BOURGAULT RETROFIT KIT CATALOGUE · Variator Gear Box Change over Kit ... Precision Control Valve ... 7 5505-27 HS PVC C/W HELIX 1-1/4

BOURGAULTRETROFIT KITCATALOGUE

R0 JAN 14 0252-63

Air Seeder General 3Auger Control Lever Kit ....................... 3

Dual Pressurization ............................. 3

Calibration Box .................................... 3

491 Monitor Software Upgrade ........... 3

Front Auxiliary Clutch Kit ..................... 3

Mesh Drum ......................................... 3

Metering Auger Bearing Gasket .......... 3

Metri-pack Air Seeder Electrical Connection Conversion ....................... 4

Optional 3/4" Mesh Screens for Load/Unload Auger Hoppers ....................... 4

Plastic Hand Knob .............................. 4

Primary Line Adapter .......................... 4

Quick Coupler Kit ................................ 4

Quick Release Calibration Cover ........ 4

Retrofit Tank Top Kit ............................ 5

Safety Chain Kit .................................. 5

Safety Decal Kit .................................. 5

Safety Light Kits .................................. 5

Secondary Hose Repair Kit ................ 5

115 6Volvo to Cessna Motor Conv. .............. 6

135 6Calibration/Acre Meter Kit ................... 6

Auxiliary Clutch Kit .............................. 6

Hydraulic Conversion Kit ..................... 6

Electronic Acre Meter Kit .................... 7

Volvo to Cessna Motor Conv ............... 7



Gas to Hydraulic Conversion .............. 8

Electronic Acre Meter Kit .................... 8

Variator Gear Box Change over Kit ..... 8

Volvo to Cessna Motor Conversion ..... 8



Hydraulic Conversion Kit ..................... 9

Volvo to Cessna Motor Conversion ..... 9


Auxiliary Clutch Kit ............................ 10

Hydraulic Conversion Kit ................... 10

Electronic Acre Meter Kit .................. 10

Volvo to Cessna Motor Conversion ... 10

2115 11Auxiliary Clutch Kit ............................ 11

Calibration/Acre Meter Kit ................. 11


Hitch Stand Kit .................................. 11


Manual Calibration Kit ....................... 12

Volvo to Cessna Hydraulic Motor Conversion ........................................ 12




Hitch Stand Kit .................................. 13



2135 14Manual Calibration Kit ....................... 14




Hitch Stand Kit .................................. 15



Volvo to Cessna Hydraulic Change-over Kit ................................ 15





3000 17Front Auxiliary Clutch Kit ................... 17


Hitch Stand Kit .................................. 17

149 to 820 Monitor Upgrade Pkg ...... 17

149 to 591 Monitor Upgrade Pkg ...... 17

5th Wheel Hydraulic Hose Holder Kit 17



Hitch Stand Kit .................................. 18


3170 18Manual Calibration Kit ....................... 18



Hitch Stand Kit .................................. 19

Third Tank Tie-in Kit .......................... 19



Third Tank Tie-in Kit .......................... 19

Hitch Stand Kit .................................. 19


4000 20Heavy Duty Clutch Kit ....................... 20

High Speed Fan Kit ........................... 20

Multi-level Bin Sensor Kit For Center Tank .................................................. 20

Transfer Line Saddle Kit .................... 20

Hitch Stand Kit .................................. 20

2000/3000/4000 21Positive Displacement Metering (PDM) Auger Kits (Steel) .............................. 21

Positive Displacement Metering (PDM) Auger Kits (UHMW Polyethylene) ..... 21

Positive Displacement Metering Plus (PDM+) Auger Kits (UHMW Polyethylene) ..................................... 21

Safety Light Kits ................................ 21

5000/6000 22High Speed Fan Motor Upgrade ....... 22

Multi-Level Bin Sensor Kit - Centre Tank ....................................... 22

PDM+ & PDM UHMW Polyethylene Auger ................................................ 22

PDM+ Flat Removal Tool ................... 22

Overrunning Main Clutch Protection . 22

5000 Series Shear Protection Kit ...... 23

491 to 591 Monitor Upgrade Kit ........ 23

Primary Line Interchange Kit ............ 23

Calibration Tube ................................ 24

5000 Series Clean Out Cover ........... 24

Second Hyd. Cylinder to 10” Deluxe Auger ................................................ 24

