Broucher Simatic Industrial Wireless 09

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    For more flexibility and efficiencywith Industrial Wireless Communication

    Answers for industry.

    Industrial Wireless Communication

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    FlexibilityMore potential in all areas with Industrial Wireless Communication

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    Communication the key to success

    for your organization

    Markets can change quickly. To be success-ful, processes must be implemented fasteror adapted to new requirements a chal-lenge for your communication systems,because communication is the key to yourcorporate success, whether this is commu-nication between people or for the controlof automatic processes. Siemens offers awide range of products, systems and solu-tions for this.

    SIMATIC NET

    networks designed for industry

    An increasingly holistic view is taken ofnetworking the communication system,whether in the production area or the of-fice area. The need everywhere is to pro-vide information at the right time and theright place. Reliable mastery of time-criti-cal processes and a high level of operatingsafety even under demanding environ-mental conditions are typical of the highrequirements in the industrial area.

    With SIMATIC NET, Siemens Automationand Drives offers everything you need forreliable industrial communication today

    and tomorrow. SIMATIC NET is a part ofTotally Integrated Automation, the rangefor open and integrated automation inyour company.

    More flexibility with Industrial

    Wireless Communication

    Making automation fit for the future in-volves reconciling frequently contradictoryrequirements like availability, performanceand cost effectiveness. Scalable networksthat can be efficiently and safely managed

    at all times point the way to the future.Through SIMATIC NET, Industrial WirelessCommunication has become an obviouscomponent part of these networks. Thisopens up undreamt-of possibilities foryou, allowing new potential for availabilityto be tapped within existing automationsystems. Previously inaccessible isolatedgroups can also be integrated into the au-tomation network. The decisive benefit isthat you will become more flexible, fromthe design phase right up to day-to-dayoperation when the aim is to boost your

    productivity.

    More security for your data and

    investments

    Security is an important issue particularlywith wireless solutions. In our develop-ments, we therefore take account not onlyof the security of your data, but also thesecurity of your investments. All our solu-tions are based on international standards.The innovations build on each other andtake place in compatible steps. In order toguarantee the security even of the mostsensitive data and thus the security ofyour operations , we back industrial se-curity and the most up-to-date encryptiontechnologies.

    Protection of personnel and plant

    now also possible wirelessly

    With Industrial Wireless Communicationfrom Siemens, safety-related applicationscan also be integrated, maintaining effi-ciency and flexibility when it comes toprotecting personnel and plant too.

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    ReliabilityReliable and secure wireless communication even under demanding conditions

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    Extra reliability

    SCALANCE W example

    SCALANCE W is a complete product familyfor Industrial Wireless LAN with different ac-cess points and client modules, and exten-sive accessories. All components have onething in common: outstanding ruggednessthat sets standards for wireless productsand is proved daily at the machine level orin harsh outdoor use. Our products standout for their high degree of protection IP65and permissible use at temperatures of 20to +60 C. You can count on them workingundisturbed even under condensation.

    Designed for Industry right down to the smallest detail

    Whether inside a building or in the openair: the fault-free operation of a productionplant or a container port demands certaindetails that office devices dont offer.Examples: fan-free design, DIN-rail installa-tion, especially rugged connectors, antennadiversity and the facility for setting up re-dundant wireless systems.

    Rapid roaming for high-speed transition

    to the next wireless cell

    The designation RR on the relevantSCALANCE access points indicates one oftheir outstanding abilities: lightning fastchangeover from one wireless cell to thenext. The great benefit for users is thatthe automation process continues to oper-ate without interruption. The benefit forinvestors is that they have new possibilitiesfor highly cost-effective solutions. Electricsuspension monorails in assembly lines, forexample, can thus be designed to be wear-free.

    Determinism and real time transfer of process data on the IWLAN

    In contrast to office networking, the impor-tant thing in industry is safe control of themost high-speed, cyclic sequences with theshortest possible response times. Siemenshas pushed its PROFINET developments forthis purpose. The Reserve data rate fa-cility makes it possible to determine datatraffic on the IWLAN in such a way that eventime-critical process data, as demanded byautomation, can be transmitted wirelessly.

    Wireless and Safety Integrated

    acknowledged reliability

    Rapid roaming and the PROFIsafe specifica-tions of the IEEE 802.11 standard also en-able Safety Integrated on IWLAN too. TheseSiemens applications tested by the GermanTechnical Inspectorate (TV) and BG-Insti-tute for Occupational Safety and Health(BGIA) show that safety and cost savingscan be reliably harmonized with each other.

    RCoax innovation the totally different

    antenna for new possibilities

    Examples: establishment of IWLAN within

    railroad trains, connection of mobile unitsin wastewater treatment plants, wear-freeelectric suspension monorails for assem-bling automobiles. Increased user-friendli-ness, optimized processes and reducedmaintenance overhead are just some of themany RCoax benefits in conjunction withSCALANCE W access points.

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    EfficiencyPurposeful planning, fast installation, safe operation with powerful tools and standards

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    Wireless efficiency with safety

    Looking for alternatives for more efficiency,

    and want to achieve your goal quickly andsafely? To be able to plan wireless LAN net-works efficiently and thereby with as fewerrors as possible, Siemens has developedthe SINEMA E diagnostics tool: softwarethat confers great benefits on your WLANacross all phases of the life cycle.

