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WSDOT Bridge Design Manual M 23-50.17 Page 15-i June 2017
15.1 Manual Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-115.1.1 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-115.1.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-1
15.2 BridgeConfigurationCriteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-215.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-215.2.2 RailroadCrossings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-215.2.3 DetourStructures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-315.2.4 InspectionandMaintenanceAccess . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-315.2.5 BridgeTypes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-415.2.6 AestheticDesignElements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-415.2.7 ArchitecturalDesignStandards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-515.2.8 Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-515.2.9 Design-BuilderUrbanDesignTeam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-515.2.10 AnalysisandDesignCriteriaforStructuralWideningsandModifications . . . . . . . . . . .15-615.2.11 BridgeSecurity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-6
15.3 Load Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-815.3.1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-815.3.2 LoadFactorsandLoadCombinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-815.3.3 PermanentLoads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-815.3.4 LiveLoads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-915.3.5 NoiseBarrierWalls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-10
15.4 SeismicDesignandRetrofit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1115.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1115.4.2 WSDOTAdditionsandModificationstoAASHTOGuideSpecifications
forLRFDSeismicBridgeDesign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1115.4.3 SeismicDesignRequirementsforBridgeModificationsandWideningProjects . . . . . . 15-2115.4.4 SeismicRetrofittingofExistingBridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-23
15.5 Concrete Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2515.5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2515.5.2 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2515.5.3 DesignConsiderations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2715.5.4 Superstructures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2815.5.5 ConcreteBridgeDecks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-32
15.6 Steel Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3415.6.1 DesignConsiderations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3415.6.2 GirderBridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3615.6.3 DesignofI-Girders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3715.6.4 PlanDetails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-42
Chapter 15 Structural Design Requirements for Design-Build Contracts Contents
Contents
Page 15-ii WSDOT Bridge Design Manual M 23-50.17 June 2017
15.7 Substructure Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4515.7.1 GeneralSubstructureConsiderations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4515.7.2 FoundationModelingforSeismicLoads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4515.7.3 ColumnDesign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4715.7.4 Crossbeam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4915.7.5 AbutmentDesignandDetails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4915.7.6 AbutmentWingWallsandCurtainWalls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5115.7.7 FootingDesign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5115.7.8 Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5215.7.9 PilesandPiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5415.7.10 Concrete-FilledSteelTubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-55
15.8 Walls and Buried Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5615.8.1 RetainingWalls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5615.8.2 NoiseBarrierWalls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5915.8.3 BuriedStructures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-60
15.9 Bearings and Expansion Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-6215.9.1 ExpansionJoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-6215.9.2 Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-67
15.10 Signs, Barriers, Bridge Approach Slabs, and Utilities . . . . . . . . . . . . . . . . . . . . . . . . . 15-7315.10.1 SignandLuminaireSupports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-7315.10.2 BridgeTrafficBarriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-8015.10.3 AtGradeConcreteBarriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-8115.10.4 BridgeTrafficBarrierRehabilitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-8315.10.5 BridgeRailing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-8415.10.6 BridgeApproachSlabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-8415.10.7 TrafficBarrieronBridgeApproachSlabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-8615.10.8 UtilitiesInstalledwithNewConstruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-8615.10.9 UtilityInstallationonExistingBridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-8915.10.10 ResinBondedAnchors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-8915.10.11 DrainageDesign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-90
15.11 Detailing Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-9115.11.1 StandardPractices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-9115.11.2 BridgeOfficeStandardDrawingsandOfficeExamples . . . . . . . . . . . . . . . . . . . . . . . 15-9515.11.3 PlanSheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-9515.11.5 StructuralSteel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-9715.11.6 AluminumSectionDesignations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-9915.11.7 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-99
15.12 Bridge Load Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-10015.12.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-10015.12.2 LoadRatingSoftware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-100
15.99 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-101
WSDOT Bridge Design Manual M 23-50.17 Page 15-1 June 2017
Structural Design Chapter 15 Requirements for Design-Build Contracts
15.1 Manual Description15.1.1 Purpose
ThischapterprovidesthecontractualrequirementsforstructuraldesignofWSDOTprojectsthatsupersedeAASHTOLRFD Bridge Design Specifications(LRFD)andAASHTOGuide Specifications for LRFD Seismic Bridge Design (SEISMIC).
15.1.2 SpecificationsThismanualandthefollowingAASHTOSpecificationsarethefoundationdesigncriteriaanddesignpracticedocumentsusedtodesignhighwaybridgesandstructuresinWashingtonState:• AASHTOLRFD• AASHTOSEISMIC• WSDOTStandard Plans M21-01–A-50SeriesStandardPlansforEmbankmentGeometryatBridgeEnds
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15.2 BridgeConfigurationCriteria15.2.1 General
A. Bridge Redundancy
BridgesubstructureshallhavethefollowingminimumnumberofcolumnstobeconsideredtoprovideconventionallevelsofredundancyinaccordancewithAASHTOLRFD Bridge Design Specification Section1.3.4:• Onecolumnminimumforroadwaywidths40′wideandunder.• Twocolumnsminimumforroadwaywidthsover40′to60′.• Threecolumnsminimumforroadwaywidthsover60′.
BridgesuperstructureshallhavethefollowingminimumnumberofwebstobeconsideredtoprovideconventionallevelsofredundancyinaccordancewithAASHTOLRFD Bridge Design SpecificationSection1.3.4:• Threewebsminimumforroadwaywidths32′andunder.• Fourwebsminimumforroadwaywidthsover32′.SeeBridgeStandardDrawing2.3-A2-1fordetails.
B. Bridge Deck Drainage
Roadwayandbridgedeckprofilesshallbeadjustedasmuchaspossibletoavoidhavingbridgedrainsonthebridge.Ifbridgegeometryissuchthatdrainsarerequired,thenumberofdrainsshouldbeminimizedasmuchaspossiblewhilestillprovidingabridgedeckdrainagedesignthatmeetsrequiredstandards.Thebridgedrainassemblyandsystemshallbedesignedforlowmaintenance.
15.2.2 Railroad CrossingsA. Horizontal Clearances
Forrailroadovercrossings,minimumhorizontalclearancesareasnotedbelow:
Railroad AloneFill Section 14′Cut Section 16′
Horizontalclearanceshallbemeasuredfromthecenteroftheoutsidetracktothefaceofpier.Whenthetrackisonacurve,theminimumhorizontalclearanceshallbeincreasedattherateof1½″foreachdegreeofcurvature.Anadditional8′ofclearanceforoff-trackequipmentshallonlybeprovidedwhenspecificallyrequestedbytherailroad.
B. Crash Walls
Crashwalls,whenrequired,shallbedesignedtoconformtothecriteriaoftheAREMA Manual.Todeterminewhencrashwallsarerequired,consultthefollowing:• UnionPacificRailroad,“GuidelinesforDesignofHighwaySeparationStructuresoverRailroad(OverheadGradeSeparation)”
• AREMA Manual • WSDOTRailroadLiaisonEngineer• TheRailroad
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C. Substructure
Forhighwayoverrailwaygradeseparations,thetopoffootingsforbridgepiersorretainingwallsadjacenttorailroadtracksshallbe2′ormorebelowtheelevationofthetopoftieandshallnothavelessthan2′ofcoverfromthefinishedground.Thefootingfaceshallnotbecloserthan10′tothecenterofthetrack.
15.2.3 Detour StructuresA. Live Load
See Section3.4
B. DetourbridgetrafficbarriershallbedesignedtomeettheapplicableAASHTOLRFD criteria.
15.2.4 Inspection and Maintenance AccessA. General
Bridgesshallbeconfiguredtoallowinspectorsdirectaccesstobearings,andaccesstowithin3-feetofsuperstructuresurfaces.SeealsoFigure2.3.11-1forunder-bridge-inspection-truckclearancerequirements.
B. Bearings
Adequateclearanceformaintenanceandinspectionofbearingsshallbeprovided.Theclearanceshallbeadequatetoinspect,removeandreplacethebearings.
Jackingpointsshallbeprovidedforbearingreplacement.Jackingpointsshallbedesignedtosupport200percentofthecalculatedliftingload.
C. Safety Cables and Anchors
Built-upplategirderbridgeswithgirders5-feetdeeporgreaterindepthshallbedetailedwithsafetycablesforinspectorswalkingthebottomflanges.Atlargegussetplatelocationsontrussbridges(3-feetwideorwider),cablesorlanyardanchorsshallbeplacedontheinsidefaceofthetrusssoinspectorscanutilizebottomlateralgussetplatestostandonwhiletraversingaroundthemaintrussgussetplates.
D. AbutmentSlopes
Slopesinfrontofabutmentsshallprovideenoughoverheadclearancetothebottomofthesuperstructuretoaccessbearingsforinspectionandpossiblereplacement(3-feetminimumforgirdertypebridgesand5-feetminimumforconcreteslabs).
E. Access and Lighting
1. Concrete Box and Prestressed Concrete TubGirders
See Section5.2.6fordesigncriteria.
2. CompositeSteelBoxGirders
See Section6.4.9fordesigncriteria.
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3. AccessDoors,Lighting,ReceptaclesandPenetrations
AllAccessdoorsshallhaveaminimum2′-6″diameteror2′-6″squareclearopening.Lockboxlatchesshallbeinstalledonallaccessdoorsaccessiblefromgroundlevel.Accesshatchesshallswingintotheboxgirdersandshallbeplacedatlocationsthatdonotimpacttraffic.LightingandreceptaclerequirementsshallbeinaccordancewithWSDOT Design Manual Chapter1040.AirventsshallbeinaccordancewithFigures5.2.6-1and5.2.6-2.
Boxgirderpenetrations(ventsanddrainholes)greaterthanoneinchindiameterthroughtheexteriorshallbecoveredwithgalvanizedwiremeshscreentopreventverminandbirdsfromaccessingtheinterioroftheboxgirder.Thewiresshallhaveamaximumspacingof¼inchinbothdirections.
15.2.5 Bridge TypesBridgesshallconformtothefollowingsuperstructuredepth-to-spanratiosbasedonpastWSDOTexperience,supersedingAASHTOLRFDSection2.52.6.3.
TheoptionalliveloaddeflectionlimitsofAASHTOLRFDSections3.6.1.3.2and2.5.2.6.2shallbesatisfied.
Forbothsimpleandcontinuousspans,thespanlengthisthehorizontaldistancebetweencenterlinesofbearings.
RefertoSection2.2.4forsuperstructuredepthrequirementsforinspectionandmaintenanceaccess.
FortherequiredminimumdepthtospanratiosseeSection2.4.1.
15.2.6 Aesthetic Design ElementsTheprimarygoaloftheaestheticdesignistobuildvisualcompatibilitybetweenthenewelementsandtheircurrentsurroundings.Theexistingelements,alongwithproposedandexistingstructures,typicallyestablishanidentifiablevisualcharacteristic.Theseexistingelementssuchaslightingfixtures,railingsstreethardware,constructionmaterials,colors,andfinishes,aretobeincludedasanintegralpartofthenewconstructionprogram.Examplesofnewelementsmayincludebutarenotlimitedto:• Bridgestructuretype• Bridgestructuremajorelementssuchaspierandcrossbeamform• Bridgestructureminorelementssuchasrailingsandlightstandards• Retainingwallmaterials,configurationandfinishes• Noisewallmaterial,configurationandfinishes:asviewedfromthecorridor• Noisewalls:asviewedfromtheneighborhoods• Vistaviewpoints• Medianandroadsideplantingareas• Colorselection• OpportunitiesforcommunityfundedartinaccordancewithDesign Manual Chapter950
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SomedesignelementsareplannedtobefunctionallyandvisuallyconsistentwithfeaturesintheProject’sadjacentstructures.Otherelementsbenefitbyretainingflexibilitywithinaconsistentpaletteofmaterials,colors,anddesignformsinordertoprovidethedesign-build-processflexibilityindevelopingpotentialsolution.
ThefinaldesignandconfigurationoftheseProjectfeaturesandotherfunctionalcomponentswillrequireongoingcommunication,review,andcoordinationbetweenthedesign-buildContractor’sdesignteamandWSDOT’sreviewteam.
15.2.7 Architectural Design StandardsTheRFPdocumentswillincludearchitecturalstandards.ThesewillaccommodatethefunctionalrequirementsofthepreferreddesignsolutionaswellasaddressthecontextualconditionsoftheProjectarea.Theywillbesensitivetocorridorcontinuityaswellasthescale,characterandtextureofthearea.
ThestandardswillprovideareferencefortheProject’scontextsensitivedesignandpassalongthefindingsoftheurbandesignanalysisconductedduringtheProject’splanningandearlydesignphases.ThestandardsdescribetheProject’surbandesignfeaturesandaideinthecreationofanattractivefacilitythatwillbefunctional,maintainableovertime,aswellasaddtothearea’svisualcharacter.
Dependingontheprojectcomplexity,thestandardsmaybehighlydetailedandprescriptiveortheymaybemoregeneralinnature,suchasasimplelistofcriteria.
15.2.8 MethodsThedesign-buildershallcomplywiththearchitecturalstandards.Thedesign-buildershallalsoberesponsivetotheexistingurbandesigndocumentsintheadjacentcorridors.
Thedesign-buildershallemploythehigheststandardofcarebyimplementingnationalbestpracticesinurbandesign.Themethodsshallinclude,butnotlimitedto,suchtechniquesaContextSensitiveDesign(CSS)andCrimePreventionThroughEnvironmentalDesign(CEPTED).
15.2.9 Design-Builder Urban Design TeamWhererequiredintheRFP,thedesign-buildershallincludeaestheticdesignteammemberresources.Thisshallincludeanexperiencedurbandesignercapableofworkingwithotherteammembersandtoaddressfinalcontextsensitivedesignissues,constructiondetails,andspecialprojectdesignfeatures.Theurbandesignershallbeanarchitectwithurbanprojectexperience.
ThearchitectshallbelicensedintheStateofWashingtonandberesponsibleforthecoordinationanddevelopmentoftheproject’sarchitecturalcomponents.Preferenceshallbegiventoateamwithanarchitectexperiencedinbridgearchitecture.PreferenceshallalsobegiventoteamswherethearchitecthasacurrentstandingwithprofessionalorganizationssuchastheAmericanInstituteofArchitects(AIA)ortheAmericanInstituteofCityPlanners(AICP).Thearchitectshallsealtheapplicabledesigndocuments.
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WhenrequiredbytheRFP,andinordertoassureconsistencywiththeRFParchitecturaldesignstandards,thedesign-buildershallformanUrbanDesignTeam.Theteamshallconsistof,asaminimum,adesignbuilderprojecturbandesignmanager,aWSDOTBridgeandStructuresOfficeStructuresEngineer,theWSDOTStateBridgeandStructuresArchitectandtheRegionorHQPrincipalLandscapeArchitect.
15.2.10 AnalysisandDesignCriteriaforStructuralWideningsandModificationsThewideningofabridgeshallbeofasimilarsuperstructuretypeastheexisting.Theoverallappearanceandgeometricaldimensionsofthewideningshallbethesameorascloseaspossibletothoseoftheexistingstructure.Materialsusedintheconstructionofthewideningshallhavethesamethermalandelasticpropertiesasthematerialsintheoriginalstructure.Prestressedconcretegirdersmaybeusedtowidenexistingcast-in-placeconcretestructures.
Themembersofthewideningshallbeproportionedtoprovidesimilarlongitudinalandtransverseloaddistributioncharacteristicsastheexistingstructure.
Differentialsettlementbetweenthenewandexistingstructuresshallbetakenintoaccount.
Thedesignofthewideningshallconformtocurrentstandardsandnotthestandardsusedtodesignandconstructtheexistingstructure.Thestrengthoftheexistingstructureshallbecheckedutilizingcurrentdesignstandards.Existingcomponentsshallbestrengthenedasnecessarysothattheircapacity/demandratiosarenotworsened.SeismicdesignofbridgewideningsshallbeinaccordancewithSection4.3.
Diaphragmsforthewideningshallcoincidewithandbeparalleltotheexistingdiaphragms.
Falseworkforthewideningshallbesupportedfromtheexistingstructureifthewideningdoesnotrequireadditionalgirdersorsubstructure.Otherwise,falseworkforthewideningshallnotbesupportedfromtheexistingstructure.
Ifthewideningrequiresadditionalgirdersorsubstructure,aclosurestripshallbeprovided.Allfalseworksupportingthewideningshallbereleasedpriortoplacingconcreteintheclosurestrip.Formworksupportingtheclosurestripshallbesupportedfromtheexistingstructureandthewidening.
15.2.11 Bridge SecurityA. General
WhererequiredintheRFP,newbridgesshallbedesignedforsecurity.Bridgeabutmentsinparticularshallbedesignedtodeterinappropriatepublicuseandaccessbyillegalurbancampers.
TheDesign-BuildContractorshallcoordinatewiththeprojecturbandesignteamtoidentifydeterrencestrategies.TheprinciplesofCPTED(CrimePreventionThroughEnvironmentalDesign)shallbeemployedwithtwostrategicoptions.Thefirststrategyemploysnaturalsurveillanceandterritorialreinforcement.Forconditionswherethefirststrategyisnotfeasible,thenasecondstrategyshallbeprovided.Thesecondstrategyprovideshardarmoring,suchassecurityfences.
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B. NaturalSurveillanceandTerritorialReinforcement
Thenaturalsurveillanceandterritorialreinforcementstrategyshallbeprovidedthroughthefollowing:
1. Thedistancefromthetopofabutmentwalltothefinishedgradeatthefaceofabutmentshallnotbelessthan10feetinheightand,
2. Horizontalgradedlandformshelvesattheabutmentfacebeneathsuperstructuresshallbeomittedand,
3. Alcovespaceswithintheabutment-superstructureinterfaceshallbeomittedand,
4. Unobstructedviewsforlawenforcementsurveillanceshallbeprovided.
C. HardArmoring
Thehardarmoringstrategyshallconsistofoneofthefollowingoracombinationofboth:
1. Asecurityfencesystemwithananti-cut,anti-climb,galvanizedsteelweldedwiremeshfabric.Thesteelweldedwiremeshfabricshallhaveaminimumwirespacingof½inchforhorizontalelementsand3inchesverticalelements.Theminimumwirediametershallbe0.162inch(8gauge)steelweldedwiremesh.ThefencesystemshallhavethecomponentsshowninFigure2.8.3-2. Thebridgesecurityfenceshallnotbeconnectiontothebridgesuperstructure.Thesecurityfencemaybeattachedtothebridgeabutment,curtainwalls,girderseatsorretainingwalls.
2. Curtainwallsmaybeusedinlieuofasecurityfencesystem.Castinplaceconcrete,precastconcrete,orconcretemasonryunitmaterialsmaybeconstructedascurtainwallsprovidedtheymeettheprojecturbandesigngoals.Figure2.8.3-1showsaschematicviewofthecurtainwalloption.
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15.3 Load Criteria15.3.1 Scope
AASHTOLRFDshallbetheminimumdesigncriteriausedforallprojects.Additionalrequirements,exceptions,anddeviationsfromAASHTOLRFDrequirementsarecontainedherein.
15.3.2 Load Factors and Load CombinationsAvalueof1.0shallbeusedforhiinEquation3.4.1-1ofAASHTOLRFDexceptforthedesignofcolumnswhenaminimumvalueofgiisrequiredbyArticle3.4.1ofAASHTOLRFD.Insuchacase,hishallbe0.95.
StrengthIVloadcombinationshallnotbeusedforfoundationdesign.Forfoundationdesign,loadsshallbefactoredafterdistributionthroughstructuralanalysisormodeling.
ThedesignliveloadfactorfortheServiceIIILimitStateloadcombinationshallbeasfollows:
gLL=0.8whentherequirementsofSections5.6.1and5.6.2aresatisfiedandstressanalysisisbasedongrosssectionproperties.
gLL=1.0whentherequirementsofSections5.6.1and5.6.2aresatisfiedandstressanalysisisbasedontransformedsectionproperties.
InspecialcasesthatdeviatefromtherequirementsofSections5.6.1and5.6.2andhavebeenapprovedbytheWSDOTBridgeDesignEngineer,gLL,shallbeasspecifiedintheAASHTOLRFD.
TheServiceIIIliveloadfactorforloadratingshallbe1.0.
TheliveloadfactorforExtremeEvent-ILimitStateshallbe0.5.Thebaseconstructiontemperatureshallbetakenas64°FforthedeterminationofTemperatureLoad.
TheLoadFactorsforPermanentLoadsDuetoSuperimposedDeformationsareprovidedinTable3.53.Table3.5-3replacesTable3.4.1-3ofAASHTOLRFD.
15.3.3 Permanent LoadsThedesignunitweightsofcommonpermanentloadsshallbeasshowninTable3.8-1.
A. FutureDeckOverlayRequirement
StructuresthatwillbeconstructedwithdeckprotectionSystem1or4shallbedesignedtoaccountfora2″thickHMAoverlayplaceduniformlyovertheentiredeckarea.Thedesignneednotaccountfortheweightofthe2″thickHMAoverlaywithinthedeckareacoveredbyappurtenancessuchas,butnotlimitedto,sidewalksandtrafficbarriers,whichhaveadeadweightinexcessofthe2″thickHMAoverlay.
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15.3.4 Live LoadsA. Design Live Load
Thedesignliveloadshallbe:• Fornewbridgesandbridgesthataremodifiedinsuchawaytoincludenewsubstructureelements–LiveloadinaccordancewithAASHTOLRFD
• Forbridgesmodifiedinsuchawaythatdonotincludenewsubstructureelements–Liveloadcriteriaoftheoriginaldesign
• Forbridgesusedfortemporarydetourorothertemporarypurposes–minimum75percentofHL-93liveloadinaccordancewithAASHTOLRFD
TheapplicationofdesignvehicularliveloadsshallbeasspecifiedinAASHTOLRFDSection3.6.1.3.Thedesigntandem,or“lowboy”,definedinLRFDSectionC3.6.1.1shallbeincludedinthedesignvehicularliveload.
• TheeffectofonedesigntandemcombinedwiththeeffectofthedesignlaneloadspecifiedinLRFDArticle3.6.1.2.4and,fornegativemomentbetweenthepointsofcontraflexureunderauniformloadonallspansandreactionsatinteriorsupports,shallbeinvestigatedadualdesigntandemspacedfrom26.0feetto40.0feetapart,measuredbetweenthetrailingaxleoftheleadvehicleandtheleadaxleofthetrailingvehicle,combinedwiththedesignlaneload.Forthepurposeofthisarticle,thepairsofthedesigntandemshallbeplacedinadjacentspansinsuchpositiontoproducemaximumforceeffect.Axlesofthedesigntandemthatdonotcontributetotheextremeforceeffectunderconsiderationshallbeneglected.
B. LiveLoadDeflectionEvaluation
Article2.5.2.6.2oftheAASHTOLRFDismandatoryinitsentirety.
C. DistributiontoSuperstructure
1. Crosssectionsa,e,k,andalsoiandjifsufficientlyconnectedtoactasaunitfromAASHTOLRFD Table 4.6.2.2.1-1
Theliveloaddistributionfactorshallbeasfollows:• Forexteriorgirderdesignwithslabcantileverlengthequalorlessthan40percentoftheadjacentinteriorgirderspacing,usetheliveloaddistributionfactorfortheadjacentinteriorgirder.Theslabcantileverlengthisdefinedasthedistancefromthecenterlineoftheexteriorgirdertotheedgeoftheslab.
• Forexteriorgirderdesignwithslabcantileverlengthexceeding40percentoftheadjacentinteriorgirderspacing,usetheleverrulewiththemultiplepresencefactorof1.0forsinglelanetodeterminetheliveloaddistribution.Theliveloadusedtodesigntheexteriorgirdershallnotbelessthantheliveloadusedfortheadjacentinteriorgirder.
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• TherigidcrosssectionanalysisdescribedinAASHTOLRFDSectionC4.6.2.2.2dshallnotbeusedtodetermineliveloaddistributionunlessitcanbedemonstratedthattheeffectivenessofdiaphragmsonthelateraldistributionofvehicularliveloadcausesthecrosssectionofthestructuretodeflectandrotateasarigidcrosssection.
2. CrosssectionTypedfromAASHTOLRFDTable4.6.2.2.1-1
Thistypeofcrosssectionshallbedesignedasasingleunit.TheliveloadforceeffectsshallbethatofasinglelaneofliveloadmultipliedbytheproductoftheliveloaddistributionfactorforinteriorgirderscomputedinaccordancewithAASHTOLRFDandthetotalnumberofwebsinthecrosssection.ThecorrectionfactorforliveloaddistributionforskewedsupportsasspecifiedinAASHTOLRFDTables4.6.2.2.2e-1and4.6.2.2.3c1forshearshallapply.
3. Distribution to Substructure
Thenumberoftrafficlanestobeusedinthesubstructuredesignshallbedeterminedbydividingtheentireroadwayslabwidthby12-feet.Nofractionallanesshallbeused.Bridgedeckwidthsoflessthan24feetshallhaveaminimumoftwodesignlanes.
4. DistributiontoCrossbeam
Thedesignandloadratingshallbedistributedtothesubstructurebyplacingwheellinereactionsinalaneconfigurationthatgeneratesthemaximumforceeffectsinthesubstructure.LiveloadsareconsideredtoactdirectlyonthesubstructurewithoutfurtherdistributionthroughthesuperstructureasillustratedinFigure3.9-1.
Forsteelandprestressedconcretesuperstructurewheretheliveloadistransferredtosubstructurethroughbearings,crossframesordiaphragms,thegirderreactionmaybeusedforsubstructuredesign.
15.3.5 Noise Barrier WallsWindonNoiseWallsshallbeasspecifiedinAASHTOLRFDSections3.8.1,3.8.1.2.4,and15.8.2.
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15.4 SeismicDesignandRetrofit15.4.1 General
ThischapterandtheAASHTO SEISMICarethefoundationseismicdesigncriteriadocumentsusedtodesignhighwaybridgesinWashingtonState.
ThischaptersupplementsandsupersedestheAASHTOLRFDbyprovidingWSDOTseismicdesigncriteria,policyandpractice.
TheimportanceclassificationsforallhighwaybridgesinWashingtonStateareclassifiedas“Normal”exceptforspecialmajorbridges.Specialmajorbridgesfittingtheclassificationsofeither“Critical”or“Essential”willbesodesignatedintheRFP.
15.4.2 WSDOTAdditionsandModificationstoAASHTOGuideSpecificationsfor LRFD Seismic Bridge Design
WSDOTmodificationstotheAASHTOSEISMICareasfollows:
A. Definitions
GuideSpecificationsArticle2
Reviseexistingdefinitionsandaddnewdefinitionsasfollows:• Oversized Pile Shaft Adrilledshaftfoundationthatislargerindiameterthanthesupportedcolumnandhasareinforcingcagelargerthanandindependentofthecolumn’sreinforcementcage.ThesizeoftheshaftshallbeinaccordancewithSection7.8.2.
• Owner Personoragencyhavingjurisdictionoverthebridge.ForWSDOTprojects,regardlessofdeliverymethod,theterm“Owner”intheseGuideSpecificationsshallbetheWSDOTBridgeDesignEngineerand/ortheWSDOTGeotechnicalEngineer.
B. EarthquakeResistingSystems(ERS)RequirementsforSeismicDesignCategories(SDCs)C and D
GuideSpecificationsArticle3.3
WSDOTGlobalSeismicDesignStrategies:• Type1 DuctileSubstructurewithEssentiallyElasticSuperstructure.Thiscategoryispermissible.
• Type2 EssentiallyElasticSubstructurewithaDuctileSuperstructure.Thiscategoryisnotpermissible.
• Type3 ElasticSuperstructureandSubstructurewithaFusingMechanismBetweentheTwo.Thiscategoryisnotpermissible.
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ForType1ERSforSDCCorD,ifcolumnsorpierwallsareconsideredanintegralpartoftheenergy-dissipatingsystembutremainelasticatthedemanddisplacement,theforcestouseforcapacitydesignofothercomponentsshallbeaminimumof1.2timestheelasticforcesresultingfromthedemanddisplacementinlieuoftheforcesobtainedfromoverstrengthplastichinginganalysis.Becausemaximumlimitinginertialforcesprovidedbyyieldingelementsactingataplasticmechanismlevelisnoteffectiveinthecaseofelasticdesign,thefollowingconstraintsareimposed.
1. Unlessananalysisthatconsidersredistributionofinternalstructureforcesduetoinelasticactionisperformed,allsubstructureunitsoftheframeunderconsiderationandofanyadjacentframesthatmaytransferinertialforcestotheframeinquestionshallremainelasticatthedesigngroundmotiondemand.
2. Effectivemembersectionpropertiesshallbeconsistentwiththeforcelevelsexpectedwithinthebridgesystem.Reinforcedconcretecolumnsandpierwallsshallbeanalyzedusingcrackedsectionproperties.ForthispurposeinabsenceofbetterinformationorestimatedbyFigure5.6.2-1,amomentofinertiaequaltoone-halfthatoftheuncrackedsectionshallbeused.
3. Foundationmodelingshallbeestablishedsuchthatuncertaintiesinmodelingwillnotcausetheinternalforcesofanyelementsunderconsiderationtoincreasebymorethan10percent.
4. Whensite-specificgroundresponseanalysisisperformed,theresponsespectrumordinatesshallbeselectedsuchthatuncertaintieswillnotcausetheinternalforcesofanyelementsunderconsiderationtoincreasebymorethan10percent.
5. Thermal,shrinkage,prestressorotherforcesthatmaybepresentinthestructureatthetimeofanearthquakeshallbeconsideredtoactinasensethatisleastfavorabletotheseismicloadcombinationunderinvestigation.
6. P-Deltaeffectsshallbeassessedusingtheresistanceoftheframeinquestionatthedeflectioncausedbythedesigngroundmotion.
7. Jointsheareffectsshallbeassessedwithaminimumofthecalculatedelasticinternalforcesappliedtothejoint.
8. DetailingasnormallyrequiredineitherSDCCorD,asappropriate,shallbeprovided.
Useofexpectedmaterialstrengthsforthedeterminationofmemberstrengthsforelasticresponseofmembersispermitted.
TheuseofelasticdesigninlieuofoverstrengthplastichingingforcesforcapacityprotectiondescribedaboveshallonlybeconsideredifdesignerdemonstratesthatcapacitydesignofArticle4.11oftheAASHTOGuide Specifications for LRFD Bridge Seismic Designisnotfeasibleduetogeotechnicalorstructuralreasons.
Type3ERSmaybeconsideredonlyifType1strategyisnotsuitableandType3strategyhasbeendeemednecessaryforaccommodatingseismicloads.IsolationbearingsshallbedesignedinaccordancewiththeAASHTO Guide Specifications for Seismic Isolation.IsolationbearingsshallconformtoSection9.3.
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LimitationsontheuseofERSandEREareshowninFigures4.2.2-1,4.2.2-2,4.2.2-3,and4.2.3-4.• Figure4.2.2-2Type6,connectionwithmomentreducingdetailshouldonlybeusedatcolumnbaseifprovednecessaryforfoundationdesign.AfixedconnectionatbaseofcolumnremainsthepreferredoptionforWSDOTbridges.
• Thedesigncriteriaforcolumnbasewithmomentreducingdetailshallconsiderallapplicableloadsatservice,strength,andextremeeventlimitstates.
• 4.2.2-3Types6and8arenotpermissiblefornon-liquefiedconfigurationandpermissibleforliquefiedconfiguration.
C. SeismicGroundShakingHazard
GuideSpecificationsArticle3.4
ForbridgesthatareconsideredcriticaloressentialornormalbridgeswithasiteClassF,theseismicgroundshakinghazardshallbedeterminedinaccordancewiththesitespecificprocedureinArticle3.4.3oftheAASHTOSEISMIC.
IncaseswherethesitecoefficientsusedtoadjustmappedvaluesofdesigngroundmotionforlocalconditionsareinappropriatetodeterminethedesignspectrainaccordancewithgeneralprocedureofArticle3.4.1(suchastheperiodattheendofconstantdesignspectralaccelerationplateau(Ts)isgreaterthan1.0secondortheperiodatthebeginningofconstantdesignspectralaccelerationplateau(To)islessthan0.2second),asite-specificgroundmotionresponseanalysisshallbeperformed.
ThespectralresponseparametersshallbedeterminedusingUSGS2014 Seismic Hazard Maps and Site Coefficients definedinSection4.2.3.
D. SelectionofSeismicDesignCategory(SDC)
GuideSpecificationsArticle3.5
ApushoveranalysisshallbeusedtodeterminedisplacementcapacityforbothSDCsCandD.