Fan Straw Shield ............................... 24

Ball Socket Hitch Tongue for 1-½” Pin ........................... 24

6000 Series Retrofit Kits ................... 25

Drills/Tillage 26Bracket Package ............................... 26

Bushing Driver .................................. 26

Category 5 Hitch Tongue - 8810/5710/9400 ................................ 26

Cylinder Stop Package ...................... 26

Depth Control Cylinder Lock Kit ........ 26

Depth Indicator Gauge ..................... 26

Double Caster Wheel Spacer Kit ..... 26

Drop Hitch Kit 5710/5725 .................. 26

Drop Hitch Kit 9400 ........................... 26

Dual Caster Wheel Kit 5710/5725 ..... 27

Floating Hinge Kit 5710/5725 ........... 27

Leaf Spring Stabilizer (Aftermarket) for 8810 & 9400 ..................................... 27

Offset Caster Wheel Walking Axle 5710/5720 ......................................... 27

Opener Shims ................................... 27

Quick Shift Depth Control Kit ............ 27

Safety Chain Kit ................................ 27

Safety Decal Kit ................................ 27


Shank Shims ..................................... 27

SMV Sign Stand for 8810/9400/ 5710 with Leading AS/3310 with Leading AS ....................................... 27

Trip Kits ............................................. 27

Trip Sight Marker Kit 5710 & 8810 .... 27

Universal Hitch Tray Package ............ 28

Universal Spare Tire Holder .............. 28

Variable Depth Precision Control Valve ..................... 28

Auto Clutch Switch for 8810’s ........... 28

Auto Clutch Switch for 5710’s ........... 28

Pressure Gauge with Protector Upgrade Package ............................. 28

1-½” Hitch Pin Upgrade ..................... 28

MRB® 29MRB® Cam Locks .............................. 29

MRB® Combo Boots for S20 .............. 29

MRB® Quick Adjust Scraper Kit for S20 29

MRB® Stone Guards .......................... 29

1100 Grain Cart 30Tarp Repair Kit .................................. 30

750 Smart Cart 30Slip Plate Coating Paint Kit ............... 30

Liquid Fertilizer Carts 30Hitch Extension ................................. 30

7200 Heavy Harrows 307200 Wing Stop Kit ........................... 30

7200 Boom Stiffening Truss .............. 30

7200 Wing Cable Kit ......................... 30


Sprayers 31Calibration Kit .................................... 31

Caster Upgrade Packages ................ 31

Emergency Rinse Water Tank ........... 31

Flow Monitor ..................................... 31

Long Wing Hitch Knuckle Pkg. .......... 31

Manual End Nozzle Kit ...................... 31

Pressure Relief Kit ............................ 31

Calibration Kit .................................... 31

Caster Upgrade Packages ................ 31

Emergency Rinse Water Tank ........... 31

Flow Monitor ..................................... 31

Long Wing Hitch Knuckle Pkg. .......... 31

Manual End Nozzle Kit ...................... 31

Pressure Relief Kit ............................ 31

PTO Conversion Kit .......................... 31

Remote End Nozzle Kit ..................... 31

Remote Spray Boom Reduction Kit .. 31

Safety Chain For Sprayers ................ 31


Wing Pivot Pins Upgrade .................. 31

Table of Contents

2 Bourgault Retrofit Kits 2014

3www.bourgault.com

Air Seeder General

491 Monitor Software UpgradeLoads a new version of software onto the 491 monitor.

Part 3130-40-01 Model 491 Monitors

Front Auxiliary Clutch KitAllows independent control of front meter.

Part 6021-31 ASSEMBLY INSTRUCTIONS

1.6

AIR SEEDERDRIVE CLUTCH

PARTS LIST - AS1031

Item # Part # Description No. Required1. AS18104 Rear Auger Drive Shaft .................................................................................................. 12. AS0261 CL MAG ........................................................................................................................... 13. AS11162 LOCK, AUXILIARY CLUTCH .......................................................................................... 14. AS0090 ADAPTOR, CLUTCH - 2195 ............................................................................................ 15. 1000-25 BOLT 1/4X1-1/2 UNC GR5 PLD ...................................................................................... 2

1200-10 NUT PTRQ TL 1/4 UNC GR B ZDW ................................................................................ 26. AS07829 HARN A/S MAG CL 33' ................................................................................................... 17. AS07827 LT PROGRESSIVE CL 37.5' ........................................................................................... 1

