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TC-S2D

Brother TC-S2DN Catalog 1010

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Page 1: Brother TC-S2DN Catalog 1010

TC-S2D

Page 2: Brother TC-S2DN Catalog 1010

Evolution Never Stops

TC-S2D -O

TC-S2D

TC-S2D -S

The Tapping Center constantly provides

possibilities while seeking maximized

productivity of parts machining.

We are also challenging new areas of

environmental issues to generate excellent

environmental performance. 

We will continue to make progress to

achieve much faster, more rigid and

environmentally friendly machining.

This picture shows TC-S2DN-Owith high-column (250mm(9.8inch)).If TC-S2DN-O is standard columnmagazine cover is not attached.

* TAPPING CENTER is a registered trademark of BROTHER INDUSTRIES, LTD.

Transition of CNC Tapping Center Development

TC-2211986

TC-2271990

TC-2111985

TC-2281994

TC-229N1996

TC-S2B2002

TC-S2C2005

TC-2251987

01 TC-S2DN 02TC-S2DN

Page 3: Brother TC-S2DN Catalog 1010

Basic Configurat ion

03 TC-S2DN

Spindle speed : 10,000 or 16,000 min-1

10,000 high-torque* BT dual contact system is available.

Machine dimensions

Machining range

Selective specifications

CTS: Coolant Through Spindle

Machine specifications

Max. spindlespeed

10,00016,000

10,000 high-torque

10,00016,000

10,000 high-torque

10,00016,000

10,000 high-torque

TC-S2DN

BT dual contactsystem AvailableAvailable Available

Feed axisspeed

Each X/Y/Z axis50

Each X/Y/Z axis50

Each X/Y/Z axis50

No. of doors: Width

CTS Optional OptionalOptional

TC-S2DN-S

1 door : 566(22.3)2 doors : 738(29.1) 2 doors : 625(24.6)1 door : 811(31.9)

2 doors : 1065(41.9)

TC-S2DN-O

(min-1)

(BIG-PLUS)

(m/min)

(mm)

Width

TC-S2DN

Height[When delivered]

2,592[2,350](102.0[92.5])

2,592[2,350](102.0[92.5])

2,592[2,350](102.0[92.5])

2,207(86.9)2,207(86.9) 2,540(100)

1,560(61.4) 1,080(42.5)2,050(80.7)

Depth

TC-S2DN-STC-S2DN-O

mm(inch)

mm(inch)

mm(inch)

* Height when standard column used; Depth when 150 L tank used* Refer to the external dimension drawings on pages 11 to 13 for dimensional details.

X stroke 500(19.7) 700(27.6) 300(11.8)

TC-S2DN

Y stroke 400(15.7) 400(15.7) 400(15.7)

825(32.5) 825(32.5)825(32.5)

Z stroke[Standard]

Table surfaceheight

Table size

Table loading capacity[Max.*]

600×400(23.6×15.7)

800×400(31.5×15.7)

600×400(23.6×15.7)

TC-S2DN-S

300[180~480](11.8[7.1~18.9])

300[180~480](11.8[7.1~18.9])

300[180~480](11.8[7.1~18.9])

250[300*](551.2[661.4*])

250[300*](551.2[661.4*])

250[300*](551.2[661.4*])

TC-S2DN-O

(mm)

mm(inch)

kg(lbs)

mm(inch)

mm(inch)

mm(inch)

* Acceleration must be adjusted for X and Y axes.

* Please contact Brother regarding correspondence of 3 MPa CTS.

14-tool magazine or 21- tool magazine

1 door or 2 doors Coolant Through Spindle(CTS)(1.5 MPa)

No. of tools 14/2114/21 14(pcs.)

Width

Height

Depth

X-axis direction

Y-axis direction

Z-axis direction

Page 4: Brother TC-S2DN Catalog 1010

High Productivity

04TC-S2DN

#40 M/C TC-S2DN #40 M/C TC-S2DN

(s)200180160140120100806040200

50

100

150

200

(pcs.)250

0

Approx.40%DOWN

Tapping Center’s high productivity is notable when the cycle time for mass production workpiece machining program is compared tothat of the #40 Machining Center (M/C).

Technologies supporting high productivity

Example of productivity

Tool change time has been greatly reduced to achieve high productivity.

○Workpiece change time: 15 s○1 day (10 hours) x 85% operating rate

When machining workpiece, the tool change (ATC) time accounts for approximately 20% of the machine operation time (based on surveys by Brother). This means that productivity can be improved by reducing the tool change (ATC) time.

The turning mechanism has been redesigned to greatly reduce the tool change time. The magazine is servomotor driven to achieve smooth turning.

