFFFFF for thework center.

7escription 1et that describing thisoperation

0 7efaults from the!tandard 1et 9ey

:ong 1et :ong 1et Indicator 8 %lick on if you want toenter additionaloperational information

%lassification Indicates classificationeists

8 3o entry required > bowill be checked ifclassification eists

7isplay only

8bCect 7eps Indicates whether obCectdependencies eist foran operation

8 3o entry required > bowill be checked if obCectdependencies eist

7isplay only

$eriod6dependentoperation parameters

1his flag indicates thattime dependentstandard values aremaintained to the

8 !et flag as required 7isplay only


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Comments

operation.

%umulation type Indicates whether thestandard values of thesub operations arecumulated onto theoperation and whetherthis only occurs in theorder or also in therouting

8 2nter cumulation type or use drop down menu

!ub6oper. Indicates that sub6operations are nottransferred

8 %heck bo if required

;ase quantity Buantity of the materialto be produced to whichthe standard values ofthe operation refer

0 7efaulted, but can bechanged by user

7efault Bty. ?"@

Unit of easure Unit of measure used inthe operation for the

material to be produced

0 7efaulted from %reate0outing& =eader 7etails

screen, but can bechanged by user

7efault Unit ?2A@

0untime value 1otal time required forthe process operation.

0 2nter operation time

Unit Unit of time measure forthe runtime value

8 7efaults from the 4ork%enter

Activity 1ype 7escribes the activityproduced by a costcenter and is measuredin units of time


!etup value 1otal time required forthe setup operation.


3o entry required

Unit Unit of time measure forthe setup value


Activity 1ype 7escribes the activityproduced by a cost

center and is measuredin units of time


#ied 8verhead Accounting value for theoperation time


3o entry required

Unit Unit of time measure forthe fied overhead


Activity 1ype 7escribes the activityproduced by a costcenter and is measuredin units of time


5ariable 8verhead Accounting value for theoperation time


3o entry required

!tandard 5alue Unit of time measure forthe variable overhead


Activity 1ype 7escribes the activityproduced by a cost

center and is measuredin units of time


!crap aterial scrap factor isthe amount of scrap (inpercent) for theoperation

2nter scrap factor usinga percentage

3ot used

User field key 9ey that determines thekey words (field names)for key words (fieldnames) for user definedfields.

%hoose from pull downmenu

3ot used


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Comments

3on6value addedindicator

Indicates an operationthat is not part of thevalue6added chain.

3ot used

%hange number 3umber that uniquelyidentifies a changemaster record

% 7efaults from %reate0outing& =eader 7etailsscreen if change number is entered there

3o entry required

5alid from !tart date for the validityperiod of an obCect

7efaults from validityperiod in 0D/

3o entry required

5alid to 2nd date of validityperiod of an obCect

7efaults from validityperiod in 0D/

3o entry required

%reated on 7ate on which therecord was created

0 7efaults from 0D/ 3o entry required

%reated by User name of user whocreated the record


%hanged on 7ate on which therecord was changed


%hanged by User name of user whochanged the record


0ef. 1ask list


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De*ine +nteroperation times *ields/

Note/Note/ 2ntering data into the fields described below will override any +nteroperation times*or or& center from std. queue time enter in the work center.

Field Name Description R!C User Action and"alue

Comments

0eduction strategy9ey which specifies thestrategy for reducing thelead time of an operationor activity

8 #or each reductionstrategy you can defineup to si reduction levels

2nter only if you wish touse reduction strategy

1eardownDwait simul.Indicator you use tospecify that teardownand wait times arecarried out in parallel.

8 2nter only if needed

aimum wait time:ongest time that may

pass before the materialis processed in the netoperation or order.

8 2nter desired time value 2nter only if needed

inimum wait time !hortest time that mustpass before the materialcan be processed in thenet operation or order.

81he minimum wait timemust not eceed themaimum wait time.

2nter only if needed

!td. queue time1ime an order normallywaits at the work centerbefore it is processed.



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inimum queue time !hortest queue time anorder waits at the workcenter before it isprocessed.

8If the queue time isreduced in scheduling,the standard queue time

can be reduced to thisvalue.


!td. move time1ime normally neededbetween the currentoperation and the netone for the move fromone 4ork center(location group) toanother.


inimum move time !hortest time neededbetween the currentoperation and the netone for the move fromone work center (locationgroup) to another.

84hen the lead times arereduced in scheduling,the standard move timecan be reduced to thistime.



