Bundle Blaster Frame Assembly Manual

© 04/22/14 StoneAge , All Rights Reserved

BB-100-36(H)

Bundle Blaster Frame Assembly Manual

BB-100-24(H)

ONLY FOR BB 110-36

Channel Rail Assembly

steps and techniques. A minimum of three people is recommended for this assembly process as well as the use of a fork lift (or anothermechanical lifting device).

Assembly Instructions:

BB 107-36 Channel Mid Beam Assy (1)

The Bundle Blaster Frame does require some assembly. Read carefully through the following detailed instructions for proper assembly

A

BB 107Channel End Beam Assy (2)

StoneAge Serial# Plate (See Step 1 / Note:)

B

®© 04/22/2014 StoneAge , All Rights Reserved

BB 110-36 Assembly. Attach two BB 107 Channel End Beam Assemblies with BB 107-36 Channel Mid Beam Assembly for a

Bundle Blaster Frame Assembly

Step 1: Channel Beam Assembly. Assemble components using supplied hardware shown on a flat surface and tighten bolts once beam sections are properly aligned. Torque bolts to 50 ft*lbs (68 N*m). (The Beam sections are meant to fit flush together)NOTE: Serial plate is only on one of the BB 107 Channels. Orientate Plate to the right and back, as shown. 24' Bundle Blaster: BB-100-24(H) Attach two BB 107 Channel End Beam Assemblies directly together for a BB 110-24 Assembly. 36' Bundle Blaster: BB-100-36(H)

Step 2: Rail clamps will come pre-installed on each beam section. Loosen the bottom rail clamps and completelyremove the upper rail clamps to prepare for the installation of the box rail assembly.

BB 110-36 (8)BB 110-24 (4)

Hex .37-16 x 1.25 GB 550-05 Bolt,

GN 500-L Nylok Nut BB 110-36 (8)BB 110-24 (4)

DETAIL B

BB 110-36 (20)BR 060 Rail Clamp

BB 110-24 (24)BB 110-36 (40) Hex .37-16 x 1.25

BB 110-24 (12)

GB 537-05 Bolt,

GW 537-L Lock Washer BB 110-36 (40)BB 110-24 (24)

DETAIL A

StoneAge Serial# Plate (See Step 4 / Note:)

BB 106-36

BU 004-14 Dual Track Box Rail (2)

BU 004-8 Dual Track Box Rail (1)

C


NOTE: Orientate the Channel with the Serial Plate to the right and back, as shown.

side. Then use two wedge bolts as shown to pull and tighten these sections of box rail together. Tighten both wedge bolts


to secure it into place.


Step 3: Using the orientation shown in Detail C (align Rail slots and Splice Tube slots), slide box rails over the splice tube from each

tractor drive gear. Repeat this process for second spliced section for BB 106-36 only. simultaneously and make sure the slotted grooves in the splice tube match those in the box rails in order to supply clearance for the

Step 4: With the upper rail clamps removed, set the box rail assembly onto the lower rail clamps with the ends flush to channel beam assembly as shown above. Once box rail assembly is in place, install upper rail clamps and tighten both the top and bottom clamps

Box Rail Assembley

BU 004-14 Dual Track Box Rail (1) BU 004-10 DUAL BOX RAIL (1)

BB 106-24

DETAIL C

FOR BB 106-24 (2)FOR BB 106-36 (4)BR 008-BU-001 Wedge Bolt

BR 006-BU-001 Splice Tube FOR BB 106-36 (2)FOR BB 106-24 (1)

THE HOSE GUIDE WELDMENT.

BUD 160-BTK ASSY

BB 150 HOSE GUIDE WELDMENT (1)ROUTE ALL INLET HOSES THROUGH

BB 150 EHW

BU 152 RAIL STOP(TOP OF RAIL) BU 152 RAIL STOP

(TOP OF RAIL)

HYDRAULIC DRIVE TRACTOR ASSEMBLY (FOR BB-100-36H AND BB-100-24H)

BB 150 EHW

BUD 160H-BTK ASSY

BB 150 HOSE GUIDE WELDMENT (1)ROUTE ALL INLET HOSES THROUGHTHE HOSE GUIDE WELDMENT.

BUD 260-L RAIL STOP (BOTTOM OF RAIL)

BUD 260-R RAIL STOP(BOTTOM OF RAIL)



Drive Tractor Assembly

rest of the assembly process. clamps securely on each side of the tractor assembly and tighten. This will keep the tractor assembly secure throughout the Step 6: Install Rail Stop Assy (BUD 260-R/BUD 260-L mounts on bottom of rail) or (BU 152 mounts on top of the rail). Position the rail


Step 5: Installation of the Tractor Assembly

Method 1: Connect tractor assembly to external hydraulic or air supply and drive the tractor onto the box rail towards the center of the track. Tractor must be driven on because the drive gear doesn't rotate freely. External hydraulic or air lines should be disconnected for the remainder of the assembly.

Method 2: Remove the bottom four rollers from the tractor assembly plate. Then hang the tractor assembly on the top rail of the box rail track and reinstall the rollers on the plate to secure the assembly onto the box rail.

