12
BUSINESS Since founded in 1982, Dae Chung Co.,Ltd. has produced bedding, small articles, and curtain fabrics. Dae Chung system collectively manages processing and sales as well as production through its accumul ated expertism and technical know-how. PRODUCTION We have the facilities to produce various specifications of dobby and jacquard So we can manufacture any kinds of items. At present, we produce 60 , 67 , 100 , and 120 - wide jacquard and dobby fabrics for curtain(dyed, printed, embroidered, and standard) and bedding. MARKETING Dae Chung Co.,Ltd. continuously investigates the market, researches, and develop, keeping up with the diversified markets and the rapidly changing interior fabrics suitably for fashion and places. Participating in domestic and foreign exhibitions, we promote our products and expand our business to overseas markets. QUALITY We, Dae Chung Co.,Ltd., are proud of our products and are doing our best for the best quality.

BUSINESS PRODUCTION - Microsoftprokcssmedia.blob.core.windows.net/sys-master-images/hc1...BUSINESS Since founded in 1982, Dae Chung Co.,Ltd. has produced bedding, small articles, and

  • Upload
    others

  • View
    0

  • Download
    0

Embed Size (px)

Citation preview

Page 1: BUSINESS PRODUCTION - Microsoftprokcssmedia.blob.core.windows.net/sys-master-images/hc1...BUSINESS Since founded in 1982, Dae Chung Co.,Ltd. has produced bedding, small articles, and

BUSINESS

Since founded in 1982, Dae Chung Co.,Ltd. has produced bedding, small articles, and curtain fabrics.

Dae Chung system collectively manages processing and sales as well as production through its accumulated

expertism and technical know-how.

PRODUCTION We have the facilities to produce various specifications of dobby and jacquard

So we can manufacture any kinds of items. At present, we produce 60 , 67 , 100 , and 120

- wide jacquard and dobby fabrics for curtain(dyed, printed, embroidered, and standard) and bedding.

MARKETING Dae Chung Co.,Ltd. continuously investigates the market, researches, and develop, keeping up with the diversified

markets and the rapidly changing interior fabrics suitably for fashion and places. Participating in domestic and

foreign exhibitions, we promote our products and expand our business to overseas markets.

QUALITY

We, Dae Chung Co.,Ltd., are proud of our products and are doing our best for the best quality.

Page 2: BUSINESS PRODUCTION - Microsoftprokcssmedia.blob.core.windows.net/sys-master-images/hc1...BUSINESS Since founded in 1982, Dae Chung Co.,Ltd. has produced bedding, small articles, and

DAECHUNG CO., LTD

Company

DAE CHUNG Co., Ltd.

President

HeeJin Cha

Company

Incorporation

Date

1982. 04. 01

Business Area

Textiles Manufacturing Industry

Head office

1891, Sindang-Dong, Dalseo-Gu, Daegu, Korea

Factory

701-14, Hosan-Dong, Dalseo-Gu, Daegu, Korea

Person In Charge

Position : Director of R&D Name : JongHoon Baik

Tel

+82-70-5030-3703

Fax

+82-53-583-6629

Homepage

www.dctex.co.kr

e-mail

[email protected]

Number of

Employees

Total 50persons (Developement : 13, Production : 22, Clerical staff : 15)

Production

Facilities Facilities and Research materials possession item ⟶ attached below.

Production

Method

Company's own production 100%

/ Order production 50% / Production for markets 50%

Main Production

Item

Curtain Woven Fabric

Export Area

USA, Germany, China , Thailand, Hong Kong, etc.

Page 3: BUSINESS PRODUCTION - Microsoftprokcssmedia.blob.core.windows.net/sys-master-images/hc1...BUSINESS Since founded in 1982, Dae Chung Co.,Ltd. has produced bedding, small articles, and

HISTORY

Date Description

Apr. 1982 Founded Daechung Textile; 1st Factory (Seongseo 1st Complex)

May 1991 Established 20 units of Samho Rapier Jacquard 1200 Hook

May 1991 Established 20 units of Samho Rapier Dobby Loom

Aug. 1994 Established 6 units of Vamatex Rapier Loom 9000 Plus 3200mm(Dobby)

Oct. 1993

Constructed the national network of distributors for 'Sebiang', a

Daechung brand

Mar. 1996 Registered the trade business

May 2001

Be designated as the company for Chimeric (curtain), the joint brand

for Daegu

Aug. 2001 Constructed EAT program of design system

Feb. 2002 Acquired Q-mark (Curtain, Fabrics for curtains)

Jul. 2002 Expanded the factory, 2nd factory (Seongseo 3rd Complex)

