C75 C85 C90 & O-200 Parts Manual

CONTINENTAL ENGINESModels C75, C85, C90 and O-200ILLUSTRATED PARTS CATALOG

TABLE OF CONTENTS

1. INTRODUCTION

2. GROUP ASSEMBLY PARTS LIST

3. OVERSIZE AND UNDERSIZE PARTS LIST

4. REPAIR PARTS SETS AND MATERIALS

5. NUMERICAL PARTS LIST

6. CUSTOMERS SPECIFICATIONS 7. O200-B BASIC AND CUSTOMERS SPECIFICATIONS TOOLBAR HELP OPEN/CLOSE BOOKMARKS Copyright 2003 McCurtain Technology Group. All Rights Reserved.

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ILLUSTRATED PARTS CATALOG L-

for

C-75, C-85, C-90 & 0-200

%._-

FORM X-300l lA

AIRCRAFT ENGINES

APRIL 1979

TABLE OF CONTENTS

STATUS OF PAGES ... 111

SECTION I INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 LIST OF ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 USABLEONCODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 ACCESSORY MANUFACTURERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

SECTION I1 Figure 1 . Crankcase Studding Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Figure 2 . Crankcase Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Figure 3 . Crankcase Associated Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Figure 4 . Crankshaft Assembly . Tapered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Figure 5 . Crankshaft Assembly . Flanged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Figure 6 . Connecting Rod Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Figure 7 . Piston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Figure 8 . Camshaft Assembly, Lifters and Pushrods . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Figure 9 . Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Figure 10 . Crankcase Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Figure 1 1 . Crankcase Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 Figure 12 . Carburetor Induction System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 Figure 13 . Starter and Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 Figure 14 . Starter, Generator, Voltage Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 Figure 15 . Scintilla Ignition System (S4LN.21, S4RN-21) . . . . . . . . . . . . . . . . . . . . . . . 2-23 Figure 16 . Slick Ignition System (Model 447) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24 Figure 17 . Oil Cooler Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26 Figure 18 . Fuel Pump Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26 Figure 19 . Oil Sump Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28

SECTION I11 OVERSIZE AND UNDERSIZE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

SECTION IV REPAIR PARTS SETS AND MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

SECTION V NUMERICAL PARTS I.IST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

SECTION VI CUSTOMER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

SECTION VI1 0-200-B BASIC AND CUSTOMER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

ii APRIL 1979

CURRENT STATUS OF PAGES A S OF

APRIL 1979 THE ORIGINAL DATE OF THIS PUBLICATION IS MARCH 1 , 1970

INSERT LATEST PAGES , DESTROY SUPERSEDED PAGES.

MODELS C75, C85, C90 & 0-200 PARTS CATALOG FORM X-30017A

PAGE STATUS

I APRIL 1979 II APRIL 1979

APRIL 1979 iv BLANK

... I l l

1-1 APRIL 1979 1-2 MARCH 1977 1-3 MARCH 1973 1-4 BLANK

2- 1 MARCH 1970 2-2 MARCH 1970 2- 3 MARCH 1977 2-4 MARCH 1977 2-5 MARCH 1977 2-6 APRIL 1979 2- 7 APRIL 1979 2-8 MARCH 1977 2-9 MARCH 1977 2-10 SEPTEMBER 1977 2-1 1 MARCH 1977 2-12 SEPTEMBER 1977 2-1 3 APRIL 1979 2-14 MARCH 1977 2-1 5 MARCH 1977 2-16 MARCH 1973 2-17 MARCH 1977 2-18 MARCH 1977 2-19 MARCH 1977 2-20 APRIL 1979 2-21 MARCH 1977 2-22 MARCH 1977 2-23 MARCH 1977 2-24 MARCH 1970 2- 25 MARCH 1977 2-26 MARCH 1977

PAGE STATUS

2-27 APRIL 1979 2-28 APRIL 1979

3- 1 3-2

4- 1 4- 2

5- 1 5- 2 5- 3 5-4 5- 5 5-6

6- 1 6- 2 6- 3

7-1 7-2

MARCH 1977 MARCH 1977

SEPTEMBER 1977 BLANK

APRIL 1979 APRIL 1979 APRIL 1979 APRIL 1979 APRIL 1979

BLANK

MARCH 1977 BLANK

MARCH 1977

MARCH 1977 MARCH 1977

PAGE STATUS PAGE

APRIL 1979 i i i / iv

This page intentionally left blank.

SECTION I

INTRODUCTION

1.1. In line with the Teledyne Continental Motors program of product improvement, this parts catalog is presented in looseleaf form. Changes will be issued as they occur to those pages which are affected only. In this manner the parts catalog will be kept current at all times, with manufacturing and service requirements. All changes to the catalog will be sent to the purchaser upon receipt of the registration card from the front of the catalog.

1-2. Page iii of this publication depicts the current status of pages as of the date listed. Each page in the catalog is also dated. To be current, the date on the page should match the date listed for that page o n the Status Page. With each change to the catalog issued, a change to the current Status Page will necessarily be issued.

1-3. In this edition, currently available parts are listed for Models C75, C85, C90 and 0-200 engines. If accessories or parts attached to any engine installed in an aircraft manu- factured in the United States under production model number d o not appear in this catalog, determine whether they are available from the aircraft manufacturer before placing an order with a Teledyne Continental Authorized Distri- butor.

1-4. Since the first edition was published the Teledyne Continental four cylinder “C” series engines have been expanded several times. This series currently includes the C75, C85 and C90 in the -8, -12, -14 and -16 configuration and the 0-200.

All engines in recent years have been produced with a flanged crankshaft, indicated by an “F” following the engine number on the nameplate, i.e., C75-8F. The number 8, 12, 14 or 1 6 indicates the equipment included on the engine. A -8 has no starter or generator. A -12 is equipped with these two items. A -14 is the same as a -12 plus “Lord” type engine mountings. A -16 has a provision for a vacuum pump, in addition to the foregoing. The 0-200 engine incorporates all of these features.

1.5 Section I1 contains 19 figures, in each of which one of the major assemblies or groups of the engine is illustrated in “exploded” form. Each figure has its own set of index numbers to indicate the sub-parts. The list of parts in the assembly or group appears on the same page with the illus- tration or on an adjacent page. The first column of each assembly or group list contains the figure number (not repeated on all lines) and, following a dash, the index number of the sub-parts in numerical order. Do not order parts by index number. Use the part number, which appears in the second column. Use the name of the part which appears in the column under the title “Description”.

1.6 Do not order any parts listed herein when “NO Num- ber” appears on the same line in the part number column, or when “Not Sold”, herein abbreviated as “NS” appears in the “Units Per Assy” column. These parts are not suitable for installation without factory equipment, or they are major parts of assemblies and are more economically supplied in the assembled condition, or they are assemblies which would have to be disassembled for installation. To replace any detail part “Not Sold” order the smallest assembly containing the part (listed above, with the name beginning one column to the left). To replace any assembly “Not Sold”, order whatever assemblies and detail parts (listed below it, with names indented), that are in need of replacement.

1-7. Quantities of parts, as listed in Section 11, are for specific application in one assembly. Total quantities of all parts are listed in Section V. Similar assemblies listed in Section I1 are combined, and quantities of sub-parts are for one assembly. Application code letters in the last column indicate on which models assemblies and sub-parts are used. Sub-parts have the same code letter as their parent assembly.

1-8. Oversize and Undersize parts are listed in Section 111. These parts must be ordered by the numbers listed herein, with correct descriptions, to avoid errors. Corresponding

APRIL 1979 1-1

standard size part numbers in Section I 1 are preceded by a symbol ( t ) to indicate the availability of the non-standard size. (Refer to the list o f abbreviations and symbols.)

1-9. Sets o f parts listed in Section IV, are usually wanted in such groups for overhaul work and should be ordered by set part numbers.