E. TemporaryandStagedConstruction
GuideSpecificationsArticle3.6
Forbridgesthataredesignedforareducedseismicdemand,thecontractplansshalleitherincludeastatementthatclearlyindicatesthatthebridgewasdesignedastemporaryusingareducedseismicdemandorshowtheAccelerationResponseSpectrum(ARS)usedfordesign.Noliquefactionassessmentrequiredfortemporarybridges.
F. Load and Resistance Factors
GuideSpecificationsArticle3.7
Useloadfactorsof1.0forallpermanentloads.Theloadfactorforliveloadshallbe0.0whenpushoveranalysisisusedtodeterminethedisplacementcapacity.Usealiveloadfactorof0.5forallotherextremeeventcases.Unlessotherwisenoted,allϕfactorsshallbetakenas1.0.
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G. BalancedStiffnessRequirementsandBalancedFrameGeometryRecommendation
GuideSpecificationsArticles4.1.2and4.1.3
BalancedstiffnessbetweenbentswithinaframeandbetweencolumnswithinabentandbalancedframegeometryforadjacentframesarerequiredforbridgesinbothSDCsCandD.
H. SelectionofAnalysisProceduretoDetermineSeismicDemand
GuideSpecificationsArticle4.2
MinimumrequirementsfortheselectionoftheanalysisproceduretodetermineseismicdemandshallbeasspecifiedinTables4.2-1and4.2-2oftheGuideSpecifications,exceptProcedure1(EquivalentStaticAnalysis)shallnotbeusedforWSDOTBridges.
I. MemberDuctilityRequirementforSDCsCandD
GuideSpecificationsArticle4.9
In-groundhingingfordrilledshaftandpilefoundationsmaybeconsideredfortheliquefiedconfigurationifallowedbytheRFPCriteria.
J. Longitudinal Restrainers
GuideSpecificationsArticle4.13.1
Longitudinalrestrainersshallbeprovidedattheexpansionjointsbetweensuperstructuresegments.RestrainersshallbedesignedinaccordancewiththeFHWASeismic Retrofitting Manual for Highway Structure(FHWAHRT06032),Article8.4,theIterativeMethod.RestrainersshallbedetailedinaccordancewiththerequirementsofGuideSpecificationsArticle4.13.3andBridge Design Manual Section4.4.4.RestrainersmaybeomittedforSDCsCandDwheretheavailableseatwidthexceedsthecalculatedsupportlengthspecifiedinEquationC4.13.1-1.
Longitudinalrestrainersshallnotbeusedattheendpiers(abutments).
K. Abutments
GuideSpecificationsArticle5.2
Abutmentsarerevisedasfollows:
1. 5.2.1-General
Theparticipationofabutmentwallsinprovidingresistancetoseismicallyinducedinertialloadsmaybeconsideredintheseismicdesignofbridgeseithertoreducecolumnsizesorreducetheductilitydemandonthecolumns.Damagetobackwallsandwingwallsduringearthquakesmaybeconsideredacceptablewhenconsideringnocollapsecriteria,providedthatunseatingorotherdamagetothesuperstructuredoesnotoccur.Abutmentparticipationintheoveralldynamicresponseofthebridgesystemshallreflectthestructuralconfiguration,theloadtransfermechanismfromthebridgetotheabutmentsystem,theeffectivestiffnessandforcecapacityofthewall-soilsystem,andthelevelofacceptableabutmentdamage.Thecapacityoftheabutmentstoresistthebridgeinertialloadsshallbecompatiblewiththesoilresistancethatcanbereliably
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mobilized,thestructuraldesignoftheabutmentwall,andwhetherthewallispermittedtobedamagedbythedesignearthquake.Thelateralloadcapacityofwallsshallbeevaluatedonthebasisofarationalpassiveearth-pressuretheory.
TheparticipationofthebridgeapproachslabintheoveralldynamicresponseofbridgesystemstoearthquakeloadingandinprovidingresistancetoseismicallyinducedinertialloadsmaybeconsideredifallowedbytheRFPCriteria.
2. 5.2.2-LongitudinalDirection
TheabutmentmaybeconsideredaspartoftheERSforacontinuoussuperstructure.IftheabutmentisconsideredaspartofthelongitudinalERS,theabutmentstiffnessandcapacityshallbedeterminedasillustratedschematicallyinFigure5.2.2-aforsemi-integralabutments,Figure5.2.2-b forL-shapedabutmentswithbackwallfuse,andFigure5.2.2-cforL-shapedabutmentswithoutbackwallfuse.
Longitudinalrestrainersshallnotbeusedattheendpiers(abutments).
4.2.11 Abutments
(a)Semi-integralAbutment (b)L-shapeAbutmentBackwallFuses
(c)L-shapeAbutmentBackwallDoesNotFuse
Figure5.2.2- AbutmentStiffnessandPassivePressure EstimateBDM Figure 4.2.11-1
Wherethepassivepressureresistanceofsoilsbehindsemi-integralorL-shapeabut-mentswillbemobilizedthroughlargelongitudinalsuperstructuredisplacements,thebridgemaybedesignedwiththeabutmentsaskeyelementsofthelongitudinalERS.Abutmentsshallbedesignedtosustainthedesignearthquakedisplacements.Whenabutmentstiffnessandcapacityareincludedinthedesign,itshouldberecognizedthatthepassivepressurezonemobilizedbyabutmentdisplacementextendsbeyondtheactivepressurezonenormallyusedforstaticserviceloaddesign.Thisisillustrat-edschematicallyinFigures1aand1b. Dynamicactiveearthpressureactingontheabutmentneednotbeconsideredinthedynamicanalysisofthebridge. Thepassiveabutmentresistanceshallbelimitedto70%ofthevalueobtainedusingtheproceduregiveninArticle5.2.2.1.
5.2.2.1 - AbutmentStiffnessandPassivePressureEstimate
Abutmentstiffness,Keff inkip/ft,andpassivecapacity,Pp inkips,shouldbecharac-terizedbyabilinearorotherhigherordernonlinearrelationshipasshowninFigure5.2.2.1.Whenthemotionofthebackwallisprimarilytranslation,passivepressuresmaybeassumeduniformlydistributedovertheheight(Hw)ofthebackwallorenddiaphragm.Thetotalpassiveforcemaybedeterminedas:
Pp = pp Hw Ww (5.2.2.1-1)
where:
Longitudinalrestrainersshallnotbeusedattheendpiers(abutments).
4.2.11 Abutments
(a)Semi-integralAbutment (b)L-shapeAbutmentBackwallFuses
(c)L-shapeAbutmentBackwallDoesNotFuse
Figure5.2.2- AbutmentStiffnessandPassivePressure EstimateBDM Figure 4.2.11-1
Wherethepassivepressureresistanceofsoilsbehindsemi-integralorL-shapeabut-mentswillbemobilizedthroughlargelongitudinalsuperstructuredisplacements,thebridgemaybedesignedwiththeabutmentsaskeyelementsofthelongitudinalERS.Abutmentsshallbedesignedtosustainthedesignearthquakedisplacements.Whenabutmentstiffnessandcapacityareincludedinthedesign,itshouldberecognizedthatthepassivepressurezonemobilizedbyabutmentdisplacementextendsbeyondtheactivepressurezonenormallyusedforstaticserviceloaddesign.Thisisillustrat-edschematicallyinFigures1aand1b. Dynamicactiveearthpressureactingontheabutmentneednotbeconsideredinthedynamicanalysisofthebridge. Thepassiveabutmentresistanceshallbelimitedto70%ofthevalueobtainedusingtheproceduregiveninArticle5.2.2.1.
5.2.2.1 - AbutmentStiffnessandPassivePressureEstimate
Abutmentstiffness,Keff inkip/ft,andpassivecapacity,Pp inkips,shouldbecharac-terizedbyabilinearorotherhigherordernonlinearrelationshipasshowninFigure5.2.2.1.Whenthemotionofthebackwallisprimarilytranslation,passivepressuresmaybeassumeduniformlydistributedovertheheight(Hw)ofthebackwallorenddiaphragm.Thetotalpassiveforcemaybedeterminedas:
Pp = pp Hw Ww (5.2.2.1-1)
where:
Longitudinalrestrainersshallnotbeusedattheendpiers(abutments).
4.2.11 Abutments
(a)Semi-integralAbutment (b)L-shapeAbutmentBackwallFuses
(c)L-shapeAbutmentBackwallDoesNotFuse
Figure5.2.2- AbutmentStiffnessandPassivePressure EstimateBDM Figure 4.2.11-1
Wherethepassivepressureresistanceofsoilsbehindsemi-integralorL-shapeabut-mentswillbemobilizedthroughlargelongitudinalsuperstructuredisplacements,thebridgemaybedesignedwiththeabutmentsaskeyelementsofthelongitudinalERS.Abutmentsshallbedesignedtosustainthedesignearthquakedisplacements.Whenabutmentstiffnessandcapacityareincludedinthedesign,itshouldberecognizedthatthepassivepressurezonemobilizedbyabutmentdisplacementextendsbeyondtheactivepressurezonenormallyusedforstaticserviceloaddesign.Thisisillustrat-edschematicallyinFigures1aand1b. Dynamicactiveearthpressureactingontheabutmentneednotbeconsideredinthedynamicanalysisofthebridge. Thepassiveabutmentresistanceshallbelimitedto70%ofthevalueobtainedusingtheproceduregiveninArticle5.2.2.1.
5.2.2.1 - AbutmentStiffnessandPassivePressureEstimate
Abutmentstiffness,Keff inkip/ft,andpassivecapacity,Pp inkips,shouldbecharac-terizedbyabilinearorotherhigherordernonlinearrelationshipasshowninFigure5.2.2.1.Whenthemotionofthebackwallisprimarilytranslation,passivepressuresmaybeassumeduniformlydistributedovertheheight(Hw)ofthebackwallorenddiaphragm.Thetotalpassiveforcemaybedeterminedas:
Pp = pp Hw Ww (5.2.2.1-1)
where:
(a) Semi-integral Abutment (b) L-shape Abutment Backwall Fuses
(c) L-shape Abutment Backwall Does Not Fuse
AbutmentStiffnessandPassivePressureEstimateFigure 5.2.2
Abutmentsshallbedesignedtosustainthedesignearthquakedisplacements.Thepassiveabutmentresistanceshallbelimitedto70percentofthevalueobtainedusingtheproceduregiveninArticle5.2.2.1.
3. 5.2.2.1-AbutmentStiffnessandPassivePressureEstimate
Abutmentstiffness,Keffinkip/feet,andpassivecapacity,Ppinkips,shallbecharacterizedbyabilinearorotherhigherordernonlinearrelationshipasshowninFigure5.2.2.1.Whenthemotionofthebackwallisprimarilytranslation,passivepressuresmaybeassumeduniformlydistributedovertheheight(Hw)ofthebackwallorenddiaphragm.Thetotalpassiveforceshallbedeterminedas:
Pp = pp Hw Ww (5 .2 .2 .1-1)Where:
pp = passivelateralearthpressurebehindbackwallordiaphragm(ksf)Hw = heightofbackwallorenddiaphragmexposedtopassiveearth
pressure(feet)Ww = widthofbackwallordiaphragm(feet)
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Pp = pp Hw Ww (5.2.2.1-1)
where:
pp =passivelateralearthpressurebehindbackwallordiaphragm(ksf)
Hw =heightofbackwallorenddiaphragmexposedtopassiveearthpressure(ft)
Ww =widthofbackwallordiaphragm(ft)
(a) Semi-integralAbutment (b): L-shapeAbutment
Figure5.2.2.1- CharacterizationofAbutmentCapacityandStiffnessBDM Figure 4.2.11-2
5.2.2.2- CalculationofBestEstimatePassivePressurePp
Ifthestrengthcharacteristicsofcompactedornaturalsoilsinthe"passivepressurezone"areknown,thenthepassiveforceforagivenheight,Hw, maybecalculatedus-ingacceptedanalysisprocedures.Theseproceduresshouldaccountfortheinterfacefrictionbetweenthewallandthesoil.Thepropertiesusedshallbethoseindicativeoftheentire"passivepressurezone"asindicatedinFigure1. Therefore,thepropertiesofbackfillpresentimmediatelyadjacenttothewallintheactivepressurezone maynotbeappropriateasaweakerfailuresurfacecandevelopelsewhereintheembank-ment.
ForL-shapeabutmentswherethebackwallisnotdesignedtofuse,Hw
shallconservativelybetakenasthedepthofthesuperstructure,unlessamorerationalsoil-structureinteractionanalysisisperformed.
Ifpresumptivepassivepressuresaretobeusedfordesign,thenthefollowingcriteriashallapply:
Pp = pp Hw Ww (5.2.2.1-1)
where:
pp =passivelateralearthpressurebehindbackwallordiaphragm(ksf)
Hw =heightofbackwallorenddiaphragmexposedtopassiveearthpressure(ft)
Ww =widthofbackwallordiaphragm(ft)
(a) Semi-integralAbutment (b): L-shapeAbutment
Figure5.2.2.1- CharacterizationofAbutmentCapacityandStiffnessBDM Figure 4.2.11-2
5.2.2.2- CalculationofBestEstimatePassivePressurePp
Ifthestrengthcharacteristicsofcompactedornaturalsoilsinthe"passivepressurezone"areknown,thenthepassiveforceforagivenheight,Hw, maybecalculatedus-ingacceptedanalysisprocedures.Theseproceduresshouldaccountfortheinterfacefrictionbetweenthewallandthesoil.Thepropertiesusedshallbethoseindicativeoftheentire"passivepressurezone"asindicatedinFigure1. Therefore,thepropertiesofbackfillpresentimmediatelyadjacenttothewallintheactivepressurezone maynotbeappropriateasaweakerfailuresurfacecandevelopelsewhereintheembank-ment.
ForL-shapeabutmentswherethebackwallisnotdesignedtofuse,Hw
shallconservativelybetakenasthedepthofthesuperstructure,unlessamorerationalsoil-structureinteractionanalysisisperformed.
Ifpresumptivepassivepressuresaretobeusedfordesign,thenthefollowingcriteriashallapply:
(a) Semi-integral Abutment (b) L-shape AbutmentCharacterizationofAbutmentCapacityandStiffness
Figure 5.2.2-14. 5.2.2.2-CalculationofBestEstimatePassivePressurePp Ifthestrengthcharacteristicsofcompactedornaturalsoilsinthe“passive
pressurezone”areknown,thenthepassiveforceforagivenheight,Hw,shallbecalculatedusingacceptedanalysisprocedures.Theseproceduresshouldaccountfortheinterfacefrictionbetweenthewallandthesoil.Thepropertiesusedshallbethoseindicativeoftheentire“passivepressurezone”asindicatedinFigure1.Therefore,thepropertiesofbackfillpresentimmediatelyadjacenttothewallintheactivepressurezonemaynotbeappropriateasaweakerfailuresurfacecandevelopelsewhereintheembankment.
ForL-shapeabutmentswherethebackwallisnotdesignedtofuse,Hwshallconservativelybetakenasthedepthofthesuperstructure,unlessamorerationalsoil-structureinteractionanalysisisperformed.
Ifpresumptivepassivepressuresaretobeusedfordesign,thenthefollowingcriteriashallapply:• Soilinthe“passivepressurezone”shallbecompactedinaccordancewith
Standard Specifications Section2-03.3(14)I.• Forcohesionless,nonplasticbackfill(finescontentlessthan30percent),thepassivepressureppshallbeassumedequalto2Hw/3ksfperfootofwalllength.
• Forothercases,includingabutmentsconstructedincuts,thepassivepressuresshallbedevelopedbyageotechnicalengineer.
5. 5.2.2.3-CalculationofPassiveSoilStiffness
Equivalentlinearsecantstiffness,Keffinkip/feet,isrequiredforanalyses.Forsemi-integralorL-shapeabutmentsinitialsecantstiffnessmaybedeterminedasfollows:
5.2.2.3- Calculation of Passive Soil Stiffness
Equivalentlinearsecantstiffness,Keff inkip/ft,isrequiredforanalyses.Forsemi-integralorL-shapeabutmentsinitialsecantstiffnessmaybedeterminedasfol-lows:
( )ww
peff HF
PK =1 (5.2.2.3-1)
where:
Pp =passivelateralearthpressurecapacity(kip)
Hw =heightofbackwall(ft)
Fw = thevalueofFw touseforaparticularbridgemaybefoundinTableC3.11.1-1oftheAASHTO LRFD Bridge Design Specifications.
ForL-shapeabutments,theexpansiongapshouldbeincludedintheinitialestimateofthesecantstiffnessasspecifiedin:
( )gww
peff DHF
PK
+=1 (5.2.2.3-2)
where:
Dg =widthofgapbetweenbackwallandsuperstructure(ft)
ForSDCsCandD,wherepushoveranalysesareconducted,valuesofPp andtheini-tialestimateofKeff1 shouldbeusedtodefineabilinearload-displacementbehavioroftheabutmentforthecapacityassessment.
5.2.2.4-Modeling Passive Pressure Stiffness in the Longitudinal Direction
Inthelongitudinaldirection,whenthebridgeismovingtowardthesoil, thefullpas-siveresistanceofthesoilmaybemobilized,butwhenthebridgemovesawayfromthesoilnosoilresistanceismobilized. Sincepassivepressureactsatonlyoneabutmentatatime,linearelasticdynamicmodelsandframepushovermodelsshouldonlyincludeapassivepressurespringatoneabutmentinanygivenmodel.Secantstiffnessvaluesforpassivepressureshallbedevelopedindependentlyforeachabut-ment.
(5 .2 .2 .3-1)
Where:Pp = passivelateralearthpressurecapacity(kip)Hw = heightofbackwall(feet)Fw = thevalueofFwtouseforaparticularbridgeisfoundinTableC3.11.1-1
oftheAASHTOLRFD.
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ForL-shapeabutments,theexpansiongapshallbeincludedintheinitialestimateofthesecantstiffnessasspecifiedin:
5.2.2.3- Calculation of Passive Soil Stiffness
Equivalentlinearsecantstiffness,Keff inkip/ft,isrequiredforanalyses.Forsemi-integralorL-shapeabutmentsinitialsecantstiffnessmaybedeterminedasfol-lows:
( )ww
peff HF
PK =1 (5.2.2.3-1)
where:
Pp =passivelateralearthpressurecapacity(kip)
Hw =heightofbackwall(ft)
Fw = thevalueofFw touseforaparticularbridgemaybefoundinTableC3.11.1-1oftheAASHTO LRFD Bridge Design Specifications.
ForL-shapeabutments,theexpansiongapshouldbeincludedintheinitialestimateofthesecantstiffnessasspecifiedin:
( )gww
peff DHF
PK
+=1 (5.2.2.3-2)
where:
Dg =widthofgapbetweenbackwallandsuperstructure(ft)
ForSDCsCandD,wherepushoveranalysesareconducted,valuesofPp andtheini-tialestimateofKeff1 shouldbeusedtodefineabilinearload-displacementbehavioroftheabutmentforthecapacityassessment.
5.2.2.4-Modeling Passive Pressure Stiffness in the Longitudinal Direction
Inthelongitudinaldirection,whenthebridgeismovingtowardthesoil, thefullpas-siveresistanceofthesoilmaybemobilized,butwhenthebridgemovesawayfromthesoilnosoilresistanceismobilized. Sincepassivepressureactsatonlyoneabutmentatatime,linearelasticdynamicmodelsandframepushovermodelsshouldonlyincludeapassivepressurespringatoneabutmentinanygivenmodel.Secantstiffnessvaluesforpassivepressureshallbedevelopedindependentlyforeachabut-ment.
(5 .2 .2 .3-2)
Where:Dg = widthofgapbetweenbackwallandsuperstructure(feet)
ForSDCsCandD,wherepushoveranalysesareconducted,valuesofPpandtheinitialestimateofKeff1shouldbeusedtodefineabilinearload-displacementbehavioroftheabutmentforthecapacityassessment.
6. 5.2.3-TransverseDirection
TransversestiffnessofabutmentsmaybeconsideredintheoveralldynamicresponseofbridgesystemsifallowedbyRFPCriteria.Thetransverseabutmentstiffnessusedintheelasticdemandmodelsshallbetakenas50-percentoftheelastictransversestiffnessoftheadjacentbent.
Girderstopsareexpectedtofuseatthedesigneventearthquakelevelofaccelerationtolimitthedemandandcontrolthedamageintheabutmentsandsupportingpiles/shafts.Theforcesgeneratedwithelasticdemandassessmentmodelsshallnotbeusedtosizetheabutmentgirderstops.Girderstopsforabutmentssupportedonaspreadfootingshallbedesignedtosustainthelesseroftheaccelerationcoefficient,As,timesthesuperstructuredeadloadreactionattheabutmentplustheweightofabutmentanditsfootingorslidingfrictionforcesofspreadfootings.Girderstopsforpile/shaft-supportedfoundationsshallbedesignedtosustainthesumof75percenttotallateralcapacityofthepiles/shaftsandshearcapacityofonewingwall.
Thestiffnessoffusingorbreakawayabutmentelementssuchaswingwalls(yieldingornon-yielding),elastomericbearings,andslidingfootingsshallnotbereliedupontoreducedisplacementdemandsatintermediatepiers.
Unlessfixedbearingsareused,girderstopsshallbeprovidedbetweenallgirdersregardlessoftheelasticseismicdemand.Thedesignofgirderstopsshallaccommodateunequalforcesthatmaydevelopineachstop.
Whenfusinggirderstops,transverseshearkeys,orotherelementsthatpotentiallyreleasetherestraintofthesuperstructureareused,thenadequatesupportlengthmeetingtherequirementsofArticle4.12oftheAASHTOSEISMICshallbeprovided.Additionally,theexpectedredistributionofinternalforcesinthesuperstructureandotherbridgesystemelementshallbeconsidered.Boundinganalysesconsideringincrementalreleaseoftransverserestraintateachendofthebridgeshallalsobeconsidered.
7. 5.2.4-CurvedandSkewedBridges
Thepassivepressureresistanceinsoilsbehindsemi-integralorL-shapeabutmentsshallbebasedontheprojectedwidthoftheabutmentwallnormaltothecenterlineofthebridge.Abutmentspringsshallbeincludedinthelocalcoordinatesystemoftheabutmentwall.
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L. Foundation – General
GuideSpecificationsArticle5.3.1
TherequiredFoundationModelingMethod(FMM)andtherequirementsforestimationoffoundationspringsforspreadfootings,pilefoundations,anddrilledshaftsshallbeModelingMethodIIasdefinedinTable5.3.1-1.
M.Foundation–SpreadFooting
GuideSpecificationsArticleC5.3.2
FoundationspringsforspreadfootingsshallbedeterminedinaccordancewithSection7.2.7 andGeotechnical Design Manual Section6.5.1.1.
N. Procedure3:NonlinearTimeHistoryMethod
GuideSpecificationsArticle5.4.4
ThetimehistoriesofaccelerationusedtodescribetheearthquakeloadsshallbeselectedinaccordancewithGeotechnical Design ManualSection6-A.6.
O. IeffforBoxGirderSuperstructure
GuideSpecificationsArticle5.6.3
Thegrossmomentofinertiashallbeusedforboxgirdersuperstructuremodeling.
P. Foundation Rocking
GuideSpecificationsArticle6.3.9
FoundationrockingshallnotbeusedforthedesignofWSDOTbridges.
Q. Drilled Shafts
GuideSpecificationsArticleC6.5
ForWSDOTbridges,thescalefactorforp-ycurvesorsubgrademodulusforlargediametershaftsshallnotbeused.
R. LongitudinalDirectionRequirements
GuideSpecificationsArticle6.7.1
Case2:EarthquakeResistingSystem(ERS)withabutmentcontributionmaybeusedprovidedthatthemobilizedlongitudinalpassivepressureisnotgreaterthan70percentofthevalueobtainedusingtheproceduregiveninArticle5.2.2.1.
S. LiquefactionDesignRequirements
GuideSpecificationsArticle6.8
SoilliquefactionassessmentshallbebasedonGeotechnical Design Manual Section6.4.2.8.
T. Reinforcing Steel
GuideSpecificationsArticle8.4.1
Reinforcingbars,deformedwire,cold-drawwire,weldedplainwirefabricandweldeddeformedwirefabricshallconformtothematerialstandardsasspecifiedinAASHTOLRFD.
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SteelreinforcementshallconformtoStandard Specifications Section9-07.2andthefollowingcriteria.OnlyASTMA706Grade60reinforcingsteelshallbeusedinmemberswhereplastichingingisexpectedforSDCsB,C,andD.ASTMA706Grade80reinforcingsteelsmaybeusedforcapacity-protectedmembersasspecifiedinArticle8.9.ASTMA706Grade80reinforcingsteelshallnotbeusedforoversizedshaftswherein-groundplastichingingisconsideredasapartofERS.
Deformedweldedwirefabricshallnotbeused.
Wireropeorstrandsforspiralsandhighstrengthbarswithyieldstrengthinexcessof75ksishallnotbeused.
GuideSpecificationsArticleC8.4.1
TherequirementsforplastichingingandcapacityprotectedmembersdonotapplytothestructuresinSDCA,thereforeuseofASTMA706Grade80reinforcingsteelispermittedinSDCA.
ForSDCsB,C,andD,themoment-curvatureanalysesbasedonstraincompatibilityandnonlinearstress/strainrelationsareusedtodeterminetheplasticmomentcapacitiesofallductileconcretemembers.Furtherresearchisrequiredtoestablishtheshapeandmodelofthestress-straincurve,expectedreinforcingstrengths,strainlimits,andthestress-strainrelationshipsforconcreteconfinedbylateralreinforcementmadewithASTMA706Grade80reinforcingsteel.
U. Concrete Modeling
GuideSpecificationsArticle8.4.4
Wherein-groundplastichingingispartoftheERS,theconfinedconcretecoreshallbelimitedtoamaximumcompressivestrainof0.008andthememberductilitydemandshallbelimitedto4maximum.
V. ExpectedNominalMomentCapacity
GuideSpecificationsArticle8.5
TheexpectednominalcapacityofcapacityprotectedmembersusingASTMA706Grade80reinforcementshallbedeterminedbystrengthdesignformulasspecifiedintheAASHTOLRFDbasedontheexpectedconcretestrengthandreinforcingsteelyieldstrengthswhentheconcretereaches0.003orthereinforcingsteelstrainreaches0.090for#10barsandsmaller,0.060for#11barsandlarger.
Replacethedefinitionofλmowiththefollowing:
λmo=overstrengthfactor
=1.2forASTMA706Grade60reinforcement
=1.4forASTMA615Grade60reinforcement
W. Interlocking Bar Size
GuideSpecificationsArticle8.6.7
Thelongitudinalreinforcingbarinsidetheinterlockingportionofacolumn(interlockingbars)shallbethesamesizeofbarsusedoutsidetheinterlockingportion.
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X. SplicingofLongitudinalReinforcementinColumnsSubjecttoDuctilityDemandsforSDCsCandD
GuideSpecificationsArticle8.8.3
Thesplicingoflongitudinalcolumnreinforcementoutsidetheplastichingingregionshallbeaccomplishedusingmechanicalcouplersthatarecapableofdevelopingthetensilestrengthofthesplicedbar.Splicesshallbestaggeredatleast2feet.Lapsplicesshallnotbeused.Thedesignengineershallclearlyidentifythelocationswheresplicesinlongitudinalcolumnreinforcementarepermittedontheplans.Ingeneralwherethelengthoftherebarcageislessthan60feet(72feetforNo.14andNo.18bars),nospliceinthelongitudinalreinforcementshallbeallowed.
Y. DevelopmentLengthforColumnBarsExtendedintoOversizedPileShaftsfor SDCs C and D
GuideSpecificationsArticle8.8.10
ExtendingcolumnbarsintooversizedshaftshallbeinaccordancewithSection7.4.4.C,basedonTRACReportWARD417.1“Non-Contact Lap Splice in Bridge Column Shaft Connections”.
Z. LateralConfinementforOversizedPileShaftforSDCsCandD
GuideSpecificationsArticle8.8.12
Therequirementofthisarticleforshaftlateralreinforcementinthecolumn-shaftsplicezonemaybereplacedwiththerequirementsofSection7.8.2.K.
AA.LateralConfinementforNon-OversizedStrengthenedPileShaftforSDCsC and D
GuideSpecificationsArticle8.8.13
Non-oversizedcolumn-shaft(thecrosssectionoftheconfinedcoreisthesameforboththecolumnandthepileshaft)isnotpermissibleunlessallowedbytheRFPCriteria.
AB. RequirementsforCapacityProtectedMembers
GuideSpecificationsArticle8.9
ForSDCsCandDwhereliquefactionisidentified,pileanddrilledshaftingroundhingingmaybeconsideredasanERE.
Bridgesshallbeanalyzedanddesignedforthenon-liquefiedconditionandtheliquefiedconditioninaccordancewithArticle6.8.ThecapacityprotectedmembersshallbedesignedinaccordancewiththerequirementsofArticle4.11.Toensuretheformationofplastichingesincolumns,oversizedpileshaftsshallbedesignedforanexpectednominalmomentcapacity,Mne,atanylocationalongtheshaft,thatis,equalto1.25timesmomentdemandgeneratedbytheoverstrengthcolumnplastichingemomentandassociatedshearforceatthebaseofthecolumn.Thesafetyfactorof1.25maybereducedto1.0dependingonthesoilproperties.
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Thedesignmomentsbelowgroundforextendedpileshaftmaybedeterminedusingthenonlinearstaticprocedure(pushoveranalysis)bypushingthemlaterallytothedisplacementdemandobtainedfromanelasticresponsespectrumanalysis.Thepointofmaximummomentshallbeidentifiedbasedonthemomentdiagram.Theexpectedplastichingezoneshallextend3Daboveandbelowthepointofmaximummoment.Theplastichingezoneshallbedesignatedasa“nosplice”zoneandthetransversesteelforshearandconfinementshallbeprovidedaccordingly.
AC. SuperstructureCapacityDesignforTransverseDirection(IntegralBentCap)forSDCsCandD
GuideSpecificationsArticle8.11
ForSDCsCandD,thelongitudinalflexuralbentcapbeamreinforcementshallbecontinuous.Splicingofcapbeamlongitudinalflexuralreinforcementshallbeaccomplishedusingmechanicalcouplersthatarecapableofdevelopingthetensilestrengthofthesplicedbar.Splicesshallbestaggeredatleast2feet.Lapsplicesshallnotbeused.
AD. SuperstructureDesignforNonIntegralBentCapsforSDCsB,C,andD
GuideSpecificationsArticle8.12
NonintegralbentcapsshallnotbeusedforcontinuousconcretebridgesinSDCB,C,andDexceptattheexpansionjointsbetweensuperstructuresegments.
AE. IntegralBentCapJointShearDesign
GuideSpecificationsArticle8.13.4.1.1
InadditiontotheT-jointslistedinArticle8.13.4.1.1,theexteriorcolumnjointsforboxgirdersuperstructureandothersuperstructuresifthecapbeamextendsthejointfarenoughtodevelopthelongitudinalcapreinforcementshallbeconsideredT-jointsforjointshearanalysisinthetransversedirection.
AF. CastinPlace and Precast Concrete Piles
GuideSpecificationsArticle8.16.2
Minimumlongitudinalreinforcementof0.75percentofAgshallbeprovidedforCIPpilesinSDCsB,C,andD.Longitudinalreinforcementshallbeprovidedforthefulllengthofpile.
15.4.3 SeismicDesignRequirementsforBridgeModificationsandWidening Projects
A. SeismicAnalysisandRetrofitPolicy
TheSeismicAnalysisandRetrofitPolicyforBridgeModificationsandWideningProjectsshallconformtoSections 4.3.1 ,4.3.2,4.3.3,and4.3.4.
ThespectralresponseparametersshallbedeterminedusingUSGS2014SeismicHazardMapsandSiteCoefficientsdefinedinSection4.2.3.
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B. Design and Detailing Considerations
1. SupportLength
Thesupportlengthatexistingabutments,piers,inspanhinges,andpavementseatsshallbechecked.Ifthereisaneedforlongitudinalrestrainers,transverserestrainers,oradditionalsupportlengthontheexistingstructure,theyshallbeincludedinthewideningdesign.