■Cycle time * Data taken by running machining program created by Brother

Production volume per day

*When using 14-tool magazine with spindle speed of 10,000min-1

*When the weight is 2 kg or less per tool, high-speed turn mode can be used.The total tool weight must be less than 15 kg for the 14-tool magazine; 23 kg for the 21-tool magazine.

A motor-driven door is used. This achieves smooth door operation and reduces opening /closing time

The high acceleration/deceleration spindle motor used enables the spindle to start or stop in short time. Tool change can be completed without stopping the Z-axis.* The data varies depending on the position of the spindle (Z-axis) and program details.

Cut-Cut : 1.4s

Production volume per day was compared with the M/C operated under the following conditions:

Major machining details

○D5.1(0.2inch)drilling x 12○M6(1/4-20 UNC)tapping x 12○Spot facing x 7 ○Boring x 2○No. of tools used : 9

Approx.50%UP

1 Magazine turning mechanism (Driven by AC servomotor)

2 Nonstop ATC 3 Automatic door (Motor-driven)(optional)

■Tool change time (measured in compliance with JIS standard) ■Changing farthest tool(Cut-Cut)

2.4S

10,000

Spindle speed (min-1)

Time (s)

GeneralM/C

TC-S2DN

During period of time after the spindle stops, ATC is performed until the spindlereturns to 10,000 min-1 (In case of 10,000 min-1 high-torque specifications)

Air cylinder Motor-driven3.5s 2.2s* Under conditions of standard stroke and single door

Page 5: Brother TC-S2DN Catalog 1010

Cutt ing Performance

05 TC-S2DN 06TC-S2DN

* The data is Brother's actual test data.

10,000min-1

16,000min-1

10,000min-1

16,000min-1

10,000min-1

16,000min-1

Machining ADC

Tool diameter mm(inch)xFeed mm(inch)/rev

Tool diameter mm(inch)xPitch mm(inch)

Cutting amount cm3/min(inch3/min):Cutting width mm(inch) xCutting depth mm(inch) xFeed rate mm/min(inch/min)

Drilling

Material

Tapping

Facing

Machining capability

Cast iron Carbon steel

960 : 100 x 3.2 x 3,000(58.6 : 3.94 x 0.13 x 118.1)

73 : 40 x 3.2 x 573(4.5 : 1.57 x 0.13 x 22.6)

100 : 40 x 5.2 x 484(6.1 : 1.57 x 0.2 x 19.1)

1,700 : 100 x 5.7 x 3,000(102.4 : 3.94 x 0.22 x 118.1)

660 : 100 x 2.2 x 3,000(40.3 : 3.94 x 0.09 x 118.1)

137 : 40 x 6.0 x 573(8.4 : 1.57 x 0.24 x 22.6)

100 : 40 x 5.2 x 484(6.1 : 1.57 x 0.2 x 19.1)

137 : 40 x 6.0 x 573(8.4 : 1.57 x 0.24 x 22.6)

48 : 40 x 2.5 x 484(2.9 : 1.57 x 0.1 x 19.1)

M27 x 3.0(1-8UNC)

M22 x 2.5(7/8-9UNC)

M39 x 4.0(1 1/2-6UNC)

M24 x 3.0(7/8-9UNC)

M18 x 2.5(5/8-11UNC)

M33 x 3.5(1 1/4-7UNC)

M16 x 2.0(5/8-11UNC)

M14 x 2.0(1/2-13UNC)

M27 x 3.0(1-8UNC)

D32(1.26)x 0.2(0.008)

D24(0.94)x 0.2(0.008)

D40(1.57)x 0.2(0.008)D30(1.18)x 0.7(0.03)

D28(1.1)x 0.15(0.006)

D22(0.87)x 0.15(0.006)

D34(1.34)x 0.15(0.006)D26(1.02)x 0.4(0.02)

D25(0.98)x 0.1(0.004)

D18(0.71)x 0.1(0.004)

D30(1.18)x 0.1(0.004)D26(1.02)x 0.25(0.01)

10,000min-1

high-torque

10,000min-1

high-torque

10,000min-1

high-torque

Examples of target workpieces

①CVT intermediate housing

②Clutch case

③Cylinder head cover

④Cylinder block

⑤EPS housing

⑥Throttle body

⑦Alternator

⑧Starter housing

⑨Crankcase

⑩Cylinder head

⑪Master cylinder

Automotive andmotorcycle parts

 Magnesium parts⑫Camera parts

⑬Mobile phone

 Personal computer case

 Watch parts

Information technology andGeneral machinery parts

⑧ ⑨ ⑩ ⑪

⑤ ⑥ ⑦

② ③

BT dual contact spindle (BIG-PLUS) Heat expansion compensation systemⅡ

The sensorless heat expansion compensation system has been modified to include a function that compensates for biased heat expansion due to the influence of heat generated by the motor or depending on the axis moving position. More stable compensation is ensured.

