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By Robert J. BlightProject Engineer
Bureau of Materials
Remove Deteriorated and Distresses Pavement (to a specified depth)
Improve Cross-Slope Achieve Specified Grades Provide a Uniform Surface Texture to
Facilitate Compaction of HMA Provide Best Opportunity for Achieving the
Ride Quality Requirement
Excavation Maintain Overhead Clearance Correct Ponding and Drainage Maintain Curb and Gutter Staged Construction
Need enough of cores to determine the consistency of the existing pavement
Establish the “most” reasonable milling depth
Provide thickness of the layers Determine depth of “Top Down” cracks
Need to remove the entire layer to avoid scabbing
Need to remove reasonable amount of the deteriorated pavement
Need to remove the entire layer to avoid scabbing
Need to remove reasonable amount of the deteriorated pavement
For every operation (or opportunity) the IRI was expected to be improved by 30%◦ Milling = 30 % improvement of IRI◦ Each subsequent operation (each paving lift)
expected 30% improvement of of IRI
Determination of the Target IRI is more complicated
30 % improvement is no longer used in determination of Target IRI
Many other factors involved that affect the target IRI
THE POINT IS THAT EVERY OPPORTUNITY FOR SMOOTHNESS (MILLING) IS IMPORTANT
Equipment◦ Self-propelled with variable operating speeds
capable of removing pavement without using heat◦ Automatic grade controls◦ Stringline or ski type reference system
Ski must be minimum of 20’ length◦ Teeth should be replaced if dislodged, broken or
unevenly worn
Construction◦ No ride quality requirement◦ Texture requirements, but they are not typically
checked Striations must be within ±1” in 200’ of line parallel
with the center of the traveled way Striations not to exceed 3/8” depth Milling depth within a tolerance of ± ¼” If opened to traffic, no drop-offs to exceed 2”
Equipment◦ Self-propelled with variable operating speeds and
equipped with cutting drum specifically designed for milling pavement to close tolerances
◦ Drum must have 2 wraps of flighting with bolt-in blocks that accept 3 or 4 teeth on the wear side of the flight Second wrap of flighting must trail the first by 180
degrees Teeth spacing of 5/16” (±1/32”)
◦ Cutting radius of the drum within ± 1/32”
Construction◦ No ride quality requirement◦ Texture requirement, but typically not measured
Striations must be within 5/16” center to center Striations not to exceed 1/16”
Indiana DOT◦ Macrotexture
Requirement measured by Sand Patch Test using glass beads (ASTM 965)
◦ Not complicated◦ Data shows
improvement in HMA densities due to improved working platform
Georgia DOT◦ Ride quality
requirement for milled pavements if traffic is allowed prior to overlay IRI < 75 in./mi. for
Interstates IRI < 85 in./mi. for all
others
Industry has requested to allow traffic on milled surfaces
If NJDOT allows traffic, we will require “End Result” specifications◦ IRI◦ Macrotextureor◦ Combination of IRI and macrotexture
Micro-milling specification will have “End Result” requirements
Contact Info.:Robert J. BlightProject EngineerNJDOTBureau of MaterialsPhone (609) [email protected]