Sunvik Steels Pvt. Ltd. Company Profile.

Sunvik Steel Private Limited was established in 2003 having

manufacturing facility situated at Jodidevarahalli Sira Taluk, Tumkur

District, Karnataka District is today grown into a fully integrated Steel

Plant manufacturing 8 mm to 32 mm TMT Steel Bars conforming to

IS: 1786 Fe 415 and 500 Grades.

It is the first state of art integrated Steel plant is this location, which

spans an area of 70 acres. An astounding manufacturing facility, excellence of people, innovative approach, safety

and social responsibility has made Sunvik a well-known name in Steel manufacturing.

With an empowered vision of “Building Foundations to Scale New Heights”, Sunvik is driven by a dynamic

management team with a rich experience in the steel manufacturing industry. The company builds strengths based

on a steady foundation of long-time customers. Our trained engineers and technicians are dedicated to

manufacturing quality steel products and provide value for money to the end-users.

Sunvik READY TO FIX : Sunvik Ready to Fix is sister concern of Sunvik Steels Pvt Ltd

started its operation from 2015 ,considering huge demands

from our clients.

At Sunvik RTF, we provide you with ready to fix steel delivered

to your site , as per your drawing and bar bending schedule

(BBS), Just in time of customers need. Sunvik RTF services is

one of the prefabrication solutions aimed at helping

customers raise productivity standards in construction and

serve client in more customized way. At present we have capacity of approx 3000 MT per month.

Cut and Bend reinforcing steel bars by using most modern technology and machines imported from Schnell Italy.

The product range of Sunvik ready to fix includes not only factory fabricated reinforcement steel bars cut into

various shapes and sizes like cranked bars, stirrups, verticals, column /beam cages etc.

On-site assembling and fabrication, inaccurate dimensions and improperly bent bars, slow pace of work progress

due to conventional manual labor deployment, cost over-runs and many such hurdles have been

impacting the construction and infrastructure sector, where delays have a direct bearing on project cost. In order

to surmount these impediments, the use of ready-to use-steel has been introduced that eliminates vast logistical

processes by reducing construction cycle time, saving labor costs, reducing the hassles of inventory

management, achieving zero percentage of scrap, offering absolute ease of operations.

Bar bending schedules and shop drawings by highly qualified and experienced Engineers as per BS 4466 Or BS

8666 by using AutoCAD / CADS Detailing Software.

We started approaching our clients who are using our TMT and getting positive feedbacks.

MISSION : Quality is a huge asset for any company; it has no equals and no substitutes.

Sunvik Steel is devoted to provide Quality products to its customers. It has become one

of our biggest strengths, its infallibility is unquestionable.

VISION : At Sunvik Steels, our cutting-edge technology melds with in-depth knowledge to

create a product that is virtually invincible. We are proud of

the recognition we have garnered for our high Quality products, Eco-friendly

manufacturing unit and above all the Customer Satisfaction..

OUR CUSTOMIZED APPROACH:

Traditionally steel reinforcement had been fabricated on the construction site which involved a large labor force and a huge amount of wastage of steel. Sunvik Steel offers the contractor a fast and efficient service, delivering steel in phased requirements to the site. Through the factory process, Readymade Steel emphasizes the use of the Green Building Concept which is rigorously monitored to ensure that we conserve natural resources and the processed steel also meets site requirements. All our processes are non polluting and keep the environment free from hazardous materials.

Why Sunvik Steels Ready to Fix:

Higher productivity Improves site health and safety.

Fast construction rate( Just in time process) Improves construction cycle time.

Decrease labor at site Reduce site pilferage.

Better site coordination and control Increase profitability.

Relieves site congestion and reduces storage cost. Increase profitability. PRODUCT RANGE : Sunvik Steel RTF division compliance with IS 1786, BS8110 ,IS 2502.

SUNVIK STEELS CUT AND BEND PROCESS :

TECHNICAL INFORMATION:

Sunvik Steel RTF , has technically advanced productive machineries from well known SCHNELL group.