Improved tool rigidity reduces vibration during machining and tool tilt. In addition to this, air assisted tool washing prevents chips being caught between the tool and the spindle. i iti M t bl ti i d

MachiningtimeMt

moving position. More stable compensation is ensured.

Machiningtime

Effect on machiningsurface

Tool washing

Z-axis heat

expansion

Z-axis heat

expansion

* External factors, such as coolant temperature and ambient temperature, are not considered.* Accuracy may be affected under some conditions.

Highly rigid machine structure High-torque spindle motor

The machine needs to be rigid to ensure high cutting ability. The shape of the base and column, and the arrangement of the ribs have been optimized through CAE analysis.The improvement of various internal sections has achieved stable cutting performance that does not depend on the spindle speed.

High torque in the medium- and high-speed range is one of the features of the TC’s spindle motor. The new high- torque motor further enhances torque in the medium- and high-speed range, and also greatly improves torque in the low-speed range. A wider variety of machining, including large hole drilling and tapping, is possible.

Optimized structure and arrangement of ribs achieve higher machine rigidity. Addition of high-torque specifications lead to high cutting performance.

10,000 min-1 high-torque specifications

Maximum torque 92Nm Maximum output 26.2kW

Machining examples

○Cutting amount : 150cm3/min○Workpiece material : Carbon steel

End milling

Roundness: 1.1 μm(D34 mm(1.3inch))5μm

90

270

180 0

○Workpiece material : Aluminum

Rough cutting○Cutting amount : 1700cm3/min○Workpiece material : AluminumFinishing○Surface roughness : 0.17 μmRa○Workpiece material : Aluminum

D2 × 100mm○Workpiece material : AluminumD6 × 180mm○Workpiece material : AluminumD6 × 120mm○Workpiece material : Carbon steel

Facing

○Hole diameter : 32 mm(1.26inch)○Feed rate : 0.25 mm/rev○Workpiece material : Carbon steel

Large hole drilling

○Peripheral speed: 377m/min (M20×P2.5,S6000)○Workpiece material : Aluminum

High-speed tappingBoring

Deep drilling

(D16mm(0.6inch) end mill used)

(Coolant Through Spindle used)(Throw-away drill used)*Value when high-torque specifications are used (Coolant Through Spindle used)

(D125(4.9inch)face mill used)*Value when high-torque specifications are used

1

2

3

Motor torque characteristics

92NmTorque(Nm)

Spindle speed (min-1)10,0000

Page 6: Brother TC-S2DN Catalog 1010

Reliabi l i ty

07 TC-S2DN

Environmental Measures

Machine reliability

Locating the chip shower at the upper section inside the machine enhances the effectiveness of chip removal.

Discharge pressure and flow rate have been increased for powerful removal of chips stuck to the holder.

Automatically washes the filter, lengthening filter life.

A Z-axis metal slid cover is used, eliminating damage to the cover due to chips. This prevents direct splashing of coolant and reduces the influence of thermal distortion.

Back washing system(for CTS)(optional)

Z-axis metal solid coverColumn plate cover

Low power consumption is achieved by using a highly efficient motor to drive the spindle and a low-inertia spindle.

The structure of the spindle covering has been enhanced to reduce air purge. Air blast operations have also been reviewed to optimize the air discharge timing. These improvements have greatly reduced air consumption.

Low power consumption Low air consumption

■Power consumption for one cycle* Data taken by running machining program created by Brother

In a comparison running the same machining program, power and air consumption of the TC is much less than that of the #40 M/C.

■Air consumption for one cycle* Data taken by running machining program created by Brother

Example of machining

Reduced CO2 emissions

■CO2 emissions

6.0

5.0

(t)7.0

4.0

3.0

2.0

1.0

0

DOWN

#40 M/C TC-S2DN

#40 M/C TC-S2DN

* The data is calculated assuming that the same quantity of workpieces (approx. 50,000 pcs.) are produced based on the above power and air consumption. The data varies depending on machining conditions, machining program, etc. * For air consumption, power consumption of the compressor is calculated in terms of CO2 emissions.

#40 M/C TC-S2DN

Using the TCproduces the sameeffect as planting

720 cedars.

CO2 emissions translated to cedar forest (artificial) absorption.

* The data is calculated based on the amount of carbon per 35-year-old cedar three (20 cm in diameter, 18 m high, 0.28 m3 of stem volume).