PNUEMATIC DRIVE TRACTOR ASSEMBLY (FOR BB-100-36 AND BB-100-24)


Assembly Instructions:FRAME ASSEMBLY


Step 7: The beam assembly can now be bolted to the upright support frames as shown in the above drawing. Torque bolts to 50 ft*lb (68 N*m). A fork lift is recommended for raising the beam assembly to the desired height for the completion of this step.

Step 8: The caster tube and wheel assemblies can then be adjusted to the desired height using the bolts shown in the drawing above.The effective clearance of the frame, with room for the Drive Tractor to operate, ranges from 4.5 to 9 feet.

BB 220 Caster Tube

OR BB 110-24 BB 110-36

CHANNEL BEAM ASSY (1)

A

& Wheel Assy (4)

BOX RAIL ASSY (1)OR BB 106-24

BB 090-LH WELDMENTFRAME (1)

BB 106-36

BB 090-RH WELDMENTFRAME (1)

B

DETAIL A

GB 550-18 Bolt,

GN 550-L Nylok Nut (8)

Hex .50-13 x 4.50 (8)

GW 550-F Flat Washer (8)

BB 090-LH WELDMENTFRAME (1)

Hex .43-14 x 3.50 (4)

GW 543-F Flat Washer (8)

GB 543-14 Bolt,

GN 543-L Nylok Nut (4)

DETAIL B

PNUEMATIC DRIVE TRACTOR ASSEMBLY

SA 106-KM12-20K HEAD ASSY (1)

SG 176 ANTIVIBE COLLAR ASSY (1)

BB 150 EHW

SEE ATTACHED MANUAL FOR DETAILSBUD-160-BTK ASSY (1)

BB 150 EHW

(FOR BB-100-36 AND BB-100-24)

SG-40 ASSY (1)SEE ATTACHED MANUAL FOR DETAILS

BB 150 EHW

Bundle Blaster Options

Drive Tractor Options:

Gearbox Material QTY

SG-40/SG-50GB 531-06 Bolt

5/16-18 X 1-1/2 Zinc 4

SG-40/SG-50 GW 531-L Washer 5/16 Lock Zinc

4

SG-E60/SG-E70GB 537-06 Bolt

3/8-16 X 1-1/2 Zinc4

SG-E60/SG-E70 GW 537-L Washer 3/8 Lock Zinc

4(FOR BB-100-36H AND BB-100-24H)

HYDRAULIC DRIVE TRACTOR ASSEMBLY

BB 150 EHW

SG 176 ANTIVIBE COLLAR ASSY (1)

SA 106-KM12-20K HEAD ASSY (1)

BB 150 EHW

SEE ATTACHED MANUAL FOR DETAILSBUD-160H-BTK ASSY (1)

Note: Drive tractor units should arrive completely assembled per customer order. Please note the different mounting positions of the rail stops between the hydraulic and pnuematic assemblies.

SG-50 ASSY (1)SEE ATTACHED MANUAL FOR DETAILS


Consult your StoneAge Account Representative for more information.

Recommended set up configurations for use:

Tube Bundle

Bundle Blaster Options & Overview

Roller Set

anchor the frame assembly directly to the rollers as shown. Optional Rollers are available through StoneAge Tools. Figure 1: BB-100-36(H) Bundle Blaster Frame shown with a 40 inch X 30 ft tube bundle. For longer tube bundles (up to 34 ft)

(Purchased by Customer)

Anchor for Frame(Purchased by Customer)

BB-100-36(H)


BB-100-36(H)

Figure 2: BB-100-36(H) Bundle Blaster Frame Assembly shown with a 40 inch X 18 ft tube bundle. For short tube bundlles, anchor the frame assembly to the rollers using the optional rail plates as shown above.


BRLM 337-HD Rail Plate Assy (2)

Roller Set(Purchased by Customer)

Tube Bundle

BB-100-24(H)

Roller Set(Purchased by Customer)

Tube Bundle

NOTE: StoneAge strongly recommends the use of hydraulic power because hydraulic rollers generate consistent rotation of the exchanger bundle for each waterblast cleaning pass. Air supply works well with smaller exchangers but is not effective in positioning heavier exchangers and may result in less consistent cleaning.

Beam Assembly and purchasing an additional section of box rail (the BUD 008-10 Dual Track Box Rail)). This configuration

Bundle Blaster Options & Overview

Recommended set up configurations for use (continued):

can be used in situations where only short tube bundles are being cleaned. The Frame assembly can either be anchored directly to the rollers as shown above, or for even shorter bundles, the rail clamps can be used for an optional anchor point. The above short configuration is shown with a 40 inch x 18ft tube bundle.

Figure 3: The BB-100-24(H) Assembly spans 24 feet and can be used for cleaning shorter tube bundles up to 22 feet in length (the BB-100-36(H) Frame Assembly can also be set up in a short configuration by removing the BB 107-36 Channel Rail Mid



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Bundle Blaster Frame Assembly Manual