3140-14 Connector, Male Brylite - 4 Pin ..................................................................................... *AS12702 Connector, Female Brylite - 4 Pin ................................................................................. *

8. AS18884 SW PROGRESSIVE CL ................................................................................................... 18a. AS18885 Switch for AS18884 ........................................................................................................ *9. 1850-42 TIE NYL AUX CL YEL ..................................................................................................... 411. 2080-03 SPRING DISC, 1/2 ID KEY BELLEV ............................................................................... 112. 1007-03 BOLT 1/2X1 UNF GR5 BLK ............................................................................................ 114. 6000-20 SPACER, .640 I.D. X 1 IN. O.D. X 1¼" LONG ................................................................ 115. AS0357 DCL AUX CL (NOT SHOWN) .......................................................................................... 1

NOTE: PARTS LIST AND FIGURE SHOWN ABOVE APPLY ONLY TO AIR SEEDERS ASSEMBLED ATTHE FACTORY WITH THE REAR METERING AUGER CLUTCH INSTALLED.

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VANSCO ELECTRONICSMODEL 83000

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3225-OP8.CAD

Mesh DrumMore than doubles the air intake area on the 18" fan

Part 7402-01

Metering Auger Bearing GasketProtects the metering auger bearings from contamination from fertilizer & granular chemicals.

Part 6301-59

Air Seeder GeneralAuger Control Lever Kit

Allows for access to load/unload auger hydraulic control from ground level or from air seeder tank top. Eliminates filling guesswork.

Part 6303-05

ASSEMBLY INSTRUCTIONS

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ITEM # PART # DESCRIPTION QTY.

1. 6300-19 REAR MOUNT - 6" AUGER (KIT 6303-03 ONLY) ......................................................... 16300-20 REAR MOUNT - 7" AUGER (KIT 6303-05 ONLY) ......................................................... 1

1A. 1002-25 BOLT, 5/16" X 2" UNC, PL ............................................................................................. 11201-05 LOCKNUT, 5/16" UNC .................................................................................................... 1

2. 1002-20 BOLT, 5/16" X 1½" UNC, PL .......................................................................................... 21201-05 LOCKNUT, 5/16" UNC .................................................................................................... 2

3. AS1130 LEVER, REMOTE CONTROL ......................................................................................... 14. 1325-12 WASHER, 5/16", PL ........................................................................................................ 45. 3440-12 CONTROL LEVER .......................................................................................................... 16. 1201-10 NUT, 5/16", UNC ............................................................................................................. 37. AS2238 YOKE, REMOTE HYD. CONTROL ................................................................................. 18. 1325-15 WASHER, 3/8" PLATE, PL ............................................................................................. 29. AS0617 GUIDE, HYDRAULIC CONTROL ROD .......................................................................... 2

10. 2130-05 SNAP BUSHING .............................................................................................................. 211. 6300-22 FRONT MOUNT - 6" AUGER (KIT 6303-03 ONLY) ....................................................... 1

6300-21 FRONT MOUNT - 7" AUGER (KIT 6303-05 ONLY) ....................................................... 112. 1002-10 BOLT, 5/16" X 1" UNC, PL ............................................................................................. 4

1201-05 LOCKNUT, 5/16" UNC .................................................................................................... 413 AS17141 ROD, HYDRAULIC CONTROL (KIT 6303-03 ONLY) .................................................... 1

AS1714 ROD, HYDRAULIC CONTROL (KIT 6303-05 ONLY) .................................................... 1

PACKING LIST

4.1

Dual Pressurization Retrofit KitProvides independent tank pressure supply. Fits all Air Seeders.

Part 6500-54 ASSEMBLY INSTRUCTIONS

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METERING AUGERPORT

METERING AUGERPORT

TANK WALL

# PART # DESCRIPTION QTY

1 5505-30 HOSE POLTHN 1.313 NAT ..................................................................................................................... 13 FT2 2030-31 CLP HOSE #24 ......................................................................................................................................... 63 3320-61 FTG NYL, BULKHEAD 1IN FPT ..................................................................................................................... 24 3320-51 FTG, 90 DEG 1IN MPT X 1-1/4 HB ................................................................................................................. 25 1000-46 BLT 1/4X3 C G5 P ......................................................................................................................................... 2

1200-10 NUT PTRQ TL 1/4 UNC GR B ZDW ............................................................................................................... 26 3325-48 FTG POLY 1"PT 45DEG STREET ELB ........................................................................................................... 27 5505-27 HS PVC C/W HELIX 1-1/4 .................................................................................................................... 1.42FT8 5505-27 HS PVC C/W HELIX 1-1/4 .................................................................................................................... 1.58FT10 3325-49 FTG POLY 1-1/4HBX1NPT .............................................................................................................................. 211 6000-27 FILTER, PRESSURIZATION .......................................................................................................................... 212 1002-15 BOLT, STOVE, 5/16 X 1-1/4 ............................................................................................................................ 2

Calibration BoxDurable, light-weight plastic boxes allow for fast and easy collection of product samples for calibration purposes.