2. ConnectionsBetweenExistingandNewElements
Connectionsbetweentheexistingelementsandnewelementsshallbedesignedformaximumoverstrengthforces.Whereyieldingisexpectedinthecrossbeamconnectionattheextremeeventlimitstate,thenewstructureshallbedesignedtocarryliveloadsindependentlyattheStrengthIlimitstate.Incaseswherelargedifferentialsettlementand/oraliquefactioninducedlossofbearingstrengthareexpected,theconnectionsmaybedesignedtodeflectorhingeinordertoisolatethetwopartsofthestructure.Elementssubjecttoinelasticbehaviorshallbedesignedanddetailedtosustaintheexpecteddeformations.
Longitudinaljointsthatisolatethedecksbetweentheexistingandnewstructuresarenotpermitted.
3. DifferentialSettlement
Thedesignershallevaluatethepotentialfordifferentialsettlementbetweentheexistingstructureandwideningstructure.Additionalgeotechnicalmeasuresmayberequiredtolimitdifferentialsettlementstotolerablelevelsforbothstaticandseismicconditions.Thebridgedesignershallevaluate,design,anddetailallelementsofnewandexistingportionsofthewidenedstructureforthedifferentialsettlementwarrantedbythegeotechnicalengineer.Angulardistortionsbetweenadjacentfoundationsshallnotexceed0.008(RAD)insimplespansand0.004(RAD)incontinuousspans.
Thehorizontaldisplacementofpileandshaftfoundationsshallbeestimatedusingproceduresthatconsidersoilstructureinteraction(seeGeotechnical Design ManualSection8.12.2.3).Horizontalmovementcriteriashallbeestablishedatthetopofthefoundationbasedonthetoleranceofthestructuretolateralmovementwithconsiderationofthecolumnlengthandstiffness.Toleranceofthesuperstructuretolateralmovementwilldependonbridgeseatwidths,bearingtype(s),structuretype,andloaddistributioneffects.
4. FoundationTypes
Thefoundationtypeofthenewstructureshouldmatchthatoftheexistingstructure.However,adifferenttypeoffoundationmaybeusedforthenewstructureduetogeotechnicalrecommendationsorthelimitedspaceavailablebetweenexistingandnewstructures.Forexample,ashaftfoundationmaybeusedinlieuofspreadfooting.
5. ExistingStruttedColumns
Thehorizontalstrutbetweenexistingcolumnsmayberemoved.Theexistingcolumnsshallthenbeanalyzedwiththenewunbracedlengthsandretrofittedifnecessary.
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6. NonStructuralElementStiffness
Medianbarriersandotherpotentiallystiffeningelementsshallbeisolatedfromthecolumnstoallowcolumndeformation.
DeformationcapacitiesofexistingbridgemembersthatdonotmeetcurrentdetailingstandardsshallbedeterminedusingtheprovisionsofSection7.8oftheRetrofitting Manual for Highway Structures: Part 1 – Bridges,FHWAHRT06032.DeformationcapacitiesofexistingbridgemembersthatmeetcurrentdetailingstandardsshallbedeterminedusingthelatesteditionoftheAASHTOSEISMIC.
Inlieuofspecificdata,thereinforcementpropertiesprovidedinTable4.3.2-1 shallbeused.
7. Isolation Bearings
Isolationbearingsmaybeusedforbridgewideningprojectstoreducetheseismicdemandthroughmodificationofthedynamicpropertiesofthebridge.IsolationbearingsshallbedesignedinaccordancewithAASHTOGuide Specifications for Seismic IsolationandshallconformtoSection9.3.
15.4.4 SeismicRetrofittingofExistingBridgesSeismicretrofittingofexistingbridgesshallbeperformedinaccordancewiththeFHWApublicationFHWAHRT06032,Seismic Retrofitting Manual for Highway Structures: Part 1 – Bridgesasfollows:• Article1.5.3ThespectralresponseparametersshallbedeterminedusingUSGS2014SeismicHazardMapsandSiteCoefficientsdefinedinSection4.2.3.
• Article7.4.2SeismicLoadinginTwoorThreeOrthogonal Revisethefirstparagraphasfollows: Whencombiningtheresponseoftwoorthreeorthogonaldirectionsthedesignvalueofanyquantityofinterest(displacement,bendingmoment,shearoraxialforce)shallbeobtainedbythe100-30percentcombinationruleasdescribedinAASHTOGuide SpecificationsArticle4.4.
• DeleteEq.7.44andreplacewiththefollowing:Lp=themaximumof[(8800εydb)or(0.08L+4400εydb)] (7-44)
• DeleteEq.7.49andreplacewiththefollowing:
Thehorizontalstrutbetweenexistingcolumnsmayberemoved.Theexistingcolumnsshallthenbeanalyzedwiththenewunbracedlengthsandretrofittedifnecessary.
6. NonStructuralElementStiffnessMedianbarriersandotherpotentiallystiffeningelementsshallbeisolatedfromthecolumnstoallowcolumndeformation.DeformationcapacitiesofexistingbridgemembersthatdonotmeetcurrentdetailingstandardsshallbedeterminedusingtheprovisionsofSection7.8oftheRetrofitting Manual for Highway Structures: Part 1 – Bridges,FHWA-HRT-06-032. DeformationcapacitiesofexistingbridgemembersthatmeetcurrentdetailingstandardsshallbedeterminedusingthelatesteditionoftheAASHTO Guide Specifications for LRFD Seismic Bridge Design.Inlieuofspecificdata,thereinforcementpropertiesprovidedinTable4.3.2-1shallbeused.
7. Isolation BearingsIsolationbearingsmaybeusedforbridgewideningprojectstoreducetheseismicdemandthroughmodificationofthedynamicpropertiesofthebridge.IsolationbearingsshallbedesignedinaccordancewithAASHTOGuide Specifications for Seismic Isolation andshallconformtoSection4.2.2.
15.4.4 Seismic Retrofitting of Existing BridgesSeismicretrofittingofexistingbridgesshallbeperformedinaccordancewiththeFHWApublicationFHWA-HRT-06-032, Seismic Retrofitting Manual for Highway Structures: Part 1 –Bridges asfollows:
• Article7.4.2SeismicLoadinginTwoorThreeOrthogonalDirectionsRevisethefirstparagraphasfollows:Whencombiningtheresponseoftwoorthreeorthogonaldirectionsthedesignvalueofanyquantityofinterest(displacement,bendingmoment,shearoraxialforce)shallbeobtainedbythe100-30percentcombinationruleasdescribedinAASHTO Guide SpecificationsArticle 4.4.
• DeleteEq.7.49andreplacewiththefollowing:
• DeleteEq.7.51andreplacewiththefollowing:
yfi
mip VV
VVφφ
+
−−
= 25
yjfji
jhjip VV
VVφφ
+
−
−= 24
• DeleteEq.7.51andreplacewiththefollowing:
Thehorizontalstrutbetweenexistingcolumnsmayberemoved.Theexistingcolumnsshallthenbeanalyzedwiththenewunbracedlengthsandretrofittedifnecessary.
6. NonStructuralElementStiffnessMedianbarriersandotherpotentiallystiffeningelementsshallbeisolatedfromthecolumnstoallowcolumndeformation.DeformationcapacitiesofexistingbridgemembersthatdonotmeetcurrentdetailingstandardsshallbedeterminedusingtheprovisionsofSection7.8oftheRetrofitting Manual for Highway Structures: Part 1 – Bridges,FHWA-HRT-06-032. DeformationcapacitiesofexistingbridgemembersthatmeetcurrentdetailingstandardsshallbedeterminedusingthelatesteditionoftheAASHTO Guide Specifications for LRFD Seismic Bridge Design.Inlieuofspecificdata,thereinforcementpropertiesprovidedinTable4.3.2-1shallbeused.
7. Isolation BearingsIsolationbearingsmaybeusedforbridgewideningprojectstoreducetheseismicdemandthroughmodificationofthedynamicpropertiesofthebridge.IsolationbearingsshallbedesignedinaccordancewithAASHTOGuide Specifications for Seismic Isolation andshallconformtoSection4.2.2.
15.4.4 Seismic Retrofitting of Existing BridgesSeismicretrofittingofexistingbridgesshallbeperformedinaccordancewiththeFHWApublicationFHWA-HRT-06-032, Seismic Retrofitting Manual for Highway Structures: Part 1 –Bridges asfollows:
• Article7.4.2SeismicLoadinginTwoorThreeOrthogonalDirectionsRevisethefirstparagraphasfollows:Whencombiningtheresponseoftwoorthreeorthogonaldirectionsthedesignvalueofanyquantityofinterest(displacement,bendingmoment,shearoraxialforce)shallbeobtainedbythe100-30percentcombinationruleasdescribedinAASHTO Guide SpecificationsArticle 4.4.
• DeleteEq.7.49andreplacewiththefollowing:
• DeleteEq.7.51andreplacewiththefollowing:
yfi
mip VV
VVφφ
+
−−
= 25
yjfji
jhjip VV
VVφφ
+
−
−= 24
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A. SeismicAnalysisRequirements
Themulti-modespectralanalysisofSeismic Retrofitting ManualSection5.4.2.2(asaminimum)shallbeusedtodeterminetheseismicdisplacementandforcedemandstoidentifyseismicallydeficientelementsoftheexistingstructure.Prescriptiverequirements,suchassupportlength,shallbeconsideredmandatoryandshallbeincludedintheanalysis.SeismiccapacitiesshallbedeterminedinaccordancewiththerequirementsoftheSeismic Retrofitting Manual.DisplacementcapacitiesshallbedeterminedbytheMethodD2–StructureCapacity/Demand(Pushover)MethodofSeismic Retrofitting ManualSection5.6.Theseismicanalysisneedonlybeperformedfortheupperlevel(1,000yearreturnperiod)groundmotionswithalifesafetyseismicperformancelevel.
B. SeismicRetrofitDesign
Table111,Chapters8,9,10,11,andAppendicesDthruFoftheSeismic Retrofitting Manualshallbeusedinselectinganddesigningtheseismicretrofitmeasures.
C. Earthquake Restrainers
LongitudinalrestrainersshallbehighstrengthsteelrodsconformtoASTMF1554Grade105,includingSupplementRequirementsS2,S3andS5.Nuts,andcouplersifrequired,shallconformtoASTMA563GradeDH.WashersshallconformtoAASHTOM293.Highstrengthsteelrodsandassociatedcouplers,nutsandwashersshallbegalvanizedafterfabricationinaccordancewithAASHTOM232.Thelengthoflongitudinalrestrainersshallbelessthan24feet.
D. Isolation Bearings
Isolationbearingsmaybeusedforseismicretrofitprojectstoreducethedemandsthroughmodificationofthedynamicpropertiesofthebridgeasaviablealternativetostrengtheningweakelementsofnon-ductilebridgesubstructuremembersofexistingbridge.IsolationbearingsshallbedesignedinaccordancewiththerequirementoftheAASHTO Guide Specifications for Seismic IsolationandshallconformtoSection9.3.
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15.5 Concrete Structures15.5.1 General
Designofconcretestructuresforroadwayelementssuchasbridges,lids,retainingwalls,noisewalls,three-sidedstructures,trafficbarrier,pedestrianbarrier,signstructures,bridgeapproachslabs,etc.shallbebasedontherequirementscitedhereinandinthecurrentAASHTOLRFD,AASHTOSEISMIC,WSDOTSpecialProvisionsandtheWSDOTStandard Specifications.
15.5.2 MaterialsA. Concrete
1. Cast-in-place(CIP)Concrete
Cast-in-place(CIP)concreteshallmeettherequirementsofTable5.1.1-1:
Component or Application
Minimum Numerical Class andMinimumCompressive
Strength at 28 days (psi)Letter Suffix
CompressiveStrength for use in Design = f’c (psi)
Commercial Concrete; Non-structural Concrete; Sidewalks; Curbs; Gutters
3000 - Numerical Class
General Structural Concrete including Spread Footings; Walls; Columns; Crossbeams; Box Girders; Slabs; Barriers; etc .
4000 - Numerical Class
Bridge Approach Slabs 4000 A Numerical ClassBridge Decks 4000 D Numerical ClassPiles and Shafts 4000/5000 P Numerical ClassUnderwater Seals 4000 W 0 .6 times Numerical
Class
Table 5.1.1-1
2. Modulus of Elasticity
Forcalculationofthemodulusofelasticity,theunitweightofplainconcrete(wc)shallbetakenas0.155kcfforprestressedconcretegirdersand0.150kcffornormal-weightconcreteunlessprojectspecificdataisavailable.Thecorrectionfactor(K1)shallbetakenas1.0unlessprojectspecificdataisavailable.
3. ShrinkageandCreep
Shrinkageandcreepshallbecalculatedwithrelativehumidity(H)takenas75percentunlessprojectspecificdataisavailable.Thematurityofconcrete(t)shallbetakenas2000days.Indeterminingtheageofconcreteattimeofloadapplication(ti)onedayofacceleratedcuringbysteamorradiantheatshallbetakenasequaltosevendaysofnormalcuring.
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4. Grout
Groutpadswiththicknessexceeding4″shallbereinforcedwithsteelreinforcement.Non-shrinkgroutconformingtoStandard Specifications Section9-20.3(2)shallbeusedinkeywaysbetweenprestressedconcretegirders.
5. Mass Concrete
Concreteplacementswithaleastdimensionofgreaterthan6-feetshallbeconsideredmassconcrete,exceptthatshaftsneednotbeconsideredmassconcrete.
Thetemperatureofmassconcreteduringplacementandcuringshallnotexceed160°F.Thetemperaturedifferencebetweenthegeometriccenterofthemassconcreteandthecenterofnearbyexteriorsurfacesduringplacementandcuringshallnotexceed35°F.
AthermalcontrolplanshallbesubmittedbytheDesign-Builderforreviewandcommentformassconcreteplacements.Thethermalcontrolplanmayincludesuchthingsas:athermalanalysis;temperaturemonitorsandequipment;insulation;concretecoolingbeforeplacement;concretecoolingafterplacement,suchasbymeansofinternalcoolingpipes;useofsmaller,lessfrequentplacements;orothermethodsproposedbytheDesign-BuilderandacceptedbytheWSDOTEngineer.
Concretemixdesignsmaybeoptimized(suchasbyusinglow-heatcement,flyashorslagcement,low-water/cementratio,lowcementitiousmaterialscontent,largeraggregate,etc.)aslongastheconcretemixmeetsotherprojectrequirements.
6. Shotcrete
Shotcreteshallnotbeusedforpermanentstructures,includingexteriorwallfasciasurfaces,unlessallowedbyRFPCriteria.Shotcretemaybeusedfortemporaryapplications.
7. Lightweight Aggregate Concrete
Lightweightaggregateconcreteshallnotbeused,unlessallowedbyRFPCriteria.
B. Reinforcing Steel
1. Grades
SteelreinforcingbarsshallconformtoStandard Specifications Section9-07.2andSection15.4.2.T.UseofASTMA706Grade80steelreinforcingbarsshallconformtoSection5.1.2
2. CompressiveDevelopmentLength
Theminimumcompressivedevelopmentlengthshallbe1′-0″.
3. Splices
Minimumlapsplicelengths,forbothtensionandcompression,shallbe2′-0″.Whentwobarsofdifferentdiametersarelapspliced,thelengthofthelapspliceshallbethelargerofthelapspliceforthesmallerbarorthedevelopmentlengthforthelargerbar.
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4. WeldedWireReinforcementinPrestressedConcreteGirders,Walls,Barriers and Deck Panels
Weldedwirereinforcementmaybeusedtoreplacesteelreinforcingbarsinprestressedconcretegirders,walls,barriers,anddeckpanels.
Weldedwirereinforcementshallbedeformed.
Longitudinalwiresandweldsshallbeexcludedfromregionswithhighsheardemands,includinggirderwebs.Longitudinalwiresforanchorageofweldedwirereinforcementshallhaveanareaof40percentormoreoftheareaofthewirebeinganchoredasdescribedinASTMA497butshallnotbelessthanD4.
5. Reinforcing Bar Dowels and Resin Bonded Anchors
AllowabletensileloadsandminimumrequiredembedmentforreinforcingbardowelsshallbeinaccordancewithSection5.5.4.A.4.Ifitisnotpossibletoobtainthisembedment,theallowableloadonthedowelshallbereducedbytheratiooftheactualembedmentdividedbytherequiredembedment.
Beforecoredrilling,existingreinforcementshallbelocatedbynon-destructivemethodsorbychippingifexistingreinforcementcannotbedamaged.Coredrilledholesshallberoughened.
C. Prestressing Steel
PrestressingsteelshallbeAASHTOM203Grade270lowrelaxationforstrandsandAASHTOM275TypeIIforbars.
Therefinedestimateforcomputingtime-dependentlossesshallbeused.
Partialprestressingisnotpermitted.
15.5.3 Design ConsiderationsA. ServiceandFatigueLimitStates
TheexposurefactorforAASHTOLRFDSection 5.6.7“ControlofCrackingbyDistributionofReinforcement”shallbebaseduponaClass2exposurecondition.
ConcretestressesinprestressedmembersshallbelimitedtotheallowablestressesshowninTable5.2.1-1.
B. StrengthLimitState
ThesheardesignofprestressedmembersshallbebasedonthegeneralprocedureofAASHTOLRFDSection5.7.3.4.2.Thesheardesignofnon-prestressedmembersshallbebasedoneitherthegeneralprocedure,orthesimplifiedprocedureofAASHTOLRFDSection5.7.3.4.1.AASHTOLRFDSection5.8.3.4.3“SimplifiedProcedureforPrestressedandNon-prestressedSections”shallnotbeused.
Themaximumspacingofshearandtorsionreinforcementshallbe18inches.
C. Post-Tensioning
A2″minimumclearanceshallbeprovidedbetweenpost-tensioningductswithouterdiametergreaterthan3″.A1″minimumclearanceshallbeprovidedbetweenpost-tensioningductswithouterdiameterlessthanorequalto3″.
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Confinementreinforcementshallbeprovidedtoconfinecurvedpost-tensioningtendonsinaccordancewithSection5.8.1.F.
Thesizeoftheanchoragezoneintheplaneofanchorplatesshallbelargeenoughtoprovideaminimumof1″clearancefromtheplatestoanyfreeedge.
Structureshorteningeffectsduetopost-tensioningshallbeincludedinthedesign.
Thecambershallbeshownontheplansandshallincludetheeffectofbothdeadloadandfinalprestressing.
Allpost-tensioninganchoragesinwebsofboxgirderormulti-stemsuperstructureshallbeverticallyaligned.Tendonsadjacenttopost-tensioninganchoragesshallmeettheminimumtangentlengthandminimumtendonradiirequirementsofSection5.8.1.D.
15.5.4 SuperstructuresA. ReinforcedConcreteSuperstructures
TheuseofCIPreinforcedconcretebridgesuperstructureswithoutpost-tensioningshallberestrictedtowideningexistingreinforcedconcretebridgesuperstructures.Longitudinalpost-tensioningshallbeprovidedforallnewCIPreinforcedconcretebridgesuperstructures.
B. BoxGirderSuperstructures
1. IntermediateDiaphragmsforCurvedConcreteBoxGirderBridges
Intermediatediaphragmsshallbeprovidedforcurvedconcreteboxgirderbridgeswithcenterlineradius,R,lessthan800feet.Minimumdiaphragmspacingshallbeasfollows:
For600feet≤R<800feet-atmidspan.
For400feet≤R<600feet-at⅓pointsofspan.
ForR<400feet-at¼pointsofspan.
2. TemperatureEffects
Thermalstressesshallbeinvestigatedindesignusingthefollowingcriteria:
a. Ameantemperature50°Fwithrise45°Fandfall45°Fforlongitudinalanalysisusingone-halfofthemodulusofelasticity(MaximumSeasonalVariation.)
b. Thesuperstructureboxgirdershallbedesignedtransverselyforatemperaturedifferentialbetweeninsideandoutsidesurfacesof±15°Fwithnoreductioninmodulusofelasticity(MaximumDailyVariation).
c. Thesuperstructureboxgirdershallbedesignedlongitudinallyforatopslabtemperatureincreaseof20°Fwithnoreductioninmodulusofelasticity.
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3. Drains
Drainsshallbeplacedinthebottomslabatthelowpointsofeachcell.DrainholedetailsshallbeinaccordancewithFigure5.3.8-1.
C. PrestressedConcreteGirderSuperstructures
1. WSDOTStandardGirderTypesandConstructionSequences
PrestressedconcretegirdersshallbeaWSDOTstandardgirdertypeinaccordancewithAppendices5.6-A1-1and5.6-A1-9.
PrestressedconcretegirdersuperstructuresshallfollowaconstructionsequenceinaccordancewithAppendix5.6-A1-2.
2. SuperstructureContinuity
Prestressedconcretegirdersuperstructuresshallbedesignedfortheenvelopeofsimplespanandcontinuousspanloadingsforallpermanentandtransientloads.Loadsappliedbeforeestablishingcontinuity(typicallybeforeplacementofcontinuitydiaphragms)needonlybeappliedasasimplespanloading.Continuityreinforcementshallbeprovidedatsupportsforloadsappliedafterestablishingcontinuity.
3. ContinuousStructureConfiguration
Girdertypesandspacingshallbeidenticalinadjacentspansoverintermediatepiers.Girdertypesandspacingmaybechangedatexpansionjoints.
4. Girder Ends
PrestressedconcretegirdersshallhaveastandardendtypeinaccordancewithSection5.6.2.E.PrestressingstrandsatgirderendsshallbeextendedintodiaphragmsandmadecontinuousinaccordancewithSection5.1.3.D.
Girderendskewanglesfortrapezoidaltub,slab,wideflangedeck,wideflangethindeckanddeckbulb-teeprestressedconcretegirdersshallbelimitedto30degrees.Girderendskewanglesforallotherprestressedconcretegirdersshallbelimitedto45degrees.
Thesplittingresistanceofpre-tensionedanchoragezonesshallbeasdescribedinAASHTOLRFDSection5.9.4.4.1.Theendverticalreinforcementshallnotbelargerthan#5barsandspacingshallnotbelessthan2½″.Theremainingsplittingreinforcementnotfittingwithintheh/4zonemaybeplacedbeyondtheh/4zoneataspacingof2½″.
5. Diaphragms
Diaphragmsforprestressedconcretegirdersuperstructuresshallbecast-in-placeconcrete.
Diaphragmsshallbeorientedparalleltogirdersupportskew.Oncurvedbridges,diaphragmsshallbeplacedonradiallines.IntermediateandenddiaphragmsshallbeinaccordancewithAppendices5.6-A1-1and5.6-A1-9.
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Intermediatediaphragmsshallbeprovidedforallprestressedconcretegirderbridges(exceptslabs)atthefollowinglocations:• 1/5pointsofspanforspanlength>160′-0″.• ¼pointsofspanfor120′-0″<spanlength≤160′-0″.• ⅓pointsofspanfor80′-0″<spanlength≤120′-0″.• Midpointofspanfor40′-0″<spanlength≤80′-0″.• Nodiaphragmrequirementforspanlength≤40′-0″.
Intermediatediaphragmsshallbefulldepthforstructurescrossingoverroadswithaveragedailytraffic(ADT)greaterthan50,000,inaccordancewithSection5.6.4.C.4.
6. Barrier and Sidewalk Load Distribution
Thedeadloadofonetrafficbarrierorsidewalkshallnotbedistributedovermorethanthreegirderwebs.
7. CompositeAction
CompositesectionpropertiesincludingeffectiveflangewidthofthecompositedeckshallbeinaccordancewithSection5.6.2.B.
8. Dead Loads
Thebridgedeckdeadloadtobeappliedtoagirdershallbebasedonthefullbridgedeckthickness.Thepad/haunchweightduetothemaximumpad/haunchheightshallbeaddedtothatloadoverthefulllengthofthegirder.
Whenthedepthofthepad/haunchbetweenthetopoftheprestressedconcretegirderandtheundersideofthedeckatthecenterlineofthegirderexceeds6″,reinforcementshallbeprovidedinthepadinaccordancewithFigure5.6.4-2.
9. GirderStirrups
Girderstirrupsshallbefieldbentoverthetopmatofreinforcementinthebridgedeckunlesspre-benthooksareallowedbytheWSDOTstandardgirdertypeorthepre-benthooksarewithinthecoreoftheCIPdeck(theinsideedgeofthehookterminatesabovethebottommatofthedeckbars).
10.TransformedSectionProperties
Transformedsectionpropertiesshallnotbeusedfordesignofprestressedconcretegirders.Grosssectionpropertiesshallbeused.
11. Deck Shrinkage
TheelasticgaininprestressingstrandsduetoslabshrinkageshallbecomputedinaccordancewithAASHTOLRFDSection5.9.3.4.3.d.DeckshrinkageshallbeconsideredasanexternalforceappliedtothecompositesectionfortheServiceI,ServiceIII,andFatigueIlimitstates.Thedeckshrinkagestrainshallbecomputedas50-percentofthestraindeterminedbyAASHTOLRFDEquation5.4.2.3.3-1.
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12. DeckGirderSuperstructures
Theterm“deckgirder”referstoaprestressedconcretegirderwhosetopflangeorsurfaceisthedrivingsurface,withorwithoutanoverlay,includingslabanddeckbulb-teegirders.
DeckgirderswithoutacompositeCIPdeckslabshallhaveaminimumconcretecoverof2″overthetopmat.Thetopmatofreinforcementinthetopflangeshallbeepoxy-coated.
13. Slab Girders
Slabgirderspansbetweencenterlinebearingsshallbelimitedtotheprestressedconcretegirderheightmultipliedby30.Aminimum5″compositeCIPbridgedeckshallbeplacedoverslabgirdersdirectlysupportingtrafficloadings.TheCIPconcretebridgedeckshallataminimumbeClass4000Dconcretewithonelayerof#5epoxycoatedreinforcementinboththetransverseandlongitudinaldirections.Thelongitudinalreinforcementshallbespacedat12inchesmaximumandthetransversereinforcementshallbespacedat6inchesmaximum.
14. Deck Bulb-Tee Girders
Deckbulb-teegirdersshallbelimitedtopedestrianbridges,temporarybridgesandtowideningexistingsimilarstructures.
Deckbulb-teegirdersshallhaveanHMAorconcreteoverlay.AwaterproofingmembraneshallbeprovidedwithanHMAoverlay.
15.WideFlangeDeckGirders
Wideflangedeckgirdersshallbelimitedtopedestrianbridges,temporarybridgesandtowideningexistingsimilarstructures.
WideflangedeckgirdersshallhaveanHMAorconcreteoverlay.AwaterproofingmembraneshallbeprovidedwithanHMAoverlay.
16. Wide Flange Thin Deck Girders
Wideflangethindeckgirdersshallhaveaminimum5″thickcompositeCIPbridgedeck.TheCIPconcretebridgedeckshallataminimumbeClass4000Dconcretewithonelayerof#5epoxycoatedreinforcementinboththetransverseandlongitudinaldirections.Thelongitudinalreinforcementshallbespacedat12inchesmaximumandthetransversereinforcementshallbespacedat6inchesmaximum.
17. Tub Girders
Drainsshallbeplacedinthecenterlineofthebottomflangeatthelowpointsofeachcell.DrainholedetailsshallbeinaccordancewithAppendices5.6-A1-1 and5.6-A1-9.
18.SplicedPrestressedConcreteGirders
ClosurejointsshallbeCIPconcretewithaminimumlengthof2′-0″.Thesequenceofplacingconcretefortheclosurejointsanddeckshallbespecifiedintheplans.
ConcretecovertowebstirrupsattheCIPclosureatpierdiaphragmsshallnotbelessthan2½″.IfintermediatediaphragmlocationscoincidewithCIPclosuresbetweenprecastsegments,thentheconcretecoverattheCIPclosuresshallnotbelessthan2½″.
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15.5.5 Concrete Bridge DecksConcretebridgedecksshallbedesignedusingtheTraditionalDesignofAASHTOLRFDSection9.7.3.
Forwebspacinginexcessof12feetorcantileveroverhanginexcessof6feet,transversepost-tensioningshallbeprovidedinthedeck.
Forstructuresthatincludesidewalks,theconstructionjointbetweenthesidewalkandthedeckshallbeasmoothsurface.
Longitudinalexpansionorisolationjointsinbridgedecksarenotpermitted.
A. BridgeDeckRequirements
Theminimumbridgedeckthicknessshallbe5″forslabanddeckbulb-teeprestressedconcretegirdersuperstructures,7.5″forotherconcretesuperstructures,8.0″forsteelgirdersuperstructures,and8.5″(including3.5″stay-in-placedeckpaneland5″CIPconcretedeck)forsuperstructureswithSIPdeckpanels.Thisminimumthicknessmaybereducedby0.5″forbridgeswithDeckProtectionSystems2,3and5.
Thedistancefromthetopofthebridgedecktothetopofthegirderatcenterlinebearingatcenterlineofgirderisrepresentedbythe“A”Dimension.ItshallbecalculatedandshownintheplansinaccordancewithAppendix5-B1.
Aroughenedsurfaceorashearkeyshallbeprovidedatdeckconstructionjoints.
B. BridgeDeckReinforcement
Toptransversereinforcementshallbehookedatthedeckslabedgeunlessatrafficbarrierisnotused.
LongitudinaldeckslabreinforcementshallbeprovidedinaccordancewithSection5.7.2.B.
Theminimumclearancebetweentopandbottomreinforcingmatsshallbe1″.
TheminimumcoveroverthetoplayerofreinforcementshallbeinaccordancewiththeappropriateDeckProtectionSystem.Theminimumcoverbelowthebottomlayerreinforcementshallbe1.0″.
Theminimumamountofreinforcementineachdirectionshallbe0.18in2/feetforthetopmatand0.27in2/feetforthebottommat.
Themaximumbarspacinginbothtransverseandlongitudinaldirectionsforthetopmat,andtransversedirectionofthebottommatshallnotexceed12″.Themaximumbarspacingforthebottomlongitudinaldirectionwithintheeffectivelength,asspecifiedinAASHTOLRFDSection9.7.2.3,shallnotexceedthedeckthickness.
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C. Stay-in-Place(SIP)DeckPanels
SIPdeckpanelsshallbeprecastconcreteandtheirdetailsshallbeinaccordancewithBridgeStandardDrawing5.6-A10-1.SIPsteeldeckformsarenotpermitted.
SIPdeckpanelsshallnotbeusedinlongitudinalnegativemomentregionsofcontinuoussuperstructures,unlessthedeckislongitudinallypost-tensioned.
Forabridgewideningorphasedconstruction,SIPdeckpanelsshallnotbeusedinthebayadjacenttotheexistingstructure.
SIPdeckpanelsshallnotbeusedonprestressedconcretegirderswithflangeslessthan12″wide.
SIPdeckpanelsshallnotbeusedonsteelgirderbridgesuperstructures.
D. Bridge Deck Protection
Allnewbridgedecks,precastorcast-in-placeslabs,anddeckgirderstructuresshallutilizeadeckprotectionsysteminaccordancewiththissectionandSection5.7.4.A.WideningofexistingbridgedecksandslabbridgesshallbeinaccordancewithSection5.7.4.B.
E. Bridge Deck HMA Paving
Asphaltresurfacingincludingbituminoussurfacetreatment(BST)onbridgedecksandslabbridgesshallbeinaccordancewiththeBridgedeckConditionReport(BCR)providedforeachbridge.ConstructionshallbeinaccordancewiththebridgepavingspecificationsincludedintheRFP.
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15.6 Steel Structures15.6.1 Design Considerations
A. Codes,Specification,andStandards
Steelhighwaybridgesshallbedesignedtothefollowingcodesandspecifications:• AASHTOLRFD,latestedition• AASHTOSEISMIC
Thefollowingcodesandspecificationsshallgovernsteelbridgeconstruction:• WSDOTStandard Specifications,latestedition• AASHTO/AWSD1.5M/D1.5:Bridge Welding Code,latestedition
B. WSDOT Steel Bridge Practice
Unshoredcompositeconstructionisusedforplategirderandboxgirderbridges.Shearconnectorsshallbeplacedthroughoutpositiveandnegativemomentregions,forfullcompositebehavior.Aminimumofonepercentlongitudinaldecksteel,inaccordancewithAASHTOLRFDArticle6.10.1.7,shallbeplacedinnegativemomentregions.Forservicelevelstiffnessanalysis,suchascalculatingliveloadmomentenvelopes,thebridgedeckshallbeconsideredcompositeanduncrackedfortheentirebridgelength.Fornegativemomentatstrengthlimitstates,thebridgedeckshallbeignoredwhilereinforcingsteelisincludedforstressandsectionpropertycalculations.