1-10. Section V contains a list of part numbers arranged in numcrical order in the first column. If the number of any desired part is known, the name may be located by referring to the figure and indcx number in Section 11, which is listed oppositc thc nuinbcr in Scction V. Quantities listed are total rcquircmcnts for one engine.

SYMBOL

AR dia. ID in. I J I m in

NPT NS OD o p t . OS

$

1-11. Section VI contains a parts listing of customer specifications of the basic engines of the 0-200-A. Only the differences between the customer specification and the basic engine are shown.

Only those specifications which were sold in quantities of 25 or more are covered herein.

1-12. Section VI1 contains a listing of the 0-200-I3 and the I

most popular customer specifications of that engine. Only the differences between the 0-200-B and 0-200-A are shown.

LIST OF ABBREVIATIONS AND SYMBOLS

DEFlNITION

As required (quantity) Diameter inside diameter Inches I .eft hand Millimeter National pipe tap (or thread) N o t sold Outside diameter Optional Oversize Parts included in a set

SYMBOL

PD

Ref. S.A.E.

us No. t t

Qt .

Sq.

* * * *

USEABLE ON CODE

DEFINITION

Pitch diameter (of thread) Quart Reference (or Refer to) Society of Automotive Engrs. Square Undersize Number Oversize parts available Undersize parts available End of a group of attaching

parts

c7 5 A C8 5 B C90 C 0-200 D

1-2 MARCH 1977

ACCESSORY MANUFACTURERS

I ~ 10-4252

10-41 15

I ACCESSORY

10-5 1360-6 10-51360-1

1109656 1101890 11 18736

Magneto Slick Model 447 Slick Model 4001

Scintilla Model S R N - 2 1 Scintilla Model S4LN-2 1

Delco-Remy Delco-Remy Delco-Remy

Starter Generator Voltage Regulator

Carburetor I

Alternator

Alternator

_.

MFG’SNO, 1 ~~ NAME

Stromberg Model NA-S3Al

Marvel Schebler Model MA-3SPA Marvel Schebler Model MS-84240

4

Ford

4 I Prestolite

I

ADDRESS

Slick Electro Rockford, Illinois

Scintilla Division, Bendix Aviation Corporation Sidney, New York

United Motors Service General Motors Bldg., Detroit, Michigan

Aircraft Technical Service Bendix Products Division, Bendix Aviation Corporation South Bend, Indiana

Borg-Warner Corporation Flint, Michigan

Ford Motor Co. General Parts Div. Ypsilanti, Michigan

The Prestolite Company Division of Eltra Corporation 5 11 Hamilton Street Toledo, Ohio 43601

MARCH 1973 1-3/14


SECTION II

GROUP ASSEMBLY PARTS LIST

MARCH 1970 2-1

8 9 11 16

FIG. & PART INDEX NUMBER DESCRIPTION

1-

USABLE QTY. ONCODE

-1 -2 -3 -4 -5 -6 -7 -8 -9

-10 -1 1 -1 1 -1 1 -1 1 -12 -13 -14 -14 -15 -15 -16 -16 -17 -18 -19 -20 -2 1 -22 -22 -23

No Number 627359A2 627358A2 627360A2 628195A1 627 198 No Number No Number 64001 7-3 63941 8-4 401 804 402151 401 809 402048 401 804 402151 401 977 20994 402032 401 954 401 809 402047 402049 402049 401 881 25030 21075 401 874 25329 25330 401 870

532432 2024

21080

AN900-10

62951 8-1

Crankcase Assembly Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . @ . Studding Assembly, Crankcase. . . . . . . . . . . . . . . . . . . . . . . . . . @ . Studding Assembly, Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . @ . Studding Assembly, Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . .

. Studding Assembly, Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . @ . Studding Assembly, Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . .

. . Crankcase, 1 . 3 Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . Crankcase, 2 . 4 Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . Stud, 318 x 1-318 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . . .

t . . Stud, 114 x 1-1/16 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . . t . . Stud, 5/16 x 1-114 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . . t . . Stud, 511 6 x 1-318 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . . t . . Stud, 5/16 x 3-11/16 Inch Long . . . . . . . . . . . . . . . . . . . . . . . t . . Stud, 114 x 1-1/16 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . .

t 1 . . Stud, 5/16 x 1-114 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . . tQ . . Stud, 318 x 2-118 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . . .

. . Stud, 7/16 x 1-23/32 Inch Long . . . . . . . . . . . . . . . . . . . . . . .

t@ . . Stud, 318 x 2-118 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . . . t@ . . Stud, 318 x 2-1 1/32 Inch Long . . . . . . . . . . . . . . . . . . . . . . . .

t . . Stud, 318 x 2-114 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . . .

t . . Stud, 5/16 x 2-9/16 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . t . . Stud, 5/16 x 3-314 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . . t . . Stud, 5/16 x 3-314 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . . t . . Stud, 5/16 x 1-118 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . .

t . . Stud, 318 x 5 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . t . . Stud, 318 x 5 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . t . . Stud, 7/16 x 6-3/32 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . t . . Stud, 7/16 x 3-518 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . .

t@ . . Stud, 114 x 1-118 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . . . $ . . Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

t@ . . Stud, 5/16 x 1-318 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . .

t@ . . Stud, 5/16 x 1-1/16 Inch Long . . . . . . . . . . . . . . . . . . . .

. . Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NS 1 1 1 1 1

NS NS 8 8 12 2 3 1 3 1 2 2 2 2 10 5 2 3 2 2 1 1 4 2 3 2 1 1 1 2

ALL A B C C D ALL ALL ALL ALL ALL ABC ALL AC ALL CD AC BC C D ABC ALL BC D ALL C ABC D ALL ALL CD ALL ALL ABC D ALL

NOTE 0 Used on C90-16F

@ Used on C90-14F

@ Used on -8 Models only @ Used on -12 Models only

MARCH 1977 2-3

FIG. & PART INDEX NUMBER DESCRIPTION

2- 1 -2 -3 -4 -4 -5 -6

USABLE QTY. ONCODE

-7 -8 -9 -9

-10 -1 1 -12

-13 -14 -15 -16 -17 -18 -1 9 -20 -20 -20 -20 -20 -20 -20

-2 1

No Number No Number 20522

24251 2437 24879

AN4-11A

251 64 2472 20522 20522 21218 24878 2437

2472 24252 401 507 244 1 627275 2475 2443 634875 634880 634876 63488 1 634882 634883 634943

21007

Crankcase, 1 . 3 Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Crankcase, 2 - 4 Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bolt, Hex, 114 x 1-5/32 Inch Long.. . . . . . . . . . . . . . . . . . . . . . . Washer, Plain, 17/64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bolt, 114 x 1-114 Inch Long Nut, 1/4 Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Eye, Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Washer, Special . . . . . . . . . . . . . . . . . . . . . . Washer, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Plain.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, 114 x 1-112 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, 1 /4 x 1-518 Inch Long . . . . . . . . . . . . . . . . . . . . . Nut, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Washer, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, 1/4x 1-114 Inch Long . Washer, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Thru, 7/16 x 10-39164 Inch Long . . . . . . . . . . . . . . . . . . . . Washer, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ATTACHING PARTS

* * * I

. . . . . . . . . . . . . . . . . .

* * * * * * *

Plate, Engine Identification (C75, C85-8F) . . . . . . . . . . . . . . . . . . Plate, Engine Identification (C90-8F) . . . . . . . . . . . . . . . . . . . . . . Plate, Engine Identification (C75-12, 12F, C85-12, 12F) . . . . . . . Plate, Engine Identification (C90-12, 12F) . . . . . . . . . . . . . . . . . . Plate, Engine Identification (C90-14F) . . . . . . . . . . . . . . . . . . . . . Plate, Engine Identification (C90-16F) . . . . . . . . . . . . . . . . . . . . . Plate, Engine Identification (0-200) . . . . . . . . . . . . . . . . . . . . . . .