Part 6200-15-01


Air Seeder General

Quick Coupler KitFor ease of hook-up.

Part 6540-30 For 4" Granular Line Part 6540-40 For 5" Main Transfer Line Part 6540-50 For 6" Main Transfer Line

Page

BOURGAULT AIR SEEDER KIT - 4" QUICK COUPLER

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AIR SEEDER5THWHEEL10

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4INASSEM.CAD

Item Part No. Description No. Required1. 6540-00 Pipe, Rear Transfer, 4" Granular, Quick Coupler ......................................................... 1

6540-01 Pipe, Rear Transfer, 4" Granular, Quick Coupler - 5710 AHD ..................................... 12. 2400-31 O-Ring, 1/4" dia x 4" ID .................................................................................................. 13. 6540-02 4" Flex Tube Handle, Quick Coupler ............................................................................ 14. 6540-03 Handle, 1/4" x 1" x 9-9/16" ............................................................................................. 25. 1004-01 Bolt, 3/8" x 1" UNC, Gr 5, Pl ........................................................................................... 2

1202-05 Locknut, 3/8" UNC, Pl .................................................................................................... 26. 6540-04 Over Center Hook - Latch Arm 5-3/4"............................................................................ 27. 1004-01 Bolt, 3/8" x 1" UNC, Gr 5, Pl ........................................................................................... 2

1202-05 Locknut, 3/8" UNC, Pl .................................................................................................... 28. 1191-25 J-Bolt, 3/8" x 3-1/4" Long, Plated ................................................................................. 29. 1600-36 Pin, Lock, 1/4" x 1-3/8" ................................................................................................... 2

10/12. 2030-66 Clamp, 4" Powerlock, Plated ......................................................................................... 211. 5505-52 Hose, 4" ID x 12 ft Long ................................................................................................ 113. Offset Transfer Tube, 4" at the Fifth Wheel ................................................................ 114. 2030-70 Clamp, Muffler, 4" ........................................................................................................... 115. 2030-73 Clamp, Hose, #72 ............................................................................................................ 116. 4200-30 Hose, 4" Id x 4" Long ..................................................................................................... 117. 6905-61 Stand, Rear Top ............................................................................................................. 1

3.1

9

Quick Release Calibration CoverThis cover allows quick access to the primary transfer tube for calibration. Fits all Models.

Part 6290-64 Calibration cover 4 inch transfer tube Part 6290-65 Calibration cover 5 inch transfer tube Part 6290-66 Calibration cover 6 inch transfer tube


2.1

QUICK CLEANOUT COVERS

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Figure 1.3 - Parts Listing

ITEM # PART # DESCRIPTION QTY.

1 2030-92 CLP OVER CNTR 220 LB LOOP .................................................................................... 22 6281-36 CAL COV ASSY 6 INCH QIK CO DO NOT ORDER - RPLCD BY 6283-57 ................... *

6283-57 CAL COV POLY 6 INCH QIK CO .................................................................................... *6281-35 CAL COV ASSY 5 INCH QIK CO .................................................................................... *6281-57 CAL COV ASSY 4 INCH QIK CO .................................................................................... *

3 1108-17 SCR MACH #10-24X3/4 HEX SS .................................................................................... 34 6281-35-02 STRAP CAL COV QIK CO .............................................................................................. 15 1200-28 LKNT NYL #10-24 UNC SS ............................................................................................. 36 1108-18 SCRM #8-32X1/2 FLAT PHH PLD .................................................................................. 67 1200-05 LKNT NYL JAM #8-32 PLD ............................................................................................. 68 5601-28 CA 1/16 DIA GALV .......................................................................................................... 29 1500-36 PIN HAIR #11 ................................................................................................................... 210 1800-66 SLV OVAL AL 1/16 DIA CA ............................................................................................ 4