Stiffenersusedtoconnectcrossframesshallbeweldedtotopandbottomflanges.Jackingstiffenersshallbeusedadjacenttobearingstiffeners,ongirderordiaphragmwebs,inordertoaccommodatefuturebearingreplacement.Coordinatejackplacementinsubstructureandgirderdetails.
Steelframingshallconsistofmaingirdersandcrossframes.Bottomlateralsystemsshallonlybeusedwhenrequiredfortorsionalstabilityincurvedbridgesandwhentemporarybracingisnotpractical.Whenlateralsystemsareused,theyshallbedetailedcarefullyforadequatefatiguelife.
StandardcorrosionprotectionforsteelbridgesistheStandard Specifications four-coatpaintsystemwestoftheCascadesandwherepaintisrequiredforappearance.UnpaintedweatheringsteelshallonlybeusedeastoftheCascades.
WSDOTdoesnotallowtheuseofsteelstay-in-placedeckforms.
C. PreliminaryGirderProportioning
LiveloaddeflectionsshallbelimitedinaccordancewiththeoptionalcriteriaofAASHTOLRFDArticles2.5.2.6.2and3.6.1.3.2.
Thesuperstructuredepthshallbeshownasthedistancefromthetopofthebridgedecktothebottomoftheweb.Onstraightbridges,interiorandexteriorgirdersshallbedesignedanddetailedasidentical.Spacingshouldbesuchthatthedistributionofwheelloadsontheexteriorgirderisclosetothatoftheinteriorgirder.Thenumberofgirderlinesshouldbeminimized,withamaximumspacingof14-16feet.Steelbridgesshallberedundant,withthreeormoregirderslinesforIgirdersandtwoormoreboxesforboxgirders,exceptasotherwiseallowedbytheRFPCriteria.
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D. Bridge Steels
UseAASHTOM270/ASTMA709grades50or50Wforplategirdersandboxgirders.UseofAASHTOM270/ASTMA709GradeHPS70Wispermissiblebutavailabilityislimitedandshallbeconfirmedpriortoactualuseindesign.AASHTOM270gradesHPS50WandHPS100WmayonlybeusedifallowedbytheRFPCriteria.Forwideflangebeams,useAASHTOM270/ASTMA709Grade50S or ASTMA992.Forancillarymemberssuchasexpansionjointheaders,utilitybrackets,bearingcomponentsorsmallquantitiesoftees,channels,andangles,ASTMM270/ASTMA709bridgesteelsareacceptablebutarenotrequired.Inthesecases,equivalentASTMdesignatedsteelsmaybeused.
Allmainload-carryingmembersorcomponentssubjecttotensilestressshallbeidentifiedintheplansandshallmeettheminimumCharpyV-notch(CVN)fracturetoughnessvaluesasspecifiedinAASHTOLRFDTable6.6.2-2,temperaturezone2.Fracturecriticalmembersorcomponentsshallalsobedesignatedintheplans.
StructuraltubesandpipesarenotconsideredprequalifiedundertheBridge Welding Code.TheyarecoveredundertheStructuralWeldingCodeAWSD1.1.StructuraltubingASTMA500shallnotbeusedfordynamicloadingapplications.ASTMA1085isanewercoldformedandweldedHSSsectionspecificationthatisaGr50steel.SupplementsforheattreatingandCVNsareincludedandmayalsobespecified.CVNtestsaretypicallyperformedintheflatsoftheHSSsquareorrectangulartubesections.CVNvaluesinthebendradiusofthetubesarelowerthanvaluesobtainedintheflats.Heattreatingofthesectionscanimprovethevalues,butnodataiscurrentlyavailable.ASTMA1085shallalsonotbespecifiedfordynamicloadingapplications.AvailabilityandminimumtonnageordersshallbeinvestigatedpriortospecifyingASTMA1085.
E. Plate Sizes
Platethicknessesoflessthan5/16inchesshallnotbeusedforbridgeapplications.
F. Fasteners
Allboltedconnectionsshallbefrictiontype(slip-critical).AssumeClassBfayingsurfaceswhereinorganiczincprimerisused.
General Guidelines for Steel Bolts
A. ASTMF3125GRA325&GRF1852
Highstrengthsteel,headedboltsforuseinstructuraljoints.Theseboltsmaybehot-dipgalvanizedbutshallnotbeusedinstructuresthatarepainted.Donotspecifyforanchorbolts.
B. A449
Highstrengthsteelboltsandstudsforgeneralapplicationsincludinganchorbolts.RecommendedforusewherestrengthsequivalenttoASTMF3125GR A325bolts(upto1”diameter)aredesiredbutcustomgeometryorlengthsarerequired.Theseboltsmaybehot-dipgalvanized.DonotusetheseasanchorboltsforseismicapplicationsduetolowCVNimpacttoughness.
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C. F1554-Grade105
Higherstrengthanchorboltstobeusedforlargersizes(1½″to4″).Whenusedinseismicapplications,specifysupplementalCVNrequirementS5.Lowergradesmayalsobesuitableforsignstructurefoundations.Thisspecificationshallbeusedforseismicrestrainerrods,andmaybegalvanized.TheequivalentAASHTOM314shallnotbespecifiedasitdoesnotincludetheCVNsupplementalrequirements.
D. ASTMF3125GR A490&GRF2280
Highstrengthalloysteel,headedboltsforuseinstructuraljoints.Theseboltsshallnotbegalvanized,becauseofthehighsusceptibilitytohydrogenembrittlement.Inlieuofgalvanizing,theapplicationofanapprovedzincrichpaintmaybespecified.Donotspecifyforanchorbolts.
E. A354-GradeBD
Highstrengthalloysteelboltsandstuds.ThesearesuitableforanchorboltswherestrengthsequaltoA490boltsaredesired.Theseboltsshallnotbegalvanized.Ifusedinseismicapplications,specifyminimumCVNtoughnessof25feet-lbat40°F.
15.6.2 Girder BridgesA. Tub or Box Girders
Steelboxgirdersshallbetrapezoidaltubsections.Tubgirderswillbereferredtohereinasboxgirders,asinAASHTOLRFDArticle6.11.
Atoplateralsystemshallbeplacedinsidethegirderandshallbetreatedasanequivalentplatefordesign,closingtheopensectionandprovidingtorsionalstiffnessuntilthebridgedeckisfullycured.StabilityoftheshapeshallbeensuredforallstagesofconstructioninaccordancewithAASHTOLRFDArticle6.11.3.Boxgirderbridgeswithamultipleboxgirdercrosssectionshallhaveasinglebearingperbox.Forbridgesofasingleboxgirdercrosssection,twobearingsperboxshallbeused.Platediaphragmswithaccessholesshallbeusedinplaceofpiercrossframes.
Withtheexceptionofeffectsfrominclinedwebs,topflangesandwebsshallbedesignedasiftheywerepartofindividualI-girders.
Inordertomaximizewebspacingwhileminimizingbottomflangewidth,placewebsoutofplumbonaslopeof1in4.Whenrequiredtostiffenbottomflangesincompressionteesectionsshallbeusedforlongitudinalstiffeners.Channelbracingmaybeusedatcrossframelocationsfortransversestiffeners.Bottomflangestiffenersshallbeterminatedatfieldsplices.Otherwise,carefullygroundweldterminationsarerequiredintensionregionswithhighstressrange.Stiffenerplatesshallbeweldedacrossthebottomflangeatcrossframelocations,andshallnotbecombinedwithwebverticalstiffeners.
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B. FractureCriticalSuperstructures
Non-redundant,fracturecriticalsingletubsuperstructures,andtwinI-girdersystems,mayonlybeconsideredifallowedbyRFPCriteria.UBITaccessorsomeformofpermanentfalsedeckingorotherinspectionaccessisrequiredforfracturecriticalinspections.ThemaximumroadwaywidthforeitherasingleboxortwinI-girdersuperstructureis27feet.Whereroadwaywidthexceeds27feet,additionalwebs/girdersshallbeused.Mainlinestructuresexceeding38feetinwidthshallusefourwebs/girdersminimum.
Increasedverticalclearancefrommainlinetrafficshallbeprovidedforeitherofthesebridgetypes.Theminimumis20feet.ThewebdepthsmaybereducedbelowAASHTOLRFDTable2.5.2.6.3-1minimumsprovidedliveloaddeflectioncriteriaaremet.However,webdepthlessthan5′-0″isnotpermitted.Thelimitstateloadmodifierrelatingtoredundancy,ηr=1.05,asspecifiedinAASHTOLRFDSection1.3.4,shallbeusedinthedesignofnon-redundantsteelstructures.Forloadratingnon-redundantbridges,asystemfactorof0.85isrequiredintheAASHTOManual for Bridge Evaluation(MBE)ontheaxialandflexuralcapacityofthegirders.ThegirderdesignshallsatisfyboththeAASHTOLRFDcodeandtheMBE.
TheAASHTOLRFDapproximateliveloaddistributionfactorsarenotapplicabletothesegirdertypes.Thelevelruleorthepreferredrefinedanalysisshallbeused.Wherehighlycurved,onlyarefinedanalysisshallbeused.
15.6.3 Design of I-GirdersA. LimitStatesforAASHTOLRFD
ThefatigueliveloadspecifiedinAASHTOLRFDArticle3.6.1.4shallbeusedforcheckinggirderdetailsinaccordancewitharticle6.6.Itisgenerallypossibletomeettheconstantamplitudefatiguelimit(CAFL)requirementfordetailswithgoodfatigueperformance.LimitingthecalculatedfatiguerangetotheCAFLensuresinfinitefatiguelife.WebsshallbecheckedforfatigueloadinginaccordancewithAASHTOLRFDArticle6.10.5.3,usingthecalculatedfatiguestressrangeforflexureorshear.Flangesandwebsshallmeetstrengthlimitstaterequirementsforbothconstructionandfinalphases.
Piercrossframesshallbedesignedforseismicloading,extremeeventloadcombination.BoltsshallbetreatedasbearingtypeconnectionswithAASHTOLRFDArticle6.5.4.2resistancefactors.Theresistancefactorforallothermembersis1.0atextremelimitstate.
B. CompositeSection
LiveloadplusimpactshallbeappliedtothetransformedcompositesectionusingEs/Ec,commonlydenotedn.Long-termloading(deadloadofbarriers,signs,luminaries,overlays,etc.)shallbeappliedtothetransformedcompositesectionusing3n.Positivemomentsareappliedtothesecompositesectionsaccordingly;bothforserviceandstrengthlimitstates.Thebridgedeckmaybeconsideredeffectiveinnegativemomentregionsprovidedtensilestressesinthedeckarebelowthemodulusofrupture.ThisisgenerallypossibleforServiceIloadcombinationandfatigueanalysis.Forstrengthlimitstateloadings,thecompositesectionincludeslongitudinalreinforcingwhilethebridgedeckisignored.
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C. Flanges
Themaximumflangethicknessis3-inches.Allplatesforflangematerialshallbepurchasedsuchthattheratioofreductionofthicknessfromaslabtoplateshallbeatleast3.0:1.
Asanalternative,platesforflangematerialgreaterthan2″thicknotmeetingthe3.0:1ratioofreductionmaybesuppliedbasedonacceptableultrasonictesting(UT)inspectioninaccordancewithASTMA578.UTscanningandacceptanceshallbeasfollows:• TheentireplateshallbescannedinaccordancewithASTMA578andshallmeetAcceptanceStandardC,and
• Platematerialwithin12-inchesofflangecompletejointpenetrationspliceweldsshallbescannedinaccordancewithASTMA578SupplementaryS1andshallmeetAcceptanceStandardC
D. Webs
Ifdifferentwebthicknessisneeded,thetransitionshallbeataweldedsplice.Horizontalwebsplicesshallnotbeusedunlesswebheightexceeds12′-6″.Allweldedwebsplicesonexteriorfacesofexteriorgirdersandintensionzoneselsewhereshallbegroundsmooth.Websplicesofinteriorgirdersneednotbegroundincompressionzones.
E. TransverseStiffeners
Transversestiffenersshallbeusedinpairsatcrossframelocationsoninteriorgirdersandontheinsideofwebsofexteriorgirders.Theyshallbeweldedtothetopflange,bottomflangeandwebattheselocations.ThisdetailisconsideredfatiguecategoryC’forlongitudinalflangestress.Stiffenersusedbetweencrossframesshallbelocatedononesideoftheweb,weldedtothecompressionflange,andcutshortofthetensionflange.Stiffenerslocatedbetweencrossframesinregionsofstressreversalshallbeweldedtoonesideofthewebandcutshortofbothflanges.Alternatively,theymaybeweldedtobothflangesiffatigueCategoryC’ischecked.
Stiffenedwebsrequireendpanelstoanchorthefirsttensionfield.Thejackingstiffenertobearingstiffenersspaceshallnotbeusedastheanchorpanel.Thefirsttransversestiffenershallbeplacedatnogreaterspacingthan1.5timesthewebdepthfromthebearingorjackingstiffener.
F. LongitudinalStiffeners
Longitudinalstiffenersmaybeusedinlongspanswherewebdepthsexceed10feetinaccordancewithAASHTOLRFDArticle6.10.11.3.Weldterminationsforlongitudinalstiffenersarefatiguepronedetailsandshallbedetailedaccordingly.Longitudinalstiffenerplatesshallbecontinuous,splicesbeingmadewithfullpenetrationweldsbeforebeingattachedtowebs.Transversestiffenersshallbepiecedtoallowpassageoflongitudinalstiffeners.
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G. BearingStiffeners
Bearingstiffenersshallbeverticalundertotaldeadload.
Piercrossframesmaytransferlargeseismiclateralloadsthroughtopandbottomconnections.Weldsizeshallbedesignedtoensureadequateloadpathfromdeckandcrossframesintobearings.
H. CrossFrames
Crossframesandconnectionsshallbedetailedforrepetitivefabrication,adjustmentinthefield,andopennessforinspectionandpainting.Crossframesconsistingofback-to-backanglesseparatedbygussetplatesarenotpermitted.CrossframesaregenerallypatternedasK-framesorasX-frames.Oversizeholeswillnotbeallowedincrossframeconnectionsifgirdersarecurved.
Intermediatecrossframesforstraightgirderswithlittleornoskewshallbedesignedassecondarymembers.Membersizesshallbeselectedtomeetminimumslendernessrequirementsanddesignconnectionsonlyforanticipatedloads,notfor75percentstrengthofmember.
Crossframesshallbeinstalledparalleltopiersforskewanglesof0degreesto20degrees.Forgreaterskewangles,otherarrangementsmaybeused.Crossframesforcurvedgirderbridgesaremainloadcarryingmembersandtensioncomponentsshallbesodesignatedintheplans.Webstiffenersatcrossframesshallbeweldedtotopandbottomflanges.
I. BottomLaterals
Inaccordancewith6.1.2,bottomlateralsystemsshallbeavoidedexceptwhenrequiredforstabilityincurvedbridgesandshallbeusedonlywhentemporarybracingisnotpractical.
Wherelateralgussetplatesarefilletweldedtogirderwebs,thefatiguestressrangeinthegirderislimitedtoCategoryEwithouttransitionradiusorCategoryDwithcarefullymadetransitionradius.Thegussetplatesshallbeboltedtothegirderwebinregionsofhightensionstressrange.
J. BoltedFieldSpliceforGirders
Fieldsplicesshallbebolted.Boltedwebsplicesshallnotinvolvethinfillmaterial.Thicknesstransitionsforwebs,ifneeded,shallbedonewithweldedshopsplices.
FillersusedinboltedsplicesshallbedevelopedasspecifiedinAASHTOLRFDArticle6.13.6.1.5.SpliceboltsshallbecheckedforStrengthloadcombinationsandslipatServiceIIloadcombination.Whenfayingsurfacesareblastedandprimedwithinorganiczincpaint,aClassBsurfaceconditionshallbeassumed.
K. Camber
Cambershallincludeeffectsofprofilegrade,superelevation,anticipateddeadloaddeflections,andbridgedeckshrinkage(ifmeasurable).Permanentgirderdeflectionsshallbeshownintheplansintheformofcamberdiagramsandtables.Deadloaddeflectionsareduetosteelself-weight,bridgedeckdeadload,andsuperimposeddeadloadssuchasoverlay,sidewalks,andbarriers.Aconstantdistancefromtopofwebtotopofbridgedeckshallbeassumedfordesign,
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howeverformsandhaunchheightshallbeadjustedtomeetbridgedeckthicknessandprofileasspecifiedinStandard Specifications Section6-03.3(39).
Twocambercurvesarerequired,onefortotaldeadloadplusbridgedeckformworkandoneforsteelframingself-weight.Thedifferencebetweenthesecurvesisusedtosetbridgedeckforms.
Girderself-weightshallincludethebasicsectionplusstiffeners,crossframes,welds,shearstuds,etc.Theseitemsmaybeaccountedforbyaddinganappropriatepercentageofbasicsectionweight.Totaldeadloadcambershallconsistofdeflectiondueto:
1. Steelweight,appliedtosteelsection.Include10psfbridgedeckformworkallowanceinthetotaldeadloadcamber,butnotinthesteelweightcamber.Theeffectofremovingformworkissmallinrelationtofirstplacement,duetocompositeactionbetweengirdersandbridgedeck.Itisn’tnecessarytoaccountfortheremoval.
2. Bridgedeckweight,appliedtosteelsection.
3. Trafficbarriers,sidewalks,andoverlays,appliedtolong-termcompositesectionusing3n.Donotincludeweightoffutureoverlaysinthecambercalculations.
4. Bridgedeckshrinkage(if≥¾″).
Trafficbarriers,sidewalks,overlays,andotheritemsconstructedafterthebridgedeckplacementshallbeanalyzedasifappliedtothelong-termcompositesectionfulllengthofthebridge.Themodulusofelasticityofthebridgedeckconcreteshallbereducedtoonethirdofitsshorttermvalue.
Forbridgedeckshrinkagecalculation,applyashrinkagestrainof0.0002tothelong-termcompositesectionusing3n.
Inadditiontogirderdeflections,girderrotationsatbearingstiffenersshallbeshown.CambertoleranceisgovernedbytheBridge Welding CodeAWSD1.5,Chapter3.5.Anoteofclarificationshallbeaddedtotheplancamberdiagram:“Forthepurposeofmeasuringcambertoleranceduringshopassembly,assumetopflangesareembeddedinconcretewithoutadesignedhaunch.”Thisallowsahighorlowdeviationfromthetheoreticalcurve,otherwisenonegativecambertoleranceisallowed.
Ascreedadjustmentdiagramshallbeincludedwiththecamberdiagram.Thisdiagram,withdimensiontable,shallbetheremainingcalculateddeflectionjustpriortobridgedeckplacement,takingintoaccounttheestimatedweightofdeckformworkanddeckreinforcing.Theweightofbridgedeckformworkmaybetakenequalto10psf,ortheassumedformworkweightusedtocalculatetotalcamber.Theweightofreinforcingmaybetakenasthespanaveragedistributeduniformly.Thescreedadjustmentshouldequal:(TotalCamber–SteelCamber)-(deflectionduetoforms+rebar).Thescreedadjustmentshallbeshownateachgirderline.Thiswillindicatehowmuchdeflectionandtwistingisanticipatedduringbridgedeckplacement,primarilyduetospancurvatureand/orskew.Theseadjustmentsshallbeappliedtotheoreticalprofilegrades,regardlessofactualsteelframingelevations.Theadjustmentsshallbedesignated“C”.Thediagramshallbe
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designatedas“ScreedSettingAdjustmentDiagram.”Thetableofdimensionsshallbekeptseparatefromthegirdercamber,butatconsistentlocationsalonggirders.Thatis,at1/10thpointsorpanelpoints.Acrosssectionviewshallbeincludedwithcurvedspanbridges,showingeffectsoftwisting.
Forthepurposeofsettingbridgedecksoffitelevations,acorrectionshallbemadetotheplanhaunchdimensionbasedonthedifferencebetweentheoreticalflangelocationsandactualprofiledelevations.Thepresenceofbridgedeckformworkshallbenotedatthetimeofthesurvey.Thepresenceoffalsedeckingneednotbeaccountedforindesignorthesurvey.
L. BridgeDeckPlacementSequence
Thebridgedeckshallbeplacedinaprescribedsequenceallowingtheconcreteineachsegmenttoshrinkwithminorinfluenceonothersegments.Negativemomentregions(segmentsoverinteriorpiers)shallbeplacedafterpositivemomentregionshavehadtimetocure.Successivesegmentsshallnotbeplaceduntilprevioussegmentsattainsufficientstrength.Thedesignershallcheckbridgedecktensilestressesimposedonadjoiningspansegments.
M. Bridge Bearings for Steel Girders
Makebearingselectionconsistentwithrequiredmotionsandcapacities.
N. Surface Roughness and Hardness
Thestandardmeasureofsurfaceroughnessisthemicroinchvalue.SurfaceroughnessshallbeshownontheplansforallsurfacesforwhichmachiningisrequiredunlesscoveredbytheStandard SpecificationsorSpecialProvisions.Surfacehardnessofthermalcutgirderflangesisalsocontrolled.
O. Welding
Theminimumfilletweldsizeshallbeasshowninthefollowingtable.Weldsizeisdeterminedbythethickerofthetwopartsjoinedunlessalargersizeisrequiredbycalculatedstress.Theweldsizeneednotexceedthethicknessofthethinnerpartjoined.
Base Metal Thickness of Thicker Part Joined Minimum Size of Fillet Weld
To ¾″ inclusive ¼″Over ¾″ 5/16″
P. ShopAssembly
Forstraightgirders,aprogressivelongitudinalshopassemblyshallbeperformedtoensureproperfitofsubsections,fieldsplices,andcrossframeconnections,etc.,inthefield.Progressivetransverseassembly,incombinationwithprogressivelongitudinalassemblyshallbeperformedforbridgeswithhorizontalcurvatureorskewsgreaterthan20-degrees.Fortransverseassembly,specifyallcrossframeandpierdiaphragmconnectionstobecompletedwhileassembled.
Duringshopassembly,girdersegmentsshallbeblockedorsupportedintheno-loadcondition(nogravityeffects).ForcurvedI-girders,crossframesshallbefabricatedtofittheno-loadcondition.Designofcrossframesandpierdiaphragms
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shalltakeintoaccounttwistandrotationsofwebsduringconstruction.Thissituationshouldbecarefullystudiedbyfiniteelementanalysistodetermineamountandtypeofmovementanticipatedduringconstruction.Unlikecurvedgirdersrotatingawayfromplumbatmidspan,girderwebsforskewedconstructionshallbekeptplumbatpiers.
Forbridgeswithskewsgreaterthan20-degrees,thefitofgirdersegments,crossframes,andpierdiaphragmsshallbecarefullyanalyzedduringdesigntoselecttheproperfitcondition,whichshallbeeithertheno-loadconditionofthesteeldeadloadcondition.Thedetailing,fabrication,andshopassemblyshallbespecifiedtomatchtheconditionusedintheanalysisanddesign.
15.6.4 Plan DetailsA. General
Detailingpracticeshallfollowindustrystandards.DesignationsforstructuralsteelcanbefoundinAISCDetailing for Steel Construction.DetailingshallalsoconformtonationalunifiedguidelinespublishedbyAASHTO/NSBASteel Bridge Collaboration.
Connectionsinthefieldshallbebolted.Crossframemembersmaybeshopboltedorweldedassembliesandshallbeshippedtothefieldinoneunit.Connectionsofboltedcrossframeassembliesshallbefullytensionedpriortoshipping.Crossframeassembliesshallbefieldboltedtogirdersduringerection.
B. FramingPlan
TheFramingPlanshallshowtiesbetweenthesurveyline,girderlines,backsofpavementseats,andcenterlinesofpiers.Locatepanelpoints(crossframelocations).Providegeometry,bearinglines,andtransverseintermediatestiffenerlocations.Showfieldsplicelocations.Mapoutdifferentlateralconnectiondetails.
C. Girder Elevation
TheGirderElevationisusedtodefineflanges,webs,andtheirsplicelocations.Showshearconnectorspacing,location,andnumberacrosstheflange.Showshearconnectorlocationsonflangespliceplatesorspecificallycalloutwhennoconnectorsarerequiredonspliceplates.Locatetransversestiffenersandshowwheretheyarecutshortoftensionflanges.ShowthetensionregionsofthegirderswithaVforthepurposeoforderingplatematerial,inspectionmethods(NDE),andBridge Welding Codeacceptancecriteria.Identifytensionweldedbuttsplicesforwhichradiographicexamination(RT)isrequired.Permissibleweldedwebsplicesshallbeshown.Iftherearefracturecriticalcomponents,theyshallbeclearlyidentifiedasFCM.
D. TypicalGirderDetails
Specificsheetsshallbedevotedtoshowingtypicaldetailstobeusedthroughoutthegirders.Suchdetailsincludethewelddetails,variousstiffenerplatesandweldconnections,locationsofoptionalwebsplices,anddripplatedetails.Fieldsplicesforflangesshallaccommodateweblocationtoleranceof±¼″inaccordancewiththeAWSBridge Welding Code3.5.1.5.Allowaminimumof¼″foroutofpositionwebplus⅜″forfilletweld,oratotalof⅝″minimumclearbetweentheoretical
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faceofwebandedgeofspliceplate.Thebottomflangespliceplateshallbesplittoallowmoisturetodrain(use4equalbottomflangespliceplates).Thefillplatedoesnotneedtobesplit.
Verticalstiffenersusedtoconnectcrossframesshallbeweldedtotopandbottomflangestoreduceout-of-planebendingoftheweb.Allstiffenersshallbecoped,clipped(orcutshortinthecaseoftransversestiffenerswithoutcrossframes)adistancebetween4twand6twtoprovidewebflexibility,inaccordancewithAASHTOLRFDArticle6.10.11.1.1.
F. CrossFrameDetails
Showmembersizes,geometrics(worklinesandworkpoints),andconnectiondetails.Doubleanglesshallnotbeusedforcrossframes.Crossframesshallbecompletesubassembliesforfieldinstallation.
Internalcrossframesandtoplateralsystemsforboxgirdersareshopwelded,primarily.Allconnectiontypesshallbecloselyexaminedfordetailconflictandweldaccess.Clearancebetweenbridgedeckformingandtoplateralmembersshallbeconsidered.
G. CamberDiagramandBearingStiffenerRotation
Cambercurvesshallbedetailedtoprovidedimensionsattenthpoints.Dimensionsmayalsobegivenatcrossframelocations.Inordertoplacebearingstiffenersintheverticalpositionafterbridgedeckplacement,showexpectedgirderrotationsatpiers.
Showdeflectioncamberonly.GeometriccamberforprofilegradeandsuperelevationwillbecalculatedbytheshopdetailerfromhighwayalignmentshownontheLayoutsheets.
Aseparatediagramandtable,withbridgecrosssection,shallbeincludedtoshowhowelevationsatedgesofdeckcanbedeterminedjustbeforeconcreteplacement.Thiswillgiveadjustmentstoaddtoprofilegrades,basedonremainingdeadloaddeflections,withdeckformworkandreinforcingbeingpresent.
H. Bridge Deck
NewbridgedecksforsteelI-girdersorboxgirdersshalluseDeckProtectionSystem1.
Thebridgedeckshallbedetailedinsectionandplanviews.Forcontinuousspans,showasectionshowingnegativemomentlongitudinalreinforcing.Theplanviewsshalldetailtypicalreinforcingandcutofflocationsfornegativemomentsteel.Negativemomentsteelshallnotbeterminatedatonelocation.
Thepaddimensionisassumedtobeconstantthroughoutthespanlength.Ideally,thegirderiscamberedtocompensatefordeadloadsandverticalcurves.However,fabricationanderectiontolerancesresultinconsiderabledeviationfromtheoreticalelevations.Thepaddimensionisthereforeconsideredonlyanominalvalueandisadjustedasneededalongthespanoncethesteelhasbeenerectedandprofiled.Thescreedfortheslabistobesettoproducecorrectroadwayprofile.TheplansshallreferencethisprocedurecontainedinStandard Specifications Section6-03.3(39).Thepaddimensionistobenotedasnominal.
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I. HandrailDetails,InspectionLighting,andAccess
WhenrequiredbytheRFPCriteria,includehandrailswithtypicalgirderdetails.Locationsmaybeadjustedtoavoidconflictswithotherdetailssuchaslargegussetplates.Boxgirdersrequirespecialconsiderationforinspectionaccess.Accessholesorhatchesshallbedetailedtoexcludebirdsandthepublic.Theyshallbepositionedwhereladderscanbeusedtogainaccess.Locatehatchesingirderwebsatabutments.Provideforroundtripaccessandpenetrationsatallintermediatediaphragms.Accessforremovingbridgedeckformworkshallbeprovided.Boxgirdersshallhaveelectrical,inspectionlighting,andventilationdetailsfortheaidofinspectionandmaintenance.RefertotheDesign ManualChapter1040forbridgeinspectionlightingrequirements.
Tofacilitateinspection,interiorpaintshallbeFederalStandard595colornumber17925(white).One-wayinspectionofallinteriorspacesshallbemadepossiblebyroundtripinadjoininggirders.Thisrequiressomeformofwalkwaybetweenboxesandhatchoperationfrombothsides.Iflocksareneeded,theymustbekeyedtoonemaster.Airventsshallbeplacedalonggirderwebstoallowfreshairtocirculate.
J. Box Girder Details
Provideatoplateralsystemineachbox,fulllengthofagirder.
Thetoplateralsshallbebolteddirectlytothetopflangeorintermediateboltedgussetplate(inwhichcase,thelateralmembersmaybeweldedtothegussetplate).Inordertomaximizetheclearancefordeckforms,alllateralconnectionsshallprogressdownfromthebottomsurfaceofthetopflange.Thehaunchdistancebetweentopofwebanddecksoffitshallbe6″orgreatertoallowdeckformingtocleartoplateralmembers.
Tofacilitatecontinuousweldingofthebottomflangetowebs,thestiffenersshallbeheldbackandattachedtothebottomflangebyamemberbroughtinafterthebottomlongitudinalweldsarecomplete.
Theoffsetbetweencenterofwebandedgeofbottomflangeshallbe2″
Useteeshapes,eithersinglyorinpairs,forstiffeningwidebottomflanges.
Boxgirderinsideclearheightshallbe5feetormoretoprovidereasonableinspectionaccess.Lessthan5feetinsideclearheightisnotbepermitted.
Drainholesshallbeinstalledatalllowpoints.
Geometricsforboxesshallbereferencedtoasingleworkline,unlessboxwidthtapers.Theboxcrosssectionremainstiedtoacenterlineintersectingthisworklineandnormaltothebridgedeck.Thesectionrotateswithsuperelevationtransitionratherthanwarping.
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15.7 Substructure Design15.7.1 General Substructure Considerations
A. Foundation Seals
Thebottomofseal,ifused,shallbenohigherthanthescourdepthelevation.
B. Scour
Thedesignfloodlocalscourdepth(l00yearevent)shallbeincludedintheStrengthIlimitstateanalysis,andthecheckfloodlocalscourdepth(500yearevent)shallbeincludedintheExtremeEventIIlimitstateanalysis.Whenincludingtheeffectsofscour,thedesignshallconsiderthelossofoverburdenandfoundationsideresistance.
Wherelateralstreammigrationisapossibility,thedesignshallincludeareliability-basedestimateoftheeffectsonthestructure.
C. CombinationofExtremeEventEffects
1. Downdrag
SeismicsoilliquefactioninduceddowndragforcesshallbeincludedintheExtremeEventIlimitstate.Downdragloadsmaybedecoupledfromtheinertialandoverstrengthloadeffects.
2. LateralGroundDisplacement
Wherelateralgrounddisplacement(e.g.lateralspreadingandlateralflow)isexpected,thegrounddisplacementmaybedecoupledfromtheinertialandoverstrengthloadeffects.SeeWSDOTGeotechnical Design ManualSections6.4.2.8and6.5.4.2foradditionalguidanceoncombiningloadswhenlateralgrounddisplacementoccurs.
3. Scour
Theeffectsoflocalscourshallbecombinedwithearthquakeloading.AttheExtremeEventIlimitstate,thedesignshallconsiderascourdepthequalto25percentofthedesignfloodscourdepth.
15.7.2 Foundation Modeling for Seismic LoadsA. General
BridgemodelingforseismiceventsshallbeinaccordancewithrequirementsoftheAASHTOSEISMICSection5.
Ifliquefactionisadesigncondition,thebridgeshallbeanalyzedusingboththestaticandliquefiedsoilconditionsinaccordancewithAASHTOSEISMICSection6.8.