ATTACHING PARTS Screw,Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NS NS 22 10 10 12 1

2 2 1 1 2 2 2 1 1 1 1 1 1 1

6

ALL ALL A L L ABC D ALL ALL

ALL A L L ABC D A L L ALL ABC

ALL ALL ALL A L L ALL ALL ALL

ALL

NOTE: Obsolete crankcases which have through studs installed a t the center bearing bosses will require Part No. 25329 in lieu of through bolts 627275 if replacement is required. When front end of crankcases are machined to accept 318 inch pipe plugs, order Part No. 2025, if replacement plug is required. Also use brass thrust washer PIN 36075 and A36074.

* Order in accordance with instruction in Service Bulletin M75-5. NOTE:

MARCH 1977 2-5

FIGURE 3 . CRANKCASE ASSOCIATED PARTS

FIG . & PART USABLE INDEX NUMBER DESCRIPTION QTY . ONCODE -

2-6 MARCH 1977

DESCRIPTION USABLE I QTY. IONCODE1

-9 -10

-1 1 -12 -13 -14 -15

-16 -1 7

-18 -19 -20

-2 1 -21 A -21 B -22 -23 -24 -25 -26 -27 -28 -29

-30 -3 1 -32

-33 -34 -35 -36 -37 -38

-39 -40 -4 1 -42 -43 -44

-45 -46 -47

NOTE ("1 NOTE (** )

530928 $ Gasket.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5301 63 Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ATTACHING PARTS 20522 Washer, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MS35338-44 Washer, Lock . . . . . . . . . . . . . . . . . . . . . . . . . 2437 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539840 $ Connector.. . . . . . . . . . . . . . . . . 536388-1.25 Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22344 $ * Gasket, Oil Cooler Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35033 ' * Cover, Oil Cooler Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

* * * *

ATTACHING PARTS 2473 * Washer, Plain.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2439 * Nut, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23487 t * Pivot, Starter Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 634461 Adapter Assy, Starter Clutch. . . . . . . . . . . . . . . . . . . . . . . . . 633609-8 . Bearing, Needle.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637832 * Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22387 $ Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 530 628555-16 **Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530627 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530626 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530740 Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

* * Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530741 625937 Gear Assembly, Vacuum Pump Drive . . . . . . . . . . . . . . . . . . . . . . X2235 . Plug, Hubbard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No Number . Gear,Bevel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MS35338-45 * Washer, Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

* * * *

* * * * * *

626983 $ Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625935 Adapter Assembly, Vacuum Pump . . . . . . . . . . . . . . . . . . . . . . . .

ATTACHING PARTS 20522 Washer, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2437 Nut, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2473 Washer, Plain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MS35338-45 Washer,Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Nut, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2439

No Number . Adapter, Vacuum Pump.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401 963 t . Stud, 1/4 x 1 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MS35338-44 Washer, Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

* * * *

534742 . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 02 $ . Seal,Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MS9134-01 Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 640380 Cover, Vacuum Pump Pad.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2472 Washer, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MS35338-44 Washer, Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2437 Nut, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Not used on -8, -8F Models

C90-14F and 0-200 only

ATTACHING PARTS

4 4

12 12 12 8 16

1 1

3 3 3

1 1 1 2 8 4 4 4 8 8 8 1 1 1 1 1

NS 4 1 1 1 1

4 4 4

ALL ALL

ALL ALL ALL ALL ALL

ALL ALL

A ALL ALL

ALL D D ALL ALL ALL CD CD CD CD CD D D D D D

D D D

APRIL 1979 2-7

FIGURE 4. CRANKSHAFTASSEMBL Y - TAPERED

No Number Crankshaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5301 96A1 . Crankshaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No Number . . Crankshaft and Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530398 . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 633141 @ . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530058 t@ . Bearing, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 633398 t@ . Bearing, Main Cylinder 1 & 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . 633399 t@ . Bearing, Main Cylinder 2 & 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . 35897 t . Bearing, Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63065 1 t Dowel 350 16 Gear, Cluster, Crankshaft (-12) . . . . . . . . . . . . . . . . . . . . . . . . . . . 53064 1 Gear, Cluster, Crankshaft (-8) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ATTACH ING PARTS 2 1346 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22532 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

X X X X

24321 Seal, Crankshaft, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500400 Key, Propeller Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3746 Hub Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3745 . Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399 1 . Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21468 . Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2474 . Washer, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2458 . Nut,Castle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2506 . Pin, Cotter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21202 . Nut, Propeller Hub. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21203 . Ring, Propeller Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AN392-11 . Pin, Flat Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2500 . Pin, Cotter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NOTE @ See Section IV for all engine bearing kits, including sets for crankcases with dowels installed in front bearing boss and sets with dowel in thrust washer.

2-8 MARCH 1977

FIG. & INDEX -

PART NUMBER DESCRIPTION QTY.

USABLE ONCODE

FIG . & INDEX

NOTE ( " )

NOTE ( * * I NOTE (@)

Used on -8 Models only . Used on .12. .14. -16 & 0-200 Models . See Section I V .

* USABLE

D ESCR I PTl ON QTY . ONCODE PART

NUMBER

MARCH 1977 2-9 .

FIG. & INDEX

6- A351 60A2 5301 84A2

- 1 No Number -2 25369 -2 5301 92 -3 530213 -4 24804 -5 639292

PART USABLE NUMBER DESCRIPTION QTY. ONCODE

Rod Assembly, Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rod Assembly, Connecting . . . Rod and Cap, Connecting . . . . . . . . . . . . . . . . . . Bushing, Piston Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, Piston Pin . . . . . . .

Bolt, Connecting Rod, Special . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Slotted . . . . . . . . . . . Pin, Cotter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

l~ I

4 AB 4 CD

NS ALL 1 AB 1 CD 2 ALL 2 ALL 8 ALL

I

FIG. & PART USABLE

INDEX NUMBER DESCRIPTION QTY. ONCODE i

7 - 1 -2 -3 -3 -4 -4 -5 -5 -6 -6 -7

40327 530348 6381 09 640296 6381 10 640296 638110 640297 6381 1 1 640298 530830

Piston, 6:3: 1 Compression Ratio . . . . . . . . Piston, 7:O:l Compression Ratio . . . . . . . . . . . . . . . . . . . . . . . . Ring, Top Compression . . . . . . . . . . . . . . . . . . Ring, Top Compression . . . . . . . . . . . . . . . . . . . . . . . . . .

Ring, Second Groove . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Third Groove . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Third Groove . . . . . . . . . . . . . . . . . . . . . . . . Ring, Fourth Groove . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Fourth Groove . . . . . . . . . . . . Pin & Plug Assembly, Piston Pin

. . . Ring, Second Groove . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

1 1 1 1 1 1 1 1 1 1 1

AB CD ALL ALL ALL ALL ALL

ALL ALL ALL ALL

NOTE* Chrome Plate

2-10 SEPTEMBER 1977

FIG 8i PART USABLE INDEX NUMBER DESCRIPTION QTY ON CODE -

8

-1 - 1 -1 -2 -3 -4 -5 -5 -6 -7 -8 -9

-10

-1 1 -1 2

A21 599 530872 637270

2 1608 53085 1 530873 637269 637268 530940 40584 531076 531 146 626608 537870 3506 530535

22534 2 1346

Lifter Assembly, Hydraulic Valve (Used with 40584 Cam) . . Lifter Assembly, Hydraulic Valve (Used with 530788 Cam) . . . . . Lifter Assembly, Hydraulic Valve (Used with 531076,

631 146 or 626608 (Camshaft) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Hydraulic Valve Lifter . . . . . . . . . . . Body, Hydraulic Valve Lifter . . ~ . . ~ ' " . . ' ' . . ~ ~ ' . . ' ' ~ ' . Body, Hydraulic Valve Lifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unit, Valve Lifter, Hydraulic . . , . . . . . . . . . . . . . . . . . . . . . . . . . Socket, Pushrod . . . . . . . . . . . . . . . . . Ring,Snap . _ . . . . . . . . . . . . . . . . . .