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#ield 3ame 7escription 0D8D% User Action and5alues

%omments

!peration #ection $eading


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%omments

8peration Activity or 8peration!equence 3umber

0 !upplied by system 6#rom 8peration8verview

3o entry required

!ub68peration !ub6operation sequence3umber

% !upplied by system 6#rom 8peration8verview

3ot used

4ork %enter D $lant 4ork center D plant whereoperation will occur

0 !upplied by system 6#rom 8peration8verview

3o entry required

%ontrol 9ey 0 !upplied by system 6#rom 8peration8verview

3o entry required

!tandard 1et 9ey 8 !upplied by system 6#rom 8peration8verview

3o entry required

:ong 1et 2ists 8 !upplied by system 6#rom 8peration8verview

3o entry required

#tandard "alues #ection $eading

;ase Buantity Buantity upon which allstandard values arebased

0 !upplied by system 6from %ost 5iew

3o entry required

Act.D8peration Uo Unit of easure foroperation

0 7efaults form =eader 3o entry required

;reak ;reak 1ime availableduring operation

8 #rom 4ork %enter 3ot used

U8 ;reak 1ime Unit ofeasure

8 #rom 4ork %enter

0untime value 1otal time required forthe process operation.

0 7efaulted from operationoverview

3o entry required

0untime& Un Unit of time measure forthe runtime value


3o entry required

0untime& Activ type 7escribes the type ofactivity produced by a

work center


3o entry required

0untime& 2fficiency 9ey for performanceefficiency rate

% 3ot used

!etup value 1otal time required forthe setup operation.


3o entry required

!etup& Un Unit of time measure forthe setup value


3o entry required

!etup& Activ type 7escribes the type ofactivity produced by awork center


3o entry required

!etup& 2fficiency 9ey for performanceefficiency rate

% 3ot used

#ier 8verhead& !tdvalue

Accounting value for theoperation time


3o entry required

#ier 8verhead& Un Unit of time measure for

the #ier 8verheadvalue

8 7efaulted from operation

overview

3o entry required

#ier 8verhead& Activtype

7escribes the type ofactivity produced by awork center


3o entry required

#ier 8verhead&2fficiency

9ey for performanceefficiency rate

% 3ot used

5ariable 8verhead& !tdvalue

Accounting value for theoperation time


3o entry required

5ariable 8verhead& Un Unit of time measure forthe 5ariable 8verhead

8 7efaulted fromconfiguration

3o entry required


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%omments

value

5ariable 8verhead& Activ type 7escribes the type ofactivity produced by awork center

8 7efaults, or select frompull down menu 3o entry required

5ariable 8verhead&2fficiency

9ey for performanceefficiency rate

% 3ot used

;usiness $rocess 9ey identifying abusiness process

% 3ot used

Unit o* measureconversion

#ection $eading

=eader 3umber for convertingheader to operationU8

0 7efaulted from =eader 3o entry required

Un =eader Unit of measure 0 7efaulted from =eader 3o entry required

8p. 7enominator forconverting to 8perationUom

0 7efaulted from8peration

3o entry required

Un 8peration U8 0 7efaulted 3o entry required

%rans*er to orders #ection $eading

%umul. 1ype %umulation type forstandard values

8 2nter value or selectfrom pull6down menu

3ot used

!uboper do not apply If bo is checked, thensub6operations are nottransferred to the order

8 3ot used

#tandard "alueCalculation

#ection $eading

%alculation 1ype 9ey for !tandard valuecalculation parameters

% !elect from $ull down ifconfigured

3ot used

%alculation 7ate ear in which thestandard value wasdetermined

% 2nter year if key entered 3ot used

%alculation ;asis $ointer to base formula % 3ot used

!tandard 5alue %ode 9ey point to reference

value table

3ot used

CAPP #ection $eading %

%A$$ $rod. 8rder 9ey pointing to howstandard values will becalculated via %A$$

% !elect from pull downmenu if %A$$ is to beactive

3ot used

%A$$ 1et %reated #lag indicating %A$$tet has been created

% !et by system 3ot used

+nteroperation %imes #ection $eading

0eduction !trategy 9ey identifying thereduction strategy to beused

8 !elect from $ull 7ownenu if desired

3ot used

1ear downD4ait !imul #lag identifying teardown and waiting occursimultaneously

8 %lick on if desired 3ot used

a 4ait 1ime :ongest time that canpass before the netprocessing step

8 2nter ma time ifdesired

3ot used

Unit of easure % 2nter ?=@ if time entered 3ot used

in 4ait 1ime inimum time that mustpass before netoperation

8 2nter inimum time ifdesired

3ot used


!td Bueue 1ime 3ormal 4aiting period 8 2nter if desired 3ot used


in Bueue 1ime inimum waiting period 8 2nter if applicable 3ot used


!td ove 1ime 3ormal time required for moving material to netoperation

8 2nter if applicable 3ot used


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%omments

Unit of easure 2nter ?=@ if time entered 3ot used

in ove 1ime inimum time to movematerial



+nteroperation times*or or& center

#ection $eading

!td queue time 3ormal 4aiting period 0 7efault form work center 3o entry required

Unit of easure % 7efault form work center 3o entry required

in Bueue 1ime inimum waiting period 8 3ot used

Unit of easure % 3ot used

#plitting #ection $eading

0equired !plitting #lag allowing splitting ofthe quantity acrosscapacities

8 !et if you want theoperation to split

3ot used

3o. of !plits 3umber of partial lots orcapacities over whichthe quantity is to be split

8 ust be K " for splittingto occur

3ot used

in $rocessing 1ime 1ime quantity belowwhich the system will notsplit the operation

8 2nter if you wish splittingto occur only ifeconomical.

