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Brian Melka – President, Kohler Engines Presentation to OPEESA • Monday, March 4, 2019

Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

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Page 1: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Brian Melka – President, Kohler EnginesPresentation to OPEESA • Monday, March 4, 2019

Page 2: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Agenda

• Kohler Company overview

• Trends and issues affecting the Outdoor Power

Equipment industry

Page 3: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement
Page 4: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement
Page 5: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Strong Legacy

KOHLER has

manufactured

engines for nearly

100 years.

Page 6: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

KOHLERPOWER.IT- 6

Commercial Focus

Committed to commercial

applications

Highest investment in new product

development

Page 7: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Technology Leadership

KOHLER pioneered the use of EFI

technology in commercial lawn

mowers and no-DPF solutions for

Tier IV equipment.

Today, we power a wide variety of

equipment from lawn mowers to skid

steers.

Page 8: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Diesel Expertise

KDI line launched in 2011

Tier 4 Final without a DPF

Enhanced power and torque

in a compact footprint.

Page 9: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Committed to

Independent Distribution

Distributors and dealers play a vital

role in our success.

We are dedicated to providing the

tools and technology needed for

everyone to win in the market.

#1 Commercial focus is on

improving distribution and dealer

relationships

Page 10: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

KOHLER Engines Today

• #1 producer of 20-40hp commercial gasoline engines in the world

• #1 producer of commercial twin engines for commercial turf markets

• #2 producer of premium consumer ride mower engines

• #1 brand among NA service dealers

• #3 volume producer of Diesel engines in the world

• Market leader in gasoline Electronic Fuel Injection (EFI) and no-DPF Diesel technology

• Broadest offering of engines from 3.5hp to 40hp air and liquid cooled gasoline and 3hp to 133hp air and liquid cooled Diesel

• Vitality is >30%

*sources: OPEI, OPE Magazine, Kohler research

Page 11: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Leading Global Brands

Page 12: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

OPEI 10-year Shipment History – Gasoline Powered

Source: The Stevenson Company for OPEI

0

200

400

600

800

1,000

1,200

1,400

1,600

1,800

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

16,000

18,000

20,000

2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019(F)

Consum

er

& C

om

merc

ial R

iders

/ZT

Rs (

thousands u

nits)

Tota

l, H

and-H

eld

& W

alk

(th

ousands u

nits)

Hand-Held (Gas) Walk-Behind Rotary (Gas) Total (Gas) Consumer Riders & ZTRs Commercial Riders & ZTRs

Page 13: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

US Residential Housing Starts

0

500

1,000

1,500

2,000

2,500

2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017

Page 14: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Industry Macro Trends

Regulatory Compliance

Alternate Technologies

Channel Influence

Trade & Tariffs

Page 15: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Industry Macro Trends

Regulatory Compliance

Page 16: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Industry Trends - Regulatory Compliance

Page 17: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Emissions Compliance – US Diesel

Significant reduction in off-road diesel emissions requiring new technologies

Page 18: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Emissions Compliance – US Gasoline

• California implementing stricter testing & reporting methods for small off-road engines

• New evaporative emissions testing requirements

• Moving from design-based certification to testing-based certification

• Exhaust - potential 80% NOx & 40% HC reductions in CA, as soon as 2023

Page 19: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Emissions Compliance - Europe

• European Stage V significantly tightening emissions beginning in 2019

• No provisions AB&T credits

Diesel Emissions Comparison

0

2

4

6

8

10

12

14

16

18

Class I - <225cc Class 2 - ≥225cc

Spark Ignited Non-Hand-Held Emissions Changes –HC+NOx

Stage II Stage V

Page 20: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Emissions Compliance - China

Implementation of China Emissions Standards

• Diesel Tier IV proposal is equivalent to Europe Stage V

• Adds engines with net power >560kW and <37kW

• Stage II for spark ignited engines added NOx limits for non-hand-held engines

Page 21: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Material Compliance

REACH & RoHS 2

• European directives to reduce harmful

chemicals/substances in products

• REACH

– Registration/notification procedures for

hundreds of harmful chemicals

– Full implementation in 2018

• RoHS 2

– Applies to electrical and electronic equipment

– Restricts 10 specific substances

• e.g. lead, cadmium, mercury

– Fully through channel by July 2019

California Prop 65

• Passed in 1986 as the Safe Drinking Water &

Toxic Enforcement Act of 1986

• New label requirements August 30, 2018

– Any product containing any of nearly 900

specified chemicals

– Must be visible at point of purchase

All steps of the distribution channel carry responsibility!