. .

t@ Camshaft, Cast Iron . . . , . , . . , . . . . . . . . . . . . . . . . . . . . . . . . . . t@ Camshaft, Forged Steel . . . . . .

Camshaft, Forged Steel . . , . , . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

@) Screw, Hex Drilled Head . . . , . . , . . . . , . . . . . . . . . . . . . . . . . . . .

8 AB 8 opt.

8 CD 1 AB 1 CD 1 opt. 1 ALL 1 ALL 1 ALL 1 AB 1 C 1 C 1 D 8 ALL 1 AC 1 ABCD

4 ABCD 4 AC

X X X X

1 D AR C AR CD 6 C 6 D

-13 3660 -14 22030 -15 22031 -1 6 MS9088-08 -16

Gear, Vacuum Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Vacuum Pump Drive 0.002 Thick . . . . . . . . . . . . . . . . . . . . Shim, Vacuum Pump Drive 0.005 Thick . . . . . . . . . . . . . . . . . I . . Screw, Drilled Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ~. . Screw, Drilled Head . . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . AN502-10-8

NOTE @ For side fuel pump or none

NOTE @ 24" overlap side fuel pump or none NOTE @ All -8, -8F Models

MARCH 1977 2-11 *

#

15 14 5 1 2

FIG. & INDEX

13 7 26

PART USABLE NUMBER DESCR I PT I ON CITY. ONCODE

FIGURE 9. CYLINDER ASSEMBLY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9- 1 2 1477 $ Packing, Cylinder Base 4 A L L 64 191 7A2 Cylinder & Valve Assembly 4 ALL 641916A1 @Cylinder & Valve Assemblv 4 ALL

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 64191 7CP-A2 @Cylinder & Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . opt. A L L

ATTACHING PARTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . -2 53 1 003 Nut, Flanged Hex, 3/8 Inch 8 ALL -3 531001 Nut, Flanged Hex, 7/16 Inch 16 ALL . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . -4 641917 Cylinder & Head Assembly 1 ALL -4 641916 @ Cylinder & Head Assembly 1 ALL -4 641917CP @ Cylinder & Valve Assembly opt. ALL

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-12 SEPTEMBER 1977

FIG . & PART INDEX NUMBER

NOTE @ Chrome Plate

NOTE @

NOTE @

NOTE @

These pats are contained within the 641916A1 Cylinder Assembly. and are not compatible with the 641917A2 Bushing supplied for repair of worn bosses not installed in new engines and installed in this location if cylinder head IS tdpped with 1/8 inch NPT hole Cylinder's A50222 and 639702 used a 45" intake valve and seat and will not accommodate the 30"641792 valve . Modify per Service Bulletin M76.8 .

The 641916A1 Cylinder Assembly i s no longer available .

APRIL 1979 2 13

USABLE DESCRIPTION QTY . ONCODE

23 20 19 7 8 36 35

FIGURE 10. CRANKCASE COVER ASSEMBLY

2-14 MARCH 1977

1 ;;EE: I PART I NUMBER DESCRIPTION USABLE

QTY. ONCODE

10- 1 5484 No Number

1 NS

ALL ALL

$ Gasket, Crankcase Cover . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Complete Crankcase . . . . . . . . . . . . . . . . . . . . .

ATTACH I NG PARTS Washer, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Nut, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . * * * *

* . Cover Assembly, Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Crankcase

. . Cover,Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . t . . Stud, Magneto Pad, 5/16 x 1-9/16 Inch Long t . . Stud, Magneto Pad, 5/16 x 1-1/2 Inch Long . . . . . . . . . . . . . .

t . Stud, 5/16 x 1-3/8 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . .

t . . Stud, 1/4 x 1-1/16 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . .

t . . Stud, 5/16 x 1-5/8 Inch Long . . . . . . . . . . . . . . . . . . . . . . . . .

* * . . . . . . . . . . . . . .

t . . Stud, 1/4 x 1-3/16 Inch Long . . . . . . . . . . . . . . . . . . .

t . . Stud, 1/4 x 1-3/16 Inch Long . . . . . . . . . . . . . . . .

t . . Stud, 1/4 x 1-1/16 Inch Long . . . . . . . . . . .

. . Plug, Pipe, 3/8 Inch . . . . . . . . . . . . . . . .

Gear, Oil Pump Driven . . . . . . . . . . . . . . . . . . Gear, Oil Pump Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Cover, Oil Pump.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Washer, 17/64 Inch . . . . . . . . . . . . . . . . . . . . . .

. Screw, Drilled Head, 1/4 x 5/8 Inch Long . . . . . . . . . . . . . . . . .

.

ATTACHING PARTS

* * * * $ . Gasket, Oil Screen Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Housing, Oil Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Washer, Plain . . . . . . . . . . . . . . . . . . . . . . . .

. Nut, Plain.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

$ . Gasket, Copper Asbestos, 1-3/4 Inch . . . . . . . . . . . . . . . . . .

$ . Gasket, Copper Asbestos, 5/8 Inch . . . . . . . . . . . . . . . . . . . . . .

$ . Seal, Tach Drive Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ATTACHING PARTS

* * * *

. Screen Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

$ . Gasket, Tach Drive HSG & Generator . . . . . . . . . . . . . . . . .

. Housing, Tach Drive.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Washer, Plain, 17/64 Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Nut, Elasticstop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Plunger, Oil PresJure Relief Valve

. Spring, Oil Pressure Rel ief Valve

. Cap, Oil Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . .

Tube Assembly, Oil Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ATTACHING PARTS

' * * * . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . $ . Gasket, Copper Asbestos, 718 Inch . . . . . . . . . . . . . . . . . . . . . .

$ Gasket, Copper Asbestos, 518 Inch . . . . . . . . . . . . . . . . . . . . . . . .

-2 -3 -4

2473

2439 MS35338-45

7 7 7

ALL ALL ALL

1 1

NS 4 4 1 2 2 1 3 3 1 1 1 1

ABC CD ALL ABCD D ABCD ABCD ABCD ABCD ABCD ABCD D ABCD ABCD ABCD

6726A1 627307A7 No Number 401 975 402131 401 801 402044 401801 401 804 401 804 401 971 2025 22354 22355 23410

-5 -6 -6 -7 -8 -9

-1 0 -1 1 -12 -13 -14 -15 -16

ABCD ABCD

-1 7 -18

20522 22537

4 4

ABCD ABCD

-19 -20

22350 3502C

-2 1 -22

20522 2439

ABCD ABCD

ABCD ABCD ABCD ABCD ABCD ABCD

-23 -24 -25 -26 -27 -28

AN900-28 A3568

35019 640087 35018

AN900-I0

3 3

ABCD ABCD

-29 -30

20522 22661

-3 1 -32 -33 -34 -35 -36

2114 637083

21113

A22301

AN 900- 1 4

AN900-10

ABCD ABCD ABCD ABCD ABCD ABCD

NOTE ( * )

NOTE ( * * I Used on C90-16F Not used on -8 Models

MARCH 1977 2-15

t

FIGURE 11. CRANKCASE COVER ASSEMBLY

2-16 MARCH 1973

I PART NUMBER DESCRIPTION QTY.

11- 1

-2 -3 -4

-5 -6 -7 -8 -9

-10

-1 1 -12 -1 3

-14 -1 5 -16 -17 -1 8 -1 9 -20 -2 1 -22 -23 -24 -25

NOTE ( * ) Used on -8 Models only.

NOTE (**) For use only when stud, Part No. 21393, is in serviceable condition.

USABLE ON CODE

ABC ABC

ABC ABC ABC

ABC ABC ABC ABC ABC ABC ABC

ABC ABC ABC

ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC

MARCH 1977 2-17

37

FIGURE 12. CARBURETOR INDUCTION SYSTEM

2-18 MARCH 1973

FIG. 8t PART INPEX NUMBER DESCR I PTl ON QTY.

