Upload
buidieu
View
212
Download
0
Embed Size (px)
Citation preview
Machining centers for demanding
production tasks
u 4- and 5-axis horizontal machining
centers
u Flexible manufacturing systems
FFG Europe’s Renowned German Machine Tool Brands
Turning technologyVDF DUS – Cycle controlled universal turning machines ....................................................................................................... 04 / 05
VDF T / TM – Horizontal turning and turn/mill centers ............................................................................................................ 06 / 07
DVH / DVT – Pick-up type vertical turning machines; single spindle or with transfer technology ............................................. 08 / 09
VDM – Vertical turning centers ............................................................................................................................................... 10 / 11
Milling technologyNBH – Horizontal machining centers for 4- to 5-axis simultaneous machining ....................................................................... 12 / 13
TURMAT, LSA, TRIFLEX, TWINFLEX – Rotary transfer machines, multi-spindle and multi-station machining ..................... 14 / 15
Gear manufacturingH-series – Hobbing, gear milling, chamfering, and deburring .................................................................................................. 16 / 17
2 | FFG Europe
Longstanding tradition in horizontal
turning technology, leading in long-
term performance and quality
u Universal lathes
u Horizontal turning centers
u Horizontal turn/mill centers
Pioneer in vertical turning technology
u Vertical turning centers
u Pick-up type vertical turning centers
u Pick-up type vertical turning centers
with transfer technology
Contents
Automation solutionsAutomation and manufacturing systems ........................................................................................................................... 18 / 19
Service and supportServices for FFG brands and legacy brands ...................................................................................................................... 20 / 21
FFG Werke GmbH – company profile .......................................................................................... 22 / 23
FFG Europe | 3
Over 110 years of gear manufacturing
technology from Chemnitz
u Hobbing machines
u Gear manufacturing centers
u Chamfering/deburring machines
Modular machine concepts for metal
cutting and forming applications
u Multi-way rotary transfer machines
u Multi-spindle, multi-station
machining centers
u Special machines
Service solutions for
manufacturing systems
u Transfer lines
u Special machines
u Systems retrofit
Achieve high performance and precision –
VDF DUS series from S to XXL
u Turning lengths from 1000 mm up to 20 000 mm
u Swing over bed from 420 mm up to 1600 mm
u Drive power 11 kW up to 65 kW
u Workpiece weight up to 16 tons (VDF 1600 DUS)
u Manual turning for single workpieces
u Step-by-step operations (cycles) for small batch sizes
u CNC mode for larger batch sizes
u State-of-the-art control Siemens Sinumerik 840D sl or
Heidenhain Manualplus 620
4 | FFG Europe
Horizontal Turning
DUS-Series – Cycle Controlled Universal Turning Machines
VDF DUS turning machines for single workpieces
or small batch sizes
The VDF DUS series universal turning machines was optimized
technically and economically to suit your manufacturing
requirements, covering a wide range of applications. Many
machine types and a large number of options accommodate
a wide range of solutions to fulfill your requirements and allow
for highly-economical use even in special applications.
Due to the cycle control and the possibility of manual operations,
machines of the DUS series are mainly used for single workpiece
or small batch size production. An automatically-indexing turret
in combination with a second chip protection door allow full
CNC machining and therefore the enhancement of efficient use
in medium batch sizes as an alternative to a CNC lathe.