May 2002 Established 4 units of Italy Vamatex Rapier Loom 3600mm

May 2002 Established a design system, Window EAT program

Jun. 2002 Established 4 units of Belgium Bonas Electronic Jacquard 2688 Hook

May 2003 Established ERP system

Jan. 2005 Established 4 units of Italy Vamatex Rapier Loom 3600mm

Jan. 2005 Established 4 units of Belgium Bonas Electronic Jacquard 2688 Hook

Aug. 2005 Acquired ISO 9001 and ISO 14001

Dec. 2005 Established Seoul branch

Mar. 2006

Made the contract for industry-academic cooperation with the

Department of Textile Design, Keimyung University

Jun. 2006 Established Italy Vamatex Rapier Loom 3600mm

Jul. 2006 Established 4 units of Belgium Bonas Electronic Jacquard 6144 Hook

May 2007 Founded a research institute for industrial design

Oct.2007

Be designated as a venture company, and acquired Inno-Biz

Dec. 2007 Established Japan Mutoh Viper Transfer Press/Heat Transfer Press

RTX 1500

Page 4: BUSINESS PRODUCTION - Microsoftprokcssmedia.blob.core.windows.net/sys-master-images/hc1...BUSINESS Since founded in 1982, Dae Chung Co.,Ltd. has produced bedding, small articles, and

Jul. 2008

Established 2 units of Belgium Bonas Electronic Jacquard 13824 Hook

Made the contract for technical industry-academic cooperation with

Kyungpook National University

Won the prize from Daegu Mayor on the Day of Commerce and Industry

Be certified as a participant for regional echo innovation projects

(managing director and director)

Dec. 2009

Established 4 units of Japan MUTOH Digital Textile Printer

Viper TX 65: Max.media width : 1653mm(65”) / max.print width : 1643mm(64”)

Viper TX 90: Max.media width : 2280mm(89”) / max.print width : 2250mm(88”)

Mar. 2011

Established 3 units of Japan MUTOH Digital Textile Printer

Viper TX 65: Max.media width : 1653mm(65”) / max.print width : 1643mm(64”)

Jan. 2013

Established 2 units of Japan MUTOH Digital Textile Printer

Viper TX 65: Max.media width : 1653mm(65”) / max.print width : 1643mm(64”)

Feb. 2014

Established 4 units of Japan MUTOH Digital Textile Printer

Viper TX 65: Max.media width : 1653mm(65”) / max.print width : 1643mm(64”)

Page 5: BUSINESS PRODUCTION - Microsoftprokcssmedia.blob.core.windows.net/sys-master-images/hc1...BUSINESS Since founded in 1982, Dae Chung Co.,Ltd. has produced bedding, small articles, and

CERTIFICATES & EXHIBITION

ISO 9001 ISO 14001 GL Certificate of Patent

Reaserch Institute Venture INNO-BIZ Promising Export Firm

2007 LA TEXTILE W E E K

2008 HIEMTEXTIL

2008 MATERIAL WORLD MIAMI

2009 EVTEKS TURKEY

2009 MOOD BELGIUM

2010 HONG KONG

Page 6: BUSINESS PRODUCTION - Microsoftprokcssmedia.blob.core.windows.net/sys-master-images/hc1...BUSINESS Since founded in 1982, Dae Chung Co.,Ltd. has produced bedding, small articles, and

2010 HD LAS VEGAS

2010 MOOD BELGIUM

2011 HIEMTEXTIL

2011 HONG KONG

2011 HD LAS VEGAS

2012 HD LAS VEGAS

2012 SHANGHAI INTERTEXTILE

2013 HIEMTEXTIL

2013 HD LAS VEGAS

2013 TEXWORLD NEW YORK

2015 HD LAS VEGAS

2016 HIEMTEXTIL

Page 7: BUSINESS PRODUCTION - Microsoftprokcssmedia.blob.core.windows.net/sys-master-images/hc1...BUSINESS Since founded in 1982, Dae Chung Co.,Ltd. has produced bedding, small articles, and

DESIGN RESEARCH INSTITUTE

Plan on Design Development

1. Design planning and data collection

Collect the data of overseas trends (through Internet and seminars held by consulting

companies) and investigate the market (department stores, road shops, wholesalers) to

get samples suitable for the trends

2. Design idea

Have design idea conferences based on the collected data, select designs for jacquard

and DTP print by the person in charge, and draft the designs

3. Warp & weft

In the case of jacquard design, the thickness, the characteristics, and the density of

warp and weft are determined, and the warp beam work is performed. In this process,

the characteristics of fabrics are determined.

