BRITISH STANDARD BS EN 13121-4:2005

GRP tanks and vessels for use above ground

Part 4: Delivery, installation and maintenance

ICS 23.020.10

Incorporating corrigendum February 2007

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National foreword

This British Standard is the UK implementation of EN 13121-4:2005, incorporating corrigendum February 2007.

The UK participation in its preparation was entrusted to Technical Committee PRI/5, UK steering committee for CEN/TC210 GRP tanks.

A list of organizations represented on this committee can be obtained on request to its secretary.

This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.

Compliance with a British Standard cannot confer immunity from legal obligations.

BS EN 13121-4:2005

Amendments/corrigenda issued since publication

Date Comments

31 December 2009 Implementation of CEN corrigendum February 2007, text added to Table A.1c)

This British Standard was published under the authority of the Standards Policy and Strategy Committee on26 January 2005

BSI 2009

ISBN 978 0 580 69975 7

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EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORM

EN 13121-4

January 2005

ICS 23.020.10

English version

GRP tanks and vessels for use above ground - Part 4: Delivery,installation and maintenance

Rservoirs et rcipients en PRV pour applications hors sol -Partie 4: Livraison, installation et maintenance

Oberirdische GFK-Tanks und -Behlter - Teil 4:Auslieferung, Aufstellung und Instandhaltung

This European Standard was approved by CEN on 12 November 2004.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.

CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,Slovenia, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATIONC O M I T E U R O P E N D E N O R M A LI S A T I O NEUR OP IS C HES KOM ITEE FR NOR M UNG

Management Centre: rue de Stassart, 36 B-1050 Brussels

2005 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.

Ref. No. EN 13121-4:2005: E

Incorporating corrigendum February 2007

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EN 13121-4:2005 (E)

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Contents

Page

Foreword......................................................................................................................................................................3 1 Scope ..............................................................................................................................................................4 2 Normative references ....................................................................................................................................4 3 Terms and definitions ...................................................................................................................................4 4 Delivery ...........................................................................................................................................................4 4.1 General............................................................................................................................................................4 4.2 Low temperature effects ...............................................................................................................................4 4.3 Pre-delivery check .........................................................................................................................................5 4.4 Storage............................................................................................................................................................5 4.5 Lifting devices................................................................................................................................................5 4.6 Loading ...........................................................................................................................................................5 4.7 Transportation................................................................................................................................................5 5 Installation ......................................................................................................................................................6 5.1 General............................................................................................................................................................6 5.2 Pre-installation checks..................................................................................................................................6 5.3 Preparation of installation location..............................................................................................................6 5.3.1 Requirements for installation surfaces .......................................................................................................6 5.3.2 Preparation of support and erection of tanks or vessels..........................................................................6 5.4 Bolting.............................................................................................................................................................7 5.4.1 Anchor bolting ...............................................................................................................................................7 5.4.2 Nozzle bolting.................................................................................................................................................7 5.4.3 Bolt torques....................................................................................................................................................7 5.5 Connections ...................................................................................................................................................7 5.6 Attachments ...................................................................................................................................................7 5.7 Inspection and tests ......................................................................................................................................7 6 Maintenance ...................................................................................................................................................8 Annex A (informative) Allowable lifting methods for straight vertical lift ...........................................................9 Annex B (informative) Repositioning of tank/vessel from horizontal to vertical ..............................................12 Annex C (informative) Delivery checklist ..............................................................................................................15 Annex D (informative) Installation checklist .........................................................................................................16 Annex E (informative) Guidance notes for maintenance.....................................................................................17 E.1 General..........................................................................................................................................................17 E.2 Service conditions.......................................................................................................................................17 E.3 Cleaning and servicing ...............................................................................................................................17 E.4 Repairing and replacing..............................................................................................................................17 E.5 Inspections and tests ..................................................................................................................................17 Bibliography ..............................................................................................................................................................18

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EN 13121-4:2005 (E)

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Foreword

This document (EN 13121-4:2005) has been prepared by Technical Committee CEN/TC 210 GRP tanks and ves-sels, the secretariat of which is held by DIN.

This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 2005, and conflicting national standards shall be withdrawn at the latest by July 2005.

Document EN 13121 consists of the following parts under the general title GRP tanks and vessels for use above ground:

Part 1: Raw materials Specification conditions and acceptance conditions.

Part 2: Composite materials Chemical resistance.

Part 3: Design and workmanship.

Part 4: Delivery, installation and maintenance.

This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association.