TheLPileprogrammaybeusedforpileandshaftsupportedfoundations.However,theLiquefactionoptionandLiquefiedSandsoiltypeintheLPILEprogramshallnotbeused.
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B. BridgeModelSectionProperties
Ingeneral,grosssectionpropertiesmaybeassumedforallmembers,exceptconcretecolumnsandotherductilereinforcedconcretemembers.Seismicresponseanalysisfordeepfoundationsshallbebasedonabracketedapproachusingastiffsubstructureresponseandasoftsubstructureresponse.
1. CrackedPropertiesforColumns
EffectivesectionpropertiesshallbeinaccordancewiththeAASHTOSEISMICSection5.6.
2. ShaftProperties
Theshaftconcretestrengthandconstructionmethodsleadtosignificantvariationinshaftstiffnessdescribedasfollows:
Forastiffsubstructureresponse:
1. Use1.5ƒ′ctocalculatethemodulusofelasticity.
2. UseIgbasedontheactualshaftdiameter.
3. Whenpermanentcasingisused,increaseshaftIgusingthetransformedareaofthecasing.
Forasoftsubstructureresponse:
1. Useƒ′ctocalculatethemodulusofelasticity.
2. UseIgbasedontheactualshaftdiameter.Alternatively,Iemaybeusedwhenitisreflectiveoftheactualloadeffectsintheshaft.
3. Whenpermanentcasingisused,increaseshaftIgusingthetransformedareaofthecasing.
3. Cast-in-PlacePileProperties
Forastiffsubstructureresponse:
1. Use1.5ƒ′ctocalculatethemodulusofelasticity.
2. UsethepileIgplusthetransformedcasingmomentofinertia.
Forasoftsubstructureresponse:
1. Use1.0ƒ′ctocalculatethemodulusofelasticity.
2. UsepileIg,neglectingcasingproperties.
C. SpreadFootingModelingMethods
ThemethodforcalculatingfootingspringsisgiveninSection7.2.7.
D. DeepFoundationModelingMethods
ThemethodusedtomodeldeepfoundationsshallconformtoAASHTOSEISMICSection5.3.
1. GroupEffects
ThereductionfactorsforlateralresistanceduetotheinteractionofdeepfoundationmembersisprovidedinAASHTOSEISMICSection8.12.2.5.
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2. ShaftCapsandPileFootings
Inareaspronetoscourorlateralspreading,thepassiveresistanceofcapsandpile-supportedfootingsshallbeneglected.
E. DesignofDeepFoundationsforLateralForces
1. DeterminationofTipElevations
Aparametricstudyoranalysisshallbeperformedtoevaluatethesensitivityofthedepthoftheshaftorpiletothegroundleveldisplacementofthestructureinordertodeterminethedepthrequiredforstable,proportionatelateralresponseofthestructure.
2. Design for Lateral Loads
Thestructuraldesignofshaftsandpilesshallconsiderthefollowingconditionsattheapplicablelimitstate:
a. Staticsoilpropertieswithbothstiffandsoftshaftorpileproperties.
b. Dynamicordegradedsoilpropertieswithbothstiffandsoftshaftorpileproperties.
c. Liquefiedsoilpropertieswithbothstiffandsoftshaftorpileproperties.Whenlateralspreadingispossible,additionalloadingconditionswillneedtobeanalyzed.
d. Scourconditionwithstiffandsoftshaftorpileproperties.
15.7.3 Column DesignA. Shear Design
AtStrengthlimitstates,sheardesignshallfollowthe“SimplifiedProcedureforNonprestressedSections”inAASHTOLRFD Section5.8.3.4.1.
B. ColumnSilos
Duetotheconstructionandinspectioncomplicationsofcolumnsilos,theDesign-BuildershallattempttomeetbalancedstiffnessandframegeometryrequirementsbytheothermethodssuggestedinSection4.1.4oftheAASHTOSEISMIC priortouseofcolumnsilos.ColumnsilosshallmeettherequirementsofSection7.3.8.
C. LongitudinalReinforcement
Themaximumreinforcementratioshallbe0.04inSDCsA,B,CandD.Theminimumreinforcementratioshallbe0.007forSDCA,B,andCandshallbe0.01forSDCD.
ForbridgesinSDCA,ifoversizedcolumnsareusedforarchitecturalreasons,theminimumreinforcementratioofthegrosssectionmaybereducedto0.005,providedallloadscanbecarriedonareducedsectionwithsimilarshapeandthereinforcementratioofthereducedsectionisequaltoorgreaterthan0.01and0.133ƒ′c/ƒy.Thecolumndimensionsaretobereducedbythesameratiotoobtainthesimilarshape.
Thereinforcementshallbeevenlydistributedandsymmetricwithinthecolumn.
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D. LongitudinalReinforcementSplices
Nosplicesareallowedwhentherequiredlengthoflongitudinalreinforcementislessthantheconventionalmilllengthof60-feet.Splicingoflongitudinalreinforcementshallbeoutsidetheplastichingeregions.ButinSDCA,splicesneedonlybelocatedaminimumof1.5timesthecolumndiameterfromthetopandbottomofthecolumn.
ForbridgesinSDCAandSDCB,nolapsplicesshallbeusedfor#14or#18bars(suchsplicesshallbemechanicalsplicesconformingtoStandard Specifications Section6-02.3(24)C).Eitherlapormechanicalsplicesmaybeusedfor#11barsandsmaller.LapsplicesshallbedetailedasClassBsplices.Thespacingoftransversereinforcementoverthelengthofalapspliceshallnotexceed4-inchesorone-quarteroftheminimummemberdimension.
ForbridgesinSDCCandSDCD,barsshallbesplicedusingmechanicalsplicesconformingtoStandard SpecificationsSection6-02.3(24)F.Splicesshallbestaggered.Thedistancebetweensplicesofadjacentbarsshallbegreaterthanthemaximumof20-bardiametersor24-inches.
E. LongitudinalReinforcementDevelopment
1. Crossbeams
DevelopmentoflongitudinalreinforcementshallbeinaccordancewithAASHTOSEISMICSection8.8.4.Columnlongitudinalreinforcementshallbeextendedintocrossbeamsascloseaspracticablypossibletotheoppositefaceofthecrossbeam.
2. Footings
Longitudinalreinforcementatthebottomofacolumnshouldextendintothefootingandrestonthebottommatoffootingreinforcementwithstandard90degreehooks.Inaddition,developmentoflongitudinalreinforcementshallbeinaccordancewithAASHTOSEISMICSection8.8.4andAASHTOLRFDSection5.11.2.1.
3. Drilled Shafts
EmbedmentshallbespecifiedusingTRACReportWA-RD417.1titled“NoncontactLapSplicesinBridgeColumn-ShaftConnections”.TherequirementsoftheAASHTOSEISMICSection8.8.10fordevelopmentlengthofcolumnbarsextendedintooversizedpileshaftsforSDCCandDshallnotbeused.
ThemodificationfactorinAASHTOLRFDSection5.11.2.1.3thatallowsldtobedecreasedbytheratioof(As required)/(As provided),shallnotbeused.
F. TransverseReinforcement
1. General
Alltransversereinforcementincolumnsshallbedeformed.ColumnsinSDCAandBmayusespirals,circularhoops,orrectangularhoopsandcrossties.ColumnsinSDCCandDshallusecircularhoopreinforcement.However,rectangularhoopswithtiesmaybeusedwhenlarge,oddshapedcolumnsectionsarerequired.
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2. SpiralSplicesandHoops
Weldedlapsshallbeusedforsplicingandterminatingspirals.Spiralsorbutt-weldedhoopsarerequiredwithinplastichingeregions.Splicesshallbestaggered.Also,whereinterlockinghoopsareusedinrectangularornon-circularcolumns,thesplicesshallbelocatedinthecolumninterior.Circularhoopsforcolumnsshallbeshopfabricatedusingamanualdirectbuttweldorresistancebuttweld.Fieldweldedsplicesandterminationweldsofspiralsofanysizebararenotpermittedintheplastichingeregion,includingazoneextending2’-0”intotheconnectedmember.
G. ReducedColumnSection
ColumnswithoverstrengthforcereducingdetailsshallbedesignedinaccordancewithSection7.3.7.
15.7.4 CrossbeamTwo-stageintegralnon-prestressedcrossbeamsshallbedesignedinaccordancewithSection7.4.1.
15.7.5 Abutment Design and DetailsA. General
1. Bent-TypeAbutments
Abutmentsthatincludeabentcapsupportedoncolumnsorextendedpilesorshaftsshallnotbeused.
2. AbutmentsonStructuralEarth(SE)WallsandGeosyntheticWalls
Bridgeabutmentsmaybesupportedonstructuralearthwallsandgeosyntheticwalls.AbutmentssupportedonthesewallsshallbedesignedinaccordancewiththerequirementsofthisRFPandthefollowingdocuments(listedinorderofimportance):• WSDOTGeotechnical Design ManualSection15.5.3.5• AASHTOLRFD• Design and Construction of Mechanically Stabilized Earth Walls
and Reinforced Soil Slopes,VolumeIandII,FHWA-NHI-10-024,FHWA-NHI-10-025
Wallsdirectlysupportingbridgeabutmentspreadfootingsshallbe30feetorlessintotalheight,measuredfromthetopofthefascialevelingpadtothebottomofthebridgeabutmentfooting.
B. EmbankmentandBackfill
1. General Clearances
TheminimumclearancesfortheembankmentatthefrontfaceofabutmentsshallbeasindicatedonStandardPlansA-50.10.00throughA-50.40.00.
Theminimumclearancebetweenthebottomofthesuperstructureandtheembankmentbelowshallbe3’-0”forgirderbridgesand5’-0”fornon-girder,slab,andboxgirderbridges.
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2. AbutmentsonSEWallsandGeosyntheticWalls
ClearancesaroundbridgeabutmentsshallbeprovidedasshowninFigure7.5.2-1.Concreteslopeprotectionshallbeprovided.
3. DrainageandBackfill
3″diameterweepholesshallbeprovidedinallbridgeabutmentwalls.Theseshallbelocated6″abovethefinishgroundlineat12′oncenter.Incaseswheretheverticaldistancebetweenthetopofthefootingandthefinishgroundlineisgreaterthan10′,additionalweepholesshallbeprovided6″abovethetopofthefooting.
Gravelbackfillforwallsshallbeprovidedbehindallbridgeabutments.A3′widthofgravelbackfillshallbeprovidedbehindthecantileverwingwalls.Anunderdrainpipeandgravelbackfillfordrainshallbeprovidedbehindallbridgeabutmentsexceptabutmentsonfillswithastemwallheightof5′orless.
C. AbutmentLoading
1. Earthquake Load
EQ
Forbearingpressureandabutmentstabilitychecks,theseismicinertialforceoftheabutment,PIR,shallbecombinedwiththeseismiclateralearthpressureforce,PAE,asdescribedinAASHTOLRFDSection11.6.5.1.Forstructuraldesignoftheabutment,theseismicinertialforce,PIR,maybetakenas0.0.
Forconventionalfootingsupportedabutments,theseismichorizontalaccelerationcoefficient,kh,shallbetakenasonehalfoftheseismichorizontalaccelerationcoefficientassumingzerodisplacement,kh0.TheseismicactiveearthpressureshallbedeterminedusingtheMononobe-Okabemethod,asdescribedinAASHTOLRFDAppendixA11.
Forpile-orshaft-supportedabutmentsorotherabutmentsthatarenotfreetotranslate1.0inchto2.0inchduringaseismicevent,useaseismichorizontalaccelerationcoefficient,kh,of1.5timesthesite-adjustedpeakgroundacceleration.
Theseismicverticalaccelerationcoefficient,kv,shallbetakenas0.0forabutmentdesign.
2. Bearing Forces
TU
Forstrengthdesign,thebearingshearforcesshallbebasedon½oftheannualtemperaturerange.
D. AbutmentDetails
1. Bearing Seats
Thebearingseatsshallhaveaminimumedgedimensionof3″fromthebearingsshallandsatisfytherequirementsofAASHTOLRFDSection4.7.4.4.OnLabutments,thebearingseatshallbeslopedawayfromthebearingstopreventpondingatthebearings.
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2. TransverseGirderStops
Allsuperstructuresshallberestrainedagainstlateraldisplacementattheabutmentsandintermediateexpansionpiers.AllprestressedgirderbridgesinWesternWashington(withinandwestoftheCascademountainrange)shallhavegirderstopsbetweenallgirdersatabutmentsandintermediateexpansionpiers.GirderstopsshallbefullwidthbetweengirderflangesexcepttoaccommodatebearingreplacementrequirementsasspecifiedinChapter9. Girderstopsaredesignedusingashearstrengthresistancefactorshallbeϕs = 0.9.
3. AbutmentWalls
Whenconstructionjointsarelocatedinthemiddleoftheabutmentwall,apourstriporanarchitecturalrevealshouldbeusedforacleanappearance.AASHTOLRFDSection5.10.8shallbefollowedfortemperatureandshrinkagereinforcementrequirementsnearconcretesurfacesexposedtodailytemperaturechangesandinstructuralmassconcrete.Theminimumcrosstiereinforcementinabutmentwallsshallbe#4tiebarswith135°hooks,spacedatapproximately2′-0″center-to-centerverticallyandhorizontally.
15.7.6 Abutment Wing Walls and Curtain WallsWallfootingthicknessshallnotbelessthan1’-6”
15.7.7 Footing DesignA. General Footing Criteria
See Figure7.7.1-1forfootingcoverrequirements.FootingssupportedonSEwallsorgeosyntheticwallsshallhaveaminimumof6″ofcover.
B. SpreadFootingDesign
1. Foundation Design
a. Bearing Stress
ThemaximumeffectivewidthforcalculatinguniformbearingstressislimitedtoC+2DasshowninFigure7.7.4-3.
2. Structural Design
a. Footing Thickness and Shear
Theminimumfootingthicknessshallbe1′-0″.Theminimumplandimensionshallbe4′-0″.
b. VerticalReinforcement
Verticalreinforcementshallbedevelopedintothefootingtoadequatelytransferloadstothefooting.Verticalrebarshallbebent90°andextendtothetopofthebottommatoffootingreinforcement.Barsintensionshallbedevelopedusing1.25Ld.Barsincompressionshalldevelopalengthof1.25 Ld,priortothebend.Wherebarsarenotfullystressed,lengthsmaybereducedinproportion,butshallnotbelessthan¾Ld.
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c. BottomReinforcement
Reinforcementshallnotbelessthan#6barsat12″centerstoaccountforunevensoilconditionsandshrinkagestresses.
d. TopReinforcement
Topreinforcementforfootingsdesignedfortwo-wayactionshallnotbelessthan#6barsat12″centers,ineachdirectionwhiletopreinforcementforbearingwalldesignedforone-wayactionshallnotbelessthan#5barsat12″centersineachdirection.
C. Pile-SupportedFootingDesign
Theminimumfootingthicknessshallbe2′-0″.Theminimumplandimensionshallbe4′-0.
1. PileEmbedment,Clearance,andRebarMatLocation
Cast-in-placeconcretepileswithreinforcingextendingintofootingsareembeddedaminimumof6″.Theclearanceforthebottommatoffootingreinforcementshallbe1½″betweenthereinforcingandthetopofthepileforCIPpilefootings.SeeFigure7.7.5-2fortheminimumpileclearancetotheedgeoffooting.
2. Concrete Design
Indeterminingtheproportionofpileloadtobeusedforcalculationofshearstressonthefooting,anypilewithitscenter6″ormoreoutsidethecriticalsectionshallbetakenasfullyactingonthatsection.Anypilewithitscenter6″ormoreinsidethecriticalsectionshallbetakenasnotactingforthatsection.Forlocationsinbetween,thepileloadactingshallbeproportionedbetweenthesetwoextremes.
15.7.8 ShaftsA. Axial Resistance
Thebridgeplansshallincludetheendbearingandsidefrictionnominalshaftresistancefortheservice,strength,andextremeeventlimitstatesintheGeneralNotes,asshowninFigure7.8-1-1.
1. AxialResistanceGroupReductionFactors
ThegroupreductionfactorsforaxialresistanceofshaftsforthestrengthandextremeeventlimitstatesshallbetakenasshowninTable7.8.1.1-1.Thesereductionfactorspresumethatgoodshaftinstallationpracticesareusedtominimizeoreliminatetherelaxationofthesoilbetweenshaftsandcaving.Ifthiscannotbeadequatelycontrolledduetodifficultsoilsconditionsorforotherconstructabilityreasons,lowergroupreductionfactorsshallbeusedasrecommendedbythegeotechnicalengineerofrecord.Thesegroupreductionfactorsapplytobothstrengthandextremeeventlimitstates.FortheservicelimitstatetheinfluenceofthegrouponsettlementasrequiredintheAASHTOLRFDandtheAASHTOSEISMICarestillapplicable.
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B. Structural Design and Detailing
1. Drilledshaftsshallbedesignedforthelesseroftheplasticforcesor1.2timestheelasticseismicforcesofthecolumnaboveinsinglecolumn/singleshaftfoundations.
2. ConcreteClass5000Pshallbespecifiedfortheentirelengthoftheshaftforwetordryconditionsofplacement.
3. Whenshaftsareconstructedinwater,theconcretespecifiedforthecasingshoringsealshallbeClass4000W.
4. Theassumedconcretecompressivestrengthmaybetakenas0.85ƒ′cforstructuraldesignofshafts.Forseismicdesign,theexpectedcompressivestrengthmaybetakenas1.3timesthisvalueinaccordancewithAASHTOSeismicSection8.4.4.
5. Thepresenceofpermanentsteelcasingshallbetakenintoaccountintheshaftdesign(i.e.forstiffness,andetc.),butthestructuralcapacityofpermanentsteelcasingshallnotbeconsideredforstructuraldesignofdrilledshaftsunlessthedesignconformstoSection15.
6. Minimumcoverrequirementsshallbeasspecifiedbelow:• Diameterlessthanorequalto3′-0″=3″• Diametergreaterthan3′-0″andlessthan5′-0″=4″• Diametergreaterthanorequalto5′-0″=6″
7. Theclearspacingbetweenspiralsandhoopsshallnotbelessthan6″ormorethan9″.Theclearspacingbetweenspiralsorhoopsmaybereducedinthesplicezoneinsinglecolumn/singleshaftconnectionsiftheconcreteisvibrated.
8. ThevolumetricratioandspacingrequirementsoftheAASHTOSEISMICforconfinementneednotbemet.
9. #7through#9weldedlapsplicedhoopsareacceptabletouseprovidedtheyarenotlocatedinpossibleplastichingeregions.Weldedsplicesinhoopsforshaftsshallbecompletedpriortoassemblyoftheshaftsteelreinforcingcage.Whenhoopsareused,theplansshallshowastaggeredsplicepatternaroundtheperimeteroftheshaftsothatnotwoadjacentsplicesarelocatedatthesamelocation.
10.Insinglecolumn/singleshaftconfigurations,thespacingoftheshafttransversereinforcementinthesplicezoneshallmeettherequirementsoftheTRACReporttitled,“Noncontact Lap Splices in Bridge Column-Shaft Connections”.Thefactorkrepresentstheratioofcolumntensilereinforcementtototalcolumnreinforcementatthenominalresistance.Intheupperhalfofthesplicezone,kshallbetakenas1.0.Inthelowerhalfofthesplicezone,thisrationcouldbedeterminedfromacolumnmoment-curvatureanalysis.
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11.Longitudinalreinforcementshallbeprovidedforthefulllengthofdrilledshafts.Theminimumlongitudinalreinforcementinthesplicezoneofsinglecolumn/singleshaftconnectionsshallbethelargerof0.75percentAgoftheshaftor1.0percentAgoftheattachedcolumn.Theminimumlongitudinalreinforcementbeyondthesplicezoneshallbe0.75percentAgoftheshaft.Theminimumlongitudinalreinforcementinshaftswithoutsinglecolumn/singleshaftconnectionsshallbe0.75percentAgoftheshaft.
12.Theclearspacingbetweenlongitudinalreinforcementshallnotbelessthan6″ormorethan9″.Ifashaftdesignisunabletomeetthisminimumrequirement,alargerdiametershaftshallbeconsidered.
13.Mechanicalsplicesinlongitudinalbarsshallbeplacedinlowstressregionsandstaggered2′-0″minimum.
14.Whereundersizedpermanentslipcasingisused,provideaminimumofconcretecoverof3″forshaftswithadiameterof4′-0″andlargerand1½″forshaftswithadiameterlessthan4′-0″.
15.ReinforcingbarcentralizersshallbedetailedintheplansasshowninSection7.8.2-5.
15.7.9 Piles and PilingA. PileTypes
PilesfornewpermanentbridgesshallbeCIPconcretepiles.
B. PileGroups
Theminimumcenter-to-centerspacingofpilesshallbe30″or2.5pilediameters.
C. Battered Piles
Batteredpilesshallnotbeusedtoresistlateralloadsforpermanentbridgefoundations.
D. Structural Design and Detailing of CIP Concrete Piles
1. ConcreteClass5000PshallbespecifiedforCIPconcretepiles.Thetop10′ofconcreteinthepileshallbevibrated.
2. Forstructuraldesign,thereinforcementaloneshallbedesignedtoresistthetotalmomentthroughoutthelengthofpilewithoutconsideringstrengthofthesteelcasing.Theminimumreinforcementshallbe0.75percentAg forSDCB,CandDandshallbeprovidedforthefulllengthofthepile.MinimumclearancebetweenlongitudinalbarsshallmeettherequirementsinAppendix5.1-A2.
3. Ifthepiletofooting/capconnectionisnotaplastichingezonelongitudinalreinforcementneedonlyextendabovethepileintothefooting/capadistanceequalto1.0ld(tension).Ifthepiletofooting/capconnectionisaplastichingezonelongitudinalreinforcementshallextendabovethepileintothefooting/capadistanceequalto1.25ld.
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4. Transversespiralreinforcementshallbedesignedtoresistthemaximumshearinthepile.Theminimumspiralshallbea#4barat9″pitch.Ifthepiletofooting/capconnectionisnotaplastichingezonethevolumetricrequirementsofAASHTOLRFDSection5.13.4.6neednotbemet.
E. PileSplices
Concretepilesplicesshalldevelopthefullflexuralandaxialresistanceofthepile.
F. Pile Resistance
ThebridgeplansshallincludetheUltimateBearingCapacity(NominalDrivingResistance,Rndr,fordrivenpiles)intonsasshowninFigure7.9.11-1.
15.7.10 Concrete-Filled Steel TubesA. DesignRequirements
Concrete-filledsteeltubes(CFST),reinforcedconcrete-filledsteeltubes(RCFST)andtheirconnectionsshallbedesignedinaccordancewithSection7.10.TheuseofCFSTandRCFSTrequiresapprovalfromtheWSDOTBridgeDesignEngineerwhenusedasaductileelementaspartofanearthquake-resistingsystem.Additionally,theplastichingemodelingparametersandmethodsmustbeapprovedbytheWSDOTBridgeDesignEngineer.
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15.8 Walls and Buried Structures15.8.1 Retaining Walls
A. General
DesignofretainingwallsshallbebasedontherequirementsandguidancecitedhereinandinthecurrentAASHTOLRFD,AASHTOSEISMIC,AASHTOLRFD Bridge Construction Specifications,WSDOTGeneral&BridgeSpecialProvisionsandtheStandard Specifications M41-10unlessotherwisecitedherein.
Retainingwallsandtheircomponentsthatareinserviceforamaximumof36monthsareconsideredtobetemporary.TemporaryretainingwallsneednotbedesignedfortheExtremeEventLimitStates.
B. Loads
RetainingwallsandtheircomponentsshallbedesignedforallapplicableloadsdefinedinthecurrentAASHTOLRFDChapter3.
TheliveloadfactorforExtremeEvent-ILimitStateloadcombination,γeqasspecifiedintheAASHTOLRFDTable3.4.1-1forallpermanentretainingwallsshallbetakenequalto0.50.
C. Design of Reinforced Concrete Cantilever Retaining Walls
1. Standard Plan Reinforced Concrete Cantilever Retaining Walls
ThestandardplanreinforcedconcreteretainingwallshavebeendesignedinaccordancewiththerequirementsoftheAASHTOLRFD,4thEdition,2007,andinterimsthrough2008.SeeSection8.1foracompletelistofthedesigncriteriausedforthesewalls.DetailsforconstructionandthemaximumbearingpressureinthesoilaregivenintheStandard Plans SectionD.
2. NonStandard Reinforced Concrete Retaining Walls
Reinforcedconcreteretainingwallscontainingdesignparameterswhichexceedthoseusedinthestandardreinforcedconcreteretainingwalldesignareconsideredtobenon-standard.
Foradditionaldesigncriteria,refertoSection8.1.4B
D. Design of Cantilever Soldier Pile and Soldier Pile Tieback Walls
TypicalsoldierpilewalldetailsareprovidedintheAppendix8.1-A1.
1. GroundAnchors(Tiebacks)
Eitherthe“tributaryareamethod”orthe“hingemethod”asoutlinedinAASHTOLRFDSectionC11.9.5.1shallbeconsideredacceptabledesignprocedurestodeterminethehorizontalanchordesignforce.
Therecommendedfactoreddesignloadoftheanchor,recommendedanchorinstallationangles(typically10°–45°),noloadzonedimensions,andanyotherspecialrequirementsforwallstabilityshallbeasprovidedbythegeotechnicalinvestigationperformedfortheprojectbythegeotechnicalengineerofrecord,andtheassociatedgeotechnicalreportbasedonthatinvestigation.
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TheminimumverticalanchorspacingshallbethesameasdefinedinAASHTOLRFDSection11.9.4.2fortheminimumhorizontalanchorspacing.
Theanchorlockoffloadis60percentofthecontrollingfactoreddesignloadfortemporaryandpermanentwalls(seeGeotechnical Design Manual Chapter15).
Permanentgroundanchorsshallhavedoublecorrosionprotectionconsistingofanencapsulation-protectedtendonbondlengthasspecifiedintheWSDOTGeneralSpecialProvisions.TypicalpermanentgroundanchordetailsareprovidedintheAppendix8.1-A1.
Temporarygroundanchorsmayhaveeitherdoublecorrosionprotectionconsistingofanencapsulation-protectedtendonbondlengthorsimplecorrosionprotectionconsistingofgrout-protectedtendonbondlength.
2. Design of Soldier Pile
RefertoSection8.1.5Bfordesigncriteria
3. Design of Lagging
Ifconstructionoperationsarelikelytooccuraboveandbehindthesoldierpilewallalignment,thelaggingshallbedesignedforanadditional250psfsurchargeduetotemporaryconstructionload.
a. TemporaryTimberLagging
TemporarylaggingisasdefinedintheStandard Specifications Section616.3(6).TemporarytimberlaggingshallbedesignedinaccordancewithStandard SpecificationsSection616.3(6)B.
b. PermanentLagging
PermanentlaggingisasdefinedintheStandard Specifications Section6.16.3(6).Permanentlaggingshallbedesignedfor100percentofthelateralloadthatcouldoccurduringthelifeofthewallinaccordancewithAASHTOLRFDSections11.8.5.2and11.8.6forsimplespanswithoutsoilarching.
TimberlaggingshallbedesignedinaccordancewithAASHTOLRFDSection8.6.Thesizeeffectfactor(CFb)shallbeconsidered1.0unlessaspecificsizeisshowninthewallplans.Thewetservicefactor(CMb)shallbe0.85.Theloadappliedtolaggingshallbeappliedatthecriticaldepth.Laggingsizemaybesteppedovertheheightofthewall.
TimberlaggingdesignedasapermanentstructuralelementshallconsistoftreatedDouglasFirLarch,gradeNo.2orbetter.Hemfirwoodspecies,duetotheinadequatedurabilityinwetcondition,shallnotbeusedforpermanenttimberlagging.
4. Design of Fascia Panels
RefertoSection8.1.5Dfordesigncriteria.
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E. Design of Structural Earth Walls
1. Pre-approvedProprietaryStructuralEarthWalls
Structuralearth(SE)wallsystemsmeetingestablishedWSDOTdesignandperformancecriteriahavebeenlistedas“preapproved”bytheBridgeandStructuresOfficeandtheMaterialsLaboratoryGeotechnicalBranch.AlistofcurrentpreapprovedproprietarywallsystemsandtheirlimitationsisprovidedintheGeotechnical Design Manual Appendix15D.FortheSEwallshopdrawingreviewprocedure,seetheGeotechnical Design Manual Chapter15.
F. Design of Standard Plan Geosynthetic Walls
DetailsforconstructionaregivenintheStandard Plans SectionD.
G. Design of Soil Nail Walls
SoilnailwallsshallbedesignedinaccordancewiththeFHWAPublicationFHWA-NHI-14-007“Geotechnical Engineering Circular No. 7 Soil Nail Walls”.TheseismicdesignparametersshallbedeterminedinaccordancewiththemostcurrenteditionoftheAASHTOSEISMIC.TypicalsoilnailwalldetailsareprovidedinSection8.1.
H. MiscellaneousItems
RefertoSection8.1.9fordesigncriteria.
I. Joints
Everyjointinthewallshallprovideforexpansion.Forcast-in-placeconstructionaminimumof½inpremoldedfillershallbespecifiedinthejoints.Acompressiblebackupstripofclosedcellpolyethylenefoamorbutylrubberwithasealantonthefrontfaceisusedforprecastconcretewalls.
Forcantileveredandgravitywallsconstructedwithoutatrafficbarrierattachedtothetop,expansionjointspacingshallbeamaximumof24feetoncenters.Forcantileveredandgravitywallsconstructedwithatrafficbarrierattachedtothetop,expansionjointspacingshallbeamaximumof48feetoncentersorthatdeterminedforadequatedistributionofthetrafficcollisionloading.
Forcounterfortwalls,expansionjointspacingshallbeamaximumof32feetoncenters.
Forsoldierpileandsoldierpiletiebackwallswithconcretefasciapanels,jointspacingshallbe24–32feetoncenters.
Nojointsotherthanconstructionjointsshallbeusedinfootingsexceptatbridgeabutmentsandwheresubstructurechangessuchasspreadfootingtopilefootingoccur.Inthesecases,thefootingshallbeinterruptedbya½inpremoldedexpansionjointthroughboththefootingandthewall.Themaximumspacingofconstructionjointsinthefootingshallbe120feet.Thefootingconstructionjointsshouldhavea6inchminimumoffsetfromtheexpansionjointsinthewall.
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15.8.2 Noise Barrier WallsA. General
DesignofnoisebarrierwallsshallbebasedontherequirementsandguidancecitedhereinandinthecurrentAASHTOLRFD,AASHTOSEISMIC,AASHTOLRFD Bridge Construction Specifications,WSDOTGeneral&BridgeSpecialProvisionsandtheStandard SpecificationsM41-10unlessotherwisecitedherein.
B. Loads
NoisebarrierwallsandtheircomponentsshallbedesignedforallapplicableloadsdefinedinthecurrentAASHTOLRFDChapter3.
WindloadsandonnoisebarriersshallbeasspecifiedinChapter3.
Seismicloadshallbeasfollows:
SeismicDeadLoad=As × f × D (8 .2-1)
Inwhich:
A × f≥0.10 (8 .2-2)Where:
As = Peakseismicgroundaccelerationcoefficientmodifiedbyshort-periodsitefactor
D = Deadloadofthenoisebarrierandit’scomponentsf =DeadloadcoefficientasspecifiedinTable8.2-1.
C. Design
1. Standard Plan Noise Barrier Walls
StandardplannoisebarrierwallshavebeendesignedinaccordancewiththeAASHTOGuide Specifications for Structural Design of Sound Barriers,1989andinterimsthrough2002.TheseismicdesignwasbasedonaPGAof0.35gwhichcorrespondstoapeakbedrockaccelerationof0.3gwithanamplificationfactorof1.18forstiffsoil.DetailsforconstructionofthesewallsareshownintheStandard Plans SectionD.
TheDesign ManualChapter740tabulatesthedesignwindspeedsandvariousexposureconditionsusedtodeterminetheappropriatewalltype.
ThedesignparametersusedinthestandardplannoisewallfoundationdesignaresummarizedintheGeotechnical Design ManualChapter17.
2. Non-Standard Noise Barrier Walls
Noisebarrierwallscontainingdesignparameterswhichexceedthoseusedinthestandardnoisebarrierwalldesignareconsideredtobenon-standard.
a. Noise Barrier Walls on Bridges and Retaining Walls
RefertoSection8.2.3B1fordesigncriteria.
