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  • (February, 2007)

    C6000 MIB Operation & Maintenance Manual

  • (February, 2007)

    C6000 MIB Operation & Maintenance Manual

    NOTICE

    This document contains information protected by copyright. All rights are reserved. The owner of theequipment for which this manual is written may photocopy the contents of this manual for internal useonly. No part of this document may be photocopied, reproduced, or translated into another languagefor use by anyone other than the owner of the equipment for which this manual is written without theprior written consent of Stulz Air Technology Systems, Inc. (SATS).

    This document contains confidential and proprietary information of Stulz Air Technology Systems, Inc.Distributing or photocopying this document for external distribution is in direct violation of UnitedStates copyright laws and is strictly prohibited without the express written consent of SATS.

    Unpublished rights reserved under the copyright laws of the United States and of other countries.Other brands and trade names are trademarks of their respective owners.

    Stulz Air Technology Systems, Inc., 2007Printed in the United States of America.All rights reserved.

    02/07 Stulz Air Technology Systems, Inc.1572 Tilco DriveFrederick, MD 21704USA

  • (February, 2007)

    C6000 MIB Operation & Maintenance Manual

    1.0 GENERAL INFORMATION1.1 Forward..................................................... 1-11.2 Safety Summary ....................................... 1-11.3 Product Warranty ...................................... 1-2

    2.0 DESCRIPTION2.1 Operatinng Modes .................................... 2-12.2 Technical Specifications ............................ 2-12.2.1 Timing ....................................................... 2-22.3 MIB Control Board .................................... 2-32.3.1 Characteristics .......................................... 2-2

    3.0 SERVICE INTERFACE3.1 Wiring........................................................ 3-13.1.1 Service Cable Connection ........................ 3-13.2 Configuration and Service ........................ 3-1

    4.0 STULZ BUS4.1 Wiring........................................................ 4-14.2 Configuration ............................................ 4-24.3 Troubleshooting ........................................ 4-44.3.1 STULZ Bus ............................................... 4-5

    5.0 BMS CONNECTION5.1 BMS/TeleCompTrol Program Interface ..... 5-15.1.1 Connection of BMS via RS 485 II Port ...... 5-15.1.2 Connection of BMS/TeleComptrol via

    RS 232 Interface Port ............................... 5-25.2 MODBUS Protocol .................................... 5-35.2.1 Connection of MODBUS Interface via

    RS 485 ...................................................... 5-45.3 Connection of an Interface

    with DDC................................................... 5-55.4 Connecting the TeleCompTrol Program .... 5-55.4.1 Choosing the Protocol .............................. 5-55.4.2 Direct Connection via RS232 Interface ..... 5-65.4.3 Direct Connection via RS 485 Bus............ 5-75.4.4 Modem Connection ................................... 5-85.4.5 Configuration with TeleComptrol Program ... 5-95.5 Troubleshooting ...................................... 5-105.5.1 BMS Connection ..................................... 5-10

    TABLE OF CONTENTS

    6.0 SEQUENCING FUNCTION6.1 Technical Specification .............................. 6-16.1.1 Alarm Supervising Function ...................... 6.16.1.2 Limit Supervising Function ........................ 6.26.1.3 Emergency Operation ............................... 6.26.2 Configuration ............................................ 6-3

    7.0 COMMAND INDEX7.1 System Commands .................................. 7-17.2 STULZ-Bus Commands ............................ 7-17.3 BMS/TeleComptrol Commands................. 7-37.4 Sequencing Commands ........................... 7-5

    8.0 C7000 MIB SERVICE PROGRAM8.1 Software Download ................................... 8-18.2 Terminal .................................................... 8-48.3 BMS Function Test .................................... 8-5

    9.0 PRODUCT SUPPORT GROUP9.1 Technical Support ..................................... 9-19.2 Obtaining Warranty Parts .......................... 9-19.3 Obtaining Spare/Replacement Parts ......... 9-1

    APPENDICES

    Appendix A- ModBus Data PointsModBus Datapoint List ............................................. A

    Appendix B- Electrical DrawingsC-6000 MIB BOX Multifunction Interface Board ...........B-1Typical Wiring STULZ BUS1, MIB to A/C Units ......B-2

    Appendix CDefinition of Terms and Abbreviations ...................... C

    i

  • (February, 2007)

    C6000 MIB Operation & Maintenance Manual

  • (February, 2007)

    C6000 MIB Operation & Maintenance Manual

    1-1

    1.0 GENERAL INFORMATION

    1.1 ForwardThe C6000/C7000 MIB, (Multi Interface Board),covered by this manual is designed and manufacturedby Stulz Air Technology Systems, Inc. (SATS) usingthe latest, state-of-the-art control technology. Recog-nized as a world leader, SATS provides precisioncooling systems and controls with the highest qualitycraftsmanship using the finest materials available inthe industry. This device will provide years of troublefree service if installed and maintained in accordancewith this manual. Damage to the unit from improperinstallation, operation or maintenance is not coveredby the warranty.

    This manual contains information for operation,maintenance, troubleshooting and repair of the MIB.STUDY the instructions contained in this manual. Theymust be followed to avoid difficulties. Spare parts areavailable from Stulz Air Technology Systems to insurecontinuous operation. Using substitute parts orbypassing electrical components in order to continueoperation is not recommended and will VOID THEWARRANTY. Due to technological advancements,components are subject to change without notice.

    The Multi Interface Board is designed primarily tointerface between SATS precision air conditioningsystems and, a BMS (Building Management System)or the STULZ TeleCompTrol program through whichits possible to control A/C systems via a PC or a BMS.The MIB provides the the ability to remotely interfacewith SATS models C6000 or C7000 controllers tomanage an A/C system. Any use beyond this isdeemed to be not intended. SATS is not liable for anydamage resulting from improper use. All MIBs aredesigned for indoor use.

    1.2 Safety Summary1.2.1 GeneralStulz Air Technology Systems, Inc. uses NOTESalong with CAUTION and WARNING symbolsthroughout this manual to draw your attention toimportant operational and safety information.

    A bold text NOTE marks a short message in theinformation to alert you to an important detail.

    A bold text CAUTION safety alert appears withinformation that is important for protecting yourequipment and performance. Be especially careful to

    read and follow all cautions that apply to yourapplication.

    A bold text WARNING safety alert appears withinformation that is important for protecting you fromharm and the equipment from damage. Pay veryclose attention to all warnings that apply to yourapplication.

    A safety alert symbol accompanies a generalWARNING or CAUTION safety statement.

    A safety alert symbol accompanies an electricalshock hazard WARNING or CAUTION safetystatement.

    1.2.2 Safety SummaryThe following statements are general guidelinesfollowed by warnings and cautions applicablethroughout the manual.

    CAUTION Prior to operating the unit, read and understand allinstructions, recommendations and guidelinescontained within this manual.

    CAUTION All adjustments, maintenance and/or repairs must beperformed by a qualified technician.

    NOTE

    We recommend contacting SATS Product SupportGroup for assistance with adjusting or servicing yourA/C unit.

    WARNING If a fault occurs when operating the A/C unit oradjusting control parameters, it must be correctedimmediately in accordance with the troubleshootinginstructions for the A/C unit.

    CAUTION Equipment may contain components subject toElectrostatic Discharge (ESD). Before attempting tomount or service these electronic devices, ensureyou have no charge built up by touching a groundsource. When possible, use a wrist-grounding strapwhen working on or near electronic devices.

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    2-Year Standard Limited Warranty:

    Stulz Air Technology Systems, Inc., warrants to the original buyer of itsproducts that the goods are free from defects in material and workmanship. Stulz Air Technology Systems, Inc.s obligation under this warranty is torepair or replace, at its option, free of charge to the customer, any part orparts which are determined by Stulz Air Technology Systems Inc. to bedefective. The warranty is in effect for 24 months from date of shipment if acompleted Warranty Registration and Start Up Form is submitted to Stulz AirTechnology Systems, Inc. within 90 days from shipment. In the event that acompleted start-up form is not received by Stulz Air Technology Systems,Inc. within 90 days from shipment, the companys obligation will be for aperiod of 12 months from date of shipment. Parts replaced under warrantyare warranted for a period of 90 days from shipment or for the remainder ofthe unit warranty period, whichever is greater.

    Stulz Air Technology Systems, Inc.s warranty does not cover failures causedby improper installation, abuse, misuse, misapplication, improper or lack ofmaintenance, negligence, accident, normal deterioration including wear andtear, or the use of improper parts or improper repair as determined by SATS.This warranty does not include costs for transportation, costs for removal orreinstallation of equipment or labor for repairs or replacement made in thefield.

    THIS OBLIGATION AND LIABILITY OF STULZ AIR TECHNOLOGY SYS-TEMS, INC. UNDER THIS WARRANTY DOES NOT INCLUDE LOSSES,DIRECT OR INDIRECT, FOR INCIDENTAL OR CONSEQUENTIAL DAM-AGES. THIS WARRANY IS IN LIEU OF ALL OTHER WARRANTIES,EXPRESS OR IMPLIED, INCLUDING WARRANTIES OR MERCHANT-ABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND THEREARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ONTHE FACE HEREOF.

    1.3 Product WarrantySATS offers a two year standard limited warranty as stated below.

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    C6000 MIB Operation & Maintenance Manual

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    2.0 DESCRIPTION

    2.1 Operating ModesThe MIB (Multi Interface Board) provides an interfacebetween SATS air conditioning units and the StulzTeleCompTrol program or a BMS.

    It takes queries and commands from the BMS andtranslates them into a format which is understood bySATS A/C unit controls.

    The MIB can manage up to 32 SATS A/C units. TheSATS controller in each A/C unit is sequentiallypolled by the MIB several times a second.

    Following protocols are supported:- SDC (TeleCompTrol)- MODBUS (BMS)- SNP (BMS)- P90 (BMS)

    The MIB is also capable of operating a sequencingfunction with up to 32 SATS A/C units, which can bedivided into 4 zones. The sequencing functioncontains alarm monitoring and the start-up of unitswhen a limit is exceeded.

    The MIB is provided in two forms:

    1. Installed in the electric box of an A/C unit where itssupplied a 24 VAC voltage source from the unit.

    2. Installed in a separate, wall mounted enclosurewith an internal power supply.

    SNP and P90 protocols are not used inthe USA. Please disregard sections inthis manual relating to those protocols.}

    2.2 Technical SpecificationsThe MIB does not have a display or keyboard and can only be configured and serviced with a BMS or a PC viaRS232 interface (COM port, service interface).The MIB can manage data from up to 32 Stulz controllers.The MIB has an independent real time clock.The software is saved in a Flash EPROM. New software can be downloaded from a notebook or PC without theneed of changing hardware.The board is operated with commands and not with menus, similar to the PC operating system DOS.LEDs show current bus activity and workload of the board.With the assistance of the available monitoring functions it is possible to observe all data in the bus and interfaces.On the BMS side various protocols and transmission options can be selected. It is possible to choose betweenan RS 232 or an RS 485 port of the MIB.