CLEANOUT COVER_RETRO.CAD

Air Seeder General (Cont’d)Metri-pack Airseeder Electrical Connection Conversion

Converts Brylite connection to Metri-pack connection

Part 3140-75 Female conversion Part 3140-76 Male conversion Part 12155975 Metri-pack crimping tool Part 12094430 Metri-pack terminal removal tool Part 12014012 Weather-pack terminal removal tool

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ITEM # PART # DESCRIPTION QTY.1 3140-73 CONN MTRPK 7 PIN F 12 3140-77 TPA MTRPK 7 PIN 14 3140-78 TERM F MTRPK 12-14 GA 7

4b 3140-79 TERM F MTRPK 16-18 GA 75 3120-84-03 SEAL WEA PAK PLUG 76 3140-75-01 CAP MALE 7 PIN MTRPK PKG 1

DATE DRN BY SCALE

DOCUMENT NO.ADWG SIZE

BOURGAULT INDUSTRIES LTD.ST. BRIEUX, SASKATCHEWAN CANADA S0K 3V0

1:1.5

THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF BOURGAULT INDUSTRIES LTD. USE SHALL BE LIMITED TO THE PURPOSES FOR WHICH THE INFORMATION HAS BEEN PROVIDED.ANY REPRODUCTION OR DISCLOSURE TO THIRD PARTIES, IN WHOLE OR PART, WITHOUT THE WRITTEN PERMISSION OF BOURGAULT INDUSTRIES LTD. IS PROHIBITED.

RHF26-Sep-03

3140-75

CONN F 7 PIN MTRPK PKG

TOLERANCES UNLESS OTHERWISE SPECIFED:

FRACTIONS ± 1/16"

DECIMALS.XX ± .01".XXX ± .005"

ANGLES ± 1°

WEIGHT COLOR

NONE.08 LB

FRACTIONAL HOLES:A : +0.020", -0.010"B: +0.150", -0.010"

R01 13-Sep-04 A DDE D TH E M A LE C A P 04-0274 JJWREV D ATE REVISION C B MD BYU p d at e

Optional 3/4" Mesh Screens for Load/Unload Auger Hoppers

For large and slow moving seeds.

Part 6301-28 For 6" Augers Part 6301-29 For 7" Augers Part 6281-80 For 8" Augers Part 6317-30 For 10" Standard Augers Part 6291-94 For 10" Deluxe Augers

Plastic Hand KnobFits all Bourgault band clamps. Eliminates the need for wrenches.

Part 1200-31

Primary Line AdapterJoins two different size primary lines at the quick coupler

Part 6540-53 Adapts 5" air seeder to 6" seeding implement Part 6540-54 Adapts 6" air seeder to 5" seeding implement

5www.bourgault.com

Air Seeder General

Air Seeder General (Cont’d)Retrofit Tank Top Kit

Increases the size of round-style lids to 18" x 18" square opening. (kit converts two lids)

Part 6300-28 All Bourgault Air SeedersASSEMBLY INSTRUCTIONSPARTS LIST

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Safety Chain KitRecommended for safe transportation.

Part 4340-60 Model 2000 & 3000 Part 4340-50 Model 4000

Safety Decal KitFor older model Bourgault Air Seeders. Brings safety decals up to current standards. CALL THE PARTS DEPARTMENT WITH MODEL & S/N

Safety Light KitsRecommended for safe transportation. Mandatory by law for highway travel as of January 1, 1998 in Manitoba. For current Air Seeders.

Part 6250-33-01

Page

2000, 3000 & 4000 AIR SEEDERSSAFETY LIGHT KIT

2.2

Figure 2-3

ITEM # PART # DESCRIPTION NO. REQUIRED

6250-33-01 PKG SAF LT A/S (INCLUDES ITEMS 1-10)1. 6300-48 ARM MT LEFT SAF LT A/S ............................................................................................ 13. 1325-09 WASHER, 1/4" SAE, PL ................................................................................................. 24. 1000-10 BOLT, 1/4" X 1" UNC, GR. 5, PL ................................................................................... 2

1200-10 LOCKNUT, 1/4" UNC, PL ............................................................................................... 26. 3150-38 HAR SAF LT A/S ............................................................................................................. 17. 3180-03 LAMP AMBER ................................................................................................................. 28. 3180-04 LAMP RED....................................................................................................................... 19. 1850-10 TIE, NYLON, 7" (BLACK) ............................................................................................. 40

10. 1850-20 TIE, NYLON, 21" H.D (BLACK) .................................................................................... 10

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40001425.CAD

M O U N T I N GB R A C K E T

M O U N T I N GB R A C K E T

4 WAY FEMALE PLUG

Secondary Hose Repair KitHeavy duty black 2½" epdm hose in two foot sections with connections extends hose life in high wear areas.

