C-Controllersesam-world.com/_pdf/sesam-119/10-Mitsubishi_uddel.pdf06/06/2016 5 COPYRIGHT © 2010 MITSUBISHI ELECTRIC EUROPE B.V. ALL RIGHTS RESERVED. 13 The different There are several

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1COPYRIGHT © 2010 MITSUBISHI ELECTRIC EUROPE B.V. ALL RIGHTS RESERVED.

IIoT

Industrie 4.0

Mitsubishi Electric Strategy

| Mitsubishi Electric Europe | European Development Center


Approaches for optimizing the value chain

Industrie 4.0

High value manufacturing catapult

Advanced Manufacturing

Manufacturing Renaissance

Industrial Internet Consortium (IIC)

SMART MANUFACTURING LEADERSHIP COALITION

Horizont 2020

Industrial Value Chain Initiative (IVI)

Revolution Robot Initiative (RRI)


Value Chain

Product-ion

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Value Chain

Product-ion

Simulation

CAx

MES

PLM

QMS/CRM

PLM

Simulation

CAI

PDM

SCM

ERP

CRM

ERP

Simulation


What it is all about?


IoT

Industrie4.0since 2011

IICsince 2012

RRIsince 2015

Mitsubishi Electric is working worldwide in this initiatives.

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Compare of the Reference Architectures

COPYRIGHT MITSUBISHI ELECTRIC

IIRA Rami 4.0

Life Cycle Management

PLM

?ERP

MES

Production

Cl

oud


• Behavior according to industry 4.0 semantics

• Communication and functionality follows SOA

principle (Service Oriented Architecture)

• Globally unique identification, such as IP address

• Security features

• Virtual self-description, including dynamic behavior

• Status information at any time

• Optional: Rechargeable functions

Properties of I40 Component

I40 Component

I40 Component I40 Component I40 Component I40 Component



Central Solution

Production

Repository

(Memory)

Development Maintenance Production Maintenance

Life cycle of a product in the factory

TYP Instanz

Access to functions and data

IT server infrastructure

with the operator, for

example, private Cloud

Open and standardized interfaces are required. This applies to all programming tools at all levels.


Administration Shell Administration Shell Administration Shell

I40 Component I40 Component I40 Component

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Complexity - Human - Machine

Assistance Systems

The complexity of the requirements in the future will continue

to grow. The processes are almost unmanageable.

In order to simplify the processes and to make

manageable, there will be at Industry 4.0

assistance systems which support the people in

the optimization. Similar like ABS, ASR and

other assistance systems in your car.


2003

2000

2005

2011

2007

Official release

First partners

Foundation

“open”

technologies

“model” factory

deployed at

Mitsubishi Electric

,Nagoya Japan

2009

2013

2015

Partner

program

expanded

“model” factory

Fukuyama, Japan

“model” factory

Kani, Japan

“model” factory

Gunma, Japan

Changshu , China

The first

Industrial

1GBPs

network

technology

released

Mitsubishi Electric

Experience

Innovative, PC-

less connection

shop floor to

MES connection

First

mention of

Industrie 4.0

First mention

of IoT as a

concept

Industrial

Internet is

coined

ARC white paper

on e-F@ctory

Hit 2000

members


IIC

RRI

Classification of e-F@ctory

Industrie4.0

The FA EDC supports solutions for Industrie 4.0.

IIoT

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The different

There are several existing projects…

e-F@ctory Wins Technological Leadership Award for Implementing IIoT in Factory Automation


Faster Challenges in the Production

Increase Efficiency Reduce Time-to-Market Increase Flexibility

• Shorter innovation Cycle

• More complex products

• More production data

• Batch size one solutions

• Volatile markets

• Higher productivity

• Energy and resource efficiency as main part of

competitiveness

1 2 3

Increase of

Competitiveness

Industry 4.0 and e-F@ctory will help to meet the challenges in the manufacturing



It starts with the Nagoya Servo

production (2005)

190%increase in equipment

operating rate

Improved with optimized operations of

resources at production sites

180%increase in productivity

Improved with effective application of

data at production sites and "visualization" of factories

60%decrease in

manufacturing period

Shortened by detailed planning of

production plans and real-time information at production sites40%

reduction in processing time

Shortened by a machining process

analysis

50%reduction in quality

loss

Zero defects have been realized by defect-proof, process, and process skip-

proof measures.