DOWN

Measures for chips based on Brother’s accumulated expertise,fully demonstrates their effects on high-speed and highly efficient machining.

Approx.6.8 tons

Approx.1.7 tons

Reduction of total power consumption greatly reduces CO2 emissions, contributing to global environment preservation.

Tool washing (Air assist type)(optional) *Patent Pending

Chip shower(optional)

Low power and air consumption greatly reduces CO2 emissions, creating an earth-friendly plant environment.

Page 7: Brother TC-S2DN Catalog 1010

Usabi l i ty

Usability has been enhanced to minimize incorrect operations or entries. Various user-friendly functions have been prepared to make operation much easier.

08TC-S2DN

Maintenance timing can be set or notified by an alarm.

High accuracy mode AⅡ

Pressing the [Help] key displays the meaning of the parameter or a description of the setting value.

Help function

User-friendly NC unit

Under the electro-mechanical integrated design concept, the CNC Machine is equipped with an easy-to-operate B00 series NC unit, featuring a variety of user-friendly functions as described below.

The column does not protrude into the machining room and there are no cables to the table. Designing the tools to be loaded is easy.

Interference-free machining room

Possible range for loading jigs (mm(inch))

TC-S2DN

TC-S2DN-O

X-axis direction

1,000(39.4)

1,290(50.8)

Y-axis direction Z-axis direction(standard column)

480(18.9)

480(18.9)

An alarm is issued when a numerical value not within the set range is entered.

TC-S2DN-S 720(28.4) 480(18.9)

1 door : 600(23.6)2 doors : 500(19.7)

1 door : 600(23.6)2 doors : 500(19.7)

2 doors : 590(23.2)

USB memory interfaceUser-friendly screen configuration, including graphic drawing, menu screens for program creation, alarm recovery screens, etc.

USB memory interface is available. Many data can be transferred at high speed. Tape operation is also possible. *Cannot be connected directly to the personal computer.

12.1-inch color display

In addition to the function to improve the shape, a smoothing function to improve the surface quality has been added to enable more accurate finishing. Minute block processing capability has also been greatly improved to ensure high-speed and highly accurate shape machining.

When a G code is selected from the G code list, entry items and descriptions are displayed.

Menu programming function

Maintenance notice functionTool length range setting function

Tap return functionThis function releases the tool caught in the workpiece due to a power failure occurring during tapping.

X-axis direction

Z-axis directionY-axis direction

Page 8: Brother TC-S2DN Catalog 1010

09 TC-S2DN 10TC-S2DN

Column cover Simpletop cover

When back washing

To spindle

Normal coolant flow

■Optional

■Standard

Memory

Memory

Back washing system (for CTS)This prevents the filter from clogging, enabling long continuous operation without filter replacement.

Cleaning gunHelps clean the workpiece or chips inside the machine after machining.

High column(150mm(5.9inch), 250mm(9.8inch))High-column of 150mm(5.9inch) and 250mm(9.8inch) used in response to customers' needs.

Built-in PLCLadder language programming employed. Ladder programs can be edited or monitored on the NC screen.

Tool washing (Air assist type)Discharge pressure and flow has been increased to efficiently remove chips attached to the holder.A filter clog warning function has been added.

Automatic oil lubricatorRegularly lubricates all lubricating points on the three axes.

Automatic grease lubricatorRegularly greases all greasing points on the three axes.* Use this unit at 5℃ or higher.

Coolant Through Spindle (CTS)CTS (1.5 MPa) used for BT spindle. Manual pulse generator with a cable makes

operation through the maintenance window easier.

Indicator light (1, 2, or 3 lamps)

Chip shower pipes are located at the upper section inside the machine for more efficient flow, and flexible shower nozzles can be directed to the side of the splash guard or sections where chips tend to accumulate.

Chip showerCan be selected from 50L, 100L, or 150L, depending on the purpose. (Photo: 150L chip shower with CTS)

Coolant unitA motor-driven door is used. This has achieves smooth door operation and reduces opening/closing time.

Automatic door (motor-driven)

Manual pulse generatorSimple top cover and column cover are available. Simple top cover / Column cover

Conventional 25-pin connector can be attached to the side of the control box.

RS-232C 9 pin to 25 pin conversion cableA flexible plastic hose is prepared for washing jigs, allowing jigs of any shape to be washed easily. (Customers shall prepare the pipes inside the machine.)

Jig shower valve unit

LED lights are used. There are no bulbs to burn out, making it completely maintenance free.

Spindle overrideSpindle speed can be changed without changing the program.