Technical data
Universal turning machines VDF 400 DUS VDF 560 DUS VDF 630 DUS VDF 800 DUS VDF 1000 DUS VDF 1110 DUS VDF 1600 DUS
Turning length mm 1000 1000 – 8000 1000 – 8000 1000 – 20 000 1000 – 20 000 1000 – 20 000 2000 – 12 000
Swing over bed/cross slide mm 420 / 235 570 / 365 640 / 435 820 / 500 1000 / 700 1110 / 810 1600 / 1150
Stroke of cross slide/compound slide mm 250 345 345 540 540 540 900
Cutting tool cross-section, per DIN 770 h x b mm 25 x 25 32 x 25 32 x 25 40 x 25 40 x 25 40 x 25 50 x 50
VDF 400 DUS VDF 560 / 630 DUS
Qualitiy
FFG Europe | 5
Technical data
Universal turning machines VDF 400 DUS VDF 560 DUS VDF 630 DUS VDF 800 DUS VDF 1000 DUS VDF 1110 DUS VDF 1600 DUS
Turning length mm 1000 1000 – 8000 1000 – 8000 1000 – 20 000 1000 – 20 000 1000 – 20 000 2000 – 12 000
Swing over bed/cross slide mm 420 / 235 570 / 365 640 / 435 820 / 500 1000 / 700 1110 / 810 1600 / 1150
Stroke of cross slide/compound slide mm 250 345 345 540 540 540 900
Cutting tool cross-section, per DIN 770 h x b mm 25 x 25 32 x 25 32 x 25 40 x 25 40 x 25 40 x 25 50 x 50
VDF 800 / 1000 / 1110 DUS VDF 1600 DUS
1 4-position universal turret
2 8-position disc-type turret
3 Turning, drilling and
milling unit
4 Y-axis
5 Boring rest with additional
support rest for long
boring bars
6 With the stationary steady
rest, all quills can be adjusted
from the front reducing the
risk of accidents through
optimal accessibility
7 Travelling steady rest
8 Stationary, self-centering
and hydraulically-operated
steady rest
9 Traveling, self-centering
and hydraulically-operated
steady rest
10 C-axis
11 Grinding devices
12 Big Bore – rear end chuck
with spindle size 20 and
bore diameter 365 mm
1 2 3
4 5 6
7 8 9
10 11 12
Turning centers VDF 180 T VDF 250 T VDF 300 T VDF 400 T VDF 450 T
Turning length mm 900 850 / 1850 850 / 1850 1300 / 2200 1300 / 2200 / 3400 / 4500
Turning diameter mm 290 290 350 650 650
Swing over bed mm 620 620 620 700 700
Spindle nose size A8 A6 A11 A11 A11
Main spindle type single-stage drive motor spindle geared spindle geared spindle geared spindle
Turret VDI 40 radial VDI 40 radial VDI 40 radial VDI 50 radial VDI 50 radial
Technologies on board
u Hard turning
u Superfinishing
u Lead-free turning
u High pressure coolant
u Turning with minimal quantity lubrication (MQL)
u Dry machining
u Drilling, milling
u Complete machining
u Cutting to length and centering
u Hobbing
Horizontal Turning
VDF T Series – Horizontal Turning Centers
Work area with one tool turret
Work area with upper and lower tool turret Work area with two upper tool turrets
6 | FFG Europe
Technical data
Qualitiy
Distinctively VDF
The robust construction of every VDF T / VDF TM machine is
designed to meet the highest demands for stability, allowing for
complex and simultaneous machining operations. The beds are
made of polymer concrete to provide maximum rigidity and
damping. High-quality linear roller guides ensure precision and
a long service life which is the only way to guarantee constant
high precision over many years – part after part. Drives and
guideways are state-of-the-art, providing long-term high
performance and precision.