4. Design drawing

Based on the drafted designs, each person in charge draws jacquard and print

designs. Drawing is done with hands first, scanned, and then, done on CAD.

5. Design CAD

The scanned drawings go through EAT design CAD program, and prints go through

illustration and photo shop. Once CAD work is completed, color-matching is done on

2D and weft B/T is progressed.

6. Weave input

With 2D CAD work, jacquard weave is input. Weave is to make numerous texture

feelings through the intersecting point of warp and weft. Through this process, a loom

receives a sign and makes a fabric.

7. 2D Simulation

Once weave is input, virtual simulation is performed with the outcome. This step is

performed prior to weaving with a machine on a jobsite. That is, only with the result that

is expressed in white and black, weave status is checked on the graphic status.

8. Primary sampling work

With the file put into a machine, primary test weaving is performed. This step is to

check the things which are not checked through density and simulation. Correction and

complementation are made.

9. Secondary sampling work

With the finally corrected file, secondary test is conducted. In this step, color ways are

made with various wefts. At this time, print designs are made into samples through

DTP.

10. Post processing / Fair

Jacquard color-way and print samples go through post processing test. With the finally

processed outcome, a small group has a product fair.

Page 8: BUSINESS PRODUCTION - Microsoftprokcssmedia.blob.core.windows.net/sys-master-images/hc1...BUSINESS Since founded in 1982, Dae Chung Co.,Ltd. has produced bedding, small articles, and

FLOWCHART

Process Name

Applied Manufacturing / Inspection Facility

CAD designing

Warehousing of yarn

Inspection on import

Preparation Weaving

Inspection

Dye

Product inspection

Shipment

EAT Program

Electric indicative scale

Rapier Weaving M/C / Jacquard

Inspection instrument

(Outsourcing)

Fabrics Sample press Cutter

Auto banding machine

Page 9: BUSINESS PRODUCTION - Microsoftprokcssmedia.blob.core.windows.net/sys-master-images/hc1...BUSINESS Since founded in 1982, Dae Chung Co.,Ltd. has produced bedding, small articles, and

PRODUCTION FACILITY

1200 Hook Samho Rapier Loom: 1650mm width / 6-color weft 1200 Hook Youngjin Jacquard Loom: Fabrics of 48″~ 64″width

Vamatex Rapier Weaving M/C 1200 Hook Design

2400 Hook Vamatex Rapier Loom: 3600mm width / 8-color weft / Double beam device electronic transmission 2688 Hook Bonas Electronic Jacquard: Fabrics of 68″~ 136″width (adjustable)

2400 Hook 2400 Hook Design 6000 Hook Vamatex Rapier Loom: 3600mm width / 8-color weft /Double beam device electronic transmission 6144 Hook Bonas Electronic Jacquard: Fabrics of 68″~ 136″width

6000 Hook 6000 Hook Design

13000 Hook Vamatex Rapier Loom: 2600mm width / 12-color weft / Double beam device electronic transmission 1382 Hook Bonas Electronic Jacquard: Fabrics of 100″width / Whole-width weaving

Dobby Vamatex Rapier Loom; Loom width of 3200mm / 24 sheets / Electronic dobby double beam available / 8-color weft / Fabric width of 61″ and 110″~125″

D.T.P. (Digital Textile Printing): It makes print samples. Without the copper plate work, it is possible to design and print a product so print fabrics can be developed

Page 10: BUSINESS PRODUCTION - Microsoftprokcssmedia.blob.core.windows.net/sys-master-images/hc1...BUSINESS Since founded in 1982, Dae Chung Co.,Ltd. has produced bedding, small articles, and

GENERAL CURTAIN

We, Daechung Textile, produce various kinds (rapier jacquard, plain, and dobby) of curtain fabrics (both external and

internal purpose) in the sizes of 60“ ~ 117”, using various materials of polyester, cotton, poly design yarn, and metallic.

Daechung develops its own design suitably for the market preference and consumers' tastes which are differentiated

from the existing curtain designs, and this development is favorably evaluated by consumers who want to make their space

special.

In general, a curtain blocks the light from inside and outside so it has the shading effect of preventing any damage by

lights. In addition, it blocks the circulation of air from outside when cooling or heating a room, so its insulation effect is

great and accordingly, the cost for cooling and heating can be reduced. In addition, it has an effect of soundproof that

reduces the noises from living, transportation, and airplanes. Besides those practical purposes, it is an important factor for

interior decoration (making the hard feeling of a wall or a glass soft or mixing colors). As the housing style becomes

westernized, a curtain becomes one of important living necessaries.