Multi-face machining is possible by adding one or two axes.

B-axis cord (1 axis, 2 axes)

A touch switch type tool breakage detector is used. This can also be used for automatic tool length measurement when a program is created for this purpose. (NC language only)

Tool breakage detector (touch type)

External light is taken in to make the inside of the machine brighter and improve visibility.

Side cover (natural lighting)

●Coolant unit ① 50L(with valve and 180W pump) ②100L(with chip shower, valve, and     250W + 250W pumps) ③150L(with chip shower, valve, and     250W + 400W pumps) ④150L(with chip shower, CTS, valve, and     250W + 400W + 750W pumps)

●PLC programming software (for Windows 2000, XP, Vista)

●RS232C 9-pin to 25-pin conversion cable (for control box)●Built-in PLC (PLC function, ladder editing)●Expantion I/O board (EXIO board)  EXIO board standard assembly  EXIO board PNP assembly  Additional EXIO board standard assembly  Additional EXIO board PNP assembly●Switch panel (6 holes, 10 holes)

●Coolant Through Spindle(CTS)●Mesh basket●Tool washing (Air assist type)●Tool breakage detector (touch type)●Chip shower●Cleaning gun●Jig shower valve unit●Back washing system (for CTS)

●B-axis cord (1 axis, 2 axes)●Automatic workpiece measurement software●Spindle override●High column (150mm(5.9inch), 250mm(9.8inch))●Grip cover●Simple top cover / Column cover●Side cover (transparent board type) ●Memory expansion (approx. 120 Mbytes)

Optional specifications

Windows is a trademark or registered trademark of MicrosoftCorporation in the United States and/or other countries.* Please contact your Brother dealer for details.

Switch panel (6 holes, 10 holes)The position of the USB memory interface or manual pulse generator can be changed together with the switch hole, avoiding these being positioned behind the roller conveyor or similar.

Memory expansionMemory can be expanded up to 120 Mbytes.

●Automatic oil lubricator●Automatic grease lubricator●LED type work light (1 or 2 lamps)●Indicator light (1, 2, or 3 lamps)●Automatic door (motor-driven)●Area sensor●Specified color●Manual pulse generator

(7.9inch)

* Please contact Brother regarding correspondence of 3 MPa CTS.

LED lamps are used to extend lamp life and save energy.

LED type work light (1 or 2 lamps)

Optional Specifications to Meet a Wide Range of Requirements

Page 9: Brother TC-S2DN Catalog 1010

11 TC-S2DN 12TC-S2DN

TC-S2D TC-S2D -O

1912(75.3)[50L]/2142(84.3)[100L]/2207(86.9)[150L]

400(15.7)〈machining range〉

35(1.4)

100100100100

199(7.8) 199(7.8)600(23.6)

2031(80.0)

67(2.6)

133(5.2)

775(30.5)

835(32.9)

943(37.1)

2030(79.9)783(30.8)

948(37.3)

748(29.4)

1049(41.3)

140(5.5)

Jig loading range

B

1149(45.2)

865(34.1)

2829(111.4)

31(1.2) 772(30.4)1606(63.2)962(37.9)

1560(61.4) 32

299299(11.8)(11.8)

500(19.7)〈machining range〉

164(6.5)〈1door〉

154(6.1)〈2doors〉

(3.9)(3.9)(3.9)(3.9)

Front

553(21.8)〈Magazine cover〉

21-tool Magazine / High column150(5.9)

21-tool Magazine / High column250(9.8)

Leveling

50~60

(2.0~2.4)

600(23.6)〈805(31.7):2doors〉

32(1.3) (1.3)

Motor cover(automatic door type)

545(21.5)

〈full cover〉

585(23.0)

303(11.9)〈Magazine cover〉

14-tool Magazine / High column150(5.9)

14-tool Magazine / High column250(9.8)

21-tool Magazine / Standard column

MAX.2592(102.0)

[2742(108.0):High column150(5.9), 2842(111.9):High column250(9.8)]

252

(9.9)

181(7.1)[100L]244(9.6)[150L]

344(13.5)[50L]

495(19.5)[100L]

511(20.1)[150L]

220(8.7)

397(15.6)

162(6.4)

450

(17.7)

271(10.7)

Secure 700 mm(27.6inch) between machines as maintenance space. Secure 700 mm(27.6inch) between machines as maintenance space.