Your advantage
u Machine concept tailored towards optimized part costs
u Configure the VDF T machine in-line with your specific
requirements
u Robust machine design ensures reliable, long-lasting
precision in production
u Excellent accessibility to all modules provides easy setup
and operation
u High technology competence
u Easy operation and service
u Easy integration of automation features
Application range of the VDF T series
u High volume production – short cycle times
u Large variety of parts sizes (depending on machine type)
u Fully-automated production, including process monitoring
u Heavy machining
u Hard and soft turning (replacing grinding operations)
Turning centers VDF 180 T VDF 250 T VDF 300 T VDF 400 T VDF 450 T
Turning length mm 900 850 / 1850 850 / 1850 1300 / 2200 1300 / 2200 / 3400 / 4500
Turning diameter mm 290 290 350 650 650
Swing over bed mm 620 620 620 700 700
Spindle nose size A8 A6 A11 A11 A11
Main spindle type single-stage drive motor spindle geared spindle geared spindle geared spindle
Turret VDI 40 radial VDI 40 radial VDI 40 radial VDI 50 radial VDI 50 radial
Turn/mill center VDF 450 TM
Turning length mm 1300 / 2200 / 3400 / 4500
Machining diameter mm 650
Swing over bed mm 700
Spindle nose size A11
Main spindle type geared spindle
Y-axis mm -175 / +210
VDF 450 TM – Turn/mill center for complete
machining of medium-sized workpieces
u Large working range for highest demands
(X-stroke up to 725 mm / Y-stroke up to 300 mm)
u High-torque geared spindle (max. 5340 Nm)
u 4-axis machining with additional lower tool turret
as option
u Upper tool turret with B-axis and powerful
milling spindle (max. 380 Nm)
u Tool shuttle for quick tool change
Turn/mill center VDF 450 TM for single setup machining Shaft machining with milling cutter Machining of bearings with B-axis
VDF TM Series – Horizontal Turn/Mill Center
FFG Europe | 7
Technical data
Vertical Turning
DVH Series – Single Spindle Pick-Up Type Vertical Turning Machines
The DVH series pick-up type vertical turning machines provide
maximum productivity and quality in modern production. More
than 20 years of experience in the development and production
of pick-up style vertical turning machines combined with
continuous further development help you to master the process
requirements of today. The consistent focus on technological
solutions has given rise to an enormous pool of knowledge and
experience – from which you too can benefit.
Advantages
u The pick-up principle
- Integrated automatic loading/unloading
- Low cost per piece through high productivity
- Multiple machine operation as the machine is
decoupled from the operator
u Optional upgrades to the standard model
- X- and Y-axes for drilling operations
- Additional 4-axis cross slide (improves efficiency
by up to 45%)
u Excellent ergonomics
- Easily accessible, generous work area
- Ideal setup conditions, ensuring extremely short
unproductive downtimes
- Large window for monitoring the manufacturing process
Work area DVH 200 DVH 300 DVH 400 DVH 500 DVH 630 DVH 750
Turning diameter max. mm 220 260 450 500 570 630
Swing diameter max. mm 260 320 510 510 630 750
Part height with chuck mm 320 320 470 470 450 500
Ergonomic work area
Two drilling turrets and additional Y-axis
Hard turning/grinding as option
8 | FFG Europe
Technical data
DVH 200 DVH 300 DVH 630
Advantages
u Innovative transfer technology
- Automatic loading/unloading of the machine
- Workpiece transfer with maximum positioning accuracy
- No conveyors or turnover stations between the first
and second chucking operations
- Low cycle times and minimal setup times
- Complete machining (2 clampings) in one machine
u Flexible automation solutions
- Self-loading/unloading
- No loaders required
- Easy changeover to different workpiece diameters
- Problem-free linking to other equipment
DVT Series –Pick-Up Type Vertical Turning Machines with Transfer Technology
Unique machine design
DVT is the original Hessapp design for complete machining
without compromise, combined with maximum precision. When
it comes to high precision in sequential chuckings, in particular,
the advantages are significant, as the workpiece is transferred
to the next chuck still clamped, without losing its position.
Ever more restricted production floor space requires a compact
machine design. Compared to the footprint of two individual
interlinked machines with a turnover station, the advantages of
the DVT are especially obvious.
Ergonomic machine design with large doors and windows
provide for maximum user friendliness, easy setup and fixturing.
Without the turnover station between chuckings, automation
setup times are also minimized.