BLACKOUT CURTAIN

Blackout curtain is made of functional polyester which uses black spundyed yarns to increase the shading effect. It is

easy to wash at home, and it can make the colors or the styles that feel refined. Like general curtains, blackout curtain

may need blackout or printing-resistant treatment. Daechung's blackout curtain uses general post printing-resistant treatment

or flame-retardant yarns.

It is used for shading or blackout in conference rooms, training centers, hotels, vessels, and government and public offices.

It is also used as a roll blind or a screen. It is excellent at blocking visible rays, ultraviolet rays, heat, and noises. In Japan,

it is used at home a lot. Blackout curtain is a multi-functional curtain made of luxurious blackout fabrics, which has the

effects of blocking the sunlight, coldness, and wind, together with high density. It is also effective for blocking car noises.

In addition, it can prevent privacy from being exposed outside and further, it can make the atmosphere of a cinema for

enjoying TV or home theater. Delicate details can make interior effects too.

Page 11: BUSINESS PRODUCTION - Microsoftprokcssmedia.blob.core.windows.net/sys-master-images/hc1...BUSINESS Since founded in 1982, Dae Chung Co.,Ltd. has produced bedding, small articles, and

FLAME-RETARDANT CURTAIN

Nonflammable fabrics using Firex (flame retardant) don't exhaust poisonous gas like highly carcinogenic dioxin when a fire

breaks out. Compared with post printing-resistant products, they can maintain printing-resistancef well. The existing fabrics can

accelerate a fire, but Daechung Textile's nonflammable fabrics suppress the spread of a fire because they use flame-retardant

yarns. Most of the existing flame-retardant products are

post-treated so the feelings of colors and touches go down and the smell of a chemical is strong because of post treatment.

However, the feeling of uneasiness of a fire or the strengthened Fire Services Act increases the demand of nonflammable fabrics.

Daechung Textile's flame-retardant curtain is made of impurity-free flame- retardant yarns so unlike general printing-resistant

treatment, each ply of yarns is treated with flame-retardant processing before making a fabric so it doesn't burn in a fire. It is

made with special technical treatment.

Strong flame-retardation is given to the yarn made of a natural material so it is environment-friendly, harmless to the human body,

and used a lot in advanced countries. In addition, the materials and patterns are various so when printing-resistant coating is

provided, decoloration or deformation of the curtain is prevented.

Flame-retardant curtain delays the risk of a fire so it is essentially necessary for child care centers, general lodgings, and hospitals.

It is mostly used for lodgings, business centers, public railroads, and subways. It is also available on the interior walls of cinemas,

churches, and performance halls.

JACQUARD

Jacquard is the name of the person who developed a loom to put a pattern into a fabric without patterns by use of a dobby device.

Jacquard can express a pattern with the weave of a fabric itself so it feels grave and deep. Jacquard fabric is that yarns are plaited

to make a pattern. It is thick so it feels heavy. It is not lengthened like cotton and it feels calm so it is more luxurious. The shape is

stable and the special features of cotton - natural and comfortable - can be felt. Jacquard will become a good material for the

expression of one's personality, not only for bedding, curtains, and small items.

Jacquard of Daechung Textile can make maximum 100-inch designs after the introduction of Belgium Bonas electronic jacquard 12000

Hook in 2008 (only 2~3 local companies have this machine). Electronic jacquard loom, which is rare in Korea, has higher density than

general jacquard looms, so it is good for making delicate and precise luxurious jacquard

Page 12: BUSINESS PRODUCTION - Microsoftprokcssmedia.blob.core.windows.net/sys-master-images/hc1...BUSINESS Since founded in 1982, Dae Chung Co.,Ltd. has produced bedding, small articles, and

PRINT

A template is used and partial dyeing makes a pattern. On a raw fabric, a pattern is dyed by use of a screen plate,

which is steamed with high heat to be attached to the fabric. After a raw fabric is woven, a pattern or a color is printed

on it so by washing, the print can be weak, but because of the prints, various patterns of print bedding can be made.

INTERIOR SMALL ITEMS

Interior fabrics are sensitive to fashion and seasons so new materials and designs, which can meet with consumers'

rapidly changing desires, should be continuously developed. Using the latest rapier electronic jacquard looms and

accumulated technologies, Daechung produces luxurious products of high quality that compete with European fabrics.

Daechung develops many small items, such as floor cushions, runners, cushions, covers, pads, and table clothes, using

100% cotton ombre and polyester.

Being proud of design and small quantity production, Daechung Textile produces interior fabrics which are not sensitive to

fashion and which can continuously show beauty. We express beautiful designs and patterns through luxurious materials.

We produce small items and design products, considering the tone of space or atmosphere from the step of designing so

our products will be helpful for making your space excellent with minimum efforts.