    MIB Board

    MIB In Wall Mounted Enclosure

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    2.2 Technical Specifications (Continued)A sequencing function with up to four independent zones can be defined.Sequencing can include up to 32 units.Valid alarms can be defined for alarm monitoring.Upper and lower limits can be defined for limit value monitoring.

    2.2.1 TimingA non-response-timeout programmed in the BMS (time between two requests from the BMS without an answerfrom the STULZ MIB) must be longer than 1 second.

    The response time is up to 1 second depending on protocol function and the number of returned Bytes.

    There is a time delay of 1 to 3 seconds after the last response from STULZ MIB before the next request by theBMS.

    t1: Non-response timeout max.1 secondt2: Response-time of MIB Value depends on numberof requested bytest3:Time-delay till next BMS-request 1 to 3 secondst4: Refresh-rate for requested data point(s). To reducethis time, use block wise (bytes/words) reading of datafrom MIB.> 2s

    Byte timeout for a 3 wire connection (Txd, Rxd, GND)using RS232:> 10 ms (at the reception by BMS)

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    2.3.1 CharacteristicsStand alone unit, does not need C5000 or C6000 (own power supply).C6000 hardware without display and keys.Configuration and service with a notebook via service interface.FLASH EPROM as program memory.

    2.3 MIB Board

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    3.0 SERVICE INTERFACE

    Since the C6000/C7000 MIB has no keyboard nodisplay the configuration and service is handled withthe service interface.

    The program software is downloaded with thisinterface so it is no longer necessary to change theprogram EPROMs. The interface is a serial type(RS232-1) with a SUB-D 9 pin socket. It is markedwith X4 on the CPU board.

    Actualizing the firmware and the card configurationcan be done with the C6000/C7000 MIB serviceprogram. This Windows based program gives youfollowing tools:

    Software DownloadConfiguration and ServiceBMS Function Test

    3.1 WiringThe service port of the MIB must be connected to afree COM port of a notebook or PC via serial cable(C6000 Service Cable).

    In a notebook or PC there are two different types ofserial interface: either 9 pin SUB-D or 25 pin SUB-D.We recommend using the C6000 service cable,which has a 9-pin plug on both ends.

    For PC without RS232 interface an adaptor cable toconnect the service cable to the USB port is avail-able.

    3.1.1 Service Cable ConfigurationMIB (X4 Port) PC or Notebook (COM-Port)

    9 pin. SUB-D Plug 9 pin. SUB-D Plugpin 5 (SG) oo pin 5 (SG)pin 2 (RD) oo pin 3 (TXD)pin 3 (TD) oo pin 2 (RD)

    or alternatively with 25 pole

    9 pole. SUB-D Plug 25 pole. SUB-D Plugpin 5 (SG) oo pin 5 (SG)pin 2 (RD) oo pin 3 (TD)pin 3 (TD) oo pin 2 (RD)

    3.2 Configuration and ServiceFor configuration and service a terminal program isrequired. A terminal program transfers entered dataon a defined interface and displays received informa-tion on screen.A terminal program is included in the C6000/C7000MIB service program, which enables you to utilize allservice and configuration tasks.First though, you must connect the MIB to a note-book or PC, as described in chapter 3.1, Wiring.In order to operate the service program, please turnto chapter 8.2, Terminal.Other terminal programs should be adjusted asfollows:9600 Baud / 8 data bits / no parity / 1 stop bit / nohandshake / local echo.

    PC with Terminal Program

    Free COM Port

    MIBBoard

    X4

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    4.0 THE STULZ BUS

    The Stulz bus is an RS 485 bus with fixed transmis-sion parameters such as baud rate 9600 Baud, 8data bits etc.

    Following values are valid for the RS 485 bus:Differential signal is transmitted via HIGH/LOWconnectionMaximum length: 3200 feet (1000m)Maximum controller distance: 114 feet (35m)Maximum number of controllers: 32Connection: 2 pole shielded data lineControllers wired in series, not in starData bus termination resistor (Z) at the beginningand end of bus

    The Stulz Bus connects up to 32 Stulz units with the MIB.

    All types of Stulz controllers can be connected to theStulz bus.

    Stulz units are sequentially scanned by the MIB thatsaves the data, whereby the CPU address of thecontroller plays an important role. Eventual alarmsare recognized and can be transmitted to othersources. On the other end requests made by theBMS can be answered with this data or BMS com-mands are directly transferred over the Stulz bus tocontrollers. It is also possible to assign a sequencingfunction with the Stulz bus; i.e. the controller receiveson/-off commands via the Stulz bus.

    4.1 WiringThe STULZ bus is a RS485 bus where up to 32 unitscan be connected with a MIB. The wiring is con-nected in series and not in parallel.

    At the beginning and end of the Stulz Bus a termina-tion resistor (Z) must be placed. (See the exampleson next page.) The C6000 MIB has its own integratedtermination resistor (Z). This resistor is activated bysetting Jumper X2 to position A when the MIB is atthe beginning or end of the Stulz bus.

    The Stulz bus is a two wire connection with shielding.The shield is connected on both ends to the providedterminals.

    Controllers of type C5000 must be equipped with aMAX-Board.

    4.1.1 The C5000 MAX BoardThe C5000 requires a MAX Board since it does notpossess its own RS485 interface.

    The jumper address defines the board function:1. Normal function as C5000 Max board2. This Max board interfaces with a C4000 Relay

    Board3. Reserved4. Reserved

    Configuration of Terminal:1. 5V DC2. RS 485 Databus HIGH3. RS 485 Databus LOW4. 0V

    The two LEDs show the following: V1 lights up when data on the RS485 bus is trans-mitted to the controller with MAX board.

    V2 lights up when the controller with the MAX boardis sending data on the RS 485 bus.

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    C4000 controller must be of the C4000max version.

    Example 1:

    Example 2:

    4.2 ConfigurationAll units need their own CPU address, without anyduplicates, so that they can communicate in the busline (Exception C6000 Supervisor/Controller). Theyare configured for each controller type as follows:C6000: Service / Password / Gen. Settings / Inter-faces / CPU-addr:C5000: Service / Password / Gen. Settings / Inter-faces / CPU-addr:C1002: Menu point CPU-Address chosen with arrowkeysC4000: Ring C configuration / interfaceC1010: see C1010 manualC6000 Chiller: Service/Password/Settings/System/Address

    The valid range of CPU addresses is from 1 to 255.

    In systems with a controller/supervisor combinationthe following must be observed:

    In a C5000 supervisor/controller combination bothcontrollers receive their own address.

    Both controllers can be queried separately. Since bothunits have their own sensors they receive theirsetpoints from both controllers. When the supervisordoes not control you wont receive any alarms whenquerying the supervisor.

    In a C6000 Supervisor / Controller combination bothcontrollers have the same address and only the cur-rently active controller responds. You will always receiveall alarms and the correct status of the components.

    For the chiller (C6000 Chiller) a configuration with asupervisor is not possible.

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    When the MIB is working with the SDC protocol onlyaddresses 1 to 32 can be managed.

    After all controllers have received an address and theprotocol and gateway addresses have been assigned,the board must be configured.

    This tells the board, which controller can currently beaccessed.

    The C6000 MIB has an automatic Stulz bus unitrecognition system.

    With this function all connected Stulz units are auto-matically recognized and the configuration is regis-tered.

    The command for automatic recognition is: checkbus

    The MIB answers with Just a moment please! andbegins querying the Stulz bus by trying to reach allcontrollers. This procedure can take up to 1 minuteand can be stopped by pressing a key.

    Just a moment please!Connections will be terminated!Press key to stop.Unit 1:found (C5000) (2 mod.,Room Air)Unit 2: found (C5000) (2 mod.,Room Air)Unit 3: found (C5000) (2 mod.,Room Air)Unit 4: found (C5000) (2 mod.,Room Air)Unit 5: found (C5000) (2 mod.,Room Air)Unit 6: found (C5000) (2 mod.,Room Air)Unit 7: not present!Unit 8: found (C4000) (1 mod., Room Air)Unit 9: not present!Unit 10: found (C1002) (2 mod.,Room Air)Unit 11: found (C1002) (2 mod.,Room Air)Unit 12: found (C1002) (1 mod., Room Air)

    Unit 13: found (C1002) (1 mod., Room Air)Unit 14: not present!Unit 15: not present!Unit 16: not present!Unit 17: not present!Unit 18: not present!Unit 19: not present!Unit 20: not present!Unit 21: not present!Unit 22: not present!Unit 23: not present!Unit 24: not present!Unit 25: not present!Unit 26: not present!

    Unit 27: not present!Unit 28: not present!Unit 29: not present!Unit 30: not present!Unit 31: not present!Unit 32: not present!

    Ready.

    During the Stulz bus (RS485) check, all functionsand procedures are interrupted

    The current configuration of the Stulz bus can bedisplayed with following command: bus

    Accessible

    Controller 01:C5000 (2 Mod.,Room Air) = 100%

    Controller 02:C5000 (2 Mod.,Room Air) = 100%

    Controller 03:C5000 (2 Mod.,Room Air) = 100%

    Controller 04:C5000 (2 Mod.,Room Air) = 100%

    Controller 05:C5000 (2 Mod.,Room Air) = 100%

    Controller 06:C5000 (2 Mod.,Room Air) = 100%

    Controller 07: (0 Mod.,Room Air) = 000%

    Controller 08:C4000 (1 Mod.,Room Air) = 100%

    Controller 09: (0 Mod.,Room Air) = 000%Controller 10:C1002 (2 Mod.,Room Air) = 100%

    Controller 11:C1002 (2 Mod.,Room Air) = 100%

    Controller 12:C1002 (1 Mod.,Room Air) = 100%

    Controller 13:C1010 (1 Mod.,Room Air) = 100%

    Controller 14: (0 Mod.,Room Air) = 000%

    Controller 15: (0 Mod.,Room Air) = 000%

    Controller 16: (0 Mod.,Room Air) = 000%

    Controller 17: (0 Mod.,Room Air) = 000%

    Controller 18: (0 Mod.,Room Air) = 000%

    Controller 19: (0 Mod.,Room Air) = 000%

    Controller 20: (0 Mod.,Room Air) = 000%

    Controller 21: (0 Mod.,Room Air) = 000%

    Controller 22: (0 Mod.,Room Air) = 000%

    Controller 23: (0 Mod.,Room Air) = 000%

    Controller 24: (0 Mod.,Room Air) = 000%

    Controller 25: (0 Mod.,Room Air) = 000%

    Controller 26: (0 Mod.,Room Air) = 000%

    Controller 27: (0 Mod.,Room Air) = 000%

    Controller 28: (0 Mod.,Room Air) = 000%

    Controller 29: (0 Mod.,Room Air) = 000%

    Controller 30: (0 Mod.,Room Air) = 000%

    Controller 31: (0 Mod.,Room Air) = 000%

    Controller 32: (0 Mod.,Room Air) = 000%

    STULZ-Bus monitoring: onBus-scan speed: 3

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    When a controller is not recognized correctly, there isstill the possibility to manually configure the unit.The following command is used:confbus

    Examples:To configure address 15 with a C5000 in a 2 Moduleunit and supply air control: confbus 15 c5000 2 s

    To configure address 4 with a C1002 in a 1 Moduleunit and return air control: confbus 4 c1002 1 r

    To configure address 17 with a C1010 in a 1 Moduleunit and return air control: confbus 17 c1010 1 r

    To configure address 13 with a C4000 in a two Moduleunit and supply air control: confbus 13 c4000 2 s

    To erase a controller at address 7, enter the following: confbus 7 -

    All entries can be viewed with the bus command.