Work area DVT 200 DVT 300 DVT 400 DVT 500 DVT 630 DVT 750
Turning diameter max. mm 220 260 450 500 570 630
Swing diameter max. mm 260 320 510 510 630 750
Part height with chuck mm 320 320 470 US / 360 LS* 470 US / 360 LS* 470 500
*US = Upper spindle / LS = Lower spindle
Work area Machining on stationary spindleWorkpiece transfer
FFG Europe | 9
Technical data
DVT 400 DVT 500DVT 300DVT 200
Vertical Turning
VDM Series – Vertical Turning Centers
You provide us with a complex workpiece or process,
we develop the appropriate system solution (including
clamping devices, tools and control system) that meet
your individual demands.
u Precise and secure workpiece clamping utilizing
workpiece weight
u Highest accuracy through the thermally-symmetric
design of the spindle housing with closed circuit
oil lubrication
u Extremely rigid machine base
u High flexibility for an optimal solution of complex
turning tasks
u Ergonomically convenient for operating and easy
access to the work zone
u Optimal chip management through 45° angle of
the machine base
Fields of applications
u Small to large part sizes (depending on machine type)
u Fully automated production including process monitoring
(optional)
u Heavy machining
u Hard turning and super finishing
Technologies
u Turning
u Drilling
u Milling
u Grinding
u Hard turning
u Hobbing
Work area VDM 250 550 800 1000 1600 2000
Turning Ø max. mm 250 600 800 1150 1600 1800
Swing Ø max. mm 350 680 950 1450 1800 2000
Workpiese height
with chuck mm 300 – 900 600 800 1000 1000 (Opt. 1600) 1000 (Opt. 2000)
B-axis machining Hard turning
Examples from our range of workpieces
Bearing ring
Truck hub
Gear wheel
Railway wheel
Flange
10 | FFG Europe
Technical data
VDM 1000 TM with Y-Axis and B-head
Tool turret Y-Axis with B-head
Tool holderGrinding unit Drilling- and milling unit
Cross slide
u Heavily ribbed cast iron construction for high rigidity
u Optimal guidance, guideways made of hardened and
ground profile bars
u High positioning accuracy, consistent precision and
long durability
u Linear measuring system with pneumatic overpressure
Truck hub
Gear wheel
VDM modular kit
Headstock with parallel drive
uIntegrated C-axis
2-axis 4-axis Shuttle slide machine
FFG Europe | 11
Horizontal machining centers type NBH 5 NBH 500 NBH 6 NBH 6+ NBH 630 NBH 800 NBH 1000 NBH 1200
X- / Y- / Z-axis mm 700 / 630 / 700 900 / 800 / 900 800 / 800 / 800 1050 / 800 [1000] / 1000 1025 / 800 [1000] / 1000 1400 / 1100 [1400] / 1400 1800 / 1400 / 1800 1800 [2600] / 1250 [1600] / 1400 [1780]
Pallet clamping surface mm 500 x 500 500 x 500 630 x 630 630 x 630 630 x 630 [800 x 800] 800 x 800 [1000 x 1000] 1000 x 1000 [1000 x 1250] 1000 x 1250
Interference Ø mm 700 900 900 1150 1150 1600 2000 2100 [2400] [2800]
Chuck height mm 1000 1000 950 1300 1300 1500 1800 1350 [1700]
Pallet load kg 500 800 1000 1500 1500 2000 3000 3500 [7000] [..] = option
Horizontal Milling
NBH Series – Horizontal Machining Centers
Distinctively NBH –
advantages of the NBH machining centers
u Modular design with a variety of table, spindle and tool
magazine options allows you to configure the machine
according to your needs
u Reduced positioning and idle times due to high rapid
traverse rates up to 70 m /min and rotary table positioning
up to 80 1/min
u Robust guideway system with large ball screws, bearings
and guideways, and backlash-free, preloaded guiding
units, as well as a heavy machine bed for long-term
precise heavy duty machining
u Digital drives with maintenance-free, brushless, digitally
controlled three-phase servo motors in completely
closed design
u High-performance geared spindle up to 2600 Nm torque
u Easy upgrading for flexible production cells and systems
– Multi-pallet storage system
– Linear and multi-level pallet storage system
– Robot and gantry loader automation
NBH – rugged, productive and made to last
With decades of success, the NBH series has now been
updated according to modular design principles, available in
pallet sizes from 500 x 500 mm up to 1000 x 1250 mm.
The new series adds state of the art design, technology and
control features, adding a new chapter to more than 40 years
of machining center expertise.