Machinery Capacity

Schnell Prima+ Machine 2Nos 8 – 12m wire diameter , Automatic machines for construction of stirrups and shaped parts from coils, particularly suitable for medium production runs.

Schnell Shear Line -500. 8 – 50mm diameter. Length tolerance + or- 2mm.

Sigma Manual Bender – 2 Nos Bending up to 40 mm wire diameter.

Sigma Manual Cutters – 1 Nos. Cutting up to 32mm

Vispar Manual Benders – 1 Nos Cutting up to 32mm

Schnell Barwiser-22s – 1 Nos. 8-20 mm straight bars bending

Schnell Robomaster 45 – 1 Nos

Bending up to 40 mm wire diameter, allow fully automatic 4- directions bending and the production of any type of shapes, including those with positive and negative bends.

OPTIMIZATION USING SOFTWARE(Mention name ):

Our software , will read and import data from the excel sheet BBS from client and optimize lengths accordingly. We can even make and design , our own shapes too using this software.

The software will provide the Production schedule for shop floor, Tags mentioning the cutting length and shape, no. of pieces and even the dispatch copy, wherein we can track the material produced and dispatched for particular client.

TAG PRINTING FOR SHOPFLOOR PRODUCTION AND TRACKING MATERIAL:

SUNVIK QUALITY CONTROL:

Sunvik Steels has a fully Integrated Steel Plant that can manufacture up to 32 mm TMT Steel Bars conforming to

IS: 1786 Fe 415 and 500 Grades. With end-to-end processing carried out at the integrated facility, Sunvik ensures

its TMT bars have the distinct edge of a premier product range to provide affordable and durable Steel.

TECHNOLOGY

Pure Steel to TMT Steel-"The Evcon Turbo Process" from "Germany"

Sunvik Steels has adopted the "Evcon Turbo Process" approved by SAIL to produce high strength Steel Re-bars.

The Quality Control Department is continuously checking the jobs from start to finish to insure that the kind of

quality the customer expects is built into every job. Quality policy of the company is based on the following basic

fundamentals.

REBAR SPECIFICATION: AS PER IS 1786 SPECIFICATION FOR FE 500

CHEMICAL COMPOSITION SUNVIK TMT BIS

Carbon (mix %) 0.27 0.30 max

Manganese % 0.57 0.60 max

Sulphur 0.056 0.060 max

Phosphorous 0.056 0.060 max

MECHANICAL AND PHYSICAL PROPERTIES(Grade FE 500)

Yield strength(0.2% proof stress)(N/mm2) 552 530 MIN

U.T.S. (N/mm2) 664 600 MIN

Elongation 22.5 12 MIN

Bend Test PASSES

Rebend test PASSES

CLIENTS USING SUNVIK STEELS TMT :

Sunvik Steels serves markets in Karnataka, Andhra Pradesh, Tamil Nadu, Kerala and Maharashtra. Some of our esteemed customers include

At present the clients which are using our TMT bars is as specified in the table. Sooner we will start providing them Ready to Fix materials as per their requirement.

NCC Limited Bhanu Steels & Alloys

NCC Urban infrastructure Limited Matangi Iron & Steel Company

Gammon India Limited G. K. Steels Karnataka State Police Housing Corporation Ltd. Shri Lakshmi Steels Suppliers

Pebble Bay Developers Private Limited (Rahaja Group) Jindal Steels

Salarpuria Properties Pvt. Ltd. Shiva Ferric Pvt. Ltd.

Bagmane Constructions Pvt. Ltd. Mukesh and Co.

SKY Line Construction Marvels Prestige Estates Projects Pvt. Ltd. Triveni Enterprises

Brigade Group Bhima Steels and Cement Corporation

Puravankara Project Pvt. Ltd. Ludric Enterprises, Mangalore RNR Constructions Pvt. Ltd. Ribco Trading Co. Mangalore Plasma Developers PAI Steels, Udupi Subham Builders Oceanus Dwellings (P) Ltd