    The units found status must be at 100% after oneminute.

    4.3 TroubleshootingAfter a few minutes the accessibility of all unitsshould be at 100%. When the accessibility is 0%, thiscan have two reasons:

    1. The wiring does not correspond to the schemeshown in chapter 4.1, perhaps hi and low areswitched or the termination resistor z is missing.

    2. A unit connected to the Stulz bus is malfunctioningor blocking the complete data transfer on the Stulzbus.

    In order to localize the error please remove all unitsfrom the Stulz bus and try to activate communicationwith only one unit by entering the command bus incertain time intervals.

    The accessibility of this one unit must increase withtime to 100%.

    Now try connecting one unit after the other followingthe same procedure while observing the accessibilityof the connected units with the bus command.

    When the accessibility of a newly connected unitdecreases, then this unit is the one causing theproblem. In this case the socketed driver 75176 mustbe exchanged. When the control unit causingproblems is a C5000, then possibly the completeMAX-board must be exchanged.

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    4.3.1 STULZ BusData transferred on the Stulz bus may be monitored.

    In order to slow the flood of data on the Stulz busenter the command:busspeed 1

    This command selects the query speed on the Stulzbus, and slows the transfer rate (1=slow, 2=medium,3=fast)

    Data is displayed with following command:stulzmon on

    The display function is turned off with this command:stulzmon off

    or simply x to turn off monitoring functions.

    01s 01s 02s FCs FFs

    01r 01r 89r 54r FRr C3r 00r 00r 00r 00r 02r 00r 00r 0Cr FRr 00r 00r 00r 00r

    00r 00r 00r 00r 00r 0Rr 51r 79r 50r 79r 48r 78r 48r 78r 00r 00r 00r 00r 00r

    00r 00r 00r 00r FFr 00r 00r 00r 00r 00r 79r 32r 00r 01r 07r 17r 1Br 23r 23r

    05r 05r 2Dr RCr 5Ar 5Ar 05r 05r 0Br 07r 04r 05r 22r 07r 03r 17r 01r 06r 0Fr

    05r 14r 05r 0Ar 05r 0Fr 05r 0Ar 0Ar 05r 05r 00r 0Ar 07r 07r 00r 05r 23r 14r

    05r 19r 05r 0Fr 05r 0Fr 0Ar 0Ar 05r 0Fr 07r 08r 05r 24r 19r 05r 1Rr 05r 14r

    05r 14r 0Ar 0Ar 05r 13r 07r 0Cr 05r 25r 1Rr 05r 23r 05r 19r 05r 14r 0Ar 0Ar

    05r 0Fr 00r 00r 00r DFr F1r

    02s 01s 02s FBs FFs

    02r 01r 89r 0Cr FRr BFr 00r 00r 00r F1r 01r 00r 00r 0Cr FRr 00r 00r 00r 00r

    00r 00r 00r 00r 00r 0Rr 55r 79r 50r 79r 48r 78r 48r 78r 00r 00r 00r 00r 00r

    00r 00r 00r 00r FFr 00r 00r 00r 00r 00r 8Cr 38r 00r 02r 17r 02r 28r 23r 23r

    05r 05r 2Dr RCr 5Ar 5Ar 05r 05r 07r 07r 00r 05r 22r 07r 03r 17r 01r 06r 0Fr

    05r 14r 05r 0Ar 05r 0Fr 05r 0Ar 0Ar 05r 05r 00r 0Ar 0Br 07r 04r 05r 23r 14r

    05r 19r 05r 0Fr 05r 0Fr 0Ar 0Ar 05r 0Fr 07r 08r 05r 24r 19r 05r 1Rr 05r 14r

    05r 14r 0Ar 0Ar 05r 13r 07r 0Cr 05r 25r 1Rr 05r 23r 05r 19r 05r 14r 0Ar 0Ar

    05r 0Fr 00r 00r 00r 14r F1r

    An s behind the bytes stands for sending (the bytes that are sent by the MIB on the Stulz bus), the sum ofwhich represents a query.

    An r stands for receiving noting the bytes received by the MIB, which is the answer of the Stulz controllers.

    The first query of the MIB is as follows: 01s 01s 02s FCs FFs

    The most important part is only the first two bytes (01, 01).

    The first byte (01) represents the CPU address of the queried controller; in this case the controller with CPUaddress 1 is queried.

    Data is displayed in hexadecimal form:

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    Since the numbers are displayed in hexadecimal form, the result is following address allocation:

    Hex Decimal Hex Decimal01 01 11 1702 02 12 1803 03 13 1904 04 14 2005 05 15 2106 06 16 2207 07 17 2308 08 18 2409 09 19 250A 10 1A 260B 11 1B 270C 12 1C 280D 13 1D 290E 14 1E 300F 15 1F 3110 16 20 32

    The second byte (also 01) shows the type of query and must be either a 01 or a 21. When this isnt the caseyou can ignore the query.

    The answer of controller 01:

    01r 01r 89r 54r FRr C3r 00r 00r 00r 00r 02r 00r 00r 0Cr FRr 00r 00r 00r 00r

    00r 00r 00r 00r 00r 0Rr 51r 79r 50r 79r 48r 78r 48r 78r 00r 00r 00r 00r 00r

    00r 00r 00r 00r FFr 00r 00r 00r 00r 00r 79r 32r 00r 01r 07r 17r 1Br 23r 23r

    05r 05r 2Dr RCr 5Ar 5Ar 05r 05r 0Br 07r 04r 05r 22r 07r 03r 17r 01r 06r 0Fr

    05r 14r 05r 0Ar 05r 0Fr 05r 0Ar 0Ar 05r 05r 00r 0Ar 07r 07r 00r 05r 23r 14r

    05r 19r 05r 0Fr 05r 0Fr 0Ar 0Ar 05r 0Fr 07r 08r 05r 24r 19r 05r 1Rr 05r 14r

    05r 14r 0Ar 0Ar 05r 13r 07r 0Cr 05r 25r 1Rr 05r 23r 05r 19r 05r 14r 0Ar 0Ar

    05r 0Fr 00r 00r 00r DFr F1r

    Here only the first address is important showing the CPU address of the answering controller (01). The totalanswer of the controller is either, 140 bytes long when the type of query is 1 or 232 bytes long when the type ofquery is 21.

    From this scenario it is easy to see which controllers are queried by the MIB and how they respond.

    When a controller is not responding then it is not configured with checkbus/confbus.When a controller does not respond or gives a false response (answer too short), then the wiring is incorrectWhen none of the controllers respond, refer to chapter 4.3 trouble shooting.

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    5-1

    5.0 THE BMS CONNECTION

    5.1 BMS/TeleCompTrol Program InterfaceThere are two different ways to interface a BMS or theTeleCompTrol program to a MIB board:- Connection via RS 485-2 Port- Connection via RS 232-2 Interface

    5.1.1 Connection of a BMS via RS 485-2 Port

    Up to 32 Stulz units:C1002C1010 with SERC1010C4000maxC5000 with MAXC6000/C7000

    Up to 32 Stulz units:C1002C1010 with SERC1010C4000maxC5000 with MAXC6000/C7000

    Up to 32 Stulz units:C1002C1010 with SERC1010C4000maxC5000 with MAXC6000/C7000

    . . . . . .

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    In order to set up the connection to a BMS or TeleCompTrol following six parameters must be set the same forMIB and BMS, as shown in the examples below. The parameters differ with the type of BMS; the BMS pro-vider must supply these.

    1. Port Selection: port rs485 (Use of RS 485-2 ports for BMS/TeleCompTrol) port rs232 (Use of RS 232-2 interface for BMS/TeleCompTrol)

    2. Baud rate: baud 9600 (Baud rate is set to 9600 Baud, possible values: 57600, 56000, 38400, 19200, 9600, 7200, 4800, 3600, 2400, 1200, 600, 300)

    3. Number of Data Bits: databits 8 (Transmission with 8 data bits, possible values: 5, 6, 7, 8)

    5.1.2 Connection of BMS/TeleCompTrol Program via RS 232-2 Interface

    Up to 32 Stulz units:C1002

    C1010 with SERC1010C4000maxC5000 with MAXC6000/C7000

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    4. Number Stopbits: stopbits 1 (Transmission with 1 stop bit, possible values: 1, 2)

    5. Choice of Parity: parity none (Transfer without parity, possible values: none, even, uneven)

    6. Flow Control Selection: flowcon off (Flow control is off, possible values: off, on)

    5.2 MODBUS Protocol

    Selection of protocol: protocol modbus

    An interface to MODBUS can be done via the RS 232-2 port or RS485-2 port.Up to 8 MIBs can be queried in parallel via the 485 BMS port. Since every MIB manages up to 32 controllers, itis possible to scan 8 MIB x 32 Stulz controllers with one 485 BMS port.It is only necessary to assign different gateway addresses to each MIB.

    The command gateway 2 assigns the board to gateway address 2

    The list of managed Stulz controllers is shifted with the gateway address as follows:

    Gateway Address of the MIB Addresses of the Managed Stulz Units0 1 ... 321 33 ... 642 65 ... 963 97 ... 1284 129 ... 1605 161 ... 1926 193 ... 2247 225 ... 255

    Example: Units, which are connected to a MIB with gateway address 2, must have an address in the range from65 to 96 (see chapter 4.2 Stulz bus configuration).

    The analogue values e.g. for temperatures are transmitted in IEEE754 32 Bit format. A MODBUS register has awidth of 16 bit, i.e. two MODBUS data point addresses are assigned by each analogue data point.