-10 -1 1 -1 2

USABLE ONCODE

-1 3 -14 -1 5 -16 -1 7 -18 -19 -20 -2 1 -22 -22 -22

-23 -24 -25

-26 -27 -27

-28 -29 -30 -31 -31

-32 -33 -34 -35 -36 -37 -38

ATTACHING PARTS 20522 Washer, Plain.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MS35338-44 Washer, Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2437 Nut, Plain . . . . . . . . . . . . . . . . . . . . . . . . . .

21 182 Pipe, Intake.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 185 $ Connector, Hose, 1-1/2 Inch 22800 $ Connector, Hose, 1-3/4 Inch . . . . . . . . . . . . . . . . . . . . . . . . . 361 51 N Clamp, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2024 Plug, Socket Head . . . . . . . . . . . AN4022-I Jet, Primer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20720 Cone, 118 Inch Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AN805-2 Nut, Tube Union, 118 Inch . . . . . . . . . . . . . . . . . . . . . . . . . 21051 $ Gasket, Carburetor to Manifold . . . . . . . . . . . . . . . . . . . . . . . . . .

627367 Carburetor, Marvel-Schebler MA-3SPA P/N 10-4252 . . . . . . @ Carburetor, Marvel-Schebler MASSPA P/N 10-4894 . . . . . . . . . . .

* * * *

. . . . . . . . . . . . . . . . . . . . . , . .

627366 Carburetor, Marvel-Schebler MS8-4240 . . . . . . . . . . . . . . . . . .

633028

20522 Washer, 17/64 Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . MS35338-44 Washer, Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2437 Nut, Plain

2 1323 $ Gasket, Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A40522 * Intake Assembly, Carburetor, Air . . . . . . . . . . . . . . . .

ATTACHING PARTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . * * * *

* * A40793 Intake Assembly, Carburetor, Air . . . . . . . . . . . . . . . . . . . . . . . . . ATTACHING PARTS

4027 1 1 t Stud, Plain, 1/4 x 718 Inch Long. . . . . . . . . . . . . . . . . . . . . 2437 Nut, Plain, Hex 114 - 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . MS35338-44 Washer, Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . A50256 . Housing Assembly, Carburetor Air (Part of A40522) . . . . . . . . . A50495 . Housing Assembly, Carburetor Air (Part of A40793) . . . . . . . . . 627361 . Filter Assembly, Carburetor A i r . . . . . . . . . . . . . . . . . . . . . . . . . 40599 . . Filter, Carburetor Air Intake . . . . . . . . . . . . . . 24306 . . Stud, Filter Camlock.. . . . . . . . . . . . . . . . . . . . . . 24308 . . Pin, Camlock Stud Cross . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A3591 7 AN501A10-5 Screw, Fillister Head . . . . . . . . . . . . . . . . . . . . 247 1 Washer, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35923 $ . . Gasket, Air Filter to Housing . . . . . . . . . . . . . . Support Assembly, Carburetor Air

NOTE ( * )

NOTE ( * * )

NOTE (@)

Installed on C90 engines when equipped with Stromberg carburetors.

Used on C-90 and 0-200 series when equipped with Marvel-Schebler carburetors.

633028 (10-4894) same as 627143 except throttle shaft return spring is omitted.

8 8 8

4 8 8 16 1 1 1 1 1 1 1 1

4 4 4 1 1 1 1 4 4 1 1 2 2

ALL D ALL

ALL ALL ALL ALL ALL ALL ALL ALL ALL AB C D

ALL ALL ALL

ALL ALL CD

ALL ALL ALL AC BCD ALL ALL ALL ALL ALL ALL ALL ALL

MARCH 1977 2-19

FIGURE 13. OIL SUMP ASSEMBLIES

FIG. & PART INDEX NUMBER

USABLE D ESC R I PT I ON QTY. ONCODE

13- 1

-2 -3 -4

-5 -6 -7 -8 -9

-10

NOTE ( * )

NOTE ( * * )

NOTE:

~

3577 $ Gasket, Oil Sump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ALL See Note Sump Assembly Complete, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . opt. ALL

20522 22661 21213

No Number No Number No Number No Number 532432 AN900-10

ATTACHING PARTS Washer, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Nut, Elastic Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Nut, Elastic Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. Sump Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NS * . Sump Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NS

opt. . Oil Gauge and Cap Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . opt. . Oil Gauge and Cap Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Plug, Hex Drilled Head.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. Gasket, Copper Asbestos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

* I * * <

* * * *

ALL ALL ALL

ABC ABCD A L L A L L ALL ALL

All -12, -14, -16 and 0-200 Models. i f part number is not stamped on dipstick, supply engine model, airplane model and year. To obtain correct replacement oil sump, order same part number stamped on upper surface of original sump mount flange. Also, give engine application.

2-20 MARCH 1977

USABLE FIG. & PART INDEX NUMBER DESCRIPTION QTY. ONCODE

-8 -9

-1 0 -1 1 -1 2 -13 -14 -15 -16 -17 -18 -19 -20

2473 21213

5341 11 AN 123864 352068 530406 352030 626543 530407 531 325 53041 2 2501 5341 12

ATTACHING PARTS Washer, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Elastic Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Generator, 12V, 20 AMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $ . Seal, 0-Ring, 7/16 Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

* * I *

. . . . . . . . . . . . . . . . . . . $ Seal, Oil . . . .

. Hub, Generat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Retainer, Coupling Disc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Bushing Generator Drive Coupling . . . . . . . . . . . . . . . .

. Sleeve Generator Drive Coupling . . . . . . . . . . . . . . . . . . . . . . . .

. Gear, Generator Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Shouldered, Slotted 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . .

. Pin, Cotter, 1/16 Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.

Regulator, Voltage, 12V, 20 AMP, Delco-Remy 11 18736 . . . . .

3 3

1 1 1 1 1 2 1 1 1 1 1

A L L A L L

A L L A L L A L L A L L A L L A L L A L L A L L A L L A L L A L L

MARCH 1977 2-21

FIG . 8t PART INDEX NUMBER

* * * *

USABLE DESCRIPTION QTY . ONCODE

2-22 MARCH 1977

_I

FIG . i3 PART INDEX NUMBER DESC R I PT ION

NOTE ("1 Used on -8 only . MARCH 1977 2-23

USABLE CITY . ONCODE

10

FIG . i3 PART INDEX NUMBER D ESC R I PT I ON

NOTE (*)

NOTE ( * * )

Index No’s 11-22 are applicable to al l ignition leads . Replacement leads are sold in two lengths less spark plug nut and magneto end hardware .

634343 Cable Assembly for leads up to 36 Inches Long . 634342 Cable Assembly for leads up to 42 Inches Long .

USABLE QTY . ONCODE

MARCH 1977 2-25

a

FIG. 8t INDEX

-6 20288 -7 2024 -8 2849 -9 2848

-10 AN900-10 -1 1 532432 -12 530264 -13 22133

PART USABLE NUMBER DESCRIPTION QTY. ONCODE

-14 2474 -15 244 1

* I * *

. Plug, Socket Head, 1/4 Inch NPT. . . . . . . . . . . . . . . . . . . . . . . . Plug, Socket Head, 1/8 Inch NPT. . . . . . . . . . . . . . . . . . . . . . . .

. Ball, By-Pass Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Spring, By-Pass Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Plug, Hex Drilled Head 5/8 . 18 . . . . . . . . . . . . . . . . . . . . . . . . .

. Cooler,Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Gasket, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Washer, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Plain Hex, 3/8 . 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.

ATTACHING PARTS

. 3 3

ABC ABC ABC ABC ABC ABC ABC ABC

ABC ABC

FIGURE 18. FUEL PUMP EQUIPMENT

2-26 MARCH 1977

FIG . & INDEX

NOTE ( * )

NOTE (@)

For Champion Lancer use Fuel Pump No . 631391 . Install on engines using Marvel-Schebler Carburetors. Part No . 10.4252 .

