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BUILDING THE FUTURE OFFSITE

BUILDING THE FUTURE OFFSITE

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Page 1: BUILDING THE FUTURE OFFSITE

B U I L D I N G T H E F U T U R E O F F S I T E

Sigmat 210 x 210.indd 1 9/9/19 10:34:22

Page 2: BUILDING THE FUTURE OFFSITE

A N E W WAY T O B U I L D

2

Sigmat 210 x 210.indd 2 9/9/19 10:34:23

Page 3: BUILDING THE FUTURE OFFSITE

A N E W WAY T O B U I L D

Offsite construction is the future of building.

It’s more efficient, more cost effective and it delivers a quicker return on investment.

Sigmat offers a single source offsite solution. We design, manufacture, assemble and install light gauge steel frame buildings up to 15 storeys.

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Page 4: BUILDING THE FUTURE OFFSITE

S O U R C E T O S I T E S O L U T I O N

4

1D E S I G N

2M A N U FA C T U R E

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Page 5: BUILDING THE FUTURE OFFSITE

S O U R C E T O S I T E S O L U T I O N From design, to build, to completion. Sigmat’s off site building technology provides the smartest end to end project solution.

3A S S E M B L E

4I N S TA L L

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Page 6: BUILDING THE FUTURE OFFSITE

O U R S E C T O R S

6

Pictured: Harris Primary Academy

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Page 7: BUILDING THE FUTURE OFFSITE

O U R S E C T O R SYour one-stop-shop for your next offsite construction project. Sigmat has over 18 years of extensive experience and industry knowledge, and over 300 completed projects nationwide across student accommodation, residential, retirement living, hotels, townhouses and education sectors.

Sigmat offer bespoke solutions for schools, universities, campuses and other educational facilities. Improved acoustics and robustness.

Specialising in residential schemes up to 15 storeys, ideal for city spaces for reduced time and disruption. Offer components including balconies, bathroom pods, staircases.

Offering 3 and 4 storey townhouse solutions utilising bespoke Sigmat light gauge steel framing system. Custom built and assembled offsite to meet individual requirements.

Specialising in retirement villages, care homes and living. Offering bespoke options including 1 and 2 bedroom apartments, with integrated balconies and bathroom pods.

Extensive experience in student accommodation of multiple blocks and 1000+ rooms. Build up to 15 storeys with superior robustness.

Offering solutions for small and large hotel complexes. Able to accommodate transfer structure allowing for retail and hospitality venues.

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Page 8: BUILDING THE FUTURE OFFSITE

O f f s i t e i n n ovat i o n

8

Our in-house building designers and Structural Engineers utilise Tekla BIM software to design the appropriate and most efficient buildings that are EC3 compliant. Each solution is rendered via Tekla into a 3D, BIM ready model. Once the design is approved, information from Tekla is automatically transferred directly to our roll-forming mills, ensuring absolute accuracy from design to manufacturing of every section and profile. Each component is barcoded to track each part from manufacturing to delivery on site. Our controlled offsite assembly enables us to pre-assemble every structure comprising internal and external wall panels, prior to delivery. Reassurance that once sent to site, everything will fit into place and be robust. It also means shorter build time and on site health and safety risks are reduced. Offsite assembly is not weather affected or dependent and production is scheduled to meet deadlines. It is reliable and repeatable and that is cost effective. Less time spent on site is less money spent on the build. Sigmat light gauge steel frame is installed rapidly to create the building superstructure and importantly enables follow on trades to begin at the earliest opportunity. Our proprietary scaffold-free edge protection system ‘SigSafe’ is a key benefit of the Sigmat System.

Opposite: Photos of our state of the art, roll-forming mills at our Leeds manufacturing facility.

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Page 9: BUILDING THE FUTURE OFFSITE

O f f s i t e i n n ovat i o n

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Page 10: BUILDING THE FUTURE OFFSITE

O n s i t e a d va n ta g e s

We fully understand the onsite construction process and have used this knowledge to develop patented sections and profiles which save time and money. These deliver real performance and speed advantages to the construction of our load bearing light gauge steel frames for our customers. We have the ability to integrate with hot rolled sections, utilise podium structures and supply custom made steel staircases as part of our service.

1 0

Typically optional extras

ENGINEERED COLD ROLLEDGALVANISED STEEL PANELS

UNCLAD BRACEDINTERNAL WALLS

SOLE PLATES (WHERE REQUIRED)