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    Sign Exponent Mantissa

    Bit # 31 30 - 24 23 22 - 16 15 - 8 7 - 0

    Byte # 3 2 1 0

    Lower ModBus-address = high order word of IEEE-valueHigher ModBus-address = low order word of IEEE-value

    The real value will be calculated as follows:

    [(mantissa / 223) + 1] x (2 (exponent - 127) ) x (-1) sign

    The command ieee is used to change the order of a transmitted word.

    ieee msb (Higher word order of IEEE is transmitted first; Byte # 3, 2, 1, 0)ieee lsb (Lower order word of IEEE is transmitted first; Byte # 1, 0, 3, 2)

    Here it is also required to consult the BMS provider.

    5.2.1 Connection of a MODBUS Interface via RS 485

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    5.3 Connection of an Interface with DDC

    Up to 15 Stulz units:C1002

    C1010 with SERC1010C4000maxC5000 with MAXC6000/C7000

    5.4 Connecting the TeleCompTrolProgram

    5.4.1 Choosing the Protocol protocol sdc

    The connection of the TeleCompTrol Program canfollow in three different ways:

    5.4.1.1 Direct connection via RS232 interfaceA serial cable (e.g. C6000 service cable) is con-nected from an unused COM port of the PC to theRS232-2 interface of the MIB.

    With this method only one MIB can be connected tomanage up to 32 controllers.

    The maximum length of the serial cable should notexceed 32 feet.

    5.4.1.2 Direct connection via RS485 BusSince a standard serial cable does not have a RS485 port, either a RS485 board must be installed oran unused COM port of the PC must be connected toa RS232 RS 485 converter.

    With this method it is possible to connect up to 32MIBs giving a total of 32x32 = 1024 Stulz controllers.

    5.4.1.3 Modem ConnectionAn unused COM port of the PC is connected to themodem with a serial cable.

    With this method it is possible to call MIBs all overthe world.

    The identification is accomplished with a SDC ID anda password which must be entered correctly in thePC and the MIB.

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    5.4.2 Direct connection via RS 232 Interface

    5.4.2.1 Configuration of MIBSetting ports to RS 232-2 port rs232

    Setting MODEMS modem no

    Assignment of SDC address (address of MIB) address 1

    The SDC address can be in a range from 1 to 59999.It must be the same one as entered in theTeleCompTrol program.

    Password selection password 1

    The password can be in a range from 1 to 999999.It must be the same one as entered in theTeleCompTrol program.

    Up to 32 Stulz units:C1002

    C1010 with SERC1010C4000maxC5000 with MAXC6000/C7000

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    5.4.3 Direct Connection via RS 485 Bus

    5.4.3.1 Configuration of MIBSetting port to RS 232-2 port rs232

    Setting MODEMS modem no

    Assignment of SDC address (address of MIB) address 1

    The SDC address can be in a range from 1 to 59999.It must be the same one as entered in theTeleCompTrol program.All connected MIBs must have different addresses.

    Password selection password 1

    The password can be in a range from 1 to 999999.It must be the same one as entered in theTeleCompTrol program.

    Up to 32 Stulz units:C1002C1010 with SERC1010C4000maxC5000 with MAXC6000/C7000

    Up to 32 Stulz units:C1002C1010 with SERC1010C4000maxC5000 with MAXC6000/C7000

    Up to 32 Stulz units:C1002C1010 with SERC1010C4000maxC5000 with MAXC6000/C7000

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    5.4.4 Modem Connection

    5.4.4.1 Configuration of the MIBSetting port to RS 232-2 port rs232

    Configuration to MODEM modem yes

    Setting of modem initialization string modemini +

    The modem initialization string depends upon themodem type used. The parameter + selects thedefault string for 3COM U.S. Robotics MODEMs.

    Setting of the auto-initialization modemautoini xDefines whether the modem will be initialized every xminutes. The parameter x can be set from 5 to 254. 0means auto-initialization off.

    Assignment of SDC Address (Address of MIB) address 1

    The SDC address can be in a range from 1 to 59999.It must be the same one as entered in theTeleCompTrol program.

    Up to 32 Stulz units:C1002C1010 with SERC1010C4000maxC5000 with MAXC6000/C7000

    Up to 32 Stulz units:C1002C1010 with SERC1010C4000maxC5000 with MAXC6000/C7000

    Up to 32 Stulz units:C1002C1010 with SERC1010C4000maxC5000 with MAXC6000/C7000

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    Password selection password 1

    The password can be in a range from 1 to 999999.It must be the same one as entered in theTeleCompTrol program.

    Setting Telephone Number 1 for Alarm Transfer tel1 T0,(xxx)xxx-xxxx

    This is the telephone number of the modem con-nected to a running TeleCompTrol program. Thetelephone number 1 will be called 3 times when thealarm transfer fails. After that telephone number 2will be dialed. The dial attempts will follow everyother minute.

    Setting Telephone Number 2 for Alarm Transfer tel2 T0,(xxx)xxx-xxxx

    This is the telephone number of the modem con-nected to a running TeleCompTrol program. Thetelephone number 2 will be called 20 times when thealarm transfer fails. After that the alarm transfer willbe stopped. The dial attempts will follow every otherminute.

    5.4.5 Configurations of TeleCompTrolProgram

    5.4.5.1 Channel Selection

    Alarm ChannelHere the COM port must be chosen for the modemconnected to receive incoming alarms. The tele-phone number of this modem is set on the MIB withboth tel1 and tel2 and will be called in case ofan alarm.

    Modem Connection (Scan./Conn.)The COM port to which a modem is connected mustbe chosen here in order to communicate with theprogram via MIB.In case of a direct connection this channel must bedeactivated.

    Bus Connection (Direct Connection)The COM port which is directly connected to the MIBis selected here. In this case it doesnt matter if onlyone MIB is directly connected to the COM port or ifup to 32 MIBs are connected with aid of a RS485board or converter.In case of a modem connection this channel must bedeactivated.

    Configure Alarm ChannelSet the baud rate to 9600Baud and choose thedialing method

    Configure Scan ChannelSet the baud rate to 9600Baud and choose thedialing method

    Configure Unit GroupA unit group is defined by a MIB and the unitsconnected to it.Define a unit group and give it a name.The SDC-ID must be identical to the SDC address ofthe corresponding MIB.The password must be identical to the SDC addressof the corresponding MIB.The number of unit is equal to the units connected tothe MIB.When the connection type is modem and not directthen modem connection must be selected. In thiscase the telephone number of the modem must alsobe entered.

    With this configuration it is possible to achieveconnection to a group of units. For further informa-tion on TeleCompTrol, please refer to the ManualIndex 62A: TeleCompTrol.

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    5.5 TroubleshootingWhen it is not possible to establish connection to aBMS or TeleComptrol, there are two possible reasons:

    1. The data link to the Stulz controllers is notworking (Stulz Bus).

    2. The data link to the BMS/TeleComptrol is notworking.

    This trouble-shooting guide proceeds on the premisethat a working data link always consists of a query anda response to the query. The MIB offers the tool todisplay data both on the Stulz bus as well as from theside of BMS/TeleCompTrol.

    5.5.1 BMS ConnectionThere are three modes of displaying data on the BMSside:

    1. Hexadecimal Display bmsmon hex2. Decimal Display bmsmon on3. ASCII Display bmsmon ascii

    The following commands turn off the display mode: bmsmon offor simply x to turn off all monitoring functions.

    Here is a sample of a BMS query in hexadecimal formin the MODBUS protocol:

    03r 01r 00r 00r 00r 01r FCr 28r

    03s 01s 01s 01s 91s F0s

    Bytes marked with r at the end are received by theMIB from the BMS, so they represent the request fromthe BMS. Bytes marked with s at the end are sent asan answer by the MIB.

    Since it would go beyond the scope of this manual todescribe every protocol in detail, only the followingconsiderations shall suffice:

    1. Are queries from the BMS reaching the MIB?2. When queries are indeed being forwarded, is

    the MIB responding or is it possible that thewrong protocol is being used?

    If BMS request and MIB responses are displayedand despite this no correct display on the BMS canbe established, you can only record the data via theterminal program.

    Please send this record to SATS Product SupportGroup.

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    6.0 THE SEQUENCING FUNCTION

    Sequencing can be divided in up to four zones andworks on the basis of a correctly set-up and wiredStulz bus.

    The maximum number of controllers, which can beconnected is 32. These 32 controllers can be distrib-uted on the 4 zones or all the controllers may beassigned to one zone. Each zone may contain eitherair conditioning units or chiller units. For the se-quencing of chillers, the unit passwords must bestored in the MIB (with the command unit password).

    It is not possible to configure a single controller twicee.g. for different zones.

    Limit values can be defined per zone. In case a limitis exceeded in the top or bottom range, all controllersof a zone will be started. For this scenario it ispossible to define valid alarms which will start astand-by unit of a zone when the alarm occurs.

    6.1 Technical SpecificationThe sequencing function has priority over BMScommands. This means that its not possible to start/stop a unit via BMS when the same unit is connectedto sequencing.

    A maximum of 4 zones can be configured.

    A maximum of 32 controllers can be connected.(Stand-by or active)

    The controllers are addressed by their individualCPU address.

    The sequential turnover can be set for an hourlybasis.

    Test sequencing can be defined for a five-minuteperiod.

    The turnover time is valid for all zones.

    When a stand-by controller is activated due to a limitalarm, the normal sequencing function of a zone isinterrupted but the sequencing timer continues.

    6.1.1 Alarm Supervising FunctionAn alarm filter (which also observes manual off), canbe used to define valid alarms.

    A controller that cannot be reached is always a validalarm.

    The valid alarms are separately adjustable for eachzone.

    When a valid alarm is detected from a controller in azone, this controller is turned off until the alarm isreset. The controller can then be started again.

    For each controller that is turned off, the first stand-by controller in the zone is started and runs until thealarmed controller is back online. For every defec-tive controller, one stand-by will be started if avail-able.

    When a stand-by controller also receives an alarm, itwill not be turned off.

    When a stand-by controller is activated due to a limitalarm, the normal sequencing function of a zone isinterrupted but the sequencing timer continues.

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    6.1.2 Limit Supervising FunctionIn order to find the current value, all controllers of azone are queried. A mean value from all measuredtemperature and humidity data is then used.

    There is an upper and lower limit value for tempera-ture and humidity. The limit must be exceeded for atleast 30 seconds.

    All stand-by controllers are started when the limit isexceeded. After 10 minutes it is checked if the limitvalues are still being exceeded. When this is thecase, the stand-by units will continue to run. subse-quent checks follow every 10 minutes, until thevalues are in a safe region.

    When a stand-by controller is activated due to a limitalarm, the normal sequencing function of a zone isinterrupted but the sequencing timer continues.

    6.1.3 Emergency OperationWith parameter emernum you can choose thenumber of defective units which will cause thesystem to switch over to emergency operation.

    In the case of emergency operation all stand-by unitsare started. The temperature selected with theparameter emertemp is used for the new tempera-ture set point and transmitted to all units.

    Once the value selected with parameter emernumis reached, the system stops the emergency opera-tion.