.

PART USABLE DESCR l PTl ON QTY . ONCODE NUMBER

APRIL 1979 2-27

FIGURE 19. OIL SUMP ASSEMBLIES

FIG. t3 INDEX

PART USABLE D ESC R I PT I ON QTY. ONCODE NUMBER

19- 1

-2 -3 -4

-5 -6 -7 -8 -9

-10

NOTE ( * )

NOTE (** )

NOTE:

3577 See Note

20522 22661 21213

No Number No Number No Number No Number 532432 AN900-10

$ Gasket, Oil Sump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Sump Assembly Complete, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . opt.

Washer, Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Nut, Elastic Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Nut, Elastic Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. Sump Assembly, O i l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NS * . Sump Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NS

opt. opt .

ATTACHING PARTS

* * * *

* * * *

. Oil Gauge and Cap Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Oil Gauge and Cap Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .

. Plug, Hex Drilled Head.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. Gasket, Copper Asbestos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

A L L A L L

A L L ALL A L L

ABC ABCD A L L ALL ALL ALL

All -12, -14, -16 and 0-200 Models. If part number is not stamped on dipstick, supply engine model, airplane model and year. To obtain correct replacement oil sump, order same part number stamped on upper surface of original sump mount flange. Also, give engine application.

2-28 APRIL 1979

PART NO.

20994P003 20994P006 20994P009

21075P003 2 1 075P006 21075P009

21 153P005

22949P005 22949P020

24024PO05 24024P010 24024P020

24047 PO05 24047P010 24047P020

25030P003 25030P006 25030P009

25329P003 2 53 29 PO06 25329 PO09

2 5330P003 25330P006 25330P009

35897M010

3923P002 3923P010 3923P020 3923P030

401 801 PO03 401 801 PO07 401801P012

401 804P003 401 804P007

SECTION 111 OVERSIZE AND UNDERSIZE PARTS LIST

NAME

Stud Stud Stud

Stud Stud Stud

Shaft

Bushing Bushing

Guide Guide Guide

Guide Guide Guide

Stud Stud Stud

Stud Stud Stud

Stud Stud Stud

Insert

Insert insert insert insert

Stud Stud Stud

Stud Stud

OVERSIZE

.003" OS on PD

.006" OS on PD

.009" OS on PD

.003" OS on PD

.006" OS on PD

.009" OS on PD

.005" OS on OD

.005" OS on OD

.020" OS on OD

.005" OS on OD

.010" OS on OD

.020" OS on OD

.005" OS on OD

.010" OS on OD ,020" OS on OD

.003" OS on PD

.006" OS on PD

.009" OS on PD

.003" OS on PD

.006" OS on PD

.009" OS on PD

.003" OS on PD

.006" OS on PD

.009" OS on PD

.010" US on ID

.002" OS on OD

.010" OS on OD

.020" OS on OD

.030" OS on OD

.003" OS on PD

.007" OS on PD

.012" OS on PD

.003" OS on PD

.007" OS on PD

PART NO.

401804P012

401 805P003 401 805P007 401 805P012

401806P003 401 806P007 401 806P012

401 809P003 401 809P007 401809P012

401 824P003 401 824P007 401 824P012

401 870P003 401 870P007 401 870P012

401 874P003 401 874P007 401 874P012

401 881 PO03 40 1 88 1 PO07 401881P012

401 954P003 401 954P007 401 954P012

401 963P003 401 963P007 401 963P012

401 97 1 PO03 401971 PO07 401 97 1 PO1 2

401975P003 401975P007 401975P012

NAME

Stud

Stud Stud Stud

Stud Stud Stud

Stud Stud Stud

Stud Stud Stud

Stud Stud Stud

Stud Stud Stud

Stud Stud Stud

Stud Stud Stud

Stud Stud Stud

Stud Stud Stud

Stud Stud Stud

OVERSIZE

.012" OS on PD

.003" OS on PD

.007" OS on PD

.012" OS on PD

.003" OS on PD

.007" OS on PD

.012" OS on PD

.003" OS on PD

.007" OS on PD

.012" OS on PD

.003" OS on PD

.007" OS on PD

.012" OS on PD

.003" OS on PD

.007" OS on PD

.012" OS on PD

.003" OS on PD

.007" OS on PD

.012" OS on PD

.003" OS on PD

.007" OS on PD

.012" OS on PD

.003" OS on PD

.007" OS on PD

.012" OS on PD

.003" OS on PD

.007" OS on PD

.012" OS on PD

.003" OS on PD

.007" OS on PD

.012" OS on PD

.003" OS on PD

.007" OS on PD

.012" OS on PD

MARCH 1970 3-1

PART NO.

401 977P003 401977P007 401977P012

402032P003 402032P007 402032P012

402044P003 402044P007 402044P012

402045POO3 402045P007 402045P012

402047P003 402047P007 402047P012

402048P003 402048P007 402048P012

402049P003 402049P007 402049P012

402131P003 402131P007 4021 31 PO1 2

4021 51 PO03 4021 51 PO07 402151P012

4027 1 1 PO03 40271 1 PO07 40271 1 PO1 2

40327P015

40584P020

530058A1 Mol0

530058A2M010

530058A3M010

530058M010

NAME

Stud Stud Stud

Stud Stud Stud

Stud Stud Stud

Stud Stud Stud

Stud Stud Stud

Stud Stud Stud

Stud Stud Stud

Stud Stud Stud

Stud Stud Stud

Stud Stud Stud

Piston

Cams haft

Bearing Set

Bearing Set

Bearing Set

Bearing

OVERSIZE

.003" OS on PD

.007" OS on PD

.012" OS on PD

.003" OS on PD

.007" OS on PD

.012" OS on PD

.003" OS on PD

.007" OS on PD

.012" OS on PD

,003" OS on PD .007" OS on PD .012" OS on PD

.003" OS on PD

.007" OS on PD

.012" OS on PD

.003" OS on PD

.007" OS on PD

.012" OS on PD

.003" OS on PD

.007" OS on PD

.012" OS on PD

,003'' OS on PD .007" OS on PD .012" OS on PD

.003" OS on PD

.007" OS on PD

.012" OS on PD

.003" OS on PD

.007" OS on PD

.012" OS on PD

.015" OS on OD

.020" OS on OD

.010" US on ID

.010" US on ID

.010" US on ID

.010" US on ID

PART NO.

530348P001 530348P002 530348P015

531 076P020

531146P020

626608P020

627246A1 MOlO

628309P005 628309POlO 628309P020

630651 PO05

633398M010

633399M010

638109A1 PO05 6381 09A1 PO 1 5

638109P005 638109P015

6381 1OPOO5 6381 1 OPOl5

6381 11 PO05 638111P015

641793P002 641 793P005 641793POlO 641793P015 641 793P020 64 1 793P030

NAME

Piston Piston Piston

Camshaft

Camshaft

Camshaft

Bearing Set

Guide Guide Guide

Dowel

Bearing

Bearing

Ring Set Ring Set

Ring Ring

Ring Ring

Ring Ring

Insert Insert Insert Insert Insert Insert

OVE RSl ZE

.001" OS on OD

.002" OS on OD

.015" OS on OD

.020" OS on OD

.020" OS on OD

.020" OS on OD

.010" US on ID

.005" OS on OD

.010" OS on OD

.020" OS on OD

.005" OS on OD

.010" US on ID

.010" US on ID

.005" OS on OD

.015" OS on OD

.005" OS on OD

.015" OS on OD

.005" OS on OD

.015" OS on OD

.005" OS on OD

.015" OS on OD

.002" OS on OD

.005" OS on OD

.010" OS on OD

.015" OS on OD

.020" OS on OD

.030" OS on OD

3-2 MARCH 1973

SECTION IV REPAIR PARTS SETS AND MATERIALS

PART NUMBER 642 1 88 24890A2 24 8 90 A4 530058A1 530058A1 M o l 0 530058A2

530058A2M010 530058A3

530058A3M010 627246A1 627246A1 M o l 0 638109A1 638109AlP005 638109A1 PO10 638109AlP015 639721 62653 1 ~ 1 626531 -2

DESCRIPTION Gasket Paste . TiteSeal (lightweight) . . . . . . . . . . . . . . . . . . .