According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following coun-tries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Esto-nia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

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EN 13121-4:2005 (E)

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1 Scope

This document gives requirements for delivery, installation and maintenance of GRP tanks and vessels in accordance with prEN 13121-3.

2 Normative references

Not applicable.

3 Terms and definitions

For the purposes of this document, the following terms and definitions apply.

3.1 delivery delivery includes loading, transportation and off-loading of the GRP tank or vessel at the site designated by the purchaser

3.2 installation installation includes the preparation of the support(s), erection or placement on the supports and fixing the tank or vessel, inspection and tests before commissioning

3.3 bedding material bedding material for flat-bottomed tanks, pliable during installation and load bearing before commissioning

3.4 screed hard setting material to correct minor surface irregularities

3.5 transporter organisation in charge of the transport of the tank/vessel from the place of loading to the place of storage or instal-lation

3.6 installer organisation in charge of installing the tank/vessel in its place of use

4 Delivery

4.1 General

If the manufacturer considers that the requirements of this document are insufficient for the loading and the transpor-tation of the GRP tank or vessel for the purposes of any particular delivery, he shall provide the necessary additional information.

NOTE A recommended check list of those items which should be verified is given in Annex C (informative).

4.2 Low temperature effects

The possible effects on the material properties of the GRP tank or vessel of ambient temperatures experienced during transportation shall, as far as possible, be taken into consideration, especially temperatures less than 5 C.

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EN 13121-4:2005 (E)

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4.3 Pre-delivery check

A pre-delivery check shall be made to ensure that:

the appropriate inspection certificate is available;

the tank/vessel is correctly identified;

the tank/vessel is in its as-released condition;

all branches are blanked with either service blanks or temporary covers.

NOTE To avoid damage to the GRP tank or vessel during delivery, temporary bracings should be used.

4.4 Storage

If, after unloading, the GRP tank or vessel cannot immediately be installed in its final position, it shall be stored as follows:

a) Wherever possible the GRP tank or vessel shall be stored in the design orientation i.e. vertical tank or vessel shall be stored (supported and anchored) vertically. If it is not possible to store the item in their operational orientation it may be stored otherwise with special considerations on supporting and anchoring. The use of saddles or supporting timbers with wedges may be necessary.

b) The storage area shall be level and free from protrusions or ridges to avoid point loading. The GRP vessel or tank shall be located in an area remote from vehicular traffic or suitably protected from traffic. Consideration shall be given to movements due to wind on the empty item and temporary anchors shall be provided.

4.5 Lifting devices

Where the lifting device will make direct contact with GRP surfaces, synthetic fibre flat webbing slings shall be used. The minimum width of the slings shall be 80 mm.

4.6 Loading

The GRP tank or vessel shall be lifted and handled in a suitable manner according to the state of the art; appropriate manners are shown in the examples in Annex A (informative) and Annex B (informative).

The lifting devices shall be attached to the GRP tank or vessel in correspondence with the design of the tank or vessel.

All lifts shall take into the consideration the site and atmospheric conditions, especially wind.

All lifts shall avoid any impact.

Loading details shall be recorded.

NOTE This may be done by e.g. using the form given in Annex C (informative).

4.7 Transportation

Loads occurring during transport shall be considered to ensure that undue stress, local loads and abrasion are not imposed on the GRP tank or vessel.

The GRP tank or vessel shall be secured by webbing slings or ropes.

NOTE At the destination and before off-loading the GRP tank or vessel should be visually inspected. The results of inspec-tion should be recorded, e.g. using the form Annex C (informative).

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EN 13121-4:2005 (E)

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5 Installation

5.1 General

The manufacturer shall advise the methods of installation of the GRP tank or vessel.

NOTE 1 The installation should be carried out by trained personnel only.

NOTE 2 The details of installation should be recorded, e.g. using the form given in Annex D (informative).

5.2 Pre-installation checks

A pre-installation check shall be made to ensure that:

a) supporting structures or foundations are suitable for the installation;

b) supporting structures or foundations are within the specified tolerances;

c) if necessary, the item is protected from flotation.

Pre-installation details shall be recorded, e.g. using the form given in Annex D (informative).

5.3 Preparation of installation location

5.3.1 Requirements for installation surfaces

The supporting structure shall meet the requirements of the manufacturer of the GRP tank or vessel.

5.3.2 Preparation for support and erection of tanks or vessels

5.3.2.1 Flat-bottomed tanks or vessels

a) Installation on flat and even surfaces

The foundation shall be flat and level within 2 mm/m with an overall maximum deviation of 5 mm. Flat-bottomed tanks/vessels shall be erected vertically with a maximum deviation of 0,5.

b) Installation using a bedding material

On uneven foundations or in case of uneven tank or vessel bottoms, a fresh bedding material of a sufficient thickness shall be used to ensure contact between the foundation and the bottom.