Part 6504-18

634

635

Air Seeder 100 Series


115Volvo to Cessna Motor Conversion

An economical replacement.

Part 7401-11 Model 115 before S/N 2367

Page 6

VOLVO TO CESSNA MOTOR CONVERSION

ITEM # PART # DESCRIPTION QTY.7401-11 VOLVO TO CESSNA FAN CONVERSION KIT (S/N 2227-2366)

1. AS01993 FAN SENSOR TARGET, 5/16" X 2" UNC ...................................................................... 12. 1201-10 NUT, 5/16" UNC, PL ........................................................................................................ 13. 1002-10 BOLT, 5/16" X 1" UNC, PL ............................................................................................. 24. 2900-01 BUSHING, Q1 X 7/8" BORE ........................................................................................... 15. 7401-08 MOUNTING PLATE, CESSNA HYDRAULIC MOTOR ................................................... 16. 3345-30 ADAPTOR, 90°, 1-1/16" ORB X ½" F NPSM ................................................................. 27. 3345-42 ADAPTOR, 9/16" M ORB X 3/8" F NPSM ...................................................................... 18. 3400-86 MOTOR, HYDRAULIC, #74119 DAC C/W EXTENDED SHAFT .................................... 1

3400-10 KIT SEAL HYD MOT CESSNA #74119 .......................................................................... *9. 1203-05 LOCKNUT, 7/16" UNC, PL ............................................................................................. 210. 4500-11 KEY, 3/16" X ¼" X 1" LONG .......................................................................................... 1

PACKING LIST

135Calibration/Acre Meter Kit

Provides in-cab readout on field acres, total acres and ground speed. Allows for quick and easy verification of actual product delivery rates.

Part AS1036 Model 135 after S/N 1782 Part AS1037 Model 135 prior to S/N 1782 ASSEMBLY INSTRUCTIONS

ITEM # PART # DESCRIPTION NO. REQUIRED1. AS12754 ACREAGE METER - MODEL #132 ................................................................................ 12. AS07834 METER HARNESS, CULTIVATOR................................................................................. 13. AS07833 METER HARNESS, AIR SEEDER .................................................................................. 14. AS0360 DECAL CALIBRATION/ACRE METER .......................................................................... 45. 3120-43 CLUTCH ACTIVATED REED SWITCH .......................................................................... 16. 3120-45 SHAFT ACTUATOR ASSEMBLY (INCLUDES ITEMS 6A, 6B,

AND 6C) ........................................................................................................................... *6A. 3120-42 SHAFT ACTUATOR, HALF PIECE ................................................................................ 26B. 3120-45-01 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 16C. 1110-10 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 27. 1108-15 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2

1200-25 NUT, #8-32, PL ................................................................................................................ 28. AS0164 BRACKET, GROUND SPEED ........................................................................................ 19. 3140-14 4 PIN MALE BRYLITE CONNECTOR ............................................................................ 210. 3140-20 4 PIN FEMALE BRYLITE CONNECTOR ....................................................................... 2

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SETUP ZERO CAL HOLD 5 SECONDS

VANSCO ELECTRONICS��MODEL 132

FUNC INC DEC

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PACKING LIST

4.1

Auxiliary Clutch KitAllows for independent control of rear meter.

Part AS1044 ASSEMBLY INSTRUCTIONS

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1 AS18104 SHAFT, QCS CLUTCH .................................................................................................... 12 AS0261 CLUTCH MAG ................................................................................................................. 1

AS02611 CLUTCH ELEC SPAC WSHR ......................................................................................... 13 AS11162 LOCK, AUXILIARY CLUTCH .......................................................................................... 14 AS0090 ADAPTOR, CLUTCH ....................................................................................................... 15 1000-25 BOLT 1/4X1-1/2 C G5 P .................................................................................................. 2

1200-30 NUT 1/4 UNC PL .............................................................................................................. 26 AS07829 HARN A/S MAG CLUTCH 33' ......................................................................................... 17 AS07827 LT PROGRESSIVE CLUTCH 37.5' ................................................................................. 18 AS18882 SWITCH MAG CLUTCHC/W CA ..................................................................................... 19 1850-42 TIE NYL AUX CLUTCHYEL ............................................................................................ 4