Gasket and Rubber Connector Set (for . 8 Models) Gasket and Rubber Connector Set(for - 12 Models and 0-200). .

Bearing Set(C75, C85, C90 With Dowel on Thrust Washer) Bearing Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Set (For Crankcases with Dowels Installed in

Bearing Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing and Thrust Washer Set (Main) 0-200 With

633141 Thrust Washer . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .

Front Bearing Boss C75, C85, C90). . . . . . . . . . . . . . . . . .

Bearing and Thrust Washer Set. . . . . . . . . . . . . . . . . . . . . . . Bearing Set (Main) With Flanged Thrust Bearing (for 0-200) . . .

Ring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

* Ring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enamel . Gold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enamel . Gold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bearing Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rjng Set-Compleye Piston (for al l C75,C85,C90 & 0-200 Models)

SIZE 1 oz.tube

-

Standard .010” Undersize

Standard .010” Undersize

Standard ,010’’ Undersize Standard .010” Undersize Standard .005“ Oversize .010” Oversize .015” Oversize Standard 1 Quart 1 Gallon

NOTE * Chrome Plate

SEPTEMBER 1977 4-1/4-2


SECTION V

I

FIGURE QTY PART NUMBER 84 PER

INDEX ASSY

NUMERICAL

PART NUMBER FIGURE QTY

84 PER INDEX ASSY

AN 1 23864 AN392-11 AN4-11A AN4022-1 AN500A10-6 AN501 A1 0-5 AN502-10-8 AN805-2 AN842-10 AN900-10

AN900-14

AN900-28

AN91 1-1 AN918-1 D AN960-516L

A21 599 A22301

A241 97 A24706 A25277 A35 1 60A2 A3568

A3591 7 A3746 A40522 A40793 A4587 A50256 A50329 A50330 A50495 E05334 MS24665-155 MS35338-44

14-1 1 4-21 2-04

12-18 8-14 2-37 8-16 2-20 3-03 1-20 0-25 0-35

11-23 11-24 17-10 1910 10-33 11-19 10-23 11-21 18-1 8 18-19 2-8 2-13 8-

10-36 11-25 18-17 18-20 1 5- 6-

10-24 11-22 12-36 4-

12-27 12-27 11- 12-31 1 8-24 18- 1 2-3 1 17- 12-04 3-1 2 3-34 3-46 9-32

12-11 12-24 12-30

1 1

10 1 2 2 6 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 8 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1

2 12 3 4 6 8 4 4

opt.

PARTS LIST

MS35338-45

MS9088-08 MS9134-01 X2235 20087 2024

2025 20288 20522

20720 20994 21007

21051 21075 21080 21082 21113

21 114 21 14 21153 21 160 21 182 21 185 21 202 21 203

3-07 3-1 9 3-37

10-03 11-03 14-04 15-03 16-03 17-04 8-1 6 3-43 3-30

15-1 9 1-22

12-17 17-07 10-1 3 17-06 2-03 2-09 2-09 3-1 1 3-33

10-17 10-21 10-29 11-11 12-10 12-23 15-47 18-02 19-02 12-1 9

1-1 1 2-2 1 9-27

12-21 1-16 1-23

15-39 10-34 11-20 11-17 10-31 9-28

11-10 12-13 12-14 4-1 9 4-20

2 3 1 7

10 5 4 4

6 1 1 4 1 1 1 1 2

22 3 1

12 3 4 1 3 4 8 4 2 4 6 1 2 6 1 1 1 2

1 1 1 1 1 1 4 8 1 1

APRIL 1979 5-1

I 9


INDEX ASSY

21 208 21213

21218 21 264

21 284 21323 2 1343 21346

21361 21459 2 1468 21477 21493 21 530 21 608 21619 22022 22030 22031 22131 22250 22344

22350 22354 22355 22387 22493 22495 22532 22532 22534 22537

22661

22800 22949 2306 231 66 234 10 23487 24024 24026 24027 24029 24031 24044

PART NUMBER

11-14 14-09 19-04 2-10

15-32 15-50 9-14

12-26 11-09 4-10 5-1 2 8-1 2 9-24

15-29 4-1 5 9-01 9-04 3-24 8-0 1

18-25 9-05

8-14 8-1 5 17-13 12-07 3-16

17-02 10-19 10-14 10-15 3-23

15-45 15-48 4-1 0 5-1 2 8-1 1

10-1 8 11-12 10-30 19-03 12-1 5 9-34

15-44 18-12 10-16 3-21 9-1 0 9-1 8 9-23 9-21 9-20 9-19

FIGURE QTY 84 PER

INDEX ASSY

1 3 1 1

2 2 1 1 4 4 4 4 2 6 4 4 4 1 1 8

1 4 1

1 1 1 8 2 6 4 4 4 4 4 3 6 8

4 2 1 1 1 1 2 2 2 1

24047 241 22 24251 24252 24306 24308 24321 2437

2439

244 1

2443 24434 2456 2458

247 1

2472 24724 2473

2474

2475 24768 24769

9-1 1 9-26 2-04 2-14

12-33 12-34 4-1 1 2-05 2-1 2 3-13 3-35 3-47

12-1 2 12-25 12-29 3-08

3-20 3-38

10-04 10-22 1 1-04 14-06 15-04 16-04 17-05 2-1 6

17-15 2-19

18-06 11-13 4-1 7

12-03 18-03 12-38 18-10 18-13 3-45

14-03 3-06 3-1 8 3-36

10-02 11-02 14-05 14-08 17-03 18-09 4-16

17-14 2-1 8 5-1 7 5-02

1 1

10 2 4 4 1

12 2

12 3 4 8 4 4 2 3 1 7 1

10 3 4 4

1 3 2 1 4 6 2 4 2 2 2 4 2 2 3 1 7

10 5 3

2 6 3 2 6 6

5-2 APRIL 1979

FIGURE

INDEX PART NUMBER 8l

24804 24878 24879 2491 5 24945 24946 24947 2500 2501 25030 2506 251 02 25145 251 64 25301 25302 25305

2531 4 25315 25316 25317 25318 25320

25321

25339 25330 25338 25369 25387

25388 2557

2848 2849 35016 35016 35018 35019

35020 35033 3506 35145A1 352030

352068 352179 3562 3577

QTY PER

ASSY

6-04 2-1 1 2-06

18-08 18-23 18-21 18-1 5 4-22

14-19 1-15 4-1 8 3-42

15-49 2-07

15-1 7 15-18 15-20 15-40 15-08 15-09 15-10 15-1 1 15-1 2 15-1 6 15-38 15-1 5 15-37

1-17 1-18

15-22 6-02

15-23 15-43 15-42 12-03

17-09 17-08 4-09 5-1 1

10-28 10-26 14-07 10-20 3-1 7 8-09

12- 13-16 14-14 14-12 14-01 11-08 19-01

FIGURE

INDEX PART NUMBER t3

1 2 1 1 1 1 1 4 1 1 2 6 1 2 2

4 1 1 1 2 1 1 1 8 4 8

4 2 4 a 4

4 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

QTY PER

ASSY

35897

35923 35956 36066 36067 361 04 361 51 N 3660 36606 3745 3923 3991

401 506

40 1 507

401801

40 1 804

401 805 40 1 806 401 809

401 824 401 870

40 1 874 401 881 401 954 401 963 401971 401 975 401977 402032 402044 402045 402047 402048 402049