695(27.4)〈full cover〉

High column150(5.9)

795(31.3)〈full cover〉

High column250(9.8)

385(15.2)[50L]612(24.1)[100L]677(26.7)[150L]

3.7

0.3

(0.01)

(0.94)(0.15)

24

■Details of A ■Details of B

14(0.55)H814(0.55)H8

15(0.59)0.5(0.02)9(0.35)

12

A

+2(+0.079)0(0)

mm(inch)

1912(75.3)[50L]/2142(84.3)[100L]/2207(86.9)[150L]

164(6.5)〈1door〉

154(6.1)〈2doors〉

35(1.4)

100

545(21.5)

〈full cover〉

695(27.4)〈full cover〉

High column150(5.9)

795(31.3)〈full cover〉

High column250(9.8)

100100100

(3.9)(3.9)(3.9)(3.9)

244(9.6) 244(9.6)800(31.5)

2031(80.0)

585(23.0) 22039716267(2.6)

133(5.2)

450775(30.5)

835(32.9)

943(37.1)

252

303(11.9)〈Magazine cover〉

14-tool Magazine / High column150(5.9)

14-tool Magazine / High column250(9.8)

21-tool Magazine / Standard column

553(21.8)〈Magazine cover〉

21-tool Magazine / High column150(5.9)

21-tool Magazine / High column250(9.8)

MAX.2592(102.0)

[2742(108.0):High column150(5.9)/2842(111.9):High column250(9.8)]

2030(79.9)

783(30.8)

948(37.3)

Leveling

50~60

(2.0~2.4)

748(29.4)

1049(41.3)

140(5.5)

(9.9)

B

A

1149(45.2)

865(34.1)

2829(111.4)

181(7.1)[100L]244(9.6)[150L]

385(15.2)[50L]612(24.1)[100L]677(26.7)[150L]

31(1.2) 271 772(30.4)1606(63.2)

344(13.5)[50L]

495(19.5)[100L]

511(20.1)[150L]

962(37.9)

2050(80.7)

845(33.3)〈1132(44.6):2doors〉

32

544(21.4)544(21.4)

Motor cover

(1.3)32

(1.3)

(8.7)(15.6)(6.4)

(17.7)

(10.7)

mm(inch)

External Dimensions

400(15.7)〈machining range〉

700(27.6)〈machining range〉

Jig loadingrangeFront

(0.47)

3.7

0.3

(0.01)

(0.94)(0.15)

24

■Details of A ■Details of B

14(0.55)H8

14(0.55)H8

15(0.59)0.5(0.02)9(0.35)

12

+2(+0.079)0(0)

(0.47)

(automatic door type)

350(13.8)

350(13.8)

Page 10: Brother TC-S2DN Catalog 1010

TC-S2D -S

13 TC-S2DN

External Dimensions1149(45.2)

865(34.1)

2829(111.4)

2540(100.0)

88(3.5)

154

35(1.4)

100100100100

59(2.3) 59(2.3)600(23.6)

B

545(21.5)

〈full cover〉

2052(80.8)

585(23.0) 220559(22.0)88

162 406

450

775(30.5)

608(23.9)

1163(45.8)

259

303(11.9)〈Magazine cover〉

14-tool Magazine / High column150(5.9)

14-tool Magazine / High column250(9.8)

488(19.2)

930(36.6)

31(1.2) 271 772(30.4)1606(63.2)

510(20.1)

2030(79.9)783(30.8)

948(37.3)

Leveling

50~60

(2.0~2.4)

748(29.4)

1049(41.3)

140(5.5)

962(37.9)

1080(42.5)

695 350

3232

5959

A

(2.3) (2.3)

(1.3) (1.3)

(13.8)(27.4)

Motor cover

MAX.2592(102.0)

[2742(108.0):High-column150(5.9)/2842(111.9):High-column250(9.8)]

(10.2)

(17.7)

(10.7)

695(27.4)〈full cover〉

High column150(5.9)

795(31.3)〈full cover〉

High column250(9.8)

(16.0)(8.7)(3.5)

(6.4)

(6.1)

(3.9)(3.9)(3.9)(3.9)

400(15.7)〈machining range〉

Jig loading range

300(11.8)〈machining range〉

Front

3.7

0.3

(0.01)

(0.94)(0.15)

24

■Details of A ■Details of B

14(0.55)H8

14(0.55)H8

15(0.59)0.5(0.02)9(0.35)

12

+2(+0.079)0(0)

(0.47)

(automatic door type)

Secure 700 mm between machines as maintenance space.

mm(inch)

Page 11: Brother TC-S2DN Catalog 1010

14TC-S2DN

Machine Specifications and NC Unit Specifications

*1. Actual tool weight differs depending on the configuration and center of gravity. The figures shown here are for reference only. *2. Spindle motor output differs depending on the spindle speed.  *3. Measured in compliance with JIS B6201-1987 and Brother standards. Please contact Brother for details. *4. Brother specifications apply to the pull studs for CTS.  *5. Measured in compliance with JIS B6336-9 and MAS011-1987. *6. Acceleration must be adjusted for X and Y axes.