Traditionally, the letters NBH stood for quality and performance
in production, which were now even enhanced regarding
ruggedness, productivity and endurance. The new models
were designed for increased output and lower cost per part,
best-in-class availability, excellent maintainability and maximum
application and manufacturing flexibility. They are ideally suited
for high volume automotive and tier supplier applications as
well as mid-range, small and single part industrial production.
12 | FFG Europe
Technical data
Horizontal machining centers type NBH 5 NBH 500 NBH 6 NBH 6+ NBH 630 NBH 800 NBH 1000 NBH 1200
X- / Y- / Z-axis mm 700 / 630 / 700 900 / 800 / 900 800 / 800 / 800 1050 / 800 [1000] / 1000 1025 / 800 [1000] / 1000 1400 / 1100 [1400] / 1400 1800 / 1400 / 1800 1800 [2600] / 1250 [1600] / 1400 [1780]
Pallet clamping surface mm 500 x 500 500 x 500 630 x 630 630 x 630 630 x 630 [800 x 800] 800 x 800 [1000 x 1000] 1000 x 1000 [1000 x 1250] 1000 x 1250
Interference Ø mm 700 900 900 1150 1150 1600 2000 2100 [2400] [2800]
Chuck height mm 1000 1000 950 1300 1300 1500 1800 1350 [1700]
Pallet load kg 500 800 1000 1500 1500 2000 3000 3500 [7000] [..] = option
NBH 630 5X
Swivel head motor spindle
Spindle speed 1/min 10 000
Power 100% / 40% ED kW 30 / 38
Torque 100% / 40% ED Nm 286 / 378
Swivel range, horizontal = 0° deg 0 to –225
NBH 800 5X
NC tilting/rotary table
Pallet clamping surface mm 800 x 800
Interference Ø mm 1200
Pallet load kg 1500
Swiveling range A-axis deg –30 to +120
Swiveling range B-axis deg 360
FFG Europe | 13
Technical data
For large part machining on NBH 1000 models, a 5-axis
swivel geared spindle is available, which is suitable for
5-sided machining and angular drilling.
14 | FFG Europe
Multi-way Milling Technology
Witzig & Frank offers a broad range of equipment and technologies
for volume production – from proven, highly productive transfer
systems to flexible multi-station, multi-spindle machining centers.
Applications include automotive powertrain components, faucet,
fittings, construction equipment, electrical engines, as well as
household equipment and hand tools.
Witzig & Frank's technology, turnkey and systems knowhow
comprises various machining technologies, clamping and
fixturing variants, automation and workpiece handling as well
as control and drive options.
Technology examplesWitzig & Frank machines are ideally suited for integrated
machining solutions.
Machine models
u TURMAT – Multi-way rotary transfer machine
u LSA – Multi-way manufacturing cell
u TRIFLEX – Modular multi-station machining center for
single setup 5-sided machining
u TWINFLEX / TWINFLEX MD – multi-spindle two-station
machining center
TRIFLEX machine with Uniflex turret head
Milling Drilling Inside turningBroaching
FFG Europe | 15
Automotive Fitting Industry Industrial Equipment
Industrial Applications
Threading Draw bar tools In-process bush pressing Integrated drill hole control
Hobbing, Chamfering and Deburring
of Gears, Ring Gears and Shafts
The small and medium sized Modul hobbing machines were
designed for efficient gear manufacturing, including hobbing,
chamfering and deburring of medium-sized gears, ring gears
and shafts with single or multiple gearings up to 400 mm in
diameter and module 8.0. Typical applications include hobbing,
chamfering and deburring of wheels, rims and shafts with single
or multiple gearings. Auxiliary equipment is available to match
the machine to your tasks. Our machines are suitable for
all hobbing and gear milling processes, including skiving of
hardened gears.
All models are suitable for dry and wet processing. High speed,
carbide or milling cutters are applied according to the application,
together with various configurations of hob heads and table
drives. Our portfolio covers spurs, helical, spheric and tapered
gearings, as well as software options for shafts with multiple
gearings, worm gears, chain wheels and special profiles.