50%reduction in lead

time

Shortened with accurate figuring out of

the production performance by process and equipment

65%reduction in system construction cost

Reduced by the direct connection

between the production site and information system

10%reduction in energy

cost

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Improvement zone

e-F@ctory partners:

Products:

Customer:

Benefit:

Line reporting to global MES

Ethernet

Q172DNCPU Q172DNCPU-S2Q172DNCPU

PLC

Robot

Motion

CNC

DB

MES

Honda (Global； Automotive)

Efficiency and savings as all line

controllers (regardless vendor) could be

linked to Global IBM MES

DB2

Worldwide transparency


Improvement by e-F@ctory

Kani Fabrik


KPI’s

85% reduction in area ratio

30% increase in productivity

55% reduction in no. of

processes

60% increase in operating rate

http://www.google.co.uk/url?url=http://www.clpa-europe.com/en_EU/clpa&rct=j&frm=1&q=&esrc=s&sa=U&ei=Ud9aVbfjAcS4mAWM-oEY&ved=0CB4Q9QEwBA&usg=AFQjCNGP1FJE39cqJ7YuXimRv8NIutXDiA

http://www.google.co.uk/url?url=http://www.clpa-europe.com/en_EU/clpa&rct=j&frm=1&q=&esrc=s&sa=U&ei=Ud9aVbfjAcS4mAWM-oEY&ved=0CB4Q9QEwBA&usg=AFQjCNGP1FJE39cqJ7YuXimRv8NIutXDiA

e－F＠ctory_FA本紹介.pptx

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Solution: combination of real world and the cyber

Connection.

Details at Kani factory

Robot assembly cell system

Process integration(from 50 to 6 processes)

Simultaneous implementation

of process and inspection by

Force sensor

Intelligent screwtightening system

Parts supply with vision and

robot system

Operation controlled

with bidirectionalcyber communication

Describing the operation and

performance system

6 Roboter

Lasered QR Code

For the operations and

management


Todays product supporting IIoT

iQ-R system 'Industry 4.0 ready‘

Wide range of security functions,

with additional security hardware

key and an IP-based access filter

and user authentication.

Key code protected SD cards

programming code and logged

data.

GOT Remote Access

provides a powerful tool to

access the GOT from

anywhere

VNC & FTP Client

Wireless LAN


Use the GOT’s wireless option card to connect to GOT2000 and use the FA

transparent function, have access via VNC and up/download screen data

Todays product supporting IIoT

Wireless LAN

access point

Tablet or smartphone

Personal computer

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Reference Architecture for next generation


23

Enterprise loop

Engineering loop

Manufacturing loop

Public loop

The entire business to one eco-system

Global- multi regions

multi nations

- multi companies

Change

- diversification- trading

- procurement

- logistics etc.

interlinkedand

coexist

“Scalable implementation”


Diverse partners at every level = choice

MotionGeneral Ethernet

2800+Partners

52+Partners

250+Partners

MES, ERP, Data warehouse, Data center,

Connectivity, Analytics, Energy reporting etc

Simulation, emulation, CAD, Programming, Visualization, Data

logging, Connectivity, GMP, Traceability, Version control, Vision processing etc

Motors, Filters, cabling, Pneumatics, Grippers, Vision sensors, Vibration

sensors, Load cells, HMIs, Nut runners, IPCs, Connectivity, Protocol adapters,

Laser level sensors etc

(Direct and indirect (through organization such as CLPA) partners)

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Together we make solutions

PC-Less connection

directly to MES/ERP

Process managementIntegrated

energy

management

From receipt of order, manufacturing and

delivery

Live production reporting

Increased quality; produce

right first time

Small or large batch flexibility

Pre-emptive maintenance

Renewable energy

managementTraceability and tracking control

Empowering our customer to

make the right decisions


http://www.hf.net/

http://www.hf.net/

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C-Controllersesam-world.com/_pdf/sesam-119/10-Mitsubishi_uddel.pdf06/06/2016 5 COPYRIGHT © 2010 MITSUBISHI ELECTRIC EUROPE B.V. ALL RIGHTS RESERVED. 13 The different There are several