11 2080-03 SPRING DISC, 1/2 ID KEY BELLEV ............................................................................... 112 1007-06 BOLT 1/2X1 UNF GR5 PLD ............................................................................................ 115 6000-20 SPACER, .640 I.D. X 1 IN. O.D. ...................................................................................... 116 1325-15 WSHR 3/8 PL PLD ........................................................................................................... 117 AS0357 DECAL AUX CLUTCH(NOT SHOWN) ............................................................................ 118 AS0359 DECAL AUX CLUTCH(NOT SHOWN) ............................................................................ 419 1850-10 TIE, NYL, 7 IN BK (NOT SHOWN) ................................................................................ 2520 1850-30 MOUNT ADH FOR NYL TIES (NOT SHOWN) ............................................................. 10


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3.1

Hydraulic Conversion KitAllows conversion from diesel or gas models to a hydraulic system. In order to customize your kit, we require the cultivator model with width information.

AS1055


SECTION 2 - FAN HYDRAULICS INSTALLATION

12. Refer to Figure 4. With 3/8" x 3" bolt c/wlocknut (#56), loosely attach plastic lineholdowns (#57) to the tabs welded to theairseeder frame in the locations indicated bycircles. Be sure to leave enough room to laterinsert hydraulic lines between plastic lineholdowns (#57).

13. Attach 5/8" x 96" F/F JIC hydraulic line (#32)to 5/8" x 60" F/F JIC hydraulic line (#37)with 7/8" M/M JIC hydraulic union (#36).

14. Attach 5/8" x 60" F/F JIC hydraulic line (#37)to 5/8" x 24" F/F JIC hydraulic line (#42)with 5/8" M JIC x 7/8" M JIC 90° adaptor(#40).

15. Attach 3/4" x 72" F/F JIC hydraulic line (#33)to 3/4" x 72" F/F JIC hydraulic line (#38)with 1-1/16" M/M JIC hydraulic union (#35).

16. Attach 3/4" x 72" F/F JIC hydraulic line (#38)to 3/4" x 24" F/F JIC hydraulic line (#43)with 1-1/16" M/M JIC 90° adaptor (#41).

17. Attach 3/4" x 67½" F/F JIC hydraulic line(#34) to 3/4" x 84" F/F JIC hydraulic line(#39) with 1-1/16" M/M JIC hydraulic union(#35).


FIGURE 3

SECTION 2

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HYDRAULIC MOTORCASE DRAIN LINE

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22


7www.bourgault.com


Provides in-cab read-out on field acres, total acres and ground speed. Allows for quick and easy verification of actual product delivery rates.

Part AS1037 Model 138 prior to S/N 1782ASSEMBLY INSTRUCTIONS



1200-25 NUT, #8-32, PL ................................................................................................................ 28. AS0164 BRACKET, GROUND SPEED ........................................................................................ 19. 3140-14 4 PIN MALE BRYLITE CONNECTOR ............................................................................ 2

10. 3140-20 4 PIN FEMALE BRYLITE CONNECTOR ....................................................................... 2

4��

3��

2

5��

7

8 9

10

6c6b

6a

BOURGAULT



FUNC INC DEC

1��

PACKING LIST

4.1

Auxiliary Clutch Kit

Allows for independent control of rear meter.

Part AS1044

135 (Cont’d)Electronic Acre Meter Kit

Mounts directly onto the air seeder tank. Displays field acres and total acres. Allows for quick and easy verification of actual product delivery rates.

Part AS1056 Model 135 prior to S/N 1782. Part AS1057 Model 135 after S/N 1782. ASSEMBLY INSTRUCTIONS

1

3

4

6

11

11

12

13

14

15

16

17

5c5a

5b

BOURGAULT

HOLD 5 SECONDS

DECINCFUNC

VANSCO ELECTRONICS

SET UP ZERO CAL

7

2

8MODEL 198

PACKING LIST

ITEM # PART # DESCRIPTION QTY.AS1038 ACREAGE METER MODEL #198 KIT

1. 3120-41-01 ACREAGE METER - MODEL #198 ................................................................................ 12. AS12067 MOUNT, ACRE COUNTER METERHEAD ..................................................................... 1

