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Building a Robust Cold Chain
Overview
Manjunath M S
Leader - Business Creation, Cold Chain
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GCCA - Facilitating the Cold Chain
Development in India
India today, stands at the door step of a double digit
growth in its economy It is poised and capable of being the hub
of many
manufacturing & Services sectors like Automobile,Steel,
Information Services, Food and Foodprocessing etc
Among the various manufacturing and productionrelated hubs that
have potential to come up, the Food
sector has the highest potential
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India
115 MMT Milk Production No.1 in the World
200 MMT Fruits & Veg....No. 2 in the World
218 MMT Food Grains.. ..No. 3 in the World
6.4 MMT Fish..No. 3 in the World
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EACH DAY INDIA CONSUMES:
9000 TRUCKS OF FRUIT
14000 TUCKS OF VEG
4000 TRUCKS OF POTATOES
8000 TRUCKS OF ONIONS13 LAKH CHICKEN
Cold Chain
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Food Processing
Fruits &
Vegetables
Meat
Poultry
Marine
Bare distributionDiced & FrozenPureeR T E Foods
Portioned meatsGround /Minced MeatR T E products
Portioned PiecesR TE Foods.. Breaded Products
Bare DistributionPortioned FilletsR T E Foods.. Breaded
Products
Dairy &
Confectionery
Fluid Milk / ChocolatesMilk products, Curd, Butter,Cream
Ice Cream, Milk Sweets, Cheese
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Future Cold Chains
Fruits & Vegetables Cold Chain
Meat Cold Chain Poultry Cold Chain Dairy Cold Chain Fish and
Seafood Cold chain
Floral Cold Chain Pharmaceutical Cold Chain Confectionery Cold
Chain
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Future Cold Chains
Negative temp. (Frozen Material) Cold Chain
Positive Temp. (Chilled Material) Cold Chain Single Product Cold
Chain
Multi Product Cold Chain
Supply Side Cold Chain Distribution Side Cold Chain
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Technology Drivers to Build a Robust
Cold Chain1. Safety: Physical /Chemical/Microbiological
2. Energy Efficiency: Power/Productivity
3. Alternative Energy4. Reliability
5. Training
6. Documentation/Tracking /Tracing/Recording7. Social
Innovation
8. Risk Analysis
9. Transportation.. Farm to Fork Production to Storage to
Retail10. Packaging
11. Regulations.
12. Infrastructure
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Steps to Design a Robust Cold Chain
Fruits & VegetablesConcept & Design:
Pre Harvest Inputs
Harvest Analysis Capacity planning for Static Cold Chain
Infrastructure
Capacity planning for Mobile Cold Chain Infrastructure
Cold Chain spread layout and throput analysis
Design of Optimized Refrigeration Systems for specific
applications
Design of RH feed and controls systems
Design of Automation and Tracking for operation and Analysis
Audit of Unit health, Reporting of Unit health (pan India)
Tracking of Unit health & Status of Fleet and Transit
Product
Design of special applications like Controlled Atmosphere
Storages /IQF
New Age light weight construction for Pack houses
Green Cold Stores - Renewable Energy operation
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Temperature
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FARMS
RETAIL
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The Execution
Supply & Installation:
Pre Engineered Construction with Insulated Roofing
Insulation of envelopes for Cold Stores
Clean Construction for Pack Houses
Door SystemsSecurity systems
Humidity Control & Management Systems ( Low & High)
M E P
Refrigeration Systems
Material Handling, Loading & Retrieval
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After Market
Post Sale Audit, Service & Reporting:
Half yearly Audit of all equipments
Daily tracking of key parameters
Daily tracking of Fleet
Report forward on Email platform.
Preventive Maintenance
Predictive Maintenance.
Innovation and Renovation
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Mobile Ripening Just an IDEA!!
there is a Railhead nearby
There is an opportuni ty to use the Indian Railways network
(largest in the world and touches the hinterland of India
with
almost 90% coverage to vi llages and cities). We need to
leverage the network to build a mobile ripening for large
volume harvests l ike bananas. Journey days can be
anything from 2 days to 5 days. The same can be also usedto
transport the fresh produce like Apples and carrots with
adjustments in RH and Temperature. Ideally a whole train of
say 10 to 15 wagons can be used for this type of
transportation (approx. payload will be 100 to 150 MT
equivalent to about 15 trucks at one time and well less thanthe
time taken by road transport).
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Manjunath M S
Email: [email protected]
Phone: +91 9900092592