SOLE PLATES

ENGINEERED COLD ROLLEDGALVINISED STEEL PANELS

VISQUEEN SHEETINGTO STRUCTURAL OPENINGS

BRICK TIE CHANNELS

CALCIUM SILICATE BOARD

MASONRY SUPPORT

I N T E R N A L WA L L S V O L U M E T R I C PA N E L S

LIFTING BATHROOM PODS

SIGSAFE SCAFFOLDLESSERECTION SYSTEM

LIFT SHAFT WALLS

SCAFFOLD/MAST CLIMBER TIES

LIFTING OF PLASTER BOARD PACKS

CRANAGE

A D D I T I O N A L I T E M S

OPTION 1

l STANDARD STEEL TREAD STAIRSl STEEL HALF LANDING

OR

OPTION 2

l 24MM CP BOARD INSERT STAIRSl 24MM CP BOARD INSERT HALF

LANDING CASSETTES

OR

OPTION 3

l 50MM STEEL PAN TREAD TO ALLOW FOR SCREED

l 180MM CONCRETE HALF LANDING

S TA I R S

P O D I U M T R A N S F E RS T R U C T U R E

SFS NON LOAD BEARING

INCLUDING STEEL STAIRS

TRANSFER FLOOR SLAB 160MM

F L O O R S

PRE-BOARDED FLOOR CASSETTES

180MM SLAB

CONCRETE ON COMPOSITEMETAL DECKING

B A L C O N I E S

HOT ROLLED GALVANISEDSTEEL FRAME

24MM CP BOARDINSERT

R O O F S

CONCRETE ROOF

35MM TRAPEZOIDALPROFILE ROOF DECK

COLD ROLLED PURLINS

E X T E R N A L WA L L S

+

WINDOWS & PATIO DOORS

INSULATION

BRICK TIE CHANNELS OR SIMILAR

EXTERNAL FASCIA FIXING

ELECTRICAL WIRING TO BACK BOX

EXTERNAL CALCIUM SILICATE BOARD

INTERNAL BOARDING

Sigmat 1m x 1m Panel Only.indd 1 8/9/19 20:32:33

Sigmat 210 x 210.indd 10 9/9/19 10:35:06

Page 11: BUILDING THE FUTURE OFFSITE

O n s i t e a d va n ta g e s

Typically optional extras

ENGINEERED COLD ROLLEDGALVANISED STEEL PANELS

UNCLAD BRACEDINTERNAL WALLS

SOLE PLATES (WHERE REQUIRED)

SOLE PLATES

ENGINEERED COLD ROLLEDGALVINISED STEEL PANELS

VISQUEEN SHEETINGTO STRUCTURAL OPENINGS

BRICK TIE CHANNELS

CALCIUM SILICATE BOARD

MASONRY SUPPORT

I N T E R N A L WA L L S V O L U M E T R I C PA N E L S

LIFTING BATHROOM PODS

SIGSAFE SCAFFOLDLESSERECTION SYSTEM

LIFT SHAFT WALLS

SCAFFOLD/MAST CLIMBER TIES

LIFTING OF PLASTER BOARD PACKS

CRANAGE

A D D I T I O N A L I T E M S

OPTION 1

l STANDARD STEEL TREAD STAIRSl STEEL HALF LANDING

OR

OPTION 2

l 24MM CP BOARD INSERT STAIRSl 24MM CP BOARD INSERT HALF

LANDING CASSETTES

OR

OPTION 3

l 50MM STEEL PAN TREAD TO ALLOW FOR SCREED

l 180MM CONCRETE HALF LANDING

S TA I R S

P O D I U M T R A N S F E RS T R U C T U R E

SFS NON LOAD BEARING

INCLUDING STEEL STAIRS

TRANSFER FLOOR SLAB 160MM

F L O O R S

PRE-BOARDED FLOOR CASSETTES

180MM SLAB

CONCRETE ON COMPOSITEMETAL DECKING

B A L C O N I E S

HOT ROLLED GALVANISEDSTEEL FRAME

24MM CP BOARDINSERT

R O O F S

CONCRETE ROOF

35MM TRAPEZOIDALPROFILE ROOF DECK

COLD ROLLED PURLINS

E X T E R N A L WA L L S

+

WINDOWS & PATIO DOORS

INSULATION

BRICK TIE CHANNELS OR SIMILAR

EXTERNAL FASCIA FIXING

ELECTRICAL WIRING TO BACK BOX

EXTERNAL CALCIUM SILICATE BOARD

INTERNAL BOARDING

Sigmat 1m x 1m Panel Only.indd 1 8/9/19 20:32:33

Sigmat 210 x 210.indd 11 9/9/19 10:35:07

Page 12: BUILDING THE FUTURE OFFSITE

G E T I N T O U C H

Find out how Sigmat can help your next construction project or enquire about CPDT: 01756 701 522

E: [email protected]

W H E R E T O F I N D U S

HQ

BirkbeckWater Street

SkiptonBD23 1PB

Manufacturing

Unit ACross Green Close

LeedsLS9 0RY

contract Support

1 Crossland ParkCross Green Way

LeedsLS9 0SE

r&D centre

Nicholas HouseHeath ParkCropthorneWR10 3NE

glaSgow

Suite 1.01Innovation Centre

1 Ainslie RoadGlasgowG52 4RU

ellanD

Gannex HouseGannex Park

Dewsbury RoadElland

HX5 9AF

teeSSiDe

Wynyard Park HouseWynyard Business Park

Wynyard AvenueBillinghamTS22 5TB

B U I L D I N G T H E F U T U R E O F F S I T E

Sigmat 210 x 210.indd 12 9/9/19 10:35:07