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15.8.3 Buried StructuresA. General
InaccordancewithcurrentWSDOTpolicy,onlythecast-in-placereinforcedconcreteandprecastconcretearch,box,andellipticalstructuresshallbeusedforburiedhighwayandhydraulicstructureswithspansequalorgreaterthan20feet(measuredparalleltoroadwaycenterline).
ThetermculvertusedinthischapterandintheStandard Specifications M41-10appliestoallburiedhydraulicstructuresonly.Thetermtunnelappliestoallburiedhighwaystructures.
B. WSDOT Designed Standard Culverts
ForWSDOTdesignedStandardCulvertstheWSDOTBridgeandStructuresOfficehasdevelopedculvertstandardsforthePrecastReinforcedConcreteSplitBoxCulvert(PRCSBC)andPrecastReinforcedConcreteThree-SidedStructures(PRCTSS)withspanlengthsfrom20’to60’.SeeSection8.4forthelistofBridgeStandardDrawingsforBuriedStructurescontainingthegeometrytable,typicalsectionsandgeneraldetails.SeeAppendix8.3-B1to8.3-B3fortheDesignCriteriaused.
C. GeneralDesignRequirements
DesignofburiedstructuresshallbeinaccordancewiththerequirementsandguidancecitedhereinandinthecurrentAASHTOLRFD,AASHTOSEISMIC, Special Provisions andtheStandard Specifications M41-10.
Allburiedstructuresshallbedesignedforaminimumservicelifeof75years.
Thespanlengthshallbethewidestopeningfrominteriorfacetointeriorfaceasmeasuredalongthecenterlineoftheroadway.
Allburiedstructureswithspanlengthsgreaterthan20feetshallbeloadratedinaccordancewithSection13.
1. ApplicationofLoads
RefertoSection8.3.3.B
2. Buried Structure Wingwall and Headwall Design
RefertoSection8.3.3.D
3. BuriedStructureSeismicDesign
RefertoSection8.3.3.E
D. Design of Box Culverts
BoxculvertsshallbedesignedinaccordancewithStandard Specifications Section7-02.3(6).RefertoSection8.3.4foradditionaldesigncriteriaspecifictoboxculverts.
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E. Design of Precast Reinforced Concrete Three-Sided Structures
PrecastreinforcedconcretethreesidedstructuresshallbedesignedandconstructedinaccordancewithStandard Specifications Section7-02.3(6).Precastreinforcedconcretethreesidedstructuresarelimitedtospansof26feetorless.RefertoSection8.3.5foradditionaldesigncriteriaspecifictoprecastreinforcedconcretethreesidedstructures.
F. Design of Detention Vaults
Designofcompletelyenclosedburieddetentionsvaultsshallnotbepermitted.
G. Design of Tunnels
Ventilation,safetyaccess,firesuppressionfacilities,warningsigns,lighting,emergencyegress,drainage,operation,andmaintenanceareextremelycriticalissuesassociatedwiththedesignoftunnelsandwillrequiretheexpertiseofgeologists,tunnelexperts,andmechanicalengineers.
Formotorvehiclefireprotection,astandardhasbeenproducedbytheNationalFireProtectionAssociation,NFPA502–Standard for Road Tunnels, Bridges, and Other Limited Access Highways.ThisdocumentshallbeusedforallWSDOTtunnels.NFPA502–StandardforRoadTunnels,Bridges,andOtherLimitedAccessHighways,usestunnellengthtodictateminimumfireprotectionrequirements:
300feetorless:nofireprotectionrequirements 300–800feet:minorfireprotectionrequirements 800feetormore:majorfireprotectionrequirements
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15.9 Bearings and Expansion Joints15.9.1 ExpansionJoints
A. General Considerations
Bridgesshallbedesignedtoaccommodatemovementsfromallsources,includingthermalfluctuations,concreteshrinkage,prestressingcreep,andelasticpost-tensioningshortening.
Whereseismicisolationbearingsareused,expansionjointsshallbedesignedtoaccommodateseismicmovementsinordertoallowtheisolationbearingstofunctionproperly.
Expansionjointsshallbedesignedtoaccommodatemovementwhileminimizingimpositionofsecondarystressesinthestructure.Expansionjointsystemsshallbesealedtopreventwater,salt,anddebrisinfiltrationtosubstructureelementsbelow.Theyshallalsobedesignedtomaximizedurabilitywhileprovidingarelativelysmoothridingsurface.
Semi-integralconstructionshallbesubjecttothebridgelengthlimitationsstipulatedbelow.Insemi-integralconstruction,concreteenddiaphragmsarecastmonolithicallywiththebridgedeck.Girdersaresupportedonelastomericbearings,whicharesupportedonastuborcantileverabutment.Approachslabanchors,inconjunctionwithacompressionseal,shallconnectthemonolithicenddiaphragmtothebridgeapproachslab.
1. Concrete Bridges
Semi-integralconstructionshallbeusedforprestressedconcretegirderbridgesunder450feetlongandforpost-tensionedsplicedconcretegirderandcast-in-placepost-tensionedconcreteboxgirderbridgesunder400feetlong.Stub“L”andcantilever“L”typeabutmentswithexpansionjointsatthebridgeendsshallbeusedwherebridgelengthexceedsthesevalues.
2. Steel Bridges
“L”typeabutmentsshallbeusedwithexpansionjointsattheendsformultiplespanbridges.
Theuseofintermediateexpansionjointsshallbeavoidedwhereverpossible.
Forthepurposesofthissection,expansionjointsarebroadlyclassifiedintothreecategoriesbasedupontheirtotalmovementrangeasfollows:
SmallMovementRangeJoints TotalMovementRange<=1¾inch
MediumMovementRangeJoints 1¾inch<TotalMovementRange<5inch
LargeMovementRangeJoints TotalMovementRange>=5inch
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B. General Design Criteria
Expansionjointsandbearingsshallbedesignedinterdependentlyandinconjunctionwiththeanticipatedbehavioroftheoverallstructure.
Shrinkageanduniformthermalvariationmovementsshallbecalculatedasfollows:
1. ShrinkageEffects
Theshrinkagestrainusedforsizingexpansionjointsthatareinstalled30to60daysfollowingconcretedeckplacementshallbenolessthan0.0002.Thisvalueshallbecorrectedforrestraintconditionsimposedbyvarioussuperstructuretypesasfollows:
∆shrink
= β×µ×Ltrib (9 .1 .2-1)
Where:Ltrib = Tributarylengthofthestructuresubjecttoshrinkageβ = Ultimateshrinkagestrainafterexpansionjointinstallation;estimatedas
0.0002inlieuofmorerefinedcalculationsµ = Restraintfactoraccountingfortherestrainingeffectimposedby
superstructureelementsinstalledbeforetheconcreteslabiscast0.0forsteelgirders,0.5forprecastprestressedconcretegirders,0.8forconcreteboxgirdersandT-beams,1.0forconcreteflatslabs
2. ThermalEffects
InlieuoftheproceduredescribedinAASHTOLRFDArticle3.12.1,uniformthermalmovementrangeshallbecalculatedusingthemaximumandminimumanticipatedbridgesuperstructureaveragetemperaturesnotedbelow.ForthepurposeofcombiningloadcasesinaccordancewithAASHTOLRFDArticle3.4.1,theloadfactorusedforuniformthermal(TU)displacementsshallbetakenas1.0.
ConcreteBridges: 0°Fto100°F
SteelBridges(easternWashington) -30°Fto120°F
SteelBridges(westernWashington) 0°Fto120°F
Totaluniformthermalmovementrangeshallbecalculatedas:
∆temp = α × Ltrib × δT (9 .1 .2-2)
Where:Ltrib = Tributarylengthofthestructuresubjecttothermalvariationα = Coefficientofthermalexpansion;0.000006in./in./°Fforconcrete
and0.0000065in./in./°FforsteelδT Bridgesuperstructureaveragetemperaturerangeasafunctionof
bridgetypeandlocation
InaccordancewithStandard SpecificationsM41-10,contractdrawingsshallstatedimensionsatanormaltemperatureof64°Funlessspecificallynotedotherwise.Constructionandfabricationactivitiesatstructureaveragetemperaturesotherthan64°FrequiretheContractororfabricatortoadjustlengthsofstructuralelementsandconcreteformsaccordingly.
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Stripsealandmodularexpansionjointsystemsaretypicallyinstalledinpreformedconcreteblockoutsafterthebridgedeckconcretehasbeencast.Intheseinstances,concreteshallbeplacedintheblockoutwiththeexpansionjointdevicesetatagapthatcorrespondstothetemperatureofthealreadyconstructedbridgedeckatthetimeconcreteisplacedintheblockout.Inordertoaccomplishthis,expansiondevicegapsettingsshallbespecifiedonthecontractdrawingsasafunctionofsuperstructureambientaveragetemperature.Generally,thesesettingsshallbespecifiedfortemperaturesof40°F,64°F,and80°F.
C. SmallMovementRangeJoints
Elastomericcompressionsealsshallbeusedforallsmallmovementrangeapplicationsfornewbridges.Elastomericcompressionsealsorpouredsiliconesealantmaybeusedforrehabilitationofexistingsmallmovementrangeexpansionjointsandwidenings.
1. CompressionSeals
Compressionsealsshallbedesignedandinstalledtoeffectivelysealajointagainstallwateranddebrisinfiltration.Compressionsealsshallextendcontinuouslyacrossthefullroadwaywidthandupintotrafficbarriers.Nofieldsplicesofcompressionsealsareallowed.
Compressionsealsshallbeinstalledagainstsmooth,straightverticalconcretefaces.Concretesurfacesmaybeeitherformedorsawcut.PolyesterorelastomericconcretenosingmaterialshallbeusedforrehabilitationofexistingcompressionsealjointsinaccordancewithSection9.1.3Dbelow.
Fordesignpurposes,theminimumandmaximumworkingwidthsofthesealshallbe40percentand85percentoftheuncompressedwidth.Thesemeasurementsaretakenperpendiculartothejointaxis.Compressedsealwidthatthenormalconstructiontemperatureof64°Fmaybetakenas60percentoftheseal’suncompressedwidth.Forskewedjoints,bridgedeckmovementsshallbeseparatedintocomponentsperpendicularandparalleltothejointaxis.Sheardisplacementofthesealoverthefullexpectedtemperaturerangeshallbelimitedto22percentofitsuncompressedwidth.
2. Rapid-CureSiliconeSealants
Rapid-curesiliconesealantsmaybeinstalledagainsteitherconcreteorsteel.Concreteorsteelsubstratesurfacesshallbethoroughlycleanedbeforethesealantisinstalled.
Rapid-curesiliconesealantsshallbedesignedandinstalledbaseduponthemanufacturer’srecommendations.
3. AsphalticPlugJoints
Asphalticplugjointsarenotallowed.
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4. Headers
Expansionjointheadersfornewconstructionshallbethesameclassstructuralconcreteasusedforthebridgedeckandshallbecastintegrallywiththedeck.
Expansionjointheadersinstalledaspartofarehabilitativeand/oroverlayprojectshallbeeitherpolyesterconcreteorelastomericconcrete.ExpansionjointheadersshallbeinaccordancewithGeneralSpecialProvisionsintheRFPAppendix.
ConcreteheadersshallbeconstructedoneachsideofanexpansionjointwhenanHMAoverlayisinstalledatopanexistingconcretebridgedeck.
Forbridgeoverlays,modifiedconcreteoverlay(MCO)materialmayproviderigidsidesupportforanelastomericcompressionsealorarapidcuresiliconesealantbeadwithouttheneedforseparatelyconstructedelastomericconcreteorpolyesterconcreteheaders.Suchmodifiedconcreteoverlayheadersmayutilizeweldedwirefabricasreinforcement.
D. MediumMovementRangeJoints
1. Steel Sliding Plate Joints
Steelslidingplatesshallbelimitedtothefollowingspecificapplications:
i) sidewalksandcrosswalks
ii) modularexpansionjointupturnsattrafficbarriers
iii)bridgedeckapplicationsinvolvingunusualmovements(translationandlargerotations)notreadilyaccommodatedbymodularexpansionjoints.
AllapplicationssubjecttopedestriantrafficshallmeetADArequirementsandshallincludeanon-skidsurface.Non-pedestriantrafficapplicationsshallbegalvanizedorpaintedtoprovidecorrosionresistance.
2. StripSealJoints
Anelastomericstripsealexpansionjointshallconsistofapreformedelastomericglandmechanicallylockedintosteeledgerailsembeddedintotheconcretedeckoneachsideofanexpansionjointgap.Unfoldingoftheelastomericsealaccommodatesmovement.Edgerailsshallbeanchoredtotheconcretedeck.Thesystemshallbedesignedanddetailedtoaccommodatethereplacementofdamagedorwornsealswithminimaltrafficdisruption.
Eitherastandardanchorageoraspecialanchoragemaybeusedforastripsealexpansionjoint.Thespecialanchorageincorporatessteelreinforcementbarloopsweldedtointermittentsteelplates,whichinturnareweldedtothesteelshape.Thespecialanchorageshallbeusedforveryhightrafficvolumesorapplicationssubjecttosnowplowhits.Inapplicationshighlysusceptibletosnowplowhitsandconcomitantdamage,theintermittentsteelplatesshallbedetailedtoprotrude¼″abovethebridgedecksurfacetolaunchthesnowplowbladeandpreventitfromcatchingontheforwardextrusion.
Thestandardanchoragerequiresaminimum7inchdeepblockout.Thespecialanchoragerequiresaminimum9inchdeepblockout.
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3. Bolt-down Panel Joints
Bolt-downpaneljointsarenotallowed.
Onbridgeoverlayandexpansionjointrehabilitationprojects,existingbolt-downpaneljointsshallbereplacedwithrapid-curesiliconesealantjointsorstripsealexpansionjoints.
E. LargeMovementRangeJoints
1. Steel Finger Joints
Steelfingerjointsmayonlybeusedwheremodularexpansionjointsareincapableofaccommodatingthemovementsorareotherwisenotfeasible.Elastomericormetaltroughsshallbeinstalledbeneathsteelfingerjointstocatchandredirectrunoffwater.
Thesteelfingersshallbedesignedtosupporttrafficloadswithsufficientstiffnesstoprecludeexcessivevibration.Inadditiontolongitudinalmovement,fingerjointsshallaccommodaterotationanddifferentialverticaldeflectionacrossthejoint.Fingerjointsshallbefabricatedwithaslightdownwardtapertowardtheendsofthefingersinordertominimizepotentialforsnowplowbladedamage.
2. ModularExpansionJoints
Modularexpansionjointsshallprovidewatertightwheelloadtransferacrossexpansionjointopenings.Modularexpansionjointsaregenerallyshippedinacompletelyassembledconfiguration.Modularexpansionjointslongerthan40feet.maybeshippedinsegmentstoaccommodateconstructionstagingand/orshippingconstraints.
a. OperationalCharacteristics
Modularexpansionjointsshallcompriseaseriesofsteelcenterbeamsorientedparalleltotheexpansionjointaxis.Elastomericstripsealsorbox-typesealsshallattachtoadjacentcenterbeams,preventinginfiltrationofwateranddebris.Thecenterbeamsshallbesupportedonsupportbars,whichspanintheprimarydirectionofanticipatedmovement.Thesupportbarsshallbesupportedonslidingbearingsmountedwithinsupportboxes.Polytetrafluoroethylene(PTFE)-stainlesssteelinterfacesshallbeusedbetweenelastomericsupportbearingsandsupportbars.
ModularexpansionjointsystemsshallmeetthefatigueresistancecharacterizationrequirementsspecifiedintheSpecialProvisionformodularexpansionjointsattimeofcontractaward.
CenterbeamfieldsplicesshallbecarefullydesignedandconstructedtomitigatefatiguesusceptibilityinaccordancewiththeSpecialProvisions.
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b. MovementDesign
Modularexpansionjointsshallbesizedtoaccommodate115percentofcalculatedtotalmovementrange.Contemporarymodularexpansionjointspermitapproximately3inchesofservicemovementperelastomericsealelement.Extremeeventmovementrangesofupto5inchperelastomericsealelementareallowedprovidedthatsupportbarsandsupportboxesaresizedanddetailedtoaccommodatethelargercumulativemovementwithoutstructurallydamagingthemodularexpansionjointordetachinganyelastomericstripsealelements.Tominimizeimpactandwearonbearingelements,themaximumgapbetweenadjacentcenterbeamsshallbelimitedto3½inch.
Tofacilitatetheinstallationofamodularjointattemperaturesotherthanthe64°Fnormaltemperature,theplansshallspecifyexpansiongapdistancesface-to-faceofedgebeamsasafunctionofthesuperstructuretemperatureatthetimeofinstallation.
c. ReviewofShopDrawingsandStructuralDesignCalculations
Modularexpansionjointsshallbedesigned,tested,fabricated,QA\QCinspected,andinstalledinaccordancetheGeneralSpecialProvisionintheRFPAppendix,includingsubmittalofdesigncalculations,fatiguetestingresults,weldprocedures,andshopdrawings.
Theexpansionjointsystemshallbedesignedtoensurecompleteconcreteconsolidationunderneathallsupportboxes.Aminimumverticalclearanceof2inchshallbeprovidedbetweenthebottomofeachsupportboxandthetopoftheconcreteblockout.Alternatively,whenverticalclearanceisminimal,groutpadsmaybeplacedunderneathsupportboxesbeforecastingtheconcretewithintheblockout.
d. Construction Considerations
Temperatureadjustmentdevicesshallberemovedassoonaspossibleafterconcreteplacementintheblockout.
15.9.2 BearingsA. General Considerations
Bearingsandexpansionjointsshallbedesignedinterdependentlyandinconjunctionwiththeanticipatedbehavioroftheoverallstructure.
B. Force Considerations
Bridgebearingsshallbedesignedtotransferallanticipatedloadsfromthesuperstructuretothesubstructure.BearingdesigncalculationsshallbebasedupontherelevantloadcombinationsandloadfactorsstipulatedintheAASHTOLRFD.Impactneednotbeappliedtoliveloadforcesinthedesignofbearings.
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C. MovementConsiderations
Themovementrestrictionsimposedbyabearingshallbecompatiblewiththemovementsallowedbyanadjacentexpansionjoint.Bothbearingsandexpansionjointsshallbedesignedconsistentwiththeanticipatedloadanddeformationbehavioroftheoverallstructure.Designrotationsshallbecalculatedasfollows:
1. ElastomericandFabricPadBearings
Themaximumservicelimitstaterotationforbearingsthatdonothavethepotentialtoachievehardcontactbetweenmetalcomponentsshallbetakenasthesumofunfactoreddeadandliveloadrotationsplusanallowanceforfabricationandconstructionuncertaintiesof0.005radians.
2. HLMR Bearings
High-loadmulti-rotational(HLMR)bearingsincludesphericalbearings,discbearings,cylindricalbearingsandpotbearings.
BothserviceandstrengthlimitstaterotationsshallbeusedinthedesignofHLMRbearings.Theserotationsshallbeshownontheplanstoallowthemanufacturertoproperlydesignanddetailabearing.
DeformableelementssuchaspolyetherurethanediscsandPTFEshallbedesignedforservicelimitstateloadsandrotations.Theservicelimitstaterotationshallincludeanallowanceforuncertaintiesof±0.005radians.
Themaximumstrengthlimitstaterotationshallbeusedtoassurethatpotentialhardcontact(metal-to-metalormetal-to-concrete)isprevented.Fordiscbearings,thestrengthlimitstaterotationshallincludeanallowanceof±0.005radiansforuncertainties.ForotherHLMRbearingsthestrengthlimitstaterotationshallincludeanallowanceof±0.005radiansforfabricationandinstallationtolerancesandanadditionalallowanceof±0.005radiansforuncertaintiesinaccordancewiththeAASHTOLRFD Bridge Design Specifications.
D. Detailing Considerations
HLMRbearingsshallbedesigned,detailed,fabricated,andinstalledtofacilitateinspection,maintenance,andeventualreplacement.Jackingpointsshallbeidentifiedinthecontractdrawingssothatbearingscanbereset,repaired,orreplaced.
PrestressedconcretegirderbridgeshavingendTypeA(semi-integral)neednotbedetailedtoaccommodateelastomericbearingreplacementatabutments.PrestressedconcretegirderbridgeshavingendTypeB(L-typeabutments)shallbedesignedanddetailedtoaccommodateelastomericbearingreplacementatabutments.Specifically,girderstopsandenddiaphragmsshallbedetailedtoaccommodatetheplacementofhydraulicjacks.Thestandardenddiaphragmsforlong-spangirdersmaynothavesufficientflexuralandshearcapacitytosupportjackinginducedstresses.Sufficientsteelreinforcementshallbeprovidedtoaccommodateshearforcesandbendingmomentsinducedbyjacking.(GirderendTypesAandBaredepictedChapter5)Intermediatepiersofprestressedconcretegirderbridgeshavingsteelreinforcedelastomericbearingsshallalsobedesignedanddetailedtofacilitatebearingreplacement.
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E. BearingTypes
1. ElastomericBearings
SteelreinforcedelastomericbearingsshallbedesignedusingtheAASHTOLRFDMethodBprocedure.Shearmodulusshallbespecifiedontheplansas165psiat73degFwithoutreferencetodurometerhardness.
ElastomericbearingsshallconformtotherequirementsofAASHTOM251-Plain and Laminated Elastomeric Bridge Bearings.ShimsshallbefabricatedfromASTMA1011Grade36steelunlessnotedotherwiseontheplans.Bearingsshallbelaminatedin½inchthickelastomericlayerswithaminimumtotalthicknessof1inch.Foroverallbearingheightslessthan5inches,aminimumof¼inchofsideclearanceshallbeprovidedoverthesteelshims.Foroverallheightsgreaterthan5inches,aminimumof½inchofsideclearanceshallbeprovided.Liveloadcompressivedeflectionshallbelimitedto1/16inch.Compressivedeadloadandliveloadshallbespecifiedontheplans.
Withrespecttowidth,elastomericbearingsshallbedesignedanddetailedasfollows:
i. Forprestressedconcretewideflangegirders(WF36GtoWF100G),theedgeofthebearingpadshallbesetbetween1inchminimumand9inchmaximuminsideoftheedgeofthegirderbottomflange.
ii. ForprestressedconcreteI-girders,bulb-teegirders,anddeckbulb-teegirders,theedgeofthebearingpadshallbeset1inchinsideoftheedgeofthegirderbottomflange.
iii. Forallprestressedconcretetubgirders,theedgeofthebearingshallbeset1inchinsideoftheedgeofthebottomflange.Bearingpadsforprestressedconcretetubgirdersshallbecenteredclosetothecenterlineofeachweb.
iv. Forallprestressedconcreteslabsonebearingpadandcorrespondinggroutpadisrequiredforeachendoftheprestressedconcreteslab.Thecenterlineofthebearingandgroutpadshallcoincidewiththecenterlineoftheprestressedconcreteslab.Theneedforsteelshimsshallbeassessedduringthebearingdesign.
Inordertofacilitatecompressiveloadtesting,futurebearingreplacement,andverticalgeometrycoordination,thefollowingtableshallbeincludedinthePlans:
Bearing Design TableServiceILimitState
Dead load reaction --------- kipsLive load reaction (w/o impact) --------- kipsUnloaded height --------- inchesLoaded height (DL) --------- inchesShear modulus at 73º F --------- psi
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Intheconstructionofprecastprestressedconcretegirderandsteelgirderbridges,elastomericbearingsneednotbeoffsettoaccountfortemperaturevariationduringerectionofthegirders.Girdersmaybesetatopelastomericbearingsattemperaturesotherthanthemeanofthetemperaturerange.Thisshallbestatisticallyreconciledbyassumingamaximumthermalmovementineitherdirectionof:
Δtemp=0.75∙α∙L∙(TMaxDesign–TMinDesign)
whereTMaxDesignisthemaximumanticipatedbridgedeckaveragetemperatureandTMinDesignistheminimumanticipatedbridgedeckaveragetemperatureduringthelifeofthebridge.
Forprecastprestressedconcretegirderbridges,themaximumthermalmovement,Δtemp,shallbeaddedtoshrinkageandlong-termcreepmovementstodeterminetotalbearingheightrequired.Theshrinkagemovementforthisbridgetypeshallbehalfthatcalculatedforacast-in-placeconcretebridge.
2. Fabric Pad Sliding Bearings
Fabricpadslidingbearingsincorporatefabricpadswithapolytetrafluoroethylene(PTFE)-stainlesssteelslidinginterfacetopermitlargetranslationalmovements.
UnfilledPTFEshallbeusedforfabricpadslidingbearings.
UnfilledPTFEshallberecessedhalfitsdepthintoasteelbackingplate,whichshallbebondedtothetopofafabricpad.Thestainlesssteelsheetshallbesealweldedtoasteelsoleplateattachedtothesuperstructure.
a. Fabric Pad Design
Maximumserviceloadaveragebearingpressureforfabricpadbearingdesignshallbe1,200psi.Maximumserviceloadedgebearingpressureforfabricpadbearingdesignshallbe2,000psi.
b. PTFE – Stainless Steel Sliding Surface Design
PTFEshallbeatleast3/16inchthickandrecessed3/32inchintoaminimum½inchthicksteelplatethatisbondedtothetopofthefabricpad.
StainlesssteelsheetshallbefinishedtoaNo.8(Mirror)finishandshallbesealweldedtothesoleplate.
3. Pin Bearings
Steelpinbearingsmaybeusedtosupportheavyreactionswithmoderatetohighlevelsofrotationaboutasinglepredeterminedaxis.
4. RockerandRollerTypeBearings
Rockerbearingsandsteelrollerbearingsarenotallowedfornewbridges.
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5. SphericalBearings
WovenPTFEshallbeusedonthecurvedsurfacesofsphericalbearings.Whensphericalbearingsaredetailedtoaccommodatetranslationalmovement,wovenPTFEshallbeusedontheflatslidingsurfacealso.
Sphericalbearingsshallbedetailedwiththeconcavesurfaceorienteddownward.Structuralanalysisoftheoverallstructureshallrecognizethecenterofrotationofthebearingnotbeingcoincidentwiththeneutralaxisofthegirderabove.
Thecontractdrawingsshallshowthediameterandheightofthesphericalbearinginadditiontoalldead,live,andseismicloadings.Soleplateconnections,baseplate,anchorbolts,andanyappurtenancesforhorizontalforcetransfershallbedetailedontheplans.ThesphericalbearingmanufacturershallsubmitshopdrawingsanddetailedstructuraldesigncalculationsofsphericalbearingcomponentsforreviewandcommentbyWSDOT.
6. Disc Bearings
Discbearingscomposedofanannularshapedpolyetherurethanediskwithasteelshear-resistingpininthecentermaybeused.AflatPTFE-stainlesssteelsurfacemaybeincorporatedintothebearingtoalsoprovidetranslationalmovementcapability.
7. SeismicIsolationBearings
Seismicisolationbearingsmaybeused,subjecttotherestrictionsoutlinedinSections4.2.2 and9.3.3.
F. Miscellaneous Details
1. TemporarySupportbeforeGroutingMasonryPlate
ThemasonryplateofanHLMRbearingshallbesupportedonagroutpadthatisinstalledafterthebearingandsuperstructuregirdersabovehavebeenerected.ThissequenceallowstheContractortolevelandslightlyadjustthehorizontallocationofthebearingbeforeimmobilizingit.Twomethodsfortemporarilysupportingthemasonryplateareacceptable:
a. ShimPacks
Multiplestacksofsteelshimplatesmaybeplacedatoptheconcretesurfacetotemporarilysupporttheweightofthegirdersontheirbearingsbeforegrouting.
b. Two-stepGroutingwithCastSleeves
Atwo-stepgroutingprocedurewithcast-in-placevoidedcoresmaybeusedforsmallerHLMRsnotgenerallysubjectedtouplift.Steelstudsareweldedtotheundersideofthemasonryplatetocoincidewiththevoidedcores.Withtemporaryshimsinstalledbetweenthetopoftheconcretesurfaceandtheundersideofthemasonryplate,thevoidedcoresarefullygrouted.Oncethefirststagegrouthasattainedstrength,theshimsareremoved,themasonryplateisdammed,andgroutisplacedbetweenthetopoftheconcretesurfaceandtheundersideofthemasonryplate.
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2. Anchor Bolts
Anchorboltsshallbedesignedtoresistallhorizontalshearforcesanddirecttensionforceduetouplift.
AnchorboltsshallbeASTMA449wherestrengthsequaltoASTMA325arerequiredandASTMA354,GradeBD,wherestrengthsequaltoASTMA490arerequired.AnchorboltsshallbeASTMF1554boltswithsupplementalCharpytestrequirementsinapplicationsinwhichtheboltsaresubjecttoseismicloading.
G. ContractDrawingRepresentation
Highloadmulti-rotationalbearingsshallbedepictedschematicallyinthecontractdrawings.Eachbearingmanufacturerhasuniquefabricatingmethodsandproceduresthatallowittofabricateabearingmosteconomically.Depictingthebearingsschematicallywithloadsandgeometricrequirementsprovideseachmanufacturertheflexibilitytoinnovativelyachieveoptimaleconomy.
H. ShopDrawingReview
High-loadmulti-rotationalbearingsshallbedesigned,tested,fabricated,QA\QCinspected,andinstalledinaccordancewiththeSpecialProvisionsintheRFPAppendix,includingsubmittalofdesigncalculationsandshopdrawings.
I. BearingReplacementConsiderations
Bearingsshallbedesignedanddetailedtopermitthereplacementofallelementssubjecttowear.Superstructureandsubstructureelementsshallbedesignedanddetailedtoaccommodateliftingofthesuperstructureusinghydraulicjackstofacilitatebearingelementreplacement.
Forbearingreplacements,theDesign-Buildershallshowanticipatedliftingloadsonthecontractdrawings.Limitationsonliftheightshallalsobespecified.Considerationshallbegiventoliftheightasitrelatestoadjacentexpansionjointselementsandadjoiningsectionsofrailing.Restrictionsondifferentialliftheightbetweenmultiplejacksshallbespecifiedtominimizestressesinducedinadjacentstructuralelements.
Jacksshallbesizedfor200percentofthecalculatedliftingload.
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15.10 Signs, Barriers, Bridge Approach Slabs, and Utilities15.10.1 Sign and Luminaire Supports
A. Loads
1. General
ThereferenceusedindevelopingthefollowingofficecriteriaistheAASHTO“LRFD for Structural Supports for Highway Signs, Luminaires, and Traffic Signals,” First Edition Dated 2015, and shall be the basis for analysis and design.
2. DesignLife(Section11.5,AASHTO2015)
a. AnInfinitelifefatiguedesignwillbeusedforluminairesupports,overheadsignstructures,andtrafficsignalstructures.ThenumberofcyclesastructuremustwithstandwillbebasedontheADTTofa75yeardesignlifewitheachtruckinducingonecycleinaccordancewithAASHTOLRFDStandard Specifications for Structural Supports for Highway Signs, Luminaires, and Traffic Signals First Edition,dated2015 includinginterims.
b. Roadsidesignstructureswillusea10yeardesignlife.
3. Dead Loads
Sign(includingpanelandwindbeams,doesnot includevert.bracing) 3.25lbs/ft2 Luminaire(effectiveprojectedareaofhead=3.3sqfeet) 60lbs/each FluorescentLighting 3.0lbs/ft StandardSignalHead 60lbs/each MercuryVaporLighting 6.0lbs/ft SignBrackets Calc. StructuralMembers Calc. 5footwidemaintenancewalkway (includingsignmountingbracketsandhandrail) 160lbs SignalHeadw/3lenses (effectiveprojectedareawithbackingplate=9.2sqfeet) 60lbs/each
4. Live Load
Aliveloadconsistingofasingleloadof500lbdistributedover2.0feettransverselytothemembershallbeusedfordesigningmembersforwalkwaysandplatforms.Theloadshallbeappliedatthemostcriticallocationwhereaworkerorequipmentcouldbeplaced,see2015AASHTOSpecifications Section3.6.
5. WindLoads
A3secondgustwindspeedshallbeusedintheAASHTOwindpressureequation.The3secondwindgustmapinAASHTOisbasedonthewindmapinANSI/ASCE7-10.
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Thebasicwindspeedof115mphshallbeusedincomputingdesignwindpressureusingEquation3.8.1-1ofAASHTOSection3.8.1. Thisisbasedonthehighriskcategorywithameanrecurrenceintendedof1700yearsperAASHTOTable3.8-1.
TheAlternateMethodofWindPressuresgiveninAppendixCoftheAASHTO2009Specificationsshallnotbeused.