NOTE The bedding material, e.g. cement screed, polymer concrete, sodium/potassium water glass sand mixtures and bituminous sand mixtures, rubber, bitumen felt should be laid shortly before erection ensuring that any orientation marks are visible. The bedding material should be covered to prevent adhesion to the tank/vessel.

c) Installation on piers or beams

Installation on piers, beams or gratings shall be in accordance with the design.

5.3.2.2 Horizontal tanks/vessels

Saddle supports shall be as designed.

NOTE The saddle support should be installed with a tolerance of 1 mm/m separation.

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EN 13121-4:2005 (E)

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5.3.2.3 Circumferential skirt supported vertical tanks or vessels

The tank or vessel shall be installed vertically with a maximum deviation of 0,5. The alignment may be achieved by placing suitable load-bearing shims, on either side of the anchor bolts. Any gap between the skirt and the supporting structure shall be filled with a load-bearing infill before commissioning.

5.3.2.4 Tanks or vessels with supporting legs

Tanks or vessels with supporting legs shall be installed vertically with a maximum deviation of 0,5 and securely anchored to the supporting structure. The legs shall be shimmed using a load-bearing material to ensure that the tank or vessel is uniformly supported.

5.3.2.5 Drop-through tanks or vessels with separate supporting rings

When using drop-through tanks or vessels it shall be ensured that the support arrangement, whether continuous or split, will support the tank/vessel uniformly.

5.4 Bolting

5.4.1 Anchor bolting

The bolting work shall be carried out in accordance with the design of the tank or vessel.

5.4.2 Nozzle bolting

The opposite lying bolts shall be tightened in pairs. Any following pair of bolts shall to be selected at the widest angle to the axis of the previous pair.

5.4.3 Bolt torques

5.4.3.1 Torques for anchoring

Nuts shall be tightened until they reach the contact surface. All nuts shall be locked by a counter nut.

5.4.3.2 Torques for bolting

The torques for bolting shall be specified by the manufacturer.

5.5 Connections

Pipework shall be supported at all times so that local loads on nozzles do not exceed the design value.

NOTE Flange and nozzle protection (e.g. covers) should be left during installation of the tank or vessel until needed for connection of piping or ancillary equipment.

5.6 Attachments

Ladders, platforms and other attachments shall be fitted in accordance with the design and without causing undue stress to the tank/vessel.

5.7 Inspection and tests

After completion of installation the tank or vessel shall be inspected and tested as required in the operating instruc-tions given by the manufacturer of tank or vessel and shall include as a minimum.

a) Visual inspections shall indicate the general state of the tank or vessel, the state of wall material, nozzles, connections and joints. Subject of inspections shall be the outer surfaces and, for reasons of impact damage

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EN 13121-4:2005 (E)

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or abrasion, the inner surfaces. Visual inspections shall be performed before and after hydrostatic or pressure tests.

b) Hydrostatic or pressure tests, tests on safety or on operational devices and spark testing of lining seams.

NOTE 1 Within hydrostatic or pressure tests, accoustic emission tests should be performed.

Conditions and results of inspections and tests shall be recorded.

NOTE 2 Inspection and test reports should be kept by the user until tank or vessel is decommissioned.

6 Maintenance

Maintenance is a set of preventive and other measures applied to enable availability and safety of tanks or vessels and to avoid danger to health and to the environment under the service conditions of the tanks or vessels within their working lives.

NOTE The manufacturer should provide appropriate advice on cleaning, servicing, repairing or replacing of defective parts, visual inspections and tests, e.g. as proposed in Annex E (informative).

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EN 13121-4:2005 (E)

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Annex A (informative)

Allowable lifting methods for straight vertical lift

Table A.1 - Allowable lifting methods for straight vertical lift Method One crane Two cranes

a) Cylindrical tank girded by synthetic webbing slings. Angle 30 Sling distance > 0,5 L

Key 1 Rope 2 Synthetic webbing slings S Centre of gravity

b) Cylindrical tank girded by synthetic webbing slings.

Sling distance > 0,5 L

Key 1 Crane 2 Lifting beam 3 Synthetic webbing sling S Centre of gravity

Key 1 Crane 1 2 Crane 2 3 Synthetic webbing sling 4 Lifting beam optional S Centre of gravity

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EN 13121-4:2005 (E)

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Table A.1 (continued)

Method One crane Two cranes

c) Cylindrical tank lifted using either lifting lugs or trunnions and trailed using a tailing lug or a girding sling or hold down foot.