    The active or stand-by status is passed on in clockwise rotation during every sequencing turnover period.

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    6.2 ConfigurationThe command help4 lists all sequencing com-mands.

    Seq- shows all command sequencing parametersvalid for all zones:Sequencing Function: on

    Sequencing Time in Hours: 1

    Minutes to Turn-Over: 50

    Valid Alarms:

    .Not accessable

    01.Manual Off

    02.Compressor low pressure

    03.Compressor high pressure

    04.Reheat 1 failure

    05.Humidification failure

    06.Air flow failure

    07.Filter clogged

    08.Aux. Alarm 1

    09.Heater 2 failure

    10.Conductivity too high

    11.Ultrasonic failure

    12.Glycol Pump 1 failure

    13.Glycol Pump 2 failure

    14.Drycooler failure

    15.Water detector

    16.Aux. Alarm 2

    17.Aux. Alarm 3

    18.Return air temp. too high

    19.Return air humid. too high

    20.Supply air temp. too high

    21.Supply air humid. too high

    22.Water temp. too high

    23.Return air temp. too low

    24.Return air humid. too low

    25.Supply air temp. too low

    26.Supply air humid. too low

    27.Water temp. too low

    28.Supervisor failure

    29.Freeze alarm

    30.Fire/Smoke detector

    31.Sensor failure

    32.Internal controller failure

    33.IO-Board transmission failure

    seq 1 Displays the sequencing parametersfor zone 1.

    seq 2 Displays the sequencing parametersfor zone 2.

    seq 3 Displays the sequencing parametersfor zone 3.

    seq 4 Displays the sequencing parametersfor zone 4.

    Zone 3: Active

    Current Temperature: 63.3F

    Upper Limit: -

    Lower Limit: -

    Current Humidity: 41.1%

    Upper Limit: -

    Lower Limit: -

    Controller 006 on.

    Controller 007 off (stand by)

    Controller 008 on

    6.2.1 Allocating Controllers to ZonesCommand- confseq

    Examples:In order to define controller 15 as an active unit inzone 1:

    confseq 1 15 on

    In order to define controller 3 as a stand-by unit inzone 4:

    confseq 4 3 off

    In order to remove controller 15 from zone 1:confseq 1 15 -

    NOTEA controller cannot be assigned to multiplezones.

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    6.2.2 Setting Temperature & HumidityLimiting Values

    If the limiting values require supervision, the followingprocedures must be followed.When a limit is recognizably exceeded, then it isshown with the commands seq 1 to seq 4 foreach zone.

    6.2.2.1 Setting Humidity Limits By ZoneCommand- seqfeu

    Examples:In order to set the upper humidity limit in zone 1 to 80%:

    seqhum 1 80 upp

    In order to set the lower humidity limit in zone 2 to 30%:seqhum 2 30 low

    In order to erase the upper humidity limit in zone 1:seqhum 1 - upp

    6.2.2.2 Setting Temperature Limitsby ZoneCommand- seqtemp

    Examples:In order set an upper temperature limit of 86F in zone 1:

    seqtemp 1 86 upp

    In order set a lower temperature limit of 59F in zone 2:seqtemp 2 59 low

    In order to erase the upper temperature limit in zone 1:seqtemp 1 - upp

    6.2.3 Supervising AlarmsIf you wish supervise alarms, please follow theseprocedures:When a valid alarm is recognized, it will be displayedwith the commands seq 1 to seq 4.

    6.2.3.1 Setting Valid Alarms for All ZonesThe command seq displays all valid alarms.

    Command- seqalarm

    Examples:In order to deactivate alarm number 11 ultrasonicfailure:

    seqalarm 11 off

    In order to activate alarm number 6 air flow failure:seqalarm 6 on

    The complete alarm list can be viewed by enteringthe command seqalarm without further parameters.

    6.2.4 Setting Sequencing Function6.2.4.1 Setting Sequencing Time to Hourly BasisCommand- seqtime

    Examples:To set a sequencing function to 24 hours:

    seqtime 24

    To set a test sequencing of 5 minutes:seqtime 0

    The sequencing time and turn over time can bedisplayed with the command seq.

    6.2.4.2 Turning Sequencing Function On/OffCommand- sequence

    Examples:To turn a sequencing function on:

    sequence on

    To turn a sequencing function off:sequence off

    6.2.7 Setting Emergency Operation6.2.7.1 Setting Emergency OperationTemperature

    Set PointCommand- emertemp

    6.2.7.2 Setting Number of Defective Units byZone for Emergency Operation

    Command- emernum

    Examples:To set a temperature set point of 68F:

    emertemp 68

    To start emergency operation in the case of 2 defec-tive units:

    emernum 2

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    7.0 COMMAND INDEXList of all MIB Commands

    All commands can be entered on screen.In order to receive help for the use of a command;enter the command name without any parameters.

    e.g.: confbus

    7.1 System CommandsENTER Displays the system status.log 0 Turns logging off.log 1 Only important messages are displayed.log 2 Less important messages are also displayed.log 3 All messages are displayed.To prevent the card from being continuously active,logging ceases automatically after several minuteswhen the enter button is not pressed.Check by pressing ENTER.

    Example of logging output:23:15:48 20.06.00 Unit 1 not re-sponding properly

    language Switches display language from Germanto English and vice versa.time 15:23:00 Set system time.Check by pressing ENTER.date 16:04:00 Sets system date to April 16th, 2000.Check by pressing ENTER.X Turns off all logging systems.Like all other commands, it is possible to enter thiscommand when data is being shown on screen. This isvalid for logging, Stulz-monitoring and BMS-monitoring.

    help Lists all commands according to group.help1 Lists all system commands.help2 Lists all STULZ-Bus commands (RS485I).help3 Lists all GLT/TeleCompTrol commands.info Shows the loaded software version.reset Loads the basic configuration.

    7.2 STULZ - Bus Commandsbus Shows the status of the Stulz-Bus.

    It shows which unit can be accessed under whichaddress (CPU-Address), how many modules areconnected and how it is controlled. By the controlmode you can see whether the unit is a chiller or anair conditioning unit. The more detailed significationis described in the online help.

    The accessibility should reach 100% after a fewminutes. If some units respond poorly or give noresponse at all, the accessibility can drop below 100%.In this case the wiring of the bus must be checked. It isalso likely that the termination resistors are missing orthat a MAX-board is malfunctioning.

    Stulz-bus monitoring can be started with the commandstulzmon on. The query speed on the Stulz busshould be reduced with the command busspeed 1to get a better overview of the vast amount of incom-ing data.

    Accessibility

    Controller 01: C5000 (2 Mod.,Room Air)= 100%

    Controller 02: C5000 (2 Mod.,Room Air)= 100%

    Controller 03: C5000 (2 Mod.,Room Air)= 100%

    Controller 04: C5000 (2 Mod.,Room Air)= 100%

    Controller 05: C5000 (2 Mod.,Room Air)= 100%

    Controller 06: C5000 (2 Mod.,Room Air)= 100%

    Controller 07: (0 Mod.,Room Air) = 000%

    Controller 08: C4000 (1 Mod.,Room Air)= 100%

    Controller 09: (0 Mod.,Room Air) = 000%

    Controller 10: C1002 (2 Mod.,Room Air)= 100%

    Controller 11: C1002 (2 Mod.,Room Air)= 100%

    Controller 12: C1002 (1 Mod.,Room Air)= 100%

    Controller 13: C1002 (1 Mod.,Room Air)= 100%

    Controller 14: (0 Mod.,Room Air) = 000%

    Controller 15: C1010 (1 Mod.,Room Air)= 100%

    Controller 16: (0 Mod.,Room Air) = 000%

    Controller 17: (0 Mod.,Room Air) = 000%Controller 18: (0 Mod.,Room Air) = 000%

    Controller 19: (0 Mod.,Room Air) = 000%Controller 20: (0 Mod.,Room Air) = 000%

    Controller 21: (0 Mod.,Room Air) = 000%Controller 22: (0 Mod.,Room Air) = 000%

    Controller 23: (0 Mod.,Room Air) = 000%Controller 24: (0 Mod.,Room Air) = 000%

    Controller 25: (0 Mod.,Room Air) = 000%Controller 26: (0 Mod.,Room Air) = 000%

    Controller 27: (0 Mod.,Room Air) = 000%Controller 28: (0 Mod.,Room Air) = 000%

    Controller 29: (0 Mod.,Room Air) = 000%Controller 30: (0 Mod.,Room Air) = 000%

    Controller 31: (0 Mod.,Room Air) = 000%Controller 32: (0 Mod.,Room Air) = 000%

    STULZ-Bus monitoring: off

    Bus querey speed: 3

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    Checkbus Checks the Stulz bus for connectedcontrollers and automatically places the ones it findsin the configuration. This procedure lasts about 1minute and can be aborted by pressing any key. Anexisting connection to a BMS is then interrupted.Can be checked by entering bus.

    One moment please !Connection interrupted !Press key to end.

    Unit 1: found (C5000) (4 Mod.,Room Air)

    Unit 2: found (C5000) (4 Mod.,Room Air)

    Unit 3: found (C5000) (2 Mod.,Room Air)

    Unit 4: found (C5000) (2 Mod.,Room Air)

    Unit 5: found (C5000) (2 Mod.,Room Air)

    Unit 6: found (C5000) (2 Mod.,Room Air)

    Unit 7: not present!

    Unit 8: found (C4000) (1 Mod.,Room Air)

    Unit 9: not present!

    Unit 10: found (C1002) (2 Mod.,Room Air)

    Unit 11: found (C1002) (2 Mod.,Room Air)

    Unit 12: found (C1002) (1 Mod.,Room Air)

    Unit 13: found (C1002) (1 Mod.,Room Air)

    Unit 14: not present!

    Unit 15: not present!

    Unit 16: not present!

    Unit 17: not present!

    Unit 18: not present!

    Unit 19: not present!

    Unit 20: not present!

    Unit 21: not present!

    Unit 22: not present!

    Unit 23: not present!

    Unit 24: not present!

    Unit 25: not present!

    Unit 26: not present!

    Unit 27: not present!

    Unit 28: not present!

    Unit 29: not present!

    Unit 30: not present!

    Unit 31: not present!

    Unit 32: not present!

    Ready.

    confbus

    = 1 to 32 by using protocol MODBUS/5000 orSNP refer to Gateway configuration.

    = C1001, C1002, C1010, C4000, C5000,C6000 or - for deleting the unit.

    = 1 to 6 (MODBUS5000 max. 4 modules).

    = r = Return air, s = Supply air, rw = Returnwater, w = Flow water

    Example:confbus 7 c5000 2 r

    This command forces the board to accept unit 7 asC5000 with 2 modules and room air control. This canhelp when the command checkbus does not recog-nize units.Can be checked by entering bus.