6. Fatigue Design
FatiguedesignshallconformtoAASHTOSection11withtheexceptionoftubeshape.AASHTOdoesnotprovidefatiguecalculationsfortubeshapeswithlessthan8sides.ThereforeincalculatingtheConstantAmplitudeFatigueThreshold,DT(Table11.9.3.1-2,AASHTO2015)wastakentobethelargerouterflattoflatdistanceoftherectangulartube.FatigueCategoriesarelistedinTable11.6-1.OverheadCantileverandBridgeSign&signalstructures,highmastluminaires(HMLT),poles,andbridgemountedsignbracketsshallconformtothefollowingfatiguecategories.
FatigueCategoryI:Overheadcantileversignstructures(maximumspanof30feetandnoVMSinstallation),overheadsignbridgestructures,highlevel(highmast)lightingpoles80feetortallerinheight,bridge-mountedsignbrackets,andallsignalbridges.Gantryorpolestructuresusedtosupportsensitiveelectronicequipment(tolling,weigh-in-motion,transmitter/receiver antennas,transponders,etc.)shallbedesignedforFatigueCategoryI, andshallalsomeetanydeflectionlimitationsimposedbytheelectronicequipmentmanufacturers.
FatigueCategoryII:ForstructuresnotexplicitlyfallingintoCategoryIorIII.
FatigueCategoryIII:Lightingpoles50feetorlessinheightwithrectangular,squareornon-taperedroundcrosssections,andoverheadcantilevertrafficsignalsatintersections(maximumcantileverlength65feet).
Signbridges,cantileversignstructures,signalbridges,andoverheadcantilevertrafficsignalsmountedonbridgesshallbeeitherattachedtosubstructureelements(e.g.,crossbeamextensions)ortothebridgesuperstructureatpierlocations.Mountingthesefeaturestobridgesasdescribedabovewillhelptoavoidresonanceconcernsbetweenthebridgestructureandthesigningorsignalstructure.
The“XYZ”limitationshowninTable10.1.4-2shallbemetforMonotubeCantilevers.The“XYZ”limitationconsistsoftheproductofthesignarea(XY)andthearmfromthecenterlineofthepoststothecenterlineofthesign(Z).SeeAppendix10.1-A2-1fordetails.
7. Ice and Snow Loads
A3psficeloadmaybeappliedaroundallthesurfacesofstructuralsupports,horizontalmembers,andluminaires,butappliedtoonlyonefaceofsignpanels(Section3.7,AASHTO2015).
Walk-throughVMSshallnotbeinstalledinareaswhereappreciablesnowloadsmayaccumulateontopofthesign,unlesspositivestepsaretakentopreventsnowbuild-up.
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8. GroupLoadCombinations
Sign,luminaire,andsignalsupportstructuresaredesignedusingtheloadfactorsfromTable10.1.1-1,AASHTO2015.
B. Bridge Mounted Signs
1. Vertical Clearance
AllnewsignsmountedonbridgestructuresshallbepositionedsuchthatthebottomofthesignorlightingbracketdoesnotextendbelowthebottomofthebridgeasshowninFigure10.1.2-1.
Bridgemountedsignbracketsshallbedesignedtoaccountfortheweightofaddedlights,andforthewindeffectsonthelightstoensurebracketadequacyiflightingisattachedinthefuture.
2. Geometrics
a. Signsshallbeinstalledatapproximaterightanglestoapproachingmotorists.Forstructuresaboveatangentsectionofroadway,signsshallbedesignedtoprovideasignskewwithin5degreesfromperpendiculartothelowerroadway(seeFigure10.1.2-2).
b. Forstructureslocatedonorjustbeyondahorizontalcurveofthelowerroadway,signsshallbedesignedtoprovideasignchordskewwithin5degreesfromperpendiculartothechord-pointdeterminedbytheapproachspeed(seeFigure10.1.2-3).
c. Thetopofthesignshallbelevel.
3. Aesthetics
a. Thesupportstructureshallnotextendbeyondthelimitsofthesign.
b. Thesignsupportshallbedetailedinsuchamannerthatwillpermitthesignandlightingbrackettobeinstalledlevel.
4. SignPlacement
a. Signsshallneverbeplacedunderbridgedeckoverhangsordirectlyunderthedriplineofthebridge.
b. Aminimumof2inchesofclearanceshallbeprovidedbetweenbacksideofthesignsupportandedgeofthebridge,seeFigure10.1.2-5.
5. Installation
a. Resinbondedanchorsorcast-in-placeASTMF593Group1,ConditionAanchorrodsshallbeusedtoinstallthesignbracketsonthestructure.Sizeandminimuminstallationdepthshallbegivenintheplansorspecifications.Theresinbondedanchorsshallbeinstallednormaltotheconcretesurface,andshallnotbecoredrilled.Resinbondedanchorsshallnotbeplacedthroughthewebsorflangesofprestressedorpost-tensionedgirders.Resinbondedanchorsshallnotbeusedatoverheadlocationsotherthanwithhorizontalhole/anchoralignment.
b. Bridgemountedsignstructuresshallnotbeplacedonbridgeswithsteelsuperstructures.
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6. Installing/ReplacingSignPanelsonExistingBridgeMountedSign Brackets
Wheninstallinganewsignpanelonanexistingbridgemountedsignbracket,theinstallationshallconformtothefollowing.
a. AllhardwareshallbereplacedinaccordancewithStandard Specifications Section9-28.11.
b. Theareaofthenewsignpanelshallnotexceedtheareaoftheoriginallydesignedsignpanel.
c. TheWSDOTinspectionreportforthebridgemountedsignbracketshallbereviewedtoensuretheassemblyisingoodcondition.Ifthereisnoinspectionreport,thenaninspectionshallbeperformedtoestablishthecurrentconditionoftheassembly.
7. MaterialSpecifications
a. MaterialspecificationsshallbeasshowninBridgeStandardDrawings 10.1-A6-1.
b. Allnon-stainlesssteelpartsshallbegalvanizedinaccordancewithAASHTOM111afterfabrication.BoltsandhardwareshallbegalvanizedinaccordancewithAASHTOM232.
C. Monotube Sign Structures Mounted on Bridges
1. Design Loads
DesignloadsforthesupportsoftheSignBridgesshallbecalculatedbasedonassuminga12footdeepsignovertheentireroadwaywidth,underthesignbridge,regardlessofthesignareainitiallyplacedonthesignbridge.ForCantileverdesignloads,guidelinesspecifiedinSection10.1.1shallbefollowed.ThedesignloadsshallfollowthesamecriteriaasdescribedinSection10.1.1.Loadsfromthesignbridgeshallbeincludedinthedesignofthesupportingbridge.
Incaseswhereasignstructureismountedonabridge,thesignstructure,fromtheanchorboltgroupandabove,shallbedesignedtoAASHTOStandard Specifications for Structural Supports for Highway Signs, Luminaires, and Traffic Signals,FirstEdition,dated2015,includinginterims.TheconcretearoundtheanchorboltgroupandtheconnectingelementstothebridgestructureshallbedesignedtothespecificationsinthismanualandAASHTOLRFD.LoadsfromthesignstructuredesigncodeshallbetakenasunfactoredloadsforuseinAASHTOLRFD Bridge Design Specifications.
2. Vertical Clearance
VerticalclearanceforMonotubeSignStructuresshallbe20′-0″minimumfromthebottomofthelowestsigntothehighestpointinthetraveledlanes.SeeBridgeStandardDrawings10.1-A1-1,10.1A2-1,and10.1-A3-1forsamplelocationsofMinimumVerticalClearances.
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3. Geometrics
Signstructuresshallbeplacedatapproximaterightanglestoapproachingmotorists.DimensionsanddetailsofsignstructuresareshownintheWSDOTStandardPlansG-60.10,G-60.20,G-60.30,G-70.10,G-70.20,G-70.30andBridgeStandardDrawings 10.1-A1-1,10.1-A1-2,and10.1-A1-3and10.1-A1-1,10.1-A1-2,and10.1-A1-3.Whenmaintenancewalkwaysareincluded,refertoStandardPlansG-95.10,G-95.20,andG-95.30.
D. Monotube Sign Structures
1. Sign Bridge Conventional Design
Table10.1.4-1providestheconventionalstructuraldesigninformationtobeusedforaSignBridgeLayout,BridgeStandardDrawings 10.1-A1-1;alongwiththeStructuralDetailsheets,whichareBridgeStandardDrawings 10.1-A1-1and10.1-A1-3;andGeneralNotes,BridgeStandardDrawings 10.1-A5-1; andMiscellaneousDetails,Appendix10.1-A5-2.Signbridgespanlengthsshallnotexceed180-feet.
2. Cantilever Conventional Design
Table10.1.4-2providestheconventionalstructuraldesigninformationtobeusedforaCantileverLayout,BridgeStandardDrawings 10.1-A2-1;alongwiththeStructuralDetailsheets,whichareBridgeStandardDrawings 10.1-A2-2and10.1-A2-3;andGeneralNotes,Appendix10.1-A5-1;andMiscellaneousDetails,Appendix10.1-A5-2. Cantileverarmlengthsshallnotexceed35-feet.CantileversignstructuresshallnotbeusedtosupportVMSsigns.
3. Balanced Cantilever Conventional Design
BridgeStandardDrawings 10.1-A3-1;alongwiththeStructuralDetailsheets,BridgeStandardDrawings 10.1-A3-2and10.1-A3-3,GeneralNotes,BridgeStandardDrawings 10.1-A5-1;andMiscellaneousDetails,Appendix10.1-A5-2 providestheconventionalstructuraldesigninformationtobeusedforaBalancedCantileverLayout,BalancedCantileversaretypicallyforVMSsignapplicationsandshallhavethesigndeadloadbalancedwithamaximumdifferenceofone-thirdtotwo-thirdsdistribution.
4. Monotube Sheet Guidelines
ThefollowingguidelinesapplywhenusingtheMonotubeSignStructureBridgeStandardDrawings 10.1-A1-1,10.1-A1-2,and10.1-A1-3;10.1-A2-1,10.1-A2-2,and10.1-A2-3;10.1-A3-1,10.1-A3-2,and10.1-A3-3;10.1A4-1,10.1A4-2,and10.1A4-3;and10.1-A5-1,10.1-A5-2,and10.1-A5-3.
Eachsignstructureshallbedetailedtospecify:
i. SignstructurebaseElevation,Station,andNumber.
ii. TypeofFoundation1,2,or3shallbeusedfortheMonotubeSignStructures,unlessanon-conventionaldesignisrequired.TheaverageLateralBearingPressureforeachfoundationshallbenotedontheFoundationsheet(s).
iii. Ifapplicable,labeltheElevationView“LookingBackonStationing”.
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5. VMSInstallation
a. VMSunitsshallnotbeinstalledonunbalancedcantileverstructures.
b. VMSinstallationonSignBridgestructuresdesignedinaccordancewithAASHTO2015shallbeinstalledinaccordancewiththefollowing:
i. Onspans120feetandgreateruptotwoVMSunitsmaybeinstalledwithamaximumweightof4,000lbs.each.MaintenancewalkwaysmaybeinstalledbetweenVMSunits,butmaynotexceed160lbs/ft,orexceed50percentofthestructurespanlength.
ii. Onspanslessthan120feetuptothreeVMSunitsmaybeinstalledwithamaximumweightof4,000lbs.each.MaintenancewalkwaysmaybeinstalledbetweenVMSunits,butmaynotexceed160lbs/ft.
c. ThenumberofVMSinstalledonSignBridgestructuresdesignedpriortoAASHTO2015shallbereducedbyoneasdefinedinD.2-aandb.
E. Foundations
1. MonotubeSignStructureFoundationTypes
Thefoundationtypetobeusedshallbebasedonthegeotechnicalinvestigationperformedandgeotechnicalreportcompletedbythegeotechnicalengineerofrecord.Standardfoundationdesignsforstandardplantruss-typesignstructuresareprovidedinStandardPlansG-60.20, G-60.30,G-70.20,andG-70.30. MonotubesignstructurefoundationsareBridgeDesignOfficeconventionaldesignsandshallbeasdescribedinthefollowingparagraphs:
a. FoundationType1,isthepreferredfoundationtype.AfoundationType1consistsofadrilledshaftwithitsshaftcap.ThedesignoftheshaftdepthsshownintheSignBridgeStandardDrawingsarebasedonalateralbearingpressureof2,500psf.ThedesignershallchecktheseshaftdepthsusingLRFDmethodology.ForType1foundationdetailsandshaftdepthsseeSignBridgeStandardDrawings10.1-A4-1and10.1-A4-2.TheGeotechnicalreportforFoundationType1shouldincludethesoilfrictionangle,soilunitweight,allowablebearingpressureandtemporarycasingifrequired.TemporarycasingshallbeproperlydetailedinallFoundationType1sheetsiftheGeotechnicalEngineerrequiresthem.
b. FoundationType2isdesignedforalateralbearingpressureof2,500psf.SeeBridgeStandardDrawing10.1-A4-3forBridgeDesignOfficeconventionalFoundationType2designinformation.ThedesignershallchecktheseshaftdepthsusingLRFDmethodology.
c. FoundationType3replacesthefoundationType2forpoorsoilconditionswherethelateralbearingpressureisbetween2,500psfand1,500psf.SeeBridgeStandardDrawing10.1-A4-3forBridgeDesignOfficeconventionalFoundationType3designinformation.ThedesignershallchecktheseshaftdepthsusingLRFDmethodology.
d. BarrierShapeFoundationsarefoundationsthatincludeabarriershapecaponthetopportionofFoundationTypes1,2,and3.FoundationdetailsshallbemodifiedtoincludeBarrierShapeCapdetails.SeeBridgeStandardDrawing10.1-A5-1detailsasingleslopebarrier.
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2. Luminaire,SignalStandard,andCameraPoleFoundationTypes
LuminairefoundationoptionsareshownonWSDOTStandardPlanJ-28.30. SignalStandardandCameraPolefoundationoptionsareprovidedonWSDOTStandardPlansJ-26.10andJ-29.10respectively.
3. Foundation Design
Shafttypefoundationsconstructedinsoilforsignbridges,cantileversignstructures,luminaires,signalstandardsandstrainpolesshallbedesignedinaccordancewiththecurrenteditionoftheAASHTOLRFD Standard Specifications For Highway Signs, Luminaires, and Traffic Signals;Section13.16;DrilledShafts.
NoprovisionsforfoundationtorsionalcapacityareprovidedinSection10.13oftheAASHTOStandard Specifications for Highway Signs, Luminaires, and Traffic Signals.Thefollowingapproachcanbeusedtocalculatetorsionalcapacityofsignstructure,luminaire,andsignalstandardfoundations:
TorsionalCapacity,φTn,φTn=F*tanφD
Where:F =Totalforcenormaltoshaftsurface(kip)
D =Diameterofshaft(feet)φ =Soiltofoundationcontactfrictionangle(degree),usesmallestfor
variablesoils
a. Monotube Sign Bridge and Cantilever Sign Structures Foundation Type1Design
Thestandardembedmentdepth“Z”,showninthetableonMonotubeSignStructure BridgeStandardDrawing10.1-A4-1,shallbeusedasaminimumembedmentdepthandshallbeincreasediftheshaftisplacedonaslopedsurface,oriftheallowablelateralbearingpressuresarereducedfromthestandard2500psf.Thestandarddepthassumedthatthetop4feetoftheC.I.P.capisnotincludedinthelateralresistance(i.e.,shaftdepth“D”inthecodementionedabove),butisincludedintheoverturninglengthofthesignstructure.Thesign structureshaftfoundationGSPsunderSection8-21intheRFPAppendixshallapplyforallFoundationType1shafts.
b. MonotubeSignStructuresFoundationType2and3
ThesefoundationdesignsareBridgeDesignOfficeconventionandshallnotbeadjusted.
c. Monotube Sign Structures Non-Conventional Design Foundations
Thegeotechnicalengineerofrecordshallidentifyanylocationswherethefoundationtypes(1,2,or3)willnotwork.Attheselocations,thedesignforcesarecalculated,usingtheAASHTOLRFD Standard Specifications for Structural Supports for Highway Signs, Luminaires, and traffic Signals,andappliedatthebottomofthestructurebaseplate.Theseforcesarethenconsideredserviceloadsandthenon-conventionaldesignfoundationisdesignedwiththeappropriateService,Strength,and
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ExtremeLoadCombinationLimitStatesandcurrentdesignpracticesoftheAASHTOLRFDandthismanual.TheanchorrodarrayshallbeusedfromTables10.1.4-1and10.1.4-2andshallbelongenoughtodeveloptherodsintotheconfinedconcretecoreofthefoundation.Therodlengthandthereinforcementforconcreteconfinement,showninthetopfourfeetoftheFoundationType1,shallbeusedasaminimum.
d. Signal Foundation Design
ThetrafficsignalstandardGSPsintheRFPSection8-20shallapplyforfoundationsinsubstandardsoils.
F. Truss Sign Bridges: Foundation Sheet Design Guidelines
IfaTrusssignstructureisused,refertoWSDOTStandard Plansforfoundationdetails.TherearefouritemsthatshouldbeaddressedwhenusingtheWSDOTStandard Plans,whichareoutlinedbelow.
a. Determineconduitneeds.Ifnoneexist,deleteallreferencestoconduit.Ifconduitisrequired,verifyastosizeandquantity.
b. Showsignbridgebaseelevation,number,dimensionandstation.
c. TheconcretebarriertransitionsectionshallbeinaccordancewiththeStandard Plans.
d. ThequantitiesshallbebasedontheStandard Plansdetailsasneeded.
15.10.2 BridgeTrafficBarriersA. General Guidelines and Policy
ThedesigncriteriafortrafficbarriersonstructuresshallbeinaccordancewithChapter13oftheAASHTOLRFDwiththefollowingsupplementalguidelines.
WSDOTstandard42-inchhighSingleSlopeconcretebarriershallbeusedforbarriersonnewbridgesandbridgeapproachslabs.WSDOTstandard34-inchor42-inchSingleSlopeconcretebarriershallbeusedforbarriersonexistingbridges,bridgerehabilitationprojects,andretainingwalls,includinggeosyntheticwallsandstructuralearthwalls.
Useof32-inchor42-inchF-Shapeconcretebarriershallbelimitedforcontinuityoffstructureorwithinacorridor.UseofPedestrianconcretebarriershallbelimitedforlocationswithsidewalk.Useof42-inchor54-inchcombinationbarriers(32-inchor34-inchconcretebarrierincreasedinheightbymetalrailing)maybeusedonlyifallowedbytheRFPCriteria.SeeChapter10AppendixforavailableWSDOTstandardbridgebarrierdesigns.
BarriersshallbedesignedforminimumTestLevel4(TL-4)designcriteriaregardlessofthebarrierheight.TheTestLevelshallbespecifiedinthePlans.
ATestLevel5(TL-5)barriershallbeusedonnewstructuresfor“T”intersections,forbarriersonstructureswitharadiusofcurvaturelessthan500feet(TL-4isacceptableforbarrierontheinsideofthecurve),locationswithAverageDailyTruckTraffic(ADTT)greaterthan10percent,andlocationswithapproachspeedsat50mphorgreater(e.g.freewayoff-ramps).
SeeAASHTOLRFDChapter13foradditionalTestLevelselectioncriteria.
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B. Design Criteria
1. StructuralCapacity
AASHTOLRFDAppendixA13shallbeusedtodesignbarriersandtheirsupportingelements(i.e.deck).
ConcretebarriersshallbedesignedusingyieldlineanalysisasdescribedinAASHTOLRFDSectionA13.3.1.
DeckoverhangssupportingconcretebarriersshallbedesignedinaccordancewithAASHTOLRFDSectionA13.4asmodifiedbySection10.2.4.A.
2. Geometry
Thetrafficfacegeometryispartofthecrashtestandshallnotbemodified.
Concreteclearcovershallmeetminimumconcretecoverrequirementsandshallbeincreasedtoaccommodaterusticationgroovesorpatternsforarchitecturalreasons.Concretecovershallbeincreasedto2½″fortrafficfaceofbarrierforslipformmethodofconstruction.
The3″toedimensionoftheF-ShapebarriershallbeincreasedtoaccommodateHMAoverlaystoamaximumof6″.
Fordesigninganddetailingbridgedeckswithasuperelevationof8percentorless,theexteriorbarrierand/orthemedianbarriershallbeorientedperpendiculartothebridgedeck.Bridgedeckswithasuperelevationofmorethan8percent,thebarrieronthelowsideofthebridgeand/ormedianbarriershallbeorientedperpendiculartoan8percentsuperelevatedbridgedeck,andthebarrieronthehighsideofthebridgeshallbeorientedperpendiculartothebridgedeck.
3. MiscellaneousDesignInformation
SteelreinforcementbarsS1andS2orS3andS4andW1andW2(orequivalentbars)fromChapter10AppendixbarrierstandarddrawingsshallbeincludedintheBarList.
SteelreinforcementbarsS1,S3,AS1,AS3,andW1(orequivalentbars)fromChapter10Appendixbarrierstandarddrawingsshallbeepoxycoated.
AnymodificationstoChapter10AppendixbarrierstandarddrawingsortoWSDOTStandard Plans shallnotalterorcompromisethestructuralintegrityand/orcrashtestperformanceofbarrier.ModificationsshallbesubmittedforreviewandacceptancebyWSDOTforconcurrencewithdesignpolicies.
15.10.3 At Grade Concrete BarriersDifferentialgradeconcretebarrierswithagradedifferencegreaterthan4′-0″shallbedesignedasreinforcedconcreteretainingwallswithatrafficbarrieratthetopandabarriershapeatthecutface.
Differentialgradeconcretebarrierswithagradedifference4′-0″orlessshallbedesignedinaccordancetoAASHTOLRFDbarrierloadingwiththefollowingguidelines.
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Fulldepthexpansionjointswithsheardowelsatthetopshallbeprovidedat120′maximumspacing.
Barriershallbecontinuousorhaveshearconnectionsbetweenbarriersectionsifprecast.
A. DifferentialGradeConcreteBarrierDesignCriteria
1. StructuralCapacity
ThestructuralcapacityofthedifferentialgradeconcretebarriershallbedesignedfortherequiredTestLevel(TL)vehicleimpactdesignforcesinaccordancewithAASHTOLRFDChapters5and13.
Anysectionalongthedifferentialgradeconcretebarriershallnotfailinshear,bending,ortorsionwhenthebarrierissubjectedtotheTLimpactforces.
ThetorsioncapacityofthedifferentialgradeconcretebarriershallbeequaltoorgreaterthanthetrafficbarriermomentgeneratedbytheTLimpactforcesappliedtothetopofthebarrier.
2. Global Stability
GlobalstabilityshallbeinaccordancewithSection10.3.1.A.
3. Geometry
Thetopofthedifferentialgradeconcretebarriershallhaveaminimumwidthof6″withaminimum6″cleardistancetoeachsideofluminaireorsignpoleifmountedontopofthedifferentialgradeconcretetrafficbarrier.ThetransitionflarerateshallfollowtheDesign Manual M22-01.
Barrierbottomshallbeembeddedaminimum6″belowroadway.Roadwaysubgradeandballastshallbeextendedbelowwholewidthofdifferentialgradeconcretebarrier.
B. TrafficBarrierMomentSlabDesignCriteria
1. StructuralCapacity
ThestructuralcapacityofthetrafficbarriermomentslabshallbedesignedfortherequiredTLimpactforcesinaccordancewithAASHTOLRFDChapters5and13.
Anysectionalongthemomentslabshallnotfailinshear,bending,ortorsionwhenthebarrierissubjectedtotheTLimpactforces.
Themomentslabreinforcementshallbedesignedtoresistforcesdevelopedatthebaseofthebarrier.MomentslabsupportingconcretebarriershallbedesignedinaccordancetoDeckOverhangDesigninaccordancewithAASHTOLRFDSectionA13.4asmodifiedbySection10.2.4.A.
ThetorsioncapacityofthemomentslabshallbeequaltoorgreaterthanthetrafficbarriermomentgeneratedbytheTLimpactforces.
2. Global Stability
See Section10.3.2.B.2.
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3. Geometry
Momentslabsshallhaveaminimumwidthof4.0feetmeasuredfromthepointofrotationtotheheeloftheslabandaminimumaveragedepthof0.83feet.
4. SoilReinforcement
DesignofthesoilreinforcementshallbeinaccordancewiththeGeotechnical Design ManualChapter15.
5. WallPanel
ThewallpanelsshallbedesignedtoresistthedynamicpressuredistributionsasdefinedintheGeotechnical Design ManualChapter15.
Thewallpanelshallhavesufficientstructuralcapacitytoresistthemaximum design rupture load for the wall reinforcement designed in accordance with the Geotechnical Design ManualChapter15.
C. Precast Concrete Barrier
ConcretebarrierType2andType4shallbeusedinaccordancetoSection10.3.4.
15.10.4 BridgeTrafficBarrierRehabilitationA. General Guidelines and Policy
WhenidentifiedintheRFP,deficientrailsshallbeimprovedorreplacedwithinthelimitsofroadwayresurfacingprojectsinaccordancetoSection10.4.
RetrofitshallbeanapprovedcrashtestedrailsystemorshallbedesignedtothestrengthrequirementssetforthbySection2ofAASHTOStandard Specifications for Highway Bridges,17thedition.
See Section10.4.4andWSDOT Design Manualforreplacementcriteria.
See Section10.4.5and10.4.6foravailablebridgerailretrofitandbridgerailreplacementdesigns.
B. Design Criteria
1. StructuralCapacity
Astrengthandgeometricreviewshallberequiredforallbridgerailrehabilitationprojects.TheAASHTOLFDloadof10kipsshallbeusedintheretrofitofexistingtrafficbarriersystemsconstructedpriortotheyear2000.
Ifthestrengthoftheexistingbridgerailandtheirsupportingelements(i.e.deck)areunabletoresista10kipbarrierimpactdesignloadorhasnotbeencrashtested,thenmodificationsorreplacementwillberequiredtoimproveitsredirectionalcharacteristicsandstrength.
IfthedesignofthebridgerehabilitationincludesotherbridgecomponentsthatwillbedesignedusingAASHTOLRFDthenthefollowingminimumequivalentExtremeEvent(CT)trafficbarrierloadingcanbeused:
Flexure=(1.3)*(1.67)*(10kip)/(0.9)=24.10kip
Shear=(1.3)*(1.67)*(10kip)/(0.85)=25.54kip
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2. Geometry Standardthriebeamguardrailpostspacingis6′-3″exceptfortheSL-1
WeakPost,whichisat8′-4″.Postspacingcanbeincreasedupto10′-0″ifthethriebeamguardrailisnested(doubledup).
Guardrailshallbecontinuouswithoutgaps. DesignFguardrailendsectionsshallbeusedattheapproachandtrailing
endofthesegaps. StandardPlanthriebeamguardrailtransitionsshallbeusedateachcorner
ofthebridge. PlacementoftheretrofitsystemwillbedeterminedfromtheWSDOT
Design Manual.
15.10.5 Bridge RailingA. General Guidelines and Policy Pedestrianandbicycle/pedestrianrailingsshallbedesignedinaccordancewith
AASHTOLRFDChapter13withthefollowingsupplementalguidelines. Railingsshallbedesignedforvehicularimpactloadorbesuccessfullycrashtested
unlesslocationislowspeed,locationisoutsideofDesignClearZoneasdefinedinDesign Manual Chapter1600,orlocationhasminimalsafetyconsequencefromcollapseofrailing.
Minimumheightof54″shallbeprovidedforbicyclerailingsonstructures. FallProtectionrailingshallmeettherequirementsofWAC296-155. See Section10.5.2foravailablebridgerailingdesigns.
15.10.6 Bridge Approach SlabsBridgeapproachslabsarerequiredforallnewandwidenedbridges.
Bridgerunoffattheabutmentsshallbecarriedoffandcollectedatleast10feetbeyondthebridgeapproachslab.
A. BridgeApproachSlabDesignCriteria
Thestandardbridgeapproachslabdesignisbasedonthefollowingcriteria:
1. ThebridgeapproachslabisdesignedasaslabinaccordancewithAASHTOLRFD.(StrengthLimitState,IM=1.33,noskew).
2. Thesupportattheroadwayendisassumedtobeauniformsoilreactionwithabearinglengththatisapproximately⅓thelengthoftheapproachslab,or25′/3=8′.
3. TheEffectiveSpanLength(Seff),regardlessofapproachlength,isassumedtobe: 25′approach–8′=17′.
4. Longitudinalreinforcingbarsdonotrequiremodificationforskewedapproachesupto30degreesorforslablengthsgreaterthan25′.
5. Thebridgeapproachslabisdesignedwitha2″concretecovertothebottomreinforcing.
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B. BridgeApproachSlabDetailing
Theminimumdimensionfromthebridgeis25′.
AS1barsshallbeepoxycoated.Bendingdiagramsshallbeshownforallcustomreinforcement.AllBridgeApproachSlabsheetswillhavetheAP2andAP7bars.Ifthereisatrafficbarrier,thenAP8,AS1,andAS2barsshallbeshown.
C. SkewedBridgeApproachSlabs
Forallskewedabutments,theroadwayendofthebridgeapproachslabshallbenormaltotheroadwaycenterline.Skewsgreaterthan20-degreesrequireanalysistoverifythebottommatreinforcement,andmayrequireexpansionjointmodifications.
Theroadwayendoftheapproachmaybesteppedtoreducethesizeortoaccommodatestagingconstructionwidths.Atnopointshalltheroadwayendoftheapproachslabbecloserthan25′tothebridge.Thesecriteriaapplytobothnewandexistingbridgeapproachslabs.Ifstepped,thedesignshallprovidetheabsoluteminimumnumberofstepsandthelongitudinalconstructionjointshallbelocatedonalaneline.SeeFigure10.6.4-1forclarification.
Inaddition,forbridgeswithtrafficbarriersandskewsgreaterthan20degrees,theAP8barsshallberotatedintheacutecornersofthebridgeapproachslabs.Typicalplacementisshownintheflaredcornersteeldetail,seeFigure10.6.4-2.
D. ApproachAnchorsandExpansionJoints
Forsemi-integralabutmentsorstubabutments,thejointdesignshallbecheckedtoensuretheavailablemovementofthestandardjointisnotexceeded.Forbridgeapproachslabswithbarrier,thecompressionsealshallextendintothebarrier.
LTypeAbutments
UseapinnedconnectioninaccordancewithSection10.6.5.
E. BridgeApproachSlabAdditionorRetrofittoExistingBridges
Bridgeapproachslabsonexistingbridgesshallbepinnedtotheexistingpavementseat,orattachedwithapproachanchors.
Thepinningoptionisonlyallowedonsemi-integralabutmentsasabridgeapproachslabadditionorretrofittoanexistingbridge.Figure10.6.6-1showsthepinningdetail.Asthisdetaileliminatestheexpansionjointbetweenthebridgeapproachslabandthebridge,themaximumbridgesuperstructurelengthislimitedto150′.Additionally,iftheroadwayendofthebridgeapproachslabisadjacenttoPCCProadway,thenthedetailshowninFigure10.6.6-2applies.PCCPdoesnotallowforasmuchmovementasHMAandajointisrequiredtoreducethepossibilityofbuckling.
Whenpinningisnotapplicable,thenthebridgeapproachslabshallbeattachedtothebridgewithapproachanchors.Iftheexistingpavementseatislessthan10inches,theseatshallbemodifiedtoprovideanacceptable,widerpavementseat.
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Whenabridgeapproachslabisaddedtoanexistingbridge,thefinalgradeofthebridgeapproachslabconcreteshallmatchtheexistinggradeoftheconcretebridgedeck,includingbridgeswithasphaltpavement.TheexistingdepthofasphaltonthebridgeshallbeshowninthePlansandanequaldepthofasphaltplacedonanewbridgeapproachslab.Iftheexistingdepthofasphaltisincreasedordecreased,thefinalgradeshallalsobeshownonthePlans.
F. BridgeApproachSlabStaging
Ensurestagingfollowstrafficcontrol.
AddmechanicalspliceoptionasshowninFigure10.6.6-3whenneeded.
15.10.7 TrafficBarrieronBridgeApproachSlabsAgapbetweenthebridgeapproachslabandwingwall(orretainingwall)shallbeshowninthedetails.Theminimumgapistwicethelong-termsettlement,or2inchesasshowninFigure10.7-1.