Key 1 Crane 2 Lifting beam 3 Tailing lug 4 Foot or frame 5 Trunnion 6 Lifting lugs 7 Girding sling

S Centre of gravity

Key 1 Crane 1 2 Crane 2 3 Synthetic webbing sling 4 Lifting beam optional 5 Foot or frame 6 Trunnion 7 Lifting lugs 8 Girding sling

S Centre of gravity

d) Rectangular tank girded using H-beams.

Sling distance > 0,5 L

Key 1 Crane 2 Lifting H beam 3 Synthetic webbing sling S Centre of gravity

BS EN 13121-4:2005

8 Synthetic webbing sling 9 Tailing lug

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EN 13121-4:2005 (E)

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Table A.1 (concluded)

Method One crane Two cranes

e) Rectangular tank girded by synthetic webbing slings.

Sling distance > 0,5 L

Length 6 m

Width 3 m

Depth 2 m

Key 1 Synthetic webbing slings 2 Spreader beams attached to tank or slings 3 Extra safety ropes are recommended S Centre of gravity

f) Rectangular tank lifted by 4 lifting bolts where spreader beams are incorporated within the tank design.

Key 1 Spreader beams built into tank/LID 2 Extra safety ropes are recommended 3 4-off lifting eye bolts or bow nuts with the axis of the eye hole set normal to the central lift point S Centre of gravity

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Annex B (informative)

Repositioning of tank/vessel from horizontal to vertical

Table B.1 - Repositioning of tank/vessel from horizontal to vertical

Method Rigging method Orientation change

a) Matched sling chains or ropes. Only two chains or ropes shall be used with a fixed pivot point.

Limits:

Diameter 2 m

Height 4 m

Mass 500 kg

Key 1 Matched sling chains or ropes 2 Guide ropes 3 Soft packing 4 Strain spreader plate a Fixed pivot point S Centre of gravity

Key 1 Matched sling chains or ropes 2 Guide ropes are recommended 3 Soft packing 4 Lifting lugs a Fixed pivot point b Crane movement S Centre of gravityt

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Table B.1 (continued)

Method Rigging method Orientation change

b) Repositioning with synthetic webbing slings.

Using 2 cranes.

Key 1 Crane 1 2 Crane 2 3 Lifting beam optional 4 Synthetic webbing sling 5 Lifting lug or trunnion 6 Lifting lug or trunnion 7 Tailing lug S Centre of gravity

Key 1 Crane 1 2 Crane 2 3 Lifting beam optional 4 Synthetic webbing sling 5 Lifting lug or trunnion 6 Lifting lug or trunnion 7 Trailing lug S Centre of gravity

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EN 13121-4:2005 (E)

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Table B.1 (concluded)

Method Rigging method Orientation change

c) Repositioning using 2 lifting lugs or trunnions with or without lifting

beams and a girding sling or tailing lug.

Using 2 cranes

Key 1 Crane 1 2 Crane 2 3 Foot or frame 4 Lifting beam optional 5 Synthetic webbing sling 6 Lifting lug or trunnion 7 Girding sling 8 Tailing lug S Centre of gravity

Key 1 Crane 1 2 Crane 2 3 Lifting beam optional S Centre of gravity

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EN 13121-4:2005 (E)

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Annex C (informative)

Delivery checklist

Delivery Checklist Tank/Vessel: ................................................................................................................................................................... Manufacturer: ......................................................... Site of Manufacture: ................................................................ Tank/Vessel-No.: .................................................... Date of manufacture: .............................................................. Purchaser: .............................................................. Address: ................................................................................. Purchaser no.: ...................................................... Date: ....................................................................................... Transporter: ............................................................ Address: ................................................................................. Vehicle registration No. ............................................ Loading point: ........................................................................ Place of destination: ................................................ Drivers name: ........................................................................

Supervising Company: ............................................. Supervisor: ................................................... Checks before loading: yes/no Tank/vessel inspected and cleared for loading .......................................................................... Transport vehicle adequate for tank/vessel ......................................................................... Load area/supportings cleared for loading ......................................................................... Loading conditions acceptance ......................................................................... Passed for loading verified by ....................................................... Checks after loading: Tank/vessel without visual damage ......................................................................... Tank/vessel supported and secured ......................................................................... Tank/vessel cleared for despatch ......................................................................... Passed for despatch verified by........................................................ Place and date: .......................................................