    Bus cycle 3 Selects the fastest Stulz bus cycleBus cycle 2 Selects the average Stulz bus cycleBus cycle 1 Selects the slowest Stulz bus cycle.When observing data with the command stulzmonon, it is recommended to set the speed to one sinceit is difficult to maintain an overview when there is aflood of data.Can be checked by entering bus.

    data = 1 to 32 by using protocol MODBUS orSNP. Refer to Gateway configuration.Example:data 1 Shows the current status of unit 1.See also the command bus.

    Room Air Temperature: 66.3FSupply Air Temperature: 32.0FRoom Air Humidity: 49.6%Supply Air Humidity: 0.0%Setpoint Temperature: 75.4FSetpoint Humidity: 75%Alarms:NoneController Status: on

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    stulzmon on With this command the bytes transferred on the Stulz bus can be directly displayed. Do notforget to slow down the bus speed or the data flow may overwhelm you!

    01s 01s 02s FCs FFs01r 01r 89r 54r FRr C3r 00r 00r 00r 00r 02r 00r 00r 0Cr FRr 00r 00r 00r00r 00r 00r 00r 00r 00r 0Rr 51r 79r 50r 79r 48r 78r 48r 78r 00r 00r 00r00r 00r 00r 00r 00r 00r FFr 00r 00r 00r 00r 00r 79r 32r 00r 01r 07r 17r1Br 23r 23r 05r 05r 2Dr RCr 5Ar 5Ar 05r 05r 0Br 07r 04r 05r 22r 07r 03r17r 01r 06r 0Fr 05r 14r 05r 0Ar 05r 0Fr 05r 0Ar 0Ar 05r 05r 00r 0Ar 07r07r 00r 05r 23r 14r 05r 19r 05r 0Fr 05r 0Fr 0Ar 0Ar 05r 0Fr 07r 08r 05r24r 19r 05r 1Rr 05r 14r 05r 14r 0Ar 0Ar 05r 13r 07r 0Cr 05r 25r 1Rr 05r23r 05r 19r 05r 14r 0Ar 0Ar 05r 0Fr 00r 00r 00r DFr F1r02s 01s 02s FBs FFs02r 01r 89r 0Cr FRr BFr 00r 00r 00r F1r 01r 00r 00r 0Cr FRr 00r 00r 00r00r 00r 00r 00r 00r 00r 0Rr 55r 79r 50r 79r 48r 78r 48r 78r 00r 00r 00r00r 00r 00r 00r 00r 00r FFr 00r 00r 00r 00r 00r 8Cr 38r 00r 02r 17r 02r28r 23r 23r 05r 05r 2Dr RCr 5Ar 5Ar 05r 05r 07r 07r 00r 05r 22r 07r 03r17r 01r 06r 0Fr 05r 14r 05r 0Ar 05r 0Fr 05r 0Ar 0Ar 05r 05r 00r 0Ar 0Br07r 04r 05r 23r 14r 05r 19r 05r 0Fr 05r 0Fr 0Ar 0Ar 05r 0Fr 07r 08r 05r24r 19r 05r 1Rr 05r 14r 05r 14r 0Ar 0Ar 05r 13r 07r 0Cr 05r 25r 1Rr 05r23r 05r 19r 05r 14r 0Ar 0Ar 05r 0Fr 00r 00r 00r 14r F1r

    An s at the end of a byte stands for sending andmarks the bytes sent by the MIB to the controller. Anr at the end of a byte stands for receiving and marksthe answer of a controller. The first byte of a sent orreceived block marks the address (CPU address) ofthe controller.Can be checked by entering bus. stulzmon off Turns off the monitoring function.Monitoring is turned off automatically after 1 hourwhen no further keys are pressed to prevent overuseof the MIB.The function can also be stopped by pressing x.

    unit password = 0 to 9999.Example: unit password 1 4213

    7.3 BMS/TeleCompTrol Commandsbms Displays the current BMS/TeleCompTrol con-figuration. The commands used to change the set upare listed with the configuration.Protocoll: MODBUS protocolBaud Rate: 9600 baudPort: RS485 portData bits: 8 databitsStop bits: 1 stopbitsParity: none parityFlow Control:(only Port RS232) flowconMonitor: off bmsmonSDC-Address: 1 addressGateway-Address: 0 gatewayIEEE Order: MSB ieeeData not protected, overwriteable savePassword: 1 passwordModem: no modemModem Initialisationstring:AT&F1&A0E0V1X3S0=2 modeminiTel. Nr.1: tel1Tel. Nr.2: tel2

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    This is an example for the connection to a BMS withMODBUS protocol.In the following each individual command is explained:port rs485 Defines the communication port as

    RS485 II for BMS or TeleCompTrol.port rs232 Defines the communication port as

    RS232 for BMS or TeleCompTrol.Can be checked by entering bms.

    address 1 Setting of SDC-ID or address of MIB.When connecting the TeleCompTrol, the address mustcorrespond with the one used as SDC-ID. The SDC-IDmust be between 1 and 59.999.Can be checked by entering bms.

    gateway 0 This command is only used whenMODBUS or SNP protocol is selected. In theseprotocols there arent any SDC-IDs this is why thecontroller changes the regular 1 to 32 addresses:gateway 0 Address of the controllers from 1 to 32gateway 1 Address of the controllers from 33 to 64gateway 2 Address of the controllers from 65 to 96gateway 3 Address of the controllers from 97 to 128gateway 4 Address of the controllers from 129 to 160gateway 5 Address of the controllers from 161 to 192gateway 6 Address of the controllers from 193 to 224gateway 7 Address of the controllers from 225 to 255

    When a gateway is changed this will affect all Stulz-bus commands e.g. bus. The controllers CPU ad-dresses must also be changed accordingly.See also chapter 4.2, STULZ Bus configuration.Control: bms.Ieee msb Byte order for IEEE format = msb.Ieee lsb Byte order for IEEE format = lsb.This command only has a meaning for the MODBUSprotocol. The analog values are transferred in IEEE (4Byte) form. The ieee command only defines the bytetransfer order. The recommended setting is ieeemsb.Can be checked by entering bms.

    protocol sdc BMS protocol is SDC-protocol.protocol modbus BMS protocol is MODBUS-

    protocol.

    protocol modbus BMS protocol is MODBUS5000 protocol; data point list is the

    same as for the C5000MIB.protocol snp BMS protocol is SNP-protocolprotocol p90 BMS protocol is P90-protocol - no protocol

    Chooses the data protocol for data transmissionbetween MIB and BMS or TeleCompTrol.Can be checked by entering bms.

    baud 9600 Sets the transfer speed of datacommunication between MIBand BMS/TeleComptrol.

    Following Baud rates are possible: 300, 600, 1200,2400, 3600, 4800, 7200, 9600, 19200, 38400,56000, 57600 Baud.Can be checked by entering bms.

    databits 5 Number of data bits = 5databits 6 Number of data bits = 6databits 7 Number of data bits = 7databits 8 Number of data bits = 8Sets the number of data bits for communicationbetween MIB and BMS or TeleCompTrol.Can be checked by entering bms.

    stopbits 1 Number of stopbits = 1stopbits 2 Number of stopbits = 2Sets the number of stop bits for communicationbetween MIB and BMS or TeleCompTrol.Can be checked by entering bms.

    parity none Turns parity offparity even Turns parity to evenparity odd Sets parity to oddSets the parity for communication between MIB andBMS, or TeleCompTrol.Can be checked by entering bms.

    flowcon off Turns flow control offflowcon on Turns flow control onThis command only has a meaning when port RS232has been selected and if flow control between theMIB and BMS/TeleCompTrol is active. This can beimportant for modem connection; in case of doubt itshould be deactivated.Can be checked by entering bms.

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    save on Controller data cannot be changedsave off Controller data can be changedThis command only has a meaning when the SDCprotocol is selected. When save is selected, its notpossible to change data on the controller with theTeleCompTrol program.Can be checked by entering bms.

    password 1 Set an SDC passwordWhen connecting the TeleCompTrol program via busor modem the group password must correspond tothe SDC password. The SDC password must be inthe range of 1 to 999999.Can be checked by entering bms.

    bmsmon on Turns on BMS monitoringbmsmon off Turns off BMS monitoringWith this command it is possible to directly displaythe bytes transferred to a BMS or TeleComptrolprogram. An s stands for sent bytes, an r forreceived bytes. Monitoring is disabled after a fewminutes when no key is pressed to conserve the MIB.

    modem yes Modem connection of BMS/TeleCompTrol

    modem no Direct connection of BMS/TeleCompTrol

    This command only has a use for the SDC protocoland RS232 connection. When modem is selected forthe MIB, the telephone number one or two will bedialed when an alarm appears. This also means thatpreviously a telephone number has been enteredwith the command tel1.modeminiAT&F1&A0E0V1X3S0=2 Setting the modem

    initialization stringTells the MIB which initialization string will be usedfor the modem. A modem will be initialized with thecommand modemini, when previously modem yesand port rs232 have been selected.Warning: The string depends on the type of modemand should not be changed without good reason!Mode checked with command bms.

    Entering modemini + resets to the default string(AT&F1&A0E0V1X3S0=2)

    modemautoini

    = 0, 5 to 254.Example: modemautoini 5- Has the effect that aconnected modem will be initialized every 5 minutes.This serves to re-establish the function of modemswhich are in an unknown state and therefore cannotbe used as provided.tel1 T0 (xxx)xxx-xxxx Telephone no.1tel1 - Erases telephone no. 1tel2 T0(xxx)xxx-xxxx Telephone no. 2tel2 - Erases telephone no. 2Designates the telephone numbers for alarm transferfrom the MIB. When an alarm transfer is not success-ful after the first attempt, the first number is dialedmore times after a period of one minute each. Whenthe transfer is still not successful, the second numberwill be attempted 20 times. In case both numbers failafter a total of 23 attempted calls, the alarm transferwill be stopped since its then assumed that the wrongtelephone numbers have been entered.

    Valid numeric keys for the telephone number:0 to 9 Dialed numberP Pulse dialingT Tone dialingW Wait for dialing tone, 1 Second dialing pause/ 1/8 Second dialing pause

    Can be checked with the bms command.

    7.4 Sequencing Commandssequence on Sequencing mode with alarm- and

    limit supervision on.sequence off Sequencing mode with alarm- and

    limit supervision off.seq Displays the standard sequencing

    configuration, valid for all zones.