1112-10 SELF TAPPING SCREW, ¼" X ½" ................................................................................. 23. 3120-41-03 DETACHABLE METERHEAD CABLE C/W READ SWITCH ........................................ 14. AS0164 BRACKET, GROUND SPEED ........................................................................................ 15. 3120-45 SHAFT ACTUATOR ASSEMBLY ................................................................................... *

5A. 3120-42 SHAFT ACTUATOR, HALF PIECE ................................................................................ 15B. 1110-10 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 25C. 3120-45-01 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 16. 1108-15 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2

1200-25 NUT, #8-32, PL ................................................................................................................ 27. 1112-10 SCREW, ¼" X ½", TYPE F TAPPING ............................................................................ 28. 3902-01 DECAL, MODEL #198 CALIBRATION PROCEDURE .................................................. 1

6200-15 CALIBRATION BOX ASSEMBLY (ITEMS #11 - #17) .................................................... 211. 1800-35 1" SLIDE (PLASTIC) ..................................................................................................... 1212. 1830-05 1" NYLON STRAP X 24" LONG ..................................................................................... 813. AS01723 BUCKLE .......................................................................................................................... 414. AS01724 CALIBRATION BOX (INCLUDES #15 TO #17) ............................................................. 215. 1700-05 POP RIVET, 1/8" X 3/8" .................................................................................................. 416. AS15791 PLATE, CALIBRATION BOX .......................................................................................... 217. 1700-60 RIVET BACKING WASHER, 1/8" ................................................................................... 4

Volvo to Cessna Motor ConversionAn economical replacement.

Part 7401-10 Model 135

Page 6





PACKING LIST


FUSE

FUSE

BOURGAULTMETER CLUTCH

7.5 A

ON

OFF


1

2

3

45

6

7

8

9

10

11

12

14

13

ITEM # PART # DESCRIPTION NO. REQUIRED1 AS0090 ADAPTOR, CLUTCH ....................................................................................................... 12 AS0198 BLOCK, AUXILIARY CLUTCH........................................................................................ 13 AS0261 CL MAG ........................................................................................................................... 1

AS02611 CL ELEC SPAC WSHR ................................................................................................... 14 AS18882 SW MAG CL C/W CA ...................................................................................................... 1

AS18883 SWITCH FOR AS18882 ................................................................................................... *5 AS0359 DCL AUX CL .................................................................................................................... 46 AS07829 HARN A/S MAG CL 33' ................................................................................................... 17 AS07827 LT PROGRESSIVE CL 37.5' ........................................................................................... 18 AS18126 SHAFT, QCS AUX. CLUTCH .......................................................................................... 1

10 1007-06 BOLT 1/2X1 UNF GR5 PLD ............................................................................................ 111 2080-03 SPRING DISC, 1/2 ID KEY BELLEV ............................................................................... 112 1004-05 BOLT 3/8X1-1/2 UNC GR5 PLD ...................................................................................... 4

1202-10 NUT 3/8 UNC PLD ........................................................................................................... 813 1000-25 BLT 1/4X1-1/2 C G5 P ..................................................................................................... 2

1200-30 NUT 1/4 UNC PL .............................................................................................................. 214 1600-14 PIN ROLL 5/16X1-1/2 ...................................................................................................... 115 AS0357 DCL AUX CL (NOT SHOWN) .......................................................................................... 116 1850-30 MT, ADH FOR NYL TIES (NOT SHOWN) ....................................................................... 417 1850-42 TIE NYL AUX CL YEL (NOT SHOWN) ............................................................................ 4

�� 1044�� 1044�� 1044�� 1044�� 1044

3.2



138 (Cont’d)Gas to Hydraulic Conversion

Allows conversion from diesel or gas models to a hydraulic system. In order to customize your kit, we require the cultivator model with width information.

Part AS1054 Model 138 Air SeedersASSEMBLY INSTRUCTIONS









FIGURE 3

SECTION 2

32

33 34 35

36 37 38 39 40

41

4243

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

S1


19

R1

22

232425

26

27 28 29

3031

22

Electronic Acre Meter KitMounts directly onto the air seeder tank. Displays field acres and total acres. Allows for quick and easy verification of actual product delivery rates.


1

3

4

6

11

11

12

13

14

15

16

17

5c5a

5b

BOURGAULT

HOLD 5 SECONDS

DECINCFUNC

VANSCO ELECTRONICS

SET UP ZERO CAL

7

2

8MODEL 198

PACKING LIST







Variator Gear Box Change over KitUpdates to current