2
FIG. PART NO. DESCRIPTION OF PART NO. REQ. 1 48-32-3065 Magnetic Bit Holder (1) 8 02-80-0055 Thrust Bearing (1) 17 40-50-0132 Bit Retaining Spring (1) 18 02-02-0130 9/64" Steel Ball (1) 20 45-88-0204 Thrust Bearing Washer (1) 21 40-50-0142 Conical Spring (1) FIG. PART NO. DESCRIPTION OF PART NO. REQ. 22 42-70-0222 Drive Clutch (1) 25 02-04-0640 Ball Bearing (1) 26 44-60-0412 Pin (1) 28 --------------- Screwdriver Bit (1) 29 02-04-0033 Ball Bearing (1) 31 02-04-0701 Ball Bearing (1) 32 34-60-0575 Retaining Ring (1) 33 31-15-0022 Lock-On Slide Lever (1) 34 40-50-0422 Lock-On Spring (1) 35 --------------- Right Housing Halve-Housing Cover (1) 36 06-82-1080 M3 x 14mm Pan Hd. ST T-10 Screw (15) 40 40-50-1090 Terminal Block Spring (1) 44 --------------- Auto Start Button (1) 45 --------------- Auto Start Plate (1) 47 --------------- Left Housing Halve-Housing Support (1) 48 42-70-0059 Belt Clip Kit (1) 49 06-82-0130 6-32 x 5/16" Pan Hd. T-15 Mach. Scr. (1) 50 06-82-0013 M3 x 38mm Pan Hd. ST T-10 Screw (1) 51 12-20-0101 Service Nameplate (1) 54 34-40-0076 O-Ring (1) 60 31-44-1086 Housing Set (1) 61 14-20-2866 Electronics Assembly Consisting of: Stator, Main PCBA, On-Off Switch, LED, Mode Selector PCBA and Battery Connector Block (1) 62 32-10-0057 Clutch Gear Assembly (1) 63 16-07-0212 Rotor Assembly (1) 64 28-14-0711 Rear Gearcase Assembly (1) 65 28-14-0712 Front Gearcase Assembly (1) 66 49-26-1090 Nosecone Assembly (1) 67 42-66-0025 Clutch Chuck Assembly (1) 68 45-24-0305 Auto Start Assembly (1) 69 42-55-2866 FUEL™ Small Contractor Bag (1) 10-20-1048 French/Spanish Warning Label (Not Shown) (1) WIRING INSTRUCTION REVISED BULLETIN DATE SERVICE PARTS LIST BULLETIN NO. STARTING SERIAL NO. 54-42-0020 See Page 2 SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS 2866-20 CATALOG NO. M18™ FUEL™ DRYWALL SCREWDRIVER Oct. 2016 H47A EXAMPLE: Component Parts (Small #) Are Included When Ordering The Assembly (Large #). 00 0 32 31 26 25 36 (4x) 62 17 18 8 20 21 22 51 47 49 49 48 25 54 64 61 29 33 34 44 45 65 36 (3x) 66 28 1 35 36 (8x) 50 40 35 47 51 60 44 45 68 29 31 32 63 17 18 67 54 Back Side facing #62 Front Side facing #67 22 MILWAUKEE TOOL l www.milwaukeetool.com 13135 W. LISBON RD., BROOKFIELD, WI 53005 Drwg. 1 LUBRICATION NOTE: When servicing this tool, 90-95% of the old grease must be removed prior to new grease being added. LUBRICATION (Type "Y" Grease, No. 49-08-5270) • Place a light coat of grease in the bottom inside cavity of rear gearcase (64) and over ball bearing (25). Use about .5 grams. • Fill the 3 enlarged clutch pockets of the clutch gear assembly (62) with .5 grams grease. Install drive clutch (22). • Add approximately 4.3 grams of grease into the rear gearcase, around the teeth of the armature pinion and the teeth of the clutch gear. Place a heavy coat of grease over the drive clutch (22). • Coat with grease the thrust bearing (8), thrust bearing washer (20) and conical spring (21). • Apply a light film of grease to the lead chamfer and barrel of the clutch chuck (67) prior to assembly into front gearcase (65). • With clutch chuck (67) installed in the front gearcase (65), add ap- proximately 3 grams of grease over the lugged surfaces of clutch chuck. 69

BULLETIN NO. SERVICE PARTS LIST 54-42-0020See Page 2 SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS CATALOG NO. 2866-20 M18 FUEL DRYWALL SCREWDRIVER Oct. 2016 H47A EXAMPLE:

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Page 1: BULLETIN NO. SERVICE PARTS LIST 54-42-0020See Page 2 SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS CATALOG NO. 2866-20 M18 FUEL DRYWALL SCREWDRIVER Oct. 2016 H47A EXAMPLE:

FIG. PART NO. DESCRIPTION OF PART NO. REQ. 1 48-32-3065 Magnetic Bit Holder (1) 8 02-80-0055 Thrust Bearing (1) 17 40-50-0132 Bit Retaining Spring (1) 18 02-02-0130 9/64" Steel Ball (1) 20 45-88-0204 Thrust Bearing Washer (1) 21 40-50-0142 Conical Spring (1)

FIG. PART NO. DESCRIPTION OF PART NO. REQ. 22 42-70-0222 Drive Clutch (1) 25 02-04-0640 Ball Bearing (1) 26 44-60-0412 Pin (1) 28 --------------- Screwdriver Bit (1) 29 02-04-0033 Ball Bearing (1) 31 02-04-0701 Ball Bearing (1) 32 34-60-0575 Retaining Ring (1) 33 31-15-0022 Lock-On Slide Lever (1) 34 40-50-0422 Lock-On Spring (1) 35 --------------- Right Housing Halve-Housing Cover (1) 36 06-82-1080 M3 x 14mm Pan Hd. ST T-10 Screw (15) 40 40-50-1090 Terminal Block Spring (1) 44 --------------- Auto Start Button (1) 45 --------------- Auto Start Plate (1) 47 --------------- Left Housing Halve-Housing Support (1) 48 42-70-0059 Belt Clip Kit (1) 49 06-82-0130 6-32 x 5/16" Pan Hd. T-15 Mach. Scr. (1) 50 06-82-0013 M3 x 38mm Pan Hd. ST T-10 Screw (1) 51 12-20-0101 Service Nameplate (1) 54 34-40-0076 O-Ring (1) 60 31-44-1086 Housing Set (1) 61 14-20-2866 Electronics Assembly Consisting of: Stator, Main PCBA, On-Off Switch, LED, Mode Selector PCBA and Battery Connector Block (1) 62 32-10-0057 Clutch Gear Assembly (1) 63 16-07-0212 Rotor Assembly (1) 64 28-14-0711 Rear Gearcase Assembly (1) 65 28-14-0712 Front Gearcase Assembly (1) 66 49-26-1090 Nosecone Assembly (1) 67 42-66-0025 Clutch Chuck Assembly (1) 68 45-24-0305 Auto Start Assembly (1) 69 42-55-2866 FUEL™ Small Contractor Bag (1) 10-20-1048 French/Spanish Warning Label (Not Shown) (1)

WIRING INSTRUCTION

REVISED BULLETIN DATE

SERVICE PARTS LIST BULLETIN NO.

STARTING SERIAL NO.

54-42-0020

See Page 2

SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS

2866-20CATALOG NO. M18™ FUEL™ DRYWALL SCREWDRIVER Oct. 2016

H47AEXAMPLE:Component Parts (Small #) Are Included When Ordering The Assembly (Large #).

00 0

3231

26

25

36(4x)

62

1718

8

20

21

22

51

47

49

49 48

2554 64

61

29

33

34

44

45

6536

(3x)

66

28

1

35

36(8x)

50

40

35 4751 60 44

45 68

29 3132 63

1718 67

54

Back Sidefacing #62

Front Sidefacing #67

22

MILWAUKEE TOOL l www.milwaukeetool.com13135 W. LISBON RD., BROOKFIELD, WI 53005

Drwg. 1

LUBRICATION NOTE:When servicing this tool, 90-95% of the old grease must be removed prior to new grease being added.

LUBRICATION (Type "Y" Grease, No. 49-08-5270)• Place a light coat of grease in the bottom inside cavity of rear gearcase (64) and over ball bearing (25). Use about .5 grams.

• Fill the 3 enlarged clutch pockets of the clutch gear assembly (62) with .5 grams grease. Install drive clutch (22).

• Add approximately 4.3 grams of grease into the rear gearcase, around the teeth of the armature pinion and the teeth of the clutch gear. Place a heavy coat of grease over the drive clutch (22). • Coat with grease the thrust bearing (8), thrust bearing washer (20) and conical spring (21). • Applyalightfilmofgreasetotheleadchamferandbarrelofthe clutch chuck (67) prior to assembly into front gearcase (65).

• With clutch chuck (67) installed in the front gearcase (65), add ap- proximately 3 grams of grease over the lugged surfaces of clutch chuck.

69

Page 2: BULLETIN NO. SERVICE PARTS LIST 54-42-0020See Page 2 SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS CATALOG NO. 2866-20 M18 FUEL DRYWALL SCREWDRIVER Oct. 2016 H47A EXAMPLE:

Be sure that Hall Sensor is completely seated in handle half

Be sure Auto Start Assembly / PCBA and LED Work Light Lens are completely seated in handle half

Seat firmly and squarely the On-Off Switch, the Main Potted PCBA and Battery Connector Block. Be sure to route wires behind the On-Off Switch as shown.

Route wires from the Electronics Assembly as shown. Avoid pinched wires by placing the wires firmly down in the traps.

Be careful not to pinch any wires when installing the Housing Cover.

Seat the Stator in the housing halve, being sure the grooves on each side of the stator fits onto the corresponding ribs in the housing halves.