Item TC-S2DN TC-S2DN-O TC-S2DN-S

CNC-B00

700(27.6)

400(15.7)

300(11.8)

180~480(7.1~18.9)

800×400(31.5×15.7)

250[300 ](551[661 ])

MAX. 6,000

7/24 tapered no.30

Available

50×50×50(1,969×1,969×1,969)

1~10,000(0.04~394)(X、Y)、1~20,000(0.04~787)(Z)

MAS-BT30

MAS-P30T-2

Random shortcut method

0.9

1.6

1.4

1.0(X、Y)、1.5(Z)

ACV±10% 3-phase、50/60Hz±1Hz

0.4~0.6

45 (at atmospheric pressure)

2,592(102.0)

2,050×2,207[2,829](80.7×86.9[111.4])

2,400(5,291)

0.005(0.0002) / 300(11.8)

±0.003(0.00012)

Instruction Manual(1 set), anchor bolts(4 pcs.), leveling bolts(4 pcs.), splash guard(manual door), fuse(1 set)

500(19.7)

600×400(23.6×15.7)

1,560×2,207[2,829](61.4×86.9[111.4])

2,250(4,960)

300(11.8)

600×400(23.6×15.7)

14

200(7.9)

0~30(0~1.2)/D46 30~160(1.2~6.3)/D80160~200(6.3~7.9)/D40

3.0(6.6)〈total tool weight: 25(55.1) for 14 tools〉

1,080×2,540[2,829](42.5×100.0[111.4])

2,130(4,696)

2 doors

*4

*6 *6

*1

*2

*5

*3

CNC unit

Front door

Standard accessories

Toolchange time

NC Unit specification

Machine Specifications

CNC-B00

5 axes (X, Y, Z, two additional axes)

Positioning

Interpolation

0.001 mm, 0.0001 inch, 0.001 deg.

±9999.999 mm 999.9999 inch

12.1-inch color LCD

Approx.10 Mbytes(Total capacity of program and data bank)

USB memory interface, RS232C 1ch, Ethernet

1,024(Total capacity of program and data bank)

CNC model

Control axes

Least input increment

Max. programmable dimension

Display

Memory capacity

External communication

No.of registrable programs

14/21

250(9.8)

0~30(0~1.2)/D46 30~160(1.2~6.3)/D80160~250(6.3~9.8)/D40

1 door / 2 doors

X axis

Y axis

Z axis

Distance between table top and spindle nose end

Work area size

Max. loading capacity (uniform load)

Spindle speed

Speed during tapping

Tapered hole

BT dual contact system(BIG-PLUS)

Rapid traverse rate (XYZ-area)

Cutting feed rate

Tool shank type

Pull stud type

Tool storage capacity

Max. tool length

Max. tool weight

Tool selection method

Tool To Tool

Chip To Chip

Cut To Cut

Main spindle motor(10 min / continuous)

Axis feed motor

Power supply

Power capacity(continuous) 

Air supply

Height

Required floor space[with control unit door open]

weight(including control unit splash guard)

Positioning accuracy

Repeatability

Travels

Table

Spindle

Feed rate

ATC unit

Electricmotor

Powersource

Machiningdimensions

Accuracy

mm(inch)

mm(inch)

mm(inch)

mm(inch)

mm(inch)

kg(lbs)

min-1

min-1

m/min(inch/min)

mm/min(inch/min)

pcs.

mm(inch)

mm(inch)

kg(lbs)

sec.

sec.

sec.

kW

kW

kVA

MPa

L/min

mm(inch)

mm(inch)

kg(lbs)

mm(inch)

mm(inch)

Regular air pressure

Required flow

Simultaneouslycontrolled axes

5 axes (X, Y, Z, A, B)

Linear : 4 axes (X, Y, Z, one additional axis)

Circular : 2 axes

Helical / conical : 3 axes (X, Y, Z)

NC language, conversation (changed by parameter), conversion from conversation program toNC language program available

* When program size is bigger than 2 Mbytes, machine works with extended memory operation.* Ethernet is a trademark or registered trademark of XEROX in the United States.* Functions with (NC) and (conv.) are available only for NC programs and conversation programs respectively.