Our patented CDT technology allows for integrating various
auxiliary technologies directly into the hobbing machine, such as
chamfering, deburring and radial drilling. The CD machine series
for chamfering and deburring completes the range of solutions
for integrated gear manufacturing, in gear manufacturing centers,
single technology machines, manufacturing cells or lines.
SynchroCut for burr-free flanks –
single setup hobbing, chamfering and deburring
The SynchroCut concept is based on the CDT technology.
The synchronised chamfering spindles are interfaced with the
ongoing hobbing process and work time-parallel to the gear
cutting process. The special 2-cut-chamfer/deburr-strategy
guarantees almost burr-free flanks without secondary burrs.
With this fully CNC-controlled process, gears and shifts can
be deburred with very little effort for setup, changeovers and
corrections. Apart from enhanced qualities, cycle times are
being reduced despite auxiliary processes.
Hobbing of gears and ring gears Hobbing of shafts CDX – solutions for integrated or separate chamfering/deburring
H 80 / 100 / 130 / 160 / 200 (CDT) H 250 / 300 / 400 (CDT) H 250 CDM CD / CDA / CDX 250 H 600 / 800 H 900 / 1500 / 2300
Workpiece diameter max. mm 80 / 100 / 130 / 160 / 200 250 / 300 / 400 250 250 600 / 800 900 / 1500 / 2300
Module max. mm 4.0 8.0 5.0 5.0 18.0 / 22.0 24.0 / 28.0
Radial travel max. mm 10 – 100 / 25 – 115 / 45 – 135 / 60 – 150 25 – 205 / 40 – 255 / 60 – 285 25 – 205 – 70 – 495 / 595 65 – 695 / 80 – 1000 / 460 – 1480
Axial travel max. mm 100 – 300 / 450 200 – 600 / 800 200 – 800 – 310 – 1110 310 – 1330/ 310 – 1710
16 | FFG Europe
Technical data
Gear Manufacturing
Internal and External Gear Hobbing and Form Milling of Large Gears, Worm Gears, and Rotors
Powerhouse for gears, shafts and screw-type workpieces
The large hobbing machine series from Modul are very stable
and rigid machines for the most demanding cutting tasks. The
machine employs all hobbing techniques of spur and helical
gearings using one or multiple cut technology with climb or
conventional feed exploiting the different tool solutions available
on the market, like hobs and milling cutters. For very large
modules like rotors, or for machining tough materials, the
machines are equipped with exceptionally strong, high torque
PowerCutting tool spindle drives.
The H 600 / 800 series can be automated with a standard ring
loader. For heavy workpieces, gantry loaders and pallet storage
systems can be applied. The H 900 – 2300 series is equipped
with a backlash-free double wormgear drive providing highest
accuracy even at low speeds. Internal gearings can be machined
with optional internal milling heads and corresponding adapters.
Hobbing of gears and shafts Hobbing of worm gears Form milling of gears Internal form milling
u Very stable and rigid structure
u Direct drive worktable up to model H 800
u Extended counter column for longer workpieces
u Workpiece support solutions for longer parts
u Automation option via ring loader
u Dedicated worktable design option for rotor cutting
u Compact layout with integrated auxiliary units
H 80 / 100 / 130 / 160 / 200 (CDT) H 250 / 300 / 400 (CDT) H 250 CDM CD / CDA / CDX 250 H 600 / 800 H 900 / 1500 / 2300
Workpiece diameter max. mm 80 / 100 / 130 / 160 / 200 250 / 300 / 400 250 250 600 / 800 900 / 1500 / 2300
Module max. mm 4.0 8.0 5.0 5.0 18.0 / 22.0 24.0 / 28.0
Radial travel max. mm 10 – 100 / 25 – 115 / 45 – 135 / 60 – 150 25 – 205 / 40 – 255 / 60 – 285 25 – 205 – 70 – 495 / 595 65 – 695 / 80 – 1000 / 460 – 1480
Axial travel max. mm 100 – 300 / 450 200 – 600 / 800 200 – 800 – 310 – 1110 310 – 1330/ 310 – 1710
FFG Europe | 17
Technical data
Automation Solutions
Flexible automation concepts
We help you to design a process tailored to your workpiece,
manufacturing requirements, quality standards and production
environment. The result of this joint engineering process is a
solution that includes an integrated, efficient automation concept.