    Sequencingmode: onSequencing time in hours: 1Minutes to turn-over: 28

    Valid Alarms: . Not accessable01. Manual Off02. Compressor low pressure03. Compressor high pressure04. Reheat 1 failure05. Humidification failure

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    06. Air flow failure07. Filter clogged08. Aux. Alarm 109. Heater 2 failure10. Conductivity too high11. Ultrasonic failure12. Glycol Pump 1 failure13. Glycol Pump 2 failure14. Drycooler failure15. Water detector16. Aux. Alarm 2 17.Aux. Alarm 318. Return air temp. too high19. Return air humid. too high20. Supply air temp. too high21. Supply air humid. too high22. Water temp. too high23. Return air temp. too low24. Return air humid. too low25. Supply air temp. too low26. Supply air humid. too low27. Water temp. too low28. Supervisor failure29. Freeze alarm30. Fire/Smoke detector31. Sensor failure32. Internal controller failure33. IO-Board transmission failure

    seq 1 Displays sequencing configuration for zone 1.Zone 1: activeCurrent Temperature: 66.4FUpper Limit: -Lower Limit: -Current Humidity: 49.7%Upper Limit: -Lower Limit: -Controller 001 on (Stand by).Controller 002 on.

    seq 2 Displays sequencing configuration for zone 2.Zone 2: active alarm detectedCurrent Temperature: 66.9FUpper Limit: -Lower Limit: -Current Humidity: 50.9%Upper Limit: -Lower Limit: -Controller 003 Off due to alarm, pre-

    viously onController 004 On.Controller 005 On due to alarm, previ-

    ously stand-by

    seq 3 Displays sequencing configuration for zone 3Zone 3: Active

    Limit exceeded(Sequencinginterrupted)

    Current Temperature: 63.3FUpper Limit: -Lower Limit: 64.4FCurrent Humidity: 41.1%Upper Limit: -Lower Limit: -Controller 006 On.Controller 007 On.Controller 008 Started due to limit

    warning, previouslystand-by.

    seq 4 Displays sequencing configuration for zone 4Zone 4: Active

    Limit exceeded(Sequencinginterrupted).Alarm recognized.

    Current Temperature: 65.1FUpper Limit: -Lower Limit: -Current Humidity: 55.9%Upper Limit: 55%Lower Limit: -Controller 008 On due to alarm;

    previously stand-by.Controller 009 Off due to alarm;

    previously on.Controller 010 On.Controller 011 Started due to limit

    warning; previouslystand-by

    seqtemp 1 68 upper - Set limit values for tem-perature supervision.This command will define an upper temperature limitvalue of 68F for zone 1. The temperatures can beselected from 32F to 122F. Enter - to erase thevalue. Selectable zones are 1 to 4. Limits can bedeclared as upp (upper) or low (lower) type.

    seqhum 1 30 lower - Set limit values for humidity.This command will define a lower humidity limit of30% for zone 1.The humidity can be selected from1% to 100%. Enter - to erase the value. Selectablezones are 1 to 4. Limits can be declared as upper orlower type.

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    seqtime 24 - Sets the time for the sequencingturnover.This command will define a sequencing period of 24 h.The setting of 0 hours defines a 5-minute testsequencing. The regular sequencing time can be setfrom 1 to 168 hours. This time is valid for all zones. Itcan be checked with the command seq.

    seqalarm 6 on - Defines valid alarms for sequencing.This command defines the valid alarms for all zones.In this example alarm number 6, airflow failure, isdefined as a valid alarm (on). Alarms defined with offwill not be brought into consideration. To see a list ofall valid alarms, enter the command seq. For acomplete alarm list enter the command seqalarmwithout further parameters.

    confseq = 1 to 4. = 1 to 32 by using protocol MODBUS or

    SNP. Refer to Gateway configuration. = on = In the group.

    = running/off = In the group, notrunning (standby).

    = - = Not in the group (delete).

    Example:confseq 1 4 on Allocation of controllers tozones.This command places or removes controllers fromthe zones. In our example controller 4 is activelyallocated to zone 1. All configured controllers from 1to 32 can be allocated.The status off sets the controller stand-by.The status on - removes the controller from thezone.

    emertemp = 35 to 95F.

    Example:emertemp 68,7 Setting of the temperature setpoint in case of emergency operation.

    emernum = 1 to 31.Example:emernum 2 Setting of the number of defectiveunits per zone for starting the emergency operation.

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    8.0 THE C7000 MIB SERVICEPROGRAM

    The service program is Windows based and requiresWindows 95 or later.It is installed with a set-up program and consists ofthree parts:

    setup.exe mib.CAB setup.lst

    When the program is on a diskette the CAB file issplit into numerous files.All data is copied into a register and then setup.execan be started. After successful installation theprogram can be started under the Windows buttonsStart/Programs/mib7000

    After starting, following screen will appear:

    The program itself is split into three sections:

    Software download- With this function new softwarecan be downloaded onto the MIB.

    Terminal- A Terminal program used to configure theMIB

    BMS Function Test- Testing by simulating a BMS.This means that commands can be sent to a MIB,whereby the sent and responded bytes of the protocolare displayed.

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    8.1 Software DownloadWith this function new software can be downloaded tothe MIB.This software is always a *.h86 file (Intel HEX Files).

    After wiring is completed, (Chapter 3.1) and the MIB isplaced in download mode, (Chapter 3.2) the softwarecan be downloaded as follows:1. Turn off the MIB, (disconnect from power supply).2. Place jumper X6 on the board of the MIB to position

    A, (download mode).

    3. Remove the jumper X13 on the MIB board. (Thisway the watchdog timer is disabled).

    4. Connect the service interface to a notebook/PC, seeChapter 3.1 wiring

    5. Turn on the board; it is now in download mode.6. Start the MIB service program and select the COM

    port connected to the MIB in the software downloadfield.

    7.Select the transfer rate (e.g.38400 Baud)8. Click on the software download button and following

    screen will appear:

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    Select the drive and register in the top right frame and choose the *.h86 file to be transferredClick on data transferData transfer can take some time. The status bar in the bottom right corner shows the transfer progression.When the transfer is completed without error, following screen should appear:

    If an error occurs during transfer, the MIB must be turned off and then on again. This will allow the transfer tocommence again. In this case it may help to also select a lower baud rate.When a transfer is successful the board must be turned off (remove power supply).1. Place jumper X6 to position B on the board (operation mode).2. Place the jumper X13 on the MIB board. (This way the watchdog timer is enabled).3. Turn on the board.The board is working correctly when the single green LED is blinking.

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    8.2 TerminalSelect the correct interface in the terminal field to activate the terminal function.Following window will appear:

    You can now enter the commands described in chapter 7.0 and also view the responses. All configuration andservicing is done in this window.

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    8.3 BMS Function TestA BMS can be simulated with this function.All controllers can be queried, turned on/off etc. just like with a BMS.Both the PCs requests and MIBs answers are displayed.

    Select the correct COM portWhen you are using the RS232-2 interface of the MIB, the board must be set to port rs232 beforehand.When you are using the RS485 interface of the MIB, the board must be set to port rs485 beforehand.Select the correct protocol and transfer parameters (Baud rate etc.)

    Click the BMS function test button and the following will be displayed depending upon the selected protocol:

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    The controller ID defines the CPU address of the controller you are querying.The Close button ends the simulation and closes the window.

    You can see the request of the PC: 01s 01s 00s 00s 00s 01s FDs CAsAnd the MIBs response: 01r 01r 01r 01r 90r 48r

    The program automatically evaluates the response and shows:Number of Bytes: OKCheck Sum: OK

    Controller 1 is thus accessible by the MIB running with the MODBUS protocol.

    The Clear Display button deletes the output in the text window.

    01s 01s 00s 00s 00s 01s FDs Cas01r 01r 01r 01r 90r 48r

    Number of Bytes: OKChecksum: OK

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    9.0 PRODUCT SUPPORT GROUP

    SATS provides to its customers a Product SupportGroup (PSG) which not only provides technicalsupport and parts but the following additional ser-vices, as requested: performance evaluations, start-up assistance and training.

    9.1 Technical SupportThe SATS Product Support Group is dedicated to theprompt reply and solution to any problem encoun-tered with a unit. Should a problem develop thatcannot be resolved using this manual, you maycontact PSG at (240) 529-1399 Monday throughFriday from 8:00 a.m. to 5:00 p.m. EST. If a problemoccurs after business hours, dial the page number(301) 414-4514 and follow the steps below:

    1. Wait for the dial tone.2. Dial your telephone number (including area

    code).3. Press the pound (#) key.4. Wait for a busy signal.5. Hang up the telephone.One of our service technicians will return your call.When calling to obtain support, it is vital to have thefollowing information readily available, (information isfound on unit's nameplate):

    Unit Model Number SATS Item Number Unit Serial Number Description of Problem

    9.2 Obtaining Warranty PartsWarranty inquires are to be made through theProduct Support Group at (240) 529-1399 Mondaythrough Friday from 8:00 a.m. to 5:00 p.m. EST. Aservice technician at SATS will troubleshoot thesystem over the telephone with a field servicetechnician to determine the defect of the part. If it isdetermined that the part may be defective a replace-ment part will be sent UPS ground. If the customerrequests that warranty part(s) be sent by any othermethod than UPS ground the customer is respon-sible for the shipping charges. If you do not haveestablished credit with SATS you must provide a freight carrier account number.

    A written (or faxed) purchase order is required onwarranty parts and must be received prior to 12:00

    p.m. for same day shipment. The purchase ordermust contain the following items:

    Purchase Order Number

    Date of Order

    SATS Stated Part Price (obtained from PSG)

    Customer Billing Address

    Shipping Address

    Customer's Telephone and Fax Numbers

    Contact Name

    Unit Model No., Serial No. & SATS Item No.

    The customer is responsible for the shipping costincurred for shipping the defective part(s) back toSATS. Return of defective part(s) must be within 30days at which time an evaluation of the part(s) isconducted and if the part is found to have a manufac-turing defect a credit will be issued.

    When returning defective part(s) complete the ReturnMaterial Authorization Tag and the address labelreceived with the replacement part.

    See SATS Standard Warranty located in section oneof this manual.

    9.3 Obtaining Spare/Replacement PartsSpare and replacement parts requests are to bemade through the Product Support Group by fax(301) 620-1396, telephone (240) 529-1399 or E-mail([email protected]). Quotes are given for specifiedlisted parts for a specific unit.

    SATS accepts Visa and MasterCard. SATS mayextend credit to its customers; a credit applicationmust be prepared and approved (this process couldtake one week).

    A 25% minimum restocking charge will be applied onreturned stocked parts that were sold as spare/replacement parts. If the returned part is not astocked item, a 50% restocking charge may beapplied. Additionally a Return Material AuthorizationNumber is required when returning parts. To receivecredit for returned repair/replacement parts, the partsmust be returned to SATS within 30 days of thepurchase date. Spare part sales over 30 days old willbe considered final and the parts will remain the soleproperty of the ordering party.