402131 402151

40246

4-07 5-08

12-35 5-14

15-06 15-07 18-1 1 12-1 6 8-1 3

16-06 4-1 3 9-08 4-1 4 5-1 5

15-02 16-02 2-1 5 5-1 6

10-07 10-09

1-05 1-09

10-1 0 10-1 1 11-06 18-01 12-06

1-07 1-12

11-07 1-19 9-1 3 1-16 1-1 5 1-1 1 3-40

10-12 10-06

1-1 1 1-1 1

10-08 18-05

1-13 1-08 1-14 1-14

10-06 1-06 1-10 9-1 2

12-08

1 8 8 1 1 1 1 1

16 1 2 1 1 1 1 4 4 1 6 1 2

12 3 1 3 3 4 4 3

10 4 3 2 1 2 2 4 3 4 2 2 2 2 5 1 2 3 4 2 1 2 2

APRIL 1979 5-3


INDEX ASSY J -

40247 40271 1 40327 40452 40584 40585 40599 40762 40794

4577 4763 500400 50207A1 50309 50483 520112 53001 9 530058

530059 530061 53006 1 A2 530062 530 162 5301 63 530 182 530 1 84A2 5301 92 530 196A 1 5301 99 530209 53021 3 530264 530348 530375 53037 5A 1 530376 530398 530406

530407

53041 2

530535 530626 530627 53064 1

530642 530700A1 530740 530741

12-09 12-28 7-01

18-07 8-05

18-22 12-39 9-30

15-21 15-41 11-01 1 7-0 1 4-1 2

18- 14-02 15-05 9-09 5-1 3 4-04 5-05

15-30 15-13 15- 15-14 9-29 3-10 5- 6- 6-02 4- 5-

15-05 6-03

17-12 7-02

15-13 15- 15-14 4-02

13-14 14-13 13-15 14-16 13-19 14-18 8-10 3-27 3-26 4-09 5-10 3-04

1 5.- 3-28 3-29

2 4 1 1 1

1 1 1 1 1 1 1

1 2 2 1 2 2 4 1 1 1 1 4 1 4 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 8 4 1 1 1 1 8 8

F I G ~ I y; 1 PART NUMBER

INDEX ASSY

530830 530851 530872 530873 530886 530886 530928 530940 531001 53 1 003 531 076 531 146 531 325

5321 48 5321 49 532151 532151A1 532432

533965 5341 11 534112 534208 53447 1 534742 534750 535091

535324

537870 538556

536388-1.25

538999 539840 5484 625935 625937 625957 625958 625961 626543 626608 626983 6271 98 627275 627307A7 627358 A2 627359A2 627 360A2 627361 627366 627367

7-06 8-01 8- 8-01

15-31 15-46 3-09 8-04 9-03 9-02 8-05 8-06

13-18 14-1 7 15-25 15-26 15-27 15-24

1-21 17-1 1 19-09 3-05

14-10 14-20 14- 9-31 3-41

16.01 9-33

15-01 3-1 5 8-08

12-01 12-02

14-03 3-14

10-01 3- 3- 9-20 9-22 9-23

14-15 8-07 3-32 1- 2-1 7

10- 1- 1 - 1-

12- 12-22 12-22

1 1 8 1 2 2 4 1

16 8 1 1 1 1 4 4 4 4 1 1 1 1 1 1 1 6 1 2 6

2 16 8 2 2

2 8 1 1 1

2

2 1 1 1 2 1 1 1 1 1 1 1

5-4 APRIL 1979

PART NUMBER

627429 6 27 667 A 1 627728 627756 627759 628 195A 1 628309

628986 629404

628555-1 6

629518-1 H

FIGURE QTY & PER

INDEX ASSY

630651

- FIGURE QTY

PART NUMBER * & PER INDEX ASSY

630966-3.31 631391 631 639 632050 632085 632501 632503 632503 633028 633 1 22 633141

633 163 633398

633399

63358 1 633582 633583

633584 633585

633586

633609-8 63366 1 633924 633925 633926 633927 633928 634337 634338 634339 634342

9-04 15- 18- 15-34 15-33 1- 9-1 1 3-25

15-28 9-1 7 1-22 9-1 5 4-08 5-09 13-12 18-22 9-1 7 13-17 11-16 15-35 15-35 16-32 12-22 16-05 4-03 5-04

16- 4-05 5-06 4-06 5-07

16-22 16-21 16-14 16-20 16-1 9 16-1 1 16-17 16-12 16-18 3-21 B 13-13 16-28 16-27 16-31 16-29 16-30 16-1 6 16-13 16-15 16-23 16-24 16-25 16-26

1 1 2 2 1

4 4 1 1

1 1 2

2 1 8 8 8 1 2 4 4 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 4

11 2 2 1 1 1 1 1 1 1

634343

634461 634464 634875 634876 634880 634881 634882 634883 634943 637083

637268 637269 637270 637832 6381 09 6381 10 6381 11 639292

639297 639298

63961 4 6396 1 5 639788 639789 639970

640033 640036 640087

640174 640380 641 497 641498 641499 641 500 641 792 64 1 793 641916 64 1 91 6A1 641 91 7 64191 7A1 6726A1

6394 1 8-4

64001 7.3

16-07 16-08 16-09 16-10 3-21A 13-1 1 2-20 2-20 2-20 2-20 2-20 2-20 2-20

10-32 11-18 8-03 8-02 8- 3-22 7-03 7-04 7-05 6-05 13-20 13- 13- 1-04 9- 9- 13-08 13-06 13-04

1-03 13-05 13-09 10-27 11-15 13-10 3-44 13-02 13-07 13-03 13-01 9-1 6 9-07 9-06 9- 9-06 9-

10-

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 2 1 2 1 8 1 1 1 8 1 1 2 1 1 8 2 1 1 1 1 1 1 1 1 1 1 1 1 1

1

APRIL 1979 5-515-6


SECTION VI

CUSTOMERS SPECIFICATIONS

The following pages contain, in tabulated form, the various customer specifications of the basic 0-200A

aircraft engines.

In some instances, certain accessories are furnished by the aircraft manufacturer. If an accessory on the engine does not appear on the customer spec, determine whether it is available from the aircraft manufacturer.

MARCH 1977 6-116-2


CONTINENTAL MODEL 0-200 A (SPECIFICATIONS NOT SHOWN SAME AS BASIC ENGINE)

1 628121

2 628121

9 628121

10

12

14 628121

23

24

26

30

36

38 628121

42 628121

47

48 628121

52

54 G

57

EQ5820

633233 628018 628#2 35956 3991 21492 628421 A50352 -19

633233 628018 628f2 35956 3991 21492 628421 A50352 .19 I 536035 627322

536035 627322 633182 630403 628422

62801 8 628i:2 A I

21492 628421 A50352 6*:\233

633233

633233

627201 536035 627322 633401 ii:ii: EQ5820 633401 @;!:

6339 14

633914

628018 62y:2 21492 628421 A50352 -19

628018 628i:2 35956 3991 21492 628421 A50352 -19

A1

633401 633915 633661

633401 633915 633661

633401 Eiiii: 633661 634461 641500 634464

65::33 536035 633401 fi i i!: 633401 Ei:ii: 633661 634461 641500 634464

630403 633401 640622 634461 641500 628422 A I


SECTION VI1

0200-B BASIC AND

CUSTOMERS SPECIFICATIONS

The following pages contain, in tabulated form, the various customer specifications of the basic 0-200-B

aircraft engines.

In some instances, certain accessories are furnished by the aircraft manufacturer. If an accessory on the engine does not appear on the customer spec, determine whether it is available from the aircraft manufacturer.

MARCH 1977 7-117-2


z 9

CONTINENTAL MODEL 0-200 B (SPECIFICATIONS N O T SHOWN SAME AS BASIC ENGINE)

536035


Documents

C75 C85 C90 & O-200 Parts Manual