Gear manufacturing cell with integrated robot loading/unloading
Manufacturing system for train wheels with Hessapp VDM vertical turning machines
18 | FFG Europe
Automation Solutions
Manufacturing line for heavy duty cast transmission housings on 18 Hüller Hille machining centers NBH 630 and NBH 800 5X with NC tilting/rotary table for precise 5-axis machining
All Hüller Hille machining centers can be equipped with
u Multi-pallet storage system (MPS)
u Linear pallet container (LPC)
u Multi-level pallet storage system
u Multi-pallet handling system (MPH)
u Robot and gantry loader automation
These optimized modules for flexible production cells and
systems can be used in combination with various machine
types and technologies.
FFG Europe | 19
Direct loading of an NBH 800 5X via robot
Multi-level pallet storage system with 34 pallets on two levels
Service for all Brands and Legacy Brands of FFG Werke GmbH
20 | FFG Europe
Horizontal turning machines
Service Center Uhingen
Stuttgarter Strasse 169, 73066 Uhingen
Tel.: +49 800 000 5639
Vertical turning machines
Service Center Taunusstein
Aarstrasse 157, 65232 Taunusstein
Tel.: +49 6128 243 260
Multi-way rotary transfer machines, multi-
spindle, multi-station machining centers
Service Center Offenburg
Am Holderstock 2, 77652 Offenburg
Tel.: +49 781 289 1121
Gear manufacturing
Service Center Chemnitz
Marienberger Strasse 17, 09125 Chemnitz
Tel.: +49 371 576 386
Horizontal machining centers
Service Center Mosbach
Steige 61, 74821 Mosbach
Tel.: +49 6261 66 123
Transfer lines, special machines
Service Center North / West
Stefansbecke 30, 45549 Sprockhoevel
Tel.: +49 2339 9278 0
FFG 24 / 7 Service and Support: www.ffg-werke.com/24x7
Training
u Operator training
u Maintenance training (mechanical, electrical)
u Programming training
FFG Europe | 21
Machine condition monitoring "Finger print" via vibration analysis, ballbar test and trace measurement.
Spare parts
u 24/7 delivery
u Central warehouse
u Individual service concepts
Service and support
u Commissioning
u Maintenance and inspections
u Repair service
u Spindle service
u Overhaul and retrofit
u Used machines
u Service contracts
u Machine relocation
Process and production optimization
u Process optimization
u Programming
u Software: machine data acquisition, diagnosis,
condition monitoring, energy management,
virtual machine
FFG Werke GmbH – Renowned German Machine Tool Manufacturers
Machine tool knowhow since 1789
Uhingen
The company's headquarters in Uhingen, which is linked to VDF
Boehringer, combines application, sales and service capacities
and is a full scope show room close to the customer base in the
South-West of Germany.
Mosbach
Home of the brands Hüller Hille and Diedesheim, the
manufacturing site has becomes synonymous with
the NBH series horizontal machining centers.
Offenburg
At the Offenburg plant, the advanced Witzig & Frank volume
production solutions are being developed and built.
Service Center North / West
As a service location, Sprockhoevel is close to the customer
base in Western and Northern Germany, with special capabilities
for Honsberg installations.
Taunusstein
As a pioneer of vertical turning technology, Hessapp brings
together experience and innovation. The CNC turning centers
form Taunusstein cover a wide range of applications.
Chemnitz
The Chemnitz site has a direct link to the first origins of
hobbing technology. Today, the Modul experts offer complete
gear manufacturing solutions.
The history of FFG Werke GmbH's brands starts with the
foundation of the Honsberg company in 1789. VDF Boehringer,
Hüller Hille, Hessapp, Honsberg, Modul, and Witzig & Frank
have, since then, continually been drivers of innovation in the
German machine tool industry. The first large international
order was granted to VDF Boehringer as early as 1893, when
Russian National Railways ordered 115 lathes in Göppingen.