    Innovative software for your

    individual WLAN solution

    How many access points are really re-quired? Where do they have to be located?Which antenna type should be used?With SINEMA E, these questions can beanswered quickly by creating completetopographical and three-dimensionalscenarios; even for multi-storey buildings,if necessary. The perfect interaction of allwireless network nodes is worked out usingdetailed simulation, and potential barriersand sources of interference can be detectedin good time. From preliminary technicalclarification, through detailed planning withsimulation, right up to startup support including safety settings, SINEMA E is the

    efficient aid for avoiding experiments and

    planning errors and for reaching the oper-ating phase faster to the profit of bothusers and investors.

    Industrial Wireless Communication

    challenges met efficiently

    Whether you have to create wear-freesolutions for connecting mobile units inindustrial production, or provide cost-ef-fective connection of distributed measur-ing stations to a control station for supplycompanies, or manage the vehicle fleet fora logistics company in a future-proof way,Industrial Wireless Communication fromSiemens provides conclusive proof of itsvalue in the most varied applications. Therequirements of the application determinewhether WLAN, the GSM/GPRS standardor other standardized procedures are usedhere. Common to all the solutions are theacquisition costs, a high level of cost ef-fectiveness and enormous reliability evenunder demanding conditions. This is en-sured by the relevant easily implementedmechanisms. Despite cost reductions, oneproperty always has the highest priority:safety.

    Safety as standard results in

    success as standard

    In SIMATIC NET developments, protectionof your investments is a high priority, soSiemens consistently backs field-provenstandards and expands them to be compat-ible with industrial and industry-relatedrequirements. One proof of this is thesuccessful introduction of PROFINET. Aris-ing out of the Ethernet standard 802.3,PROFINET creates the optimal prerequisitesfor efficient, company-wide automationsolutions. The vision has become real-ity: secure, wireless transmission even ofcritical data, and the fulfillment of require-

    ments for protecting personnel and plantthrough the integration of PROFIsafe intoIndustrial Wireless LAN. PROFINETs specialtrump card is its acknowledged efficiency inengineering.

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    ConnectivityCompany-wide, integrated networks for the best connections in all areas

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    From a single source.

    Integrated communication solutions.

    Management, administration, productionor logistics every area of a company hasspecific requirements and marginal con-straints that it imposes on communication.This is the particular challenge faced whencreating company-wide, integrated com-munication solutions.As one of the pioneers, Siemenscontributes significantly here towards mak-ing open standards like Ethernet, WLAN orGSM/GPRS viable for use in the harsh proc-esses of day-to-day industry. On this basis,Siemens offers a wide range of productsand systems for cost-effective and power-ful communication solutions wired orwireless.

    Industrial WLAN part of

    Totally Integrated Automation

    Wireless solutions are increasingly takenfor granted in automation networks. Withhigh demands on data communication,SIMATIC NET backs innovations like deter-ministic wireless, rapid roaming and thePROFINET standard. PROFINET opens up

    totally new vistas, from efficient engineer-

    ing, through real-time solutions, right upto mastery of safety-related tasks throughthe integration of IWLAN into PROFIsafe.

    SIMATIC NET also enables consistent inte-gration of PROFINET-based configurationsinto Industrial WLAN concepts. SiemensAutomation and Drives offers an inte-grated range of products and systems forautomation in all sectors from incominggoods, through the production process,right up to outgoing goods, and from thefield level to connection to the corporatemanagement level. SIMATIC NET productsfor Industrial Wireless Communication area fixed component in this range.

    One for all an integrated wireless

    network for voice and data

    Use of a shared infrastructure, toll-freenetworks and the facility for implementingprotection mechanisms and technologiesquickly, simply and reaction-free all theseare decisive cost benefits.Solutions from Siemens have made un-complicated scalability of the network andcentralized management a reality. Thus,existing IP networks can be quickly andeasily extended today using overlay wire-

    less networks. Future-oriented, shared IT

    infrastructure for voice and data communi-cation with Voice over IP, Voice over WLANand HiPath wireless.

    GSM/GPRS cost-effective and versatile

    wireless technology for longer distances

    Two different examples show the poten-tial of wireless technology: SINAUT, themodular and scalable telecontrol systembased on the field-proven SIMATIC stand-ard components, is familiar and has provedits worth through use of the most variedtransmission media, even in combination.Wireless data transmission is one of these.The introduction of GSM/GPRS has furtherincreased the versatility of this system and thus ensures more flexibility in thearea of telecontrol and remote mainte-nance, with high cost effectiveness inplants of the most varied sizes.

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    ExperienceIndustrial Wireless Communication field-proven in the most diverse applications

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    Manufacture of prefabricated

    components highly productive thanks

    to IWLAN and PROFINET

    Due to the harsh environmental conditions,a leading manufacturer of prefabricatedcomponents for the construction industrydecided on a concept with wireless com-

    munication for automation purposes. Theessential requirements were: easy expand-ability and low service costs. The PROFINETsolution with mobile SCALANCE W fulfilledall expectations right from the start withhigh availability and clearly optimized ma-chine service.