3ot used

U8 8 2nter ?=@ if time entered 3ot used

!verlapping #ection $eading !elect overlapping type(reqEd, optional,%ontinuous, or 3o)

0equired overlapping Used to indicatemandatory overlapping

8 2nter only if required8verlappingdependencies are met

3ot used

8ptional 8verlapping Used to indicate that theoperation can beoverlapped

8 2nter if the operationcan be overlapped withthe net one

3ot used

%ontinuous flowproduction

Use this indicator tostipulate that theoperation always

(irrespective of theoperation) overlap, if theconditions for theoverlap are fulfilled.

8 2nter only if the requireddependencies are met

3ot used

3o 8verlapping Indicator that specifiesthat the operation shouldnot overlap with thefollowing operation.

0 7efault system setting 3o entry required

;lank bo 2nter unit of measure 8

ust enter if min overlaptimes are used

3ot used

in send6ahead qty inimum quantity thatmust be sent ahead tothe net operation whenoperations overlap.

8 1he minimum send6ahead quantity must noteceed the maimum lotsie.

3ot used

(eneral Data #ection $eading

!crap in L 2pected scrap duringoperation


3o. 1ime 1ickets 3umber of time ticketsto be printed

8 7efaults from 4ork%enter 6 change ifdesired

3ot used

3o. %onfirm. !lips 3umber of confirmationslips to be printed


3ot used

4age


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%omments

4age 1ype 2. $iecework, premiumwage etc


3ot used

!uitability 9ey pointing toqualificationsrequirements


3ot used

3umber of 2mployees 3umber needed to carryout operation

8 2nter if desired 3ot used

!etup 9ey 1ype 9ey identifying setupparameters


3ot used

!etup


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!earch !creen !earch data base 0 !elect the Info 0ecord

per aterial


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$urchasing 8rg 8rg responsible forpurchasing thisoperation

0 7efault form Info 0ecord 3o entry 0equired3ote& In it does notdefault enter /***

8utline Agreement 9ey which identifies apurchasing document


Item, outline agreement 9ey which identifies aspecific line item on apurchasing document


!ort !tring Allows grouping of non6stock item info records

0 7efault form Info 0ecord 3o entry 0equired

aterial


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H. %,e )aterial Num6er must 6e entered in t,e #tandard %e2t .ey Description*ield as s,on a6ove ,en an E2ternal Process +n*o Record is created7

uality )anagement/Recording "ie

9ey specifying thescreen structure forrecording values ofinspectioncharacteristics

8 2nter if specific viewdesired

!ystem defaults to astandard recordingscreen

User De*ined Fields8.ey

9ey for user definedfields

8 3ot used

Administrative data #ection $eading



3o entry required


0 7efaults from validityperiod in system

3o entry required

5alid to 2nd of validity period ofan obCect in 0D/


3o entry required


0 7efaults from system 3o entry required







Admin data *orAllocation!peration%as& list

#ection $eading



3o entry required



3o entry required


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". 8n screen ?%reate 0outing& aterial %omponent 8verview,@ display information in the fields asspecified in the below table (accessed via %ompAlloc 8verview button)&

3 %,is procedure is not reuired to complete t,e routing7 %,e material ill 6eallocated automatically to t,e *irst operation ,en t,e routing is saved5

0esult& 1he aterial %omponent 8verview screen displays.

P, $hantom itemindicator

7efaults from system 3o entry required

' :evel in multi6level;8 eplosion


Pat, $ath in multi6level;8 eplosion


+tem Item number in ;8 7efaults from system 3o entry required

Component ;8 part number 7efaults from system 3o entry required

uantity Buantity of

component needed tomake the basequantity


Un Unit of measure from;8 master


+tem cat Item category 7efaults from system 3o entry required

)aterial description 7escription ofmaterial


Comp7B!) 3umber used incombination with the;8 categorytouniquely identify a



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;8or a ;8 group

Al Alternative ;8 7efaults from system 3o entry required

B!) ,eadermaterial

;8 item for theuppermost level


. 8n screen %reate 0outing& aterial %omponent 8verview,@ select the desired ;8 components.

/. %lick on the ?3ew Assignment@ button to link ;8 components to the desired operation. In mostcases, it is preferable to select all of the components and allocate them to the first operation.


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+. 2nter the operation number the components are to be assigned to and click the ?green check@ tocomplete the assignment.

-. %lick to save the completed routing.

Documents

CA 01 Create Routing