NCfunction

●Absolute / incremental●Inch / metric●Corner C / Corner R●Rotational transformation●Synchronized tap●Coordinate system setting●Dry run●Restart●Backlash compensation●Pitch error compensation●Rapid traverse override●Cutting feed override●Alarm history●Status log●Machine lock●Computer remote●High-accuracy mode AⅡ●Tool length measurement●Tool life management / spare tool●Background editing●Graphic display●Subprogram●Expanded workpiece coordinate system (NC)●Helical / conical interpolation●Scaling (NC)

●Tool washing filter with filter clogging detection●Mirror image (NC)●Menu programming (NC)●Program compensation (NC)●Tool length compensation (NC)●Cutter compensation (NC)●Operation program (conv.)●Schedule program (conv.)●Automatic tool selection (conv.)●Automatic cutting condition setting (conv.)●Automatic tool length compensation setting (conv.)●Automatic cutter compensation setting (conv.)●Automatic calculation of unknown number input (conv.)●Machining order control (conv.)●Macro function (NC)●Automatic power off●Servomotor off standby mode ●Chip shower off delay●Automatic coolant off●Automatic work light off●Local coordinate system (NC)●One-way positioning (NC)●Operation in tape mode (NC)●Heat expansion compensation systemⅡ (X, Y, Z axes)●Tap return function

Program format

Distance from taper gauge lineMax. tool diameter

3.0(6.6) / tool〈total tool weight: 25(55.1) for 14 tools, 35(77.2) for 21 tools〉

10,000min-1specifications:10~10,000 16,000min-1specifications:16~16,000 10,000min-1 high-torque specifications:10~10,000

10,000min-1specifications:10.1/6.7 16,000min-1specifications:7.4/4.9 10,000min-1 high-torque specifications:12.8/8.8

10,000min-1specifications:9.5 16,000min-1specifications:9.5 10,000min-1 high-torque specifications:10.4

Page 12: Brother TC-S2DN Catalog 1010

Frankfurt, Germany(Technical center)

Chicago, U.S.A.(Technical center)

Bangkok, Thailand(Technical center)

Shanghai, China(Technical center)

Local dealers are available to provide services in each region, in addition to the sites below. Global Service Sites

HeadquartersAichi, Japan

BROTHER INTERNATIONAL CORP.MACHINE TOOLS DIV. TECHNICAL CENTER

BROTHER MACHINERY XIAN CO., LTD. SHANGHAI BRANCH(MACHINE TOOLS DIV.)SHANGHAI TECHNICAL CENTER

2200 North Stonington Avenue,Suite 270 Hoffman Eatates,IL 60169, U.S.A.

PHONE : (1) 224-653-8415FAX : (1) 224-653-8821

PHONE : (49) 69-977-6708-0FAX : (49) 69-977-6708-80

PHONE : (66) 2-374-6447FAX : (66) 2-374-2706

PHONE : (86) 21-3251-9837FAX : (86) 21-3251-9839

Hoechster Str.94, 65835Liederbach, Germany

BROTHER INTERNATIONALEINDUSTRIEMASCHINEN GmbHMACHINE TOOLS DIVISIONFRANKFURT TECHNICAL CENTER

BROTHER COMMERCIAL THAILAND LTD.MACHINE TOOLS TECHNICAL CENTER

1232 Rama 9 Road, Suanluang Sub-District,Suanluang District, Bangkok 10250, Thailand

3F,Haiyi Commercial bldg. No.310TianShan Road, ChangNing District,Shanghai 20036,CHINA

BROTHER MACHINERY XIAN CO., LTD.DONGGUAN BRANCH(MACHINE TOOLS DIV.)DONGGUAN TECHNICAL CENTER

PHONE : (86) 769-2238-1505FAX : (86) 769-2238-1506

Unit807, HongxiCommercial Building, No.23, Guantai Road,Dongguan, Guangdong, China

Figures in brackets ( ) are the country codes.

U.S.A.

Thailand

China

●Be sure to read the instruction manual and safety manual before using the product safely. If you use oil-based coolant or machine materials that may ignite, such as magnesium and resin, take thorough safety measures to prevent fire. Please contact the sales personnel for any inquiries. ●When exporting this product, carefully check the customer and their purpose of use from the viewpoint of security assurance. You may have to obtain permission from the supervisory

authorities prior to export due to revisions of laws and regulations etc. Please contact Brother before exporting the machine.●When exporting our product with tilting rotary table, "list control" is applicable, according to view of Ministry of Economy, Trade and Industry(METI) in Japan. Therefore, please apply for

export license in advance of export. If necessary, please contact METI.

Germany

Dongguan, China(Technical center)

Brother Industries, Ltd. Machinery & Solution CompanyKariya plant acquired ISO 9001 and 14001 certifications.

Specifications may be subject to change without any notice. The information in this catalogue is current as of October 2010. ver.1010