Page 22: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Industry Macro Trends

Alternate Technologies

Page 23: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Electric vs. Gasoline Trends

Source: The Stevenson Company for OPEI (includes corded & battery)

• Growth in electric continues to outpace gasoline in smaller applications, driven primarily by battery

• Electric has now surpassed gasoline in hand-held equipment

• Increasing investment in robotic technology. Expected to be $2B globally by 2022, with 20% CAGR

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

16,000

2013 2014 2015 2016 2017 2018 2019(F)

Th

ou

san

ds U

nits

Walk-Behind Rotary (Gas) Electric Walk-Behind Electric Hand-Held Hand-Held (Gas)

Page 24: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Electric vs. Gasoline Trends

• While battery-powered equipment is trending up quickly, the majority of consumers are still not strongly

considering battery over gas

• Consideration of battery-powered OPE is not increasing

• Approximately two-thirds of consumers have concerns about the length of an OPE’s battery charge and

power

*Source: The Farnsworth Group

Page 25: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Electric vs. Gasoline Trends

• Mass commercial acceptance of battery will require a step-change in cost/technology for

larger equipment

• In the short-term, automotive battery usage will outpace much of the supply chain

*Source: Bloomberg New Energy Finance, Techno Systems Research Co.

Page 26: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Kohler hybrid electric platform

• ICE (Internal Combustion Engine)

downsizing with e-boost

• Noise and gas emission reduction

• Improvement of transient response

• Lower Total Cost of Ownership:

– Better fuel economy

– Better power management for traction and for

the auxiliaries

– Higher electrical power availability for engine

auxiliaries and machine implements (e-PTO)

Page 27: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement
Page 28: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Industry Macro Trends

Channel Influence

Page 29: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Independent dealers continue to increase market share

Data Source: OPEI, Traqline, Kohler Marketing

0

100,000

200,000

300,000

400,000

500,000

600,000

700,000

Home Depot/Lowe's Sears Independent Dealer Others

Ride Mower Sales by Channel (Units)

2013 2018-1.4% Combined CAGR

3.4% CAGR

-12.5% CAGR

4.5% CAGR

4.3% CAGR

• Home Depot & Lowe’s

gaining some of Sears’

loss, but not all

• Independent dealer

growth outpacing other

channels

• Growth in “Others’ led

by TSC, Walmart & e-

commerce channels

Page 30: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

4.5%

30.0%

0.0%

5.0%

10.0%

15.0%

20.0%

25.0%

30.0%

35.0%

2001 2017

% of Dealers >$2m Rev

Dealer Trends Percent of Total Dealer Sales

• Dealer are getting bigger and their mix is shifting

• >15% increase in reliance on whole good sales

• 14% reduction in parts/service as a percent of total sales

Data Source: OPEI, Rural Lifecycle Dealer, Kohler Marketing

Page 31: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Dealer Trends

Source: Rural Lifestyle Dealer

• Dealers challenged to find good labor

Page 32: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement
Page 33: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Industry Macro Trends

Trade & Tariffs

Page 34: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

US tariff landscape presenting cost pressures

• United States Trade Representative tariffs on China imports

– Section 232 – effective May, 2018• 25% tariff on steel & 10% on aluminum – effective May, 2018

– Section 301 Lists 1 & 2 – effective July 6, 2018

• ~$50B in imports affected

• 25% on items including small spark-ignited engines

– Section 301 List 3 – effective September 24, 2018

• ~$200B in imports affected

• Currently 10% with threat to go to 25%

Page 35: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

Q&A

Page 36: Brian Melka President, Kohler Engines€¦ · Kohler hybrid electric platform •ICE (Internal Combustion Engine) downsizing with e-boost •Noise and gas emission reduction •Improvement

KOHLERPOWER.COM / 36