    Arriving safely

    with IWLAN in steel production

    The control of transport trolleys for stain-less steel sheet has been modernized with

    up-to-date Industrial Wireless LAN. TheSIMATIC NET application has been runningfault-free since startup and thus contrib-utes decisively to safe availability of theprocessing machinery served by the trol-leys.

    Fast return on investment

    with IWLAN in salt warehouse

    The batching of the most diverse types ofsalt in a salt warehouse is handled witha bucket wheel excavator. Onboard are a

    programmable controller and an integralweighing system. For this, rugged accesspoints connected to Industrial Ethernetwere installed in the hall. With correspond-ing savings in operating costs, the invest-ment in SIMATIC and Industrial WirelessLAN quickly paid off. Optimized processsequences also make their contributionwhen it comes to satisfying the customer.

    Improved workflow in tile production

    with IWLAN, PROFINET and PROFIBUS

    One of the worlds leading tile manufactur-ers required a new real-time controller forthe automatic production of its tile androofing tile products in automatic dryingkilns and furnaces. The solution was based

    completely on PROFIBUS; RF modemswere used for remote connection to twoET 200M stations. Two control panels forremote control were connected via twofurther RF modems.PROFINET I/O Controllers, SCALANCE Waccess points and client modules as well asthe IWLAN PB PN IO Link were integratedinto the PROFINET communication system.

    Seven-figure savings for food and bever-

    ages producers with wireless control

    and monitoring in all areas

    A large American food and beveragesproducer is backing wireless communica-tion for the most varied tasks in the office,the production plant, the warehouse andthe outdoor area. The concept encom-passes the use of RFID, IWLAN based onIEEE802.11 as well as an infrastructureadapted to the use of VoIP and PDA. Thirty-one SCALANCE W access points for harshenvironments and 8 HiPath access pointsin the office area are controlled by a redun-dant HiPath controller. The result: clearly

    improved business processes, and the im-minent prospect of huge cost reductionsand short-term payoff.

    Fast and efficient fork-lift trucks

    with IWLAN and improved

    coordination in production

    A cardboard packaging producer and amanufacturer of agricultural machinery both leaders in their sectors use mobilepads in their fork-lift trucks. Rugged accesspoints ensure stable wireless networks in

    the halls and outdoor areas. Direct andreliable connections between higher-level

    management systems and the on-sitetrucks are thus established via IWLAN.

    Flexible and reliable.

    SCALANCE W and RCoax

    for safety systems

    A patented camera system moves on a railalong an RCoax antenna. Also on board is aSCALANCE W-700. The quality of the wire-less connection, even when the camerabogey is moving at high speed, enablestransmission of image data with ground-breaking quality and stability. IndustrialWireless Communication with SIMATIC NETcomponents opens up new perspectivesfor monitoring and safety systems, for ex-ample, in monitoring company premises,road tunnels or shipping locks. Use of amobile system instead of several station-

    ary units increases effectiveness and effi-ciency.

    Increase productivity wirelessly

    with wireless solutions in final

    assembly

    Our wireless solutions are also used in theautomobile industry: screwing stationsmove on electric suspension monorails.They are supplied with power wire-lessly. The data are transferred via IWLAN.SCALANCE W access point, clients and theRCoax antennas ensure transfer of dataon a suitable torque, acknowledged worksteps, etc. The SIMATIC NET solution offersmany benefits: reduction in the number ofscrewdrivers, with a simultaneous increasein availability thanks to freedom from wearand tear. Clocking of the entire assemblyline can also be adapted more flexibly. Theresult is increased productivity with furtheroptimization in quality management.

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    www.siemens.com/automation

    Subject to change without prior notice 04/08Order No.: E20001-A530-P820-X-7600Dispo 063662100/11908 MK.SC.IC.XXXX.52.8.07 WS 04082.Printed in Germany Siemens AG 2008

    Siemens AGIndustry SectorIndustry AutomationP.O. Box 48 4890327 NUREMBERGGERMANY

    The information provided in this brochure contains merelygeneral descriptions or characteristics of performance whichin case of actual use do not always apply as described or whichmay change as a result of further development of the products.An obligation to provide the respective characteristics shall onlyexist if expressly agreed in the terms of contract.

    All product designations may be trademarks or product namesof Siemens AG or supplier companies whose use by thirdparties for their own purposes could violate the rights of the

    owners.

    Creating connections for all nodes, in all areas and sectors, using networks withtailor-made performance and a high degree of flexibility, availability and security.Thats why Industrial Wireless Communication is part of future-oriented networks.www.siemens.com/simatic-net

    More information on the topic of industrial communication:www.siemens.com/simatic-net

    Details of SCALANCE network components:www.siemens.com/scalance

    The latest about PROFINET:www.siemens.com/profinet

    The way to SINAUT Telecontrol:www.siemens.com/sinaut

    Contacts in your vicinity:www.siemens.com/automation/partner

    You can also find more information brochures and technical descriptions on ourInternet pages under the navigation point Support.