Whenthetrafficbarrierisplacedonthebridgeapproachslab,• Barriershallextendtotheendofthebridgeapproachslab• Conduitdeflectionorexpansionfittingsshallbecalledoutatthejoints• Junctionboxlocationsshallstartandendintheapproach• Thetransversetopreinforcingintheslabshallbesufficienttoresistatrafficbarrierimpactload.
A. BridgeApproachSlaboverWingWalls,CantileverWallsorGeosynthetic Walls
Allwallsthatarecast-in-placebelowthebridgeapproachslabshallcontinuethebarriersoffitlinetogradeasshowninFigure10.7.1-1.
B. BridgeApproachSlaboverSEWalls
ThebarriersoffitlineshallmatchthatfortheSEWbarrierstartingatthebridgeexpansionjointasshowninFigures10.7.2-1and10.7.2-2.
15.10.8 Utilities Installed with New ConstructionA. GeneralConcepts
TheutilitiesincludedunderthissectionarethosedescribedinStandard Specifications Section6-01.10.BridgeplansshallincludeallhardwarespecificationsanddetailsfortheutilityattachmentasdescribedintheRFP.
1. Coating and Corrosion Protection
Whenthebridgeistoreceivepigmentedsealer,anyexposedutilitylinesandhangersshallbepaintedtomatchthebridge.Whenapigmentedsealerisnotrequired,steelutilityconduitsandhangersshallbepaintedorgalvanizedforcorrosionprotection.TheRFPCriteriashallspecifycleaningandpaintingprocedures.
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B. Utility Design Criteria
AllutilitiesshallbedesignedtoresistStrengthandExtremeEventLimitsStates.UtilitysupportdesigncalculationsshallbestampedwithaStateofWashingtonProfessionalEngineerstamp,signedanddated.
Positiveresistancetoloadsshallbeprovidedinalldirectionsperpendiculartoandalongthelengthoftheutilityasrequiredbytheutilityengineer.
Dynamicfluidactionduetoloadsshallberesistedoffofthebridge.
Whereutilitiesareinsulated,theinsulationsystemshallbedesignedtoallowtheintendedmotionrangeofthehardwaresupportingtheutility.
Conduitshallberigid.
1. Utility Location
Utilitiesshallbelocated,suchthatafailurewillnotresultindamagetothebridge,thesurroundingarea,orbeahazardtotraffic.Theutilityshallbeinstalledbetweengirders.Utilitiesandsupportsshallnotextendbelowthebottomofthesuperstructure.Utilitiesshallbeinstallednolowerthan1foot0inchesabovethebottomofthegirders.Utilitiesshallnotbeattachedabovethebridgedecknorattachedtotherailingsorposts.
2. TerminationattheBridgeEnds
Utilityconduitandencasementsshallextend10feetminimumbeyondtheendsofthestructure.Utilitiesoffthebridgeshallbeinstalledpriortopavingofapproaches.
3. UtilityExpansion
Theutilitiesshallbedesignedwithasuitableexpansionsystemasrequiredtopreventlongitudinalforcesfrombeingtransferredtobridgemembers.
4. Utility Blockouts
Blockoutsshallbeprovidedinallstructuralmembersthatprohibitthepassageofutilities,suchasgirderenddiaphragms,piercrossbeams,andintermediatediaphragms.Theseblockoutsshallbelargeenoughtofitdeflectionfittings,andshallbeparalleltotheutility.Formultipleutilities,anoteshallbeaddedtotheplansthatthedeflectionfittingsshallbestaggeredsuchthatnofittingislocatedadjacenttoanother,ortheblockoutsshallbedesignedtofitbothfittings.Expansionfittingsshallbestaggered.
5. GasLinesorVolatileFluids
PipelinescarryingvolatilefluidsthroughabridgesuperstructureshallbedesignedinaccordancewithWAC480-93,Gas Companies—Safety, and Minimum Federal Safety Standard,Title49CodeofFederalRegulations(CFR)Sectionpart192. WAC468-34-210,Pipelines - Encasement,describeswhencasingisrequiredforcarryingvolatilefluidsacrossstructures.
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6. Water Lines
TransversesupportorbracingshallbeprovidedforallwaterlinestocarryStrengthandExtremeEventLateralLoading.Inboxgirders(closedcell),aruptureofawaterlinewillgenerallyfloodacellbeforeemergencyresponsecanshutdownthewatermain.ThisshallbedesignedforasanExtremeEventIIloadcase,wheretheweightofwaterisadeadload(DC).Additionalweepholesoropengrating,orfulllengthcasingextending10-feetbeyondtheendofthebridgeapproachslabshallbeusedtooffsetthisExtremeEvent(seeFigure10.8.3-1).
7. SewerLines
Sewerlinesshallmeetthesamedesigncriteriaaswaterlines.
8. Electrical(PowerandCommunications)
Telephone,televisioncable,andpowerconduitshallbegalvanizedRigidMetalConduit(RGS)orRigidPolyvinylChlorideConduit(PVC).Wheresuchconduitisburiedinconcretecurbsorbarriersorhascontinuoussupport,suchsupportisconsideredtobeadequate.Wherehangersorbracketssupportconduitatintervals,themaximumdistancebetweensupportsshallbeinaccordancewithSection10.8.6.
C. Box/Tub Girder Bridges
Utilitiesshallbelocatedbetweengirdersorunderthebridgedecksoffitwhenthereinforcedconcreteboxortubgirdersarelessthan4feetinsideclearheight.
ContinuousSupportandConcretePedestals
Specialutilities(suchaswaterorgasmains)inboxgirderbridgesshalluseconcretepedestals.Continuoussupportsshallnotbeused.
D. TrafficBarrierConduit
Allnewbridgeconstructionshallinstalltwo2-inchgalvanizedRigidMetalConduit(RGS)orRigidPolyvinylChlorideConduit(PVC)inthetrafficbarriers.PVCconduitmaybeusedonlyinstationary-formbarriers,andwillconnecttoRGSusingaPVCadaptorwhenexitingthebarrier.RGSconduitmaybeusedinstationary-formbarriers,butitshallbeusedinslipformbarriers.
Eachconduitshallbestubbed-outintoitsownconcretejunctionboxateachcornerofthebridge.
Thegalvanizedsteelconduitshallbewrappedwithcorrosionresistanttapeatleastonefootinsideandoutsideoftheconcretestructure,andthisrequirementshallbesostatedontheplans.Thecorrosionresistanttapeshallbe3MScotch50,Bishop5,NashuaAVI10,orapprovedequal.
Pullboxesshallbeprovidedatamaximumspacingof180feet.Forfiberopticsonly,spacingshallnotexceed360feet.ThepullboxsizeshallconformtothespecificationsoftheNationalElectricCodeorbeaminimumof8inchesby8inchesby18inchestofacilitatepullingofwires.Galvanizedsteelpullboxes(orjunctionsboxes)shallmeetthespecificationsofthe“NEMAType4X”standardforstationary-formbarrier,shallmeetthespecificationsofthe“NEMA3R”
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andbeadjustableindepthforslipformbarrier,andtheNEMAjunctionboxtypeshallbestatedontheplans.Stainlesssteelpullboxesmaybeusedasanoptiontothegalvanizedsteel.
Inthecaseofexistingbridges,anarea2feetinwidthshallbereservedforconduitbeginningatapointeither4feetor6feetoutsidethefaceofusableshoulder.
E. ConduitTypes
AllelectricalconduitsshallbegalvanizedRigidMetalConduit(RGS)orRigidPolyvinylChlorideConduit(PVC).
F. UtilitySupports
Allutilityinstallationsshalladdresstemperatureexpansioninthedesignofthesystemorexpansiondevices.
Utilitysupportsshallbedesignedsothatanyloadsimposedbytheutilityinstallationdonotoverstresstheconduit,supports,bridgestructure,orbridgemembers.
Designsshallprovidelongitudinalandtransversesupportforloadsfromgravity,earthquakes,temperature,inertia,etc.
a. PipeHangers
Verticalsupportsshallbespacedat5footmaximumintervalsfortelephoneandpowerconduits,andataspacingtoresistdesignloadsforallotherutilities.Forheavypipesovertraffic(10″watermainorlarger),aSafetyFactorof1.5shallbeusedtoresistverticalloadsforStrengthdesign.
Thecast-in-placeinsertshallbeatleast6″longandhotdippedgalvanizedinaccordancewithAASHTOM111 or AASHTOM232.
Theinsertshallnotinterferewithreinforcementinthebridgedeck.Theinsertsshallbeinstalledlevellongitudinallyandtransversely.
Transversesupportsshall,ataminimum,belocatedateveryotherverticalsupport.BridgeStandardDrawings10.8-A1-1and10.8-A1-2depicttypicalutilitysupportinstallationsandplacementatabutmentsanddiaphragms.
15.10.9 UtilityInstallationonExistingBridgesUtilityinstallationonexistingbridgesshallbeinaccordancewithSection10.9.
15.10.10 Resin Bonded AnchorsFastsetepoxyanchorsshallnotbeusedforresinbondedanchors.
Forresinbondedanchorsusedinpermanentsustainedtensionapplications,theadhesiveanchorsystemsshallbetestedforlongtermsustainedloadperformanceinaccordancewithACI355.4.
Undercutanchorsshallbestainlesssteel.
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15.10.11 Drainage DesignAlldrainagesystemexpansionjointsshallbewatertight.
1. Geometrics
Bridgesshallhaveaminimumtransverseslopeof.02′/feetandaminimumlongitudinalslopeof0.5percent.
2. Hydrology
Hydrologicalcalculationsaremadeusingtherationalequation.A10yearstormeventwitha5minutedurationistheintensityusedforallinletsexceptforsagverticalcurveswherea50yearstormintensityisrequired.
3. OnBridgeSystems
Drainsshallonlybeplacedonbridgestructureswhenrequiredbybridgedeckdrainagehydraulicsanalysisandwherealignmentandsuperelevationgeometrycannotbeadjustedtocompensate.Theminimumpipediametershallbe6incheswithnobendsgreaterthan45°withinthesystem.
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15.11 Detailing PracticesStructuraldetailingshallmeettherequirementsofthisChapter.
15.11.1 Standard PracticesA. Drawing Orientation and Layout Control
• Contractplansshallbeprinted,sealed,signedandsubmittedon11″×17″paper.Alternatively,theContractplansmaybesubmittedinanelectronicformatacceptedbyWSDOTencryptedwithavalidelectronicsignature.
• Drawingsshallbeorganizedsotheintentofthedrawingiseasilyunderstood.
1. Northarrowshallbeplacedonlayoutsandfooting/foundationlayouts.
2. Relateddetailsshallbegroupedtogetherinanorderlyarrangement,lineduphorizontallyandverticallyanddrawntothesamescale.
3. ThePlanviewlayoutofstructuresshallbeorientedfromlefttorightinthedirectionofincreasingstateroutemileposts.Forlayoutsofexistingbridgesundergoingwidening,expansionjointorthriebeamretrofit,orotherstructuralmodification,thisorientationrequirementmayresultinthebridgelayoutbeingoppositefromwhatisshownintheoriginalplans.Insuchcases,thebridgelayoutorientationandpieridentificationshallbelaidouttobeconsistentwiththeWSDOTBridgePreservationOfficeinspectionrecords.
4. ExceptfortheLayout,wallelevationsaretoshowtheexposedfaceregardlessofdirectionofstationing.TheLayoutsheetstationingshallreadincreasinglefttoright.Theelevationsheetsshallrepresenttheviewinthefieldasthewallisbeingbuilt.
B. Lettering
1. General
i. Letteringshallbeuppercaseonly,slantedatapproximately68degrees.Generaltextistobeapproximately⅛″high.
ii. Textshallbeorientedsoastobereadfromthebottomorrightedgeofthesheet.
iii. Detailtitlesshallbeasimilarfontasgeneraltext,abouttwiceashighandofaheavierweight.Theyshallbeunderlinedwithasinglelinehavingthesameweightasthelettering.
iv. TheTrueTypefonts“BridgeTechItalic”(BRIDT__.TTF,BRIDRG__.TTF)shallbeused,exclusiveoftitleblocks,andmaybedownloadedforusebytheDesign-BuilderfromtheWSDOTBridgeandStructureswebsite.
2. Dimensioning
i. Adimensionshallbeshownonceonadrawing.Duplicationandunnecessarydimensionsshallbeavoided.
ii. Alldimensionfiguresshallbeplacedabovethedimensionline,sothattheymaybereadfromthebottomortherightedgeofthesheet.
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iii. Whendetailsorstructuralelementsarecomplex,utilizetwodrawings,onefordimensionsandtheotherforreinforcingbardetails.
iv. Dimensions12inchesormoreshallbegiveninfeetandinchesunlesstheitemdimensionedisconventionallydesignatedininches(forexample,16″øpipe).
v. Dimensionsthatarelessthanoneinchoveranevenfoot,thefractionshallbeprecededbyazero(forexample,3′-0¾″).
vi. Dimensionsshallbeplacedoutsidetheview,preferablytotherightorbelow.However,intheinterestofclarityandsimplicityitmaybenecessarytoplacethemotherwise.
C. Line Work
1. Alllineworkshallbeofsufficientsize,weight,andclaritysothatitcanbeeasilyreadona11″x17″sheet.
2. Thelinestyleusedforaparticularstructuraloutline,centerline,etc.,shallbekeptconsistentwhereverthatlineisshownwithinasetofplans.
3. Lineworkshallhaveappropriategradationsofwidthtogivelinecontrast.Careshallbetakenthatthethinlinesaredenseenoughtoshowclearlywhenreproduced.
4. Whendrawingstructuralsectionsshowingreinforcingsteel,theoutlineofthesectionsshallbeaheavierlineweightthanthereinforcementsteel.
5. Theorderoflineprecedence(whichofapairofcrossinglinesisbroken)shallbeasfollows:
i. Dimensionlinesareneverbroken.
ii. Leaderlinefromacallout.
iii. Extensionline.
D. Scale
1. Plansshallbedrawnusingstandardarchitecturalorengineeringscales.Alldetailsshallbeaccuratelydrawntoscale.Scalesshallnotbeshownintheplans.
2. Theminimumscaleforasectiondetailwithrebarshallbe⅜″=1′.Theminimumscaletobeusedonsteeldetailsshallbe¾″=1′.
E. GraphicSymbols
Graphicsymbolsshallbeinaccordancewiththefollowing:
1. Structuralsteelshapes:SeetheAISC Steel Construction Manual.
2. Weldingsymbols:Seethe Lincoln Welding Chart.
3. SymbolsforhatchingdifferentmaterialsareshownonAppendix11.1-A2.
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F. Structural Sections, Views and Details
1. Wheneverpossible,sectionsandviewsshallbetakenlookingtotheright,aheadonstationing,ordown.
2. Theorientationofadetaildrawingshallbeidenticaltothatoftheplan,elevation,etc.,fromwhichitistaken.Wherethereisaskewinthebridgeanysectionsshallbetakenfromplanviews.
3. Thedefaultvieworientationistobelookingaheadonstationing.Otherorientationsshallbenoted.
4. Acircledividedintoupperandlowerhalvesshallidentifystructuralsections,views,anddetails.ExamplesareshowninAppendix11.1-A3.
5. Breaksinlinesareallowableprovidedthattheirintentisclear.
G. Miscellaneous
1. Calloutarrowsshallcomeoffeitherthebeginningorendofthesentence.Thismeansthetoplineoftextforarrowscomingofftheleftofthecalloutorthebottomlineoftextforarrowspointingright.
H. RFC Revisions
1. ChangesmadetoReleasedForConstruction(RFC)plansheetsshallbecloudedwiththeexceptionoftableentrieswhichshallbeshadedinaccordancewiththePlans Preparation Manual Appendix5.Subsequentchangesshallbecloudedorshadedandthecloudingandshadingfrompreviouschangesshallberemoved.
2. Changesshallbemarkedwithanumberinacircleinatriangle.
3. ChangesshallbenotedintherevisionblockatthebottomofthesheetusingLucidaConsolefont12pt.
I. Title Block
1. Theprojecttitleshallbedisplayedintheplansheettitleblock.ThetitleconsistsofLine1specifyingthehighwayroutenumber(s),Line2andpossiblyLine3specifyingthetitleverbiage.Bridgestructuresshallhaveafourthline,inasmallerfont,tospecifythebridgenameandnumberinaccordancewiththeBridge ListM23-09andSections2.3.1.Aand2.3.2.A.
2. Thehighwayroutenumber(s)inLine1shallbeconsistentwithWSDOTnamingpractice.Interstateroutes(5,82,90,182,205,405,and705)shallbespecifiedasI-(number).USroutes(2,12,97,97A,101,195,197,395,and730)shallbespecifiedasUS(number).AllotherroutesshallbespecifiedasSR(number).ProjectsincludingtwohighwayroutesshallincludebothroutenumbersinLine1,asin“US2AndI-5”.Projectsincludingthreeormorehighwayroutesshallbespecifiedwiththelowestnumberedroute,followedby“EtAl”,asin“SR14EtAl”.
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J. ReinforcementDetailing
1. Contractdocumentsshallconveyallnecessaryinformationforfabricationofreinforcingsteel.InaccordancewithStandard Specifications Section6-02.3(24),reinforcingsteeldetailsshowninthebarlistshallbeverifiableintheplansandothercontractdocuments.
2. Size,spacing,orientationandlocationofreinforcementshallbeshownontheplansheets.
3. Reinforcementshallbeidentifiedbymarknumbersinsidearectangle.Reinforcingbarmarksshallbecalledoutatleasttwice.Thereinforcementincludingthespacingiscalledoutinoneview(suchasaplanorelevation).Thereinforcementwithoutthespacingiscalledoutagaininatleastoneotherviewtakenfromadifferentangle(suchasasection).
4. EpoxycoatingforreinforcementshallbeshownintheplansbynotinganEinsideatriangle.
5. Thespacingforreinforcementshallbeonadimensionlinewithextensionlines.Donotpointtoasinglebarandcalloutthespacing.Reinforcementspacingcalloutsshallincludeadistance.Ifthedistanceisanunusualnumber,giveamaximumspacing.Donotuse“equalspaces”asin“23equalspaces=18′-9″.Also,neverusetheword“about”asin23spaces@about10″=18′-9″.Insteadtheseshouldread“23spaces@10″max.=18′-9″.
6. Reinforcementgeometryshallbeclearinplandetails.Congestedareas,oddlybentbars,etc.canbeclarifiedwithadditionalviews/details/sectionsoradjacentbendingdiagrams.Inbendingdiagrams,reinforcementdimensionsshallbegivenout-to-out.Itmaybenecessarytoshowedgesofreinforcementwithtwoparalleledgelinestoclearlyshowworkingpointsanddimensions.
7. Reinforcementlengths,angles,etc.neednotbecalledoutwhentheycanbedeterminedfromstructuralmembersizes,coverrequirements,etc.Anchorage,embedmentandextensionlengthsofreinforcementshallbedimensionedintheplans.
8. StandardhooksinaccordancewithAASHTOLRFDSection5.10.2.1neednotbedimensionedorcalledout,butshallbedrawnwiththeproperangle(90º,135ºor180º).SeismichooksperAASHTOLRFD Section5.10.2.2(usedfortransversereinforcementinregionsofexpectedplastichinges)shallbecalledoutontheplanswhenevertheyareused.
9. Thelocation,lengthandstaggeroflapsplicesshallbeshownontheplansheets.Tablesofapplicablelapsplicelengthsareacceptablewithassociatedstaggerrequirements.Type,locationandstaggerofmechanicalandweldedsplicesofreinforcementshallbeshown.
10.WhereconcretecoverrequirementsdifferfromthosegiveninthestandardnotesorStandard Specifications Section6-02.3(24)C,theyshallbeshownintheplans.Itshallbeclearwhetherthecoverrequirementreferstotiesandstirrupsorthemainlongitudinalbars.
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15.11.2 BridgeOfficeStandardDrawingsandOfficeExamplesA. General
TheBridgeandStructuresOfficeprovidesstandarddrawingsandexamplesheetsofvariouscommonbridgeelements.
B. Use of Standards
Thestandarddrawingsshallbeconsideredasnothingmorethanexamplesofitemslikegirdersortrafficbarrierswhichareoftenusedandareverysimilarfromjobtojob.
Theyshallbemodifiedtofittheparticularaspectsofthestructure.Theyarenotintendedtobeincludedinaplansetwithoutclosescrutinyforapplicabilitytothejob.
15.11.3 Plan SheetsPlansheetsshallbeassembledintheorderofconstructionandshallincludetheitemslistedbelow.• Layout• GeneralNotes/ConstructionSequence• Footing/FoundationLayout• Piles/Shafts• Abutments• IntermediatePiers/Bents• BearingDetails• FramingPlan• TypicalSection• Girders/Diaphragms• BridgeDeckReinforcement(Planandtransversesection)• ExpansionJoints(ifneeded)• TrafficBarrier• BridgeApproachSlab
A. Layout• TheLayoutsheetshallcontain,butisnotlimitedto:
– PlanViewwithascendingstationsfromlefttoright– ElevationViewshownasanoutsideviewofthebridgeandshallbevisuallyalignedwiththeplanview.
• Alignmentlines,verticalcurvesandroadwaysuperelevationdiagrams.– Testholelocations(designatedby3/16inchcircles,quartered)toplanview.– Elevationviewoffootings,seals,piles,etc.ShowelevationatBottomoffootingand,ifapplicable,thetypeandsizeofpiling.
– Generalnotesabovelegendonrighthandside,usuallyinplaceofthetypicalsection.
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– Title“LAYOUT”inthetitleblockandsheetnumberinthespaceprovided.– Otherfeatures,suchaslighting,conduit,signs,excavation,riprap,etc.asdeterminedbythedesigner.
B. General Notes/Construction Sequence
C. Footing Layout• AnabutmentwithaspreadfootinghasaFootingLayout.AnabutmentwithpilesandpilecaphasaFoundationLayout.
• TheFootingLayoutisaplanofthebridgewhosedetailsarelimitedtothoseneededtolocatethefootings.Theintentofthefootinglayoutistominimizethepossibilityoferroratthisinitialstageofconstruction.
• TheFoundationLayoutisaplanofthebridgewhosedetailsarelimitedtothoseneededtolocatetheshaftsorpiles.TheintentoftheFoundationlayoutistominimizethepossibilityoferroratthisinitialstageofconstruction.
• Otherrelatedinformationand/ordetailssuchaspedestalsizes,andcolumnsizesareconsideredpartofthepierdrawingandshouldnotbeincludedinthefootinglayout.
• TheFootingLayoutshouldbeshownonthelayoutsheetifspaceallows.Itneednotbeinthesamescale.Whenthegeneralnotesandfootinglayoutcannotbeincludedonthefirst(layout)sheet,thefootinglayoutshouldbeincludedonthesecondsheet.
• Longitudinally,footingsshouldbelocatedusingthesurveylinetoreferencesuchitemsasthefooting,centerlinepier,centerlinecolumn,orcenterlinebearing,etc.
• Whensealsarerequired,theirlocationsandsizesshouldbeclearlyindicatedonthefootinglayout.
• TheWallFoundationPlanforretainingwallsissimilartotheFootingPlanforbridgesexceptthatitalsoshowsdimensionstothefrontfaceofwall.
• Appendix11.1-A4isanexampleofafootinglayoutshowing:– Thebasicinformationneeded.– Themethodofdetailingfromthesurveyline.
D. Piles/Shafts
E. Abutment• Bridgeelementsthathavenotyetbeenbuiltwillnotbeshown.Forexample,thesuperstructureisnottobeshown,dashedornot,onanysubstructuredetails.
• Elevationinformationforsealsandpilesorshaftsmaybeshownontheabutmentorpiersheets.
• Viewsaretobeorientedsothattheyrepresentwhatthecontractororinspectorwouldmostlikelyseeontheground.Pier1elevationisoftenshownlookingbackonstationing.AnoteshouldbeaddedundertheElevationPier1titlesaying“Shownlookingbackonstationing”.
F. IntermediatePiers/Bents• Eachpiershallbedetailedseparatelyasageneralrule.Iftheintermediatepiersareidenticalexceptforheight,thentheycanbeshowntogether.
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F. Bearing Details
G. FramingPlan• GirderLinesmustbeidentifiedintheplanview(Gir.A,Gir.B,etc.).
H. TypicalSection• Girderspacing,whichistiedtothebridgeconstructionbaseline• Bridgedeckthickness,aswellaswebandbottomslabthicknessesforboxgirders
• “A”dimension• Limitsofpigmentedsealer• Profilegradeandpivotpointandcrossslopes• Utilitylocations• Curbtocurbroadwaywidth• Soffitanddripgroovegeometry
I. Girders/Diaphragms• PrestressedgirdersheetscanbecopiedfromtheBridgeandStructuresOfficelibrarybuttheyshallbemodifiedtomatchtheprojectrequirements.
J. BridgeDeckReinforcement• Planandtransversesectionviews
K. ExpansionJoints
L. TrafficBarrier• TrafficbarriersheetscanbecopiedfromtheStandard Plansbuttheymustbemodifiedtomatchtheprojectrequirements.
M.BridgeApproachSlab• ApproachslabsheetscanbecopiedfromtheStandard Plansandmodifiedasnecessaryfortheproject.
N. Barlist• Thebarlistsheetsdonotrequirestampingbecausetheyarenotofficiallypartofthecontractplanset.
15.11.5 Structural SteelA. General
Flatpiecesofsteelaretermedplates,bars,sheetsorstrips,dependingonthedimensions.
B. Bars
Upto6incheswide,0.203inch(3/16inch)andoverinthickness,or6inchesto8incheswide,0.230inch(7/32inch)andoverinthickness.
C. Plates
Over8incheswide,0.230inch(7/32inch)andoverinthickness,orover48incheswide,0.180in(11/64inch)andoverinthickness.
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D. Strips
Thinnerpiecesupto12incheswidearestripsandover12inchesaresheets.AcompletetableofclassificationmaybefoundintheAISCManual of Steel Construction,8thEd.Page6-3.
E. Labeling
Thefollowingtableshowstheusualmethodoflabelingsomeofthemostfrequentlyusedstructuralsteelshapes.Notethattheinchessymbol(″)isomitted,butthefootsymbol(′)isusedforlengthincludinglengthslessthanafoot.
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Detailing Practice Chapter 11
E. Labeling
• The following table shows the usual method of labeling some of the most frequently used structural steel shapes. Note that the inches symbol (“) is omitted, but the foot symbol (‘) is used for length including lengths less than a foot.
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15.11.6 Aluminum Section DesignationsThedesignationsusedinthetablesaresuggestedforgeneraluse.
Section Designation ExampleI-Beams I DEPTH × WT 14 × 3 .28Wide-Flange Sections WF DEPTH × WT WF4 × 4 .76Wide-Flange Sections, Army-Navy Series
WF(A-N) DEPTH × WT WF(A-N)4 × 1 .79
American Standard Channels
C DEPTH × WT C4 × 1 .85
Special Channels CS DEPTH × WT CS4 × 3 .32Wing Channels CS(WING) WIDTH × WT CS(WING)4 × 0 .90Army-Navy Channels C(A-N) DEPTH × WT C(A-N)4 × 1 .58Angles L LL × LL × TH L3 × 3 × 0 .25Square End Angles LS LL × LL × TH LS2 × 2 × 0 .187Bulb Angles BULB L LL1 × LL2 × TH1 × TH2 BULB L4 × 3 .5 × 0 .375 × 0 .375Bulb Angle, Army-Navy Series
BULB L(A-N) LL1 × LL2 × TH1 × TH2
BULB L(A-N) 3 × 2 × 0 .188 × 0 .188
Tees T DEPTH × WIDTH × WT T4 × 4 × 3 .43Army-Navy Tees T(A-N) DEPTH × WIDTH × WT T(A-N)4 × 4 × 2 .27Zees Z DEPTH × WIDTH × WT Z4 × 3 .06 × 2 .85Plates PL TH × WIDTH PL¼ × 8Rods RD DIA RD 1Square Bars SQ SDIM SQ 4Rectangle Bars RECT TH × WIDTH RECT¼ × 4Round Tubes ODIA OD × TH WALL 4OD × 0 .125 WALLSquare Tubes ODIM SQ × TH WALL 3SQ × 0 .219 WALLRectangle Tubes DEPTH × WIDTH RECT × TH
WALL4 × 1 .5 RECT × 0 .104 WALL
WT - WEIGHT in LB/FT based on density of 0 .098 TH - THICKNESS, LL - LEG LENGTH, DIA – DIAMETER ODIA - OUTSIDE DIAMETER, ODIM - OUTSIDE DIMENSION SDIM - SIDE DIMENSIONAll lengths are in inches
15.11.7 AbbreviationsAbbreviationsshallbedefinedinthecontractdocuments.
Structural Design Requirements for Design-Build Contracts Chapter 15
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15.12 Bridge Load Rating15.12.1 General
Loadratingsshallbecompletedforallnew,widened,orrehabilitatedbridgeswheretherehabilitationalterstheloadcarryingcapacityofthestructure.LoadratingsshallbedoneimmediatelyafterthedesigniscompletedandratingcalculationsshallbefiledseparatelyinaccordancewithSection13.4andfilesshallbeforwardedtoWSDOT’sLoadRatingEngineer.Afinalstampedandsignedloadratingshallbeprovidedatleast90-dayspriortoopeninganybridgerequiringloadratingtotraffic.FinalapprovaloftheloadratingofabridgeshallrestwithWSDOT’sLoadRatingEngineer.
NewbridgesshallberatedbasedontheLoadandResistanceFactorRating(LRFR)methodinaccordancewiththeAASHTOManual For Bridge Evaluation(MBE), Chapter13ofthismanualandthischapter.NBIratingsshallbebasedontheHL-93truckandshallbereportedasaratingfactor.
15.12.2 Load Rating SoftwareForprestressedconcretegirderbridgesandX-Beams,useBridgeLinktoloadratestructuralelements.ForallothercaseswhereBridgeLinkcannotbeused,suchasbutnotlimitedto,orsteelstructuresorsegmentalboxes,CSiBridgeshallbeused.ObtainWSDOT’sLoadRatingEngineer’sapprovalfortheuseofanyothersoftwarepriortocommencinganywork.
Formorecomplexstructuressuchassteelcurvedgirdersandarches,differentsoftwaremaybeusedtoanalyzetheloadsafterobtainingapprovalfromWSDOT’sLoadRatingEngineer.AcceptablesoftwarecurrentlyincludesCSiBridge.
LoadsandcapacitiesshallbetabulatedinamannerthatwillmakeitsimpleforWSDOTtomanipulatethedatainthefuture.MethodoftabulationshallbeapprovedbyWSDOT’sLoadRatingEngineerpriortocommencinganywork.MicrosoftExcelshallbeusedfortabulation,andallcellsinthespreadsheetsshallbeunlockedandanyhiddencodeorfunctionsshallbeexplainedthoroughlyinthereport.Handcalculationsshallbeprovidedtoverifyallspreadsheets.
WSDOT Bridge Design Manual M 23-50.17 Page 15-101 June 2017
15.99 ReferencesAASHTOLRFD Bridge Design Specifications,LatestEditionandInterims.AmericanAssociationofStateHighwayandTransportationOfficials(AASHTO),Washington,D.C.
AASHTOGuide Specifications for LRFD Seismic Bridge Design (SEISMIC),LatestEditionandInterims.AmericanAssociationofStateHighwayandTransportationOfficials(AASHTO),Washington,D.C.
AASHTOStandard Specifications for Highway Bridges,17thedition
AASHTOManual for Bridge Evaluation
ACI355.4-11(2014) “Qualification of Post-Installed Adhesive Anchors in Concrete and Commentary,” AmericanConcreteInstitute,FarmingtonHills,MI.
WSDOTBridge Inspection ManualM36-64
WSDOTGeotechnical Design Manual M46-03
WSDOT Design ManualM22-01
WSDOTConstruction Manual M41-01
WSDOTLocal Agency GuidelinesM36-63
WSDOTStandard Specifications for Road, Bridge, and Municipal Construction (Standard Specifications) M41-10
WSDOT Standard Plans M21.01
WSDOTHydraulics ManualM23-03
WashingtonUtilitiesandTransportationCommissionClearance Rules and Regulations Governing Common Carrier Railroads
AmericanRailwayEngineeringandMaintenanceAssociation(AREMA)Manual for Railroad Engineering.Note:Thismanualisusedasthebasicdesignandgeometriccriteriabyallrailroads.UsethesecriteriaunlesssupersededbyFHWAorWSDOTcriteria.
TheUnionPacificRailroad“Guidelines for Design of Highway Separation Structures over Railroad (Overhead Grade Separation)”