The success story of standardization was triggered by the VDF
standard lathe already in 1928. Modul can claim more than
110 years of development in gear manufacturing technology
from Chemnitz. Among further milestones in production
technology are the first rotary transfer machine by Witzig &
Frank in 1932, the first Hessapp vertical turning machine in
1947 and the Hüller Hille machining center tradition of over
40 years.
22 | FFG Europe
Sites in Germany
Our Knowhow for Your Competitive EdgeFFG Werke GmbH – Renowned German Machine Tool Manufacturers
Machine tool knowhow since 1789
FFG Europe | 23
„Reliable maintenance, comprehensive support and flawless
spare parts management are the decisive factors in daily
operations. With more than 200 highly qualified service
engineers around the globe, we secure your productivity and
apply our knowhow for your competitive edge.“
Dirk Budde – Service
„When you’re facing complex manufacturing tasks and dynamic
market requirements, you need an experienced partner and
tailored solutions. Our dedicated team of sales engineers and
global representatives is at your service to configure and design
the euqipment that fits your requirements.“
Martin Winterstein – Sales & Marketing
„High quality products made in Germany - that has been our
focus for many decades. We apply the same strict quality
standards in our German manufacturing plants as during
commissioning at our customers’ sites. Regular external audits
and continuous improvement processes ensure that we're
always up to date for maximum productivity“
Giuseppe Iossa – Operations
FFG Europe
Group & Partners
Moscow, RUS
Mosbach, GER
Uhingen, GER
Offenburg, GER
Augsburg, GER
Taunusstein, GER
Chemnitz, GER
Sprockhoevel, GER
Cleveland, UK
Taipei, TPE
Seoul, KOR
Bangalore, IND
Hoffman Estates, IL, USA
Seattle, WA, USA
Fenton, MI, USA
São Paulo, BRA
Vigevano, ITA
Piacenza, ITA
Lyon, FRA
Beijing, CHN
Shanghai, CHN
Querétaro, MEX
Uhingen
Taunusstein
Mosbach
Offenburg
Chemnitz
Augsburg
Sprockhoevel
FFG Werke GmbH [email protected] www.ffg-werke.com
Location Uhingen
Stuttgarter Strasse 169
73066 Uhingen
Tel. +49 71 61 15 67-0
Fax +49 71 61 15 67-711
Location Mosbach
Steige 61
74821 Mosbach
Tel. +49 62 61 66-0
Fax +49 62 61 66-369
Location Taunusstein
Aarstrasse 157
65232 Taunusstein
Tel. +49 61 28 24 3-0
Fax +49 61 28 24 3-111
Location Chemnitz
Marienberger Strasse 17
09125 Chemnitz
Tel. +49 371 576-0
Fax +49 371 576-255
Location Offenburg
Am Holderstock 2
77652 Offenburg
Tel. +49 781 289-0
Fax +49 781 289-1303
Service Center North/West
Stefansbecke 30
45549 Sprockhoevel
Tel. +49 23 39 92 78-0
Fax +49 23 39 92 78-111
FFG Werke GmbH offers a broad range of turning, milling, and gear manufacturing technology, based on the knowhow of the
renowned machine tool brands VDF Boehringer, Hüller Hille, Hessapp, Honsberg, Modul and Witzig & Frank. These brands are
well known as reliable and innovative equipment suppliers for the automotive and truck, machine building, general machining,
railway, aerospace, energy and heavy engineering industries. The company has a global footprint, which is enhanced by a network
of strong sales & service partners. While being an independent group member, FFG Werke GmbH benefits from the strengths and
opportunities of the global Fair Friend Group. The brand FFG Europe stands for premium technology within FFG. Apart from the
German brands, it comprises the Italian manufacturers Jobs, Sachman, Rambaudi and Sigma.
Made in Germany since 1789 FFG 24 / 7 Service and Support: www.ffg-werke.com/24x7