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    Appendix AMODBUS Data Point List

    Available with SATS Controllers

    List of datapoints for Gateway STULZ - ModBus Version 2.3based on MIB6000 / SW Version 1.5The datapointlist of gateway MODBUS Stulz MIB5000 is treated as Version 1 now.ModBus address means the datapoint adress here, not the MODBUS slave address.In this document only the datapoints are described, not the whole MODBUS functions.For transmission the digital datapoints are combined to bytes.The LSB contains the value of the lowest datapoint of that byte and the lower datapoints are sent in thefirst bytes.

    ModBusFunction 1 Read Coil Status [r] MODBUS C6000 C5000 C1002 C6000 Chillerand Function 5 Force Coil Status [w] Address r w r w r w r wUnit on/off general 1=on, 0=off 0 x x x x x x x xAlarmreset, write 1 to reset 1 1 1 1 1Local Stop 1=on, 0=Local Stop 2 x x x xUnit on/off by ModBus 1=on, 0=ModBus Stop 3 x x x xLocal UPS 1=Local UPS on 4 xRemote UPS 1=Remote UPS on 5 x xG/CW-mode; G:1;CW:0 6 x xNote: Writing to address 0 is equivalent to reading address 3! (Except C7000IOC)

    ModBus Function 2 Read Input StatusCompressor I running, Module 1 0 x x x x io communication errorCompressor I running, Module 2 1 x x x io-extension errorCompressor I running, Module 3 2 x x common alarmCompressor I running, Module 4 3 x x flow control alarmCompressor I running, Module 5 4 x x fire alarmCompressor I running, Module 6 5 x freeze alarmFan running, Module 1 6 x x x phase errorFan running, Module 2 7 x x water detectorFan running, Module 3 8 x x external alarm 1Fan running, Module 4 9 x x external alarm 2Fan running, Module 5 10 x x external alarm 3Fan running, Module 6 11 x compressor 1 errorHeating stage 1 or 2 active, Module 1 12 x x x compressor 2 errorHeating stage 1 or 2 active, Module 2 13 x x x x x compressor 3 errorHeating stage 1 or 2 active, Module 3 14 x x compressor 4 errorHeating stage 1 or 2 active, Module 4 15 x x compressor 5 errorHeating stage 1 or 2 active, Module 5 16 x x compressor 6 errorHeating stage 1 or 2 active, Module 6 17 x condenser fan 1 errorHumidifier active, Module 1 18 x x x condenser fan 2 errorHumidifier active, Module 2 19 x x pump 1 errorHumidifier active, Module 3 20 x x pump 2 errorHumidifier active, Module 4 21 x x high pressure 1 alarmHumidifier active, Module 5 22 x x high pressure 2 alarmHumidifier active, Module 6 23 x low pressure 1 alarmDehumidification active, Module 1 24 x x x low pressure 2 alarmDehumidification active, Module 2 25 x x soft high pressure 1 alarmDehumidification active, Module 3 26 x x soft high pressure 2 alarmDehumidification active, Module 4 27 x x flow water temp too high alarmDehumidification active, Module 5 28 x x flow water temp too low alarmDehumidification active, Module 6 29 x return water temp too high alarmHot gas reheat active, Module 1..6 30 x x return water temp too low alarm

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    Appendix A (cont.)

    Dry cooler active, Module 1..6 31 x x outside air temp. too high alarmPump 1 or 2 active, Module 1..6 32 x x outside air temp. too low alarmLouver open, Module 1..6 33 x x x reservoir temp too high alarmCompressor I low pressure alarm, Module 1 34 x x x reservoir temp too low alarmCompressor I high pressure alarm, Module 1 35 x x x flow water temp sensor failCompressor I low pressure alarm, Module 2 36 x x return water temp sensor failCompressor I high pressure alarm, Module 2 37 x x outside air temp sensor failCompressor I low pressure alarm, Module 3 38 x x pressure 1 sensor failCompressor I high pressure alarm, Module 3 39 x x pressure 2 sensor failCompressor I low pressure alarm, Module 4 40 x x reservoir temp sensor failCompressor I high pressure alarm, Module 4 41 x x reservedCompressor I low pressure alarm, Module 5 42 x x reservedCompressor I high pressure alarm, Module 5 43 x x reservedCompressor I low pressure alarm, Module 6 44 x x x reservedCompressor I high pressure alarm, Module 6 45 x x x reservedAirflow alarm Module 1 46 x x reservedAirflow alarm Module 2 47 x x reservedAirflow alarm Module 3 48 x x compressor 1 on/offAirflow alarm Module 4 49 x x compressor 2 on/offAirflow alarm Module 5 50 x x compressor 3 on/offAirflow alarm Module 6 51 x compressor 4 on/offHeating 1 or 2 failure, Module 1 52 x x x compressor 5 on/offHeating 1 or 2 failure, Module 2 53 x x compressor 6 on/offHeating 1 or 2 failure, Module 3 54 x x reservedHeating 1 or 2 failure, Module 4 55 x x reservedHeating 1 or 2 failure, Module 5 56 x x magnetic valve, hot gas pipeline 1Heating 1 or 2 failure, Module 6 57 x magnetic valve, hot gas pipeline 2Humidifier failure, Module 1 58 x x x reservedHumidifier failure, Module 2 59 x x reservedHumidifier failure, Module 3 60 x x reservedHumidifier failure, Module 4 61 x x reservedHumidifier failure, Module 5 62 x x reservedHumidifier failure, Module 6 63 x reservedPump 1 or 2 failure, Module 1 64 x x pump 1 onPump 1 or 2 failure, Module 2 65 x x pump 2 onPump 1 or 2 failure, Module 3 66 x x reservedPump 1 or 2 failure, Module 4 67 x x reservedPump 1 or 2 failure, Module 5 68 x x reservedPump 1 or 2 failure, Module 6 69 x reservedDrycooler failure, Module 1 70 x x reservedDrycooler failure, Module 2 71 x x reservedDrycooler failure, Module 3 72 x x free cooling configuredDrycooler failure, Module 4 73 x x free cooling on/offDrycooler failure, Module 5 74 x x reservedDrycooler failure, Module 6 75 x reservedWater detector alarm, Module 1 76 x x x reservedWater detectorerdetector alarm, Module 2 77 x x reservedWater detector alarm, Module 3 78 x x reservedWater detector alarm, Module 4 79 x x reservedWater detector alarm, Module 5 80 x x condenser fan 1 releaseWater detector alarm, Module 6 81 x condenser fan 1 releaseCommon alarm active, Alarm 1 Module 1 82 x x x reserved

    ModBusFunction 2 Read Input Status MODBUS C6000 C5000 C1002 C6000 Chiller (Continued) Address r w r w r w

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    Appendix A (cont.)

    ModBusFunction 2 Read Input Status MODBUS C6000 C5000 C1002 C6000 Chiller (Continued) Address r w r w r wRoom-Temperature too high alarm 83 x x x reservedRoom-Temperature too low alarm 84 x x x reservedRoom-Humidity too high alarm 85 x x x reservedRoom-Humidity too low alarm 86 x x x reservedSupply-Temperature too high alarm 87 x x reservedSupply-Temperature too low alarm 88 x x freeze protection heatingSupply-Humidity too high alarm 89 x x reservedSupply-Humidity too low alarm 90 x x reservedWater-Temperature too high alarm 91 x x reservedWater-Temperature too low alarm 92 x x reservedSensor failure 93 x x x reservedFire/smoke detector 94 x x x reservedFilter clogged, Module 1...6 95 x x x reservedCompressor II running, Module 1 96 x x flow water temp sensorCompressor II running, Module 2 97 x x return water temp sensorCompressor II running, Module 3 98 x x outdoor air temp sensorCompressor II running, Module 4 99 x x hot gas pressure 1 sensorCompressor II running, Module 5 100 x x hot gas pressure 2 sensorCompressor II running, Module 6 101 x reservedCompressor II low pressure alarm, Module 1 102 x x x reservedCompressor II high pressure alarm, Module 1 103 x x x reservedCompressor II low pressure alarm, Module 2 104 x x reservedCompressor II high pressure alarm, Module 2 105 x x reservedCompressor II low pressure alarm, Module 3 106 x x reservedCompressor II high pressure alarm, Module 3 107 x x reservedCompressor II low pressure alarm, Module 4 108 x x reservedCompressor II high pressure alarm, Module 4 109 x x reservedCompressor II low pressure alarm, Module 5 110 x x reservedCompressor II high pressure alarm, Module 5 111 x x reservedCompressor II low pressure alarm, Module 6 112 x x xCompressor II high pressure alarm, Module 6 113 x x xSupervisor failure 114 x xController failure 115 x xCommon alarm active, Alarm 1 Module 1 116=82 x x xAux. Alarm 1 117 xAux. Alarm 2 118 xAux. Alarm 3 119 x

    ModBusFunction 3 Read Holding Registars [r] MODBUS C6000 C5000 C1002 C6000 Chillerand Function 16 (0x10) Write Multip. Registars [w] Address r w r w r w r wSetpoint temperature 10.0..30.0C 0 x x x x x x setpoint temp 1Setpoint humidity 10..90% 2 x x x x x x setpoint temp 2Runtime fan, Module 1 0 .. 65536 4 x x compressor 1 runtimeRuntime fan, Module 2 0 .. 65536 6 x x compressor 2 runtimeRuntime fan, Module 3 0 .. 65536 8 x x compressor 3 runtimeRuntime fan, Module 4 0 .. 65536 10 x x compressor 4 runtimeRuntime fan, Module 5 0 .. 65536 12 x x compressor 5 runtimeRuntime fan, Module 6 0 .. 65536 14 x compressor 6 runtimeRuntime comp, Module 1 0 .. 65536 16 x x pump 1 runtimeRuntime comp, Module 2 0 .. 65536 18 x x pump 2 runtimeRuntime comp, Module 3 0 .. 65536 20 x x pump speed

  • (February, 2007)

    C6000 MIB Operation & Maintenance Manual

    A-4

    Appendix A (cont.)

    The STULZ gateway supports the following ModBus functions01 Read coil status02 Read input status05 Force single coil08 Loop back test03 Read holding registers \\ Analog values in format IEEE-754 (32 bit)04 Read input registers >> Lower ModBus-Address high order word of IEEE-value16 Preset multiple registers (only single access supported) // Higher ModBus-Address low order word of IEEE-value

    The STULZ gateway supports the following Error Check field codes01 Illegal function (not ModBus-function 01, 02 ,03 ,04 ,05, 08 or 16)02 Illegal data address start address > max number of data points in all functions

    number of bits > 255 in function 01 and 02number of words > 16 in function 03 and 04number of words = 2 in function 16odd address in function 03, 04 and 16

    03 Illegal data value (function 05 and 16)04 Failure in associated device (unit Offline)

    ModBusFunction 3 Read Holding Registars [r] MODBUS C6000 C5000 C1002 C6000 Chillerand Function 16 (0x10) Write Multip. Registars [w] Address r w r w r w r wRuntime comp, Module 4 0 .. 65536 22