Supervising Company: ............................................. Supervisor: ................................................... Checks before off-loading: Tank/vessel without visual damage ......................................................................... Supports and securings satisfactory ......................................................................... Ground/foundation cleared for storage/installation ......................................................................... Off-loading conditions acceptance ......................................................................... Passed for off-loading verified by........................................................ Checks after off-loading: Tank/vessel without visual damage ........................................................................ Tank/vessel in horizontal/vertical orientation ........................................................................ Tank/vessel supported and secured ........................................................................ Tank/vessel passed for installation verified by........................................................ Place and date: .......................................................

Attached:

Circulation: Manufacturer/Transporter/Purchaser

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Annex D (informative)

Installation checklist

Installation Checklist Tank/Vessel: ................................................................................................................................................................ Manufacturer: ......................................................... Site of manufacture: ............................................................. Tank/Vessel-No.: .................................................... Date of manufacture: ............................................................ Purchaser: .............................................................. Address: ............................................................................... Purchaser no.: ........................................................ Date: ..................................................................................... Installer: .................................................................. Address: ............................................................................... Installer approved by: .............................................. Date: ..................................................................................... Installer site: ........................................................... Site Foreman: .......................................................................

Supervising Company: ............................................. Supervisor: ................................................... Checks before installation: yes/no

Tank/vessel position cleared by drawing no. ................. Date ........................................................ Installation instructions inspected and cleared ...................................................... Nozzles blanked/covered property ................................................................. Fully supported with/without compensating material/shims ................................................................. Installation equipment/devices inspected and cleaned ................................................................. Installation conditions acceptable/ambiant temperature: ...........................C

Passed for installation verified by................................................. Checks during installation:

Lifting procedure according to method .................... acc. Annex A/B ................................................. Barrier layer/Compensating material/shims used ................................................................ Lifting devices attached property ................................................................ Lifting without shocks or other deficencies ................................................................ Installation performance passed verified by................................................ Checks after installations: Tank/vessel in correct position and within direction tolerances

Anchor bolting in accordance with drawing ............................................................... Outside/inside attachments installed ............................................................... Inspection of inner surfaces without objections ............................................................... Nozzles blanked/covered ............................................................... Inspection of outer surface without objections ............................................................... Installation of tank/vessel passed verified by............................................... Place and date: ........................................................................................

Attached:

Circulation: Manufacturer/Installer/Purchaser

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Annex E (informative)

Guidance notes for maintenance

E.1 General

a) Maintenance measures should be settled by instructions for use, cleaning and servicing, repairing or replacing, visual inspections and tests.

b) Monitoring the service conditions and frequency of inspections and tests should be controlled by the user considering the appropriate documentation and in compliance with statutory regulations.

E.2 Service conditions

a) Tanks/vessels in conformity to this document have materials specified and have been designed for specific service conditions.

b) The service conditions are limited to the specified contents, its concentration, relative density and static head, the working pressure, the working temperature and the rate of flow in filling and in emptying.

c) In the case of a proposed change of the service conditions, a subsequent proof of conformity and possibly special measures, e.g. special cleaning and inside inspection, should be agreed.

d) When deciding maintenance procedures the operating practice should be considered, e.g. means of filling and emptying, varying working temperatures or changing fluid.

E.3 Cleaning and servicing

a) Tanks/vessels and safety devices should be kept clean and operational until decommissioning.

Cleaning and servicing should be performed by trained personnel only.

When cleaning and servicing, the appropriate accident prevention regulations should be considered, e.g. personal protective equipment and safety equipment.

b) Before cleaning, vessels should be emptied, degassed, piping isolated and electrically disconnected. Cleaning methods and cleaning compounds or liquids used should not generate harmful effects to the tanks/vessels, e.g. stress cracking.

c) All liquids and compounds used and all waste should be stored and cleared under control.

E.4 Repairing and replacing

a) Before inspection or repair, tanks/vessels should be taken out of service.

b) The decision on repair or replacement of damaged parts should take into account availability, safety and economy. Temporary repair is permitted but should be especially monitored.

c) Repair should be performed by the manufacturer at the manufacturing plant or under similar conditions on site. In all cases repair should be performed by accepted procedures, e.g. laminating, glueing or welding in accor-dance with applicable documents.

E.5 Inspections and tests

For inspections and tests see 5.7.

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Bibliography

[1] prEN 13121-3, GRP tanks and vessels for use above ground Part 3: Design and workmanship.

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BSI GroupHeadquarters 389 Chiswick High Road, London, W4 4AL, UK Tel +44 (0)20 8996 9001 Fax +44 (0)20 8996 7001 www.bsigroup.com/ standards

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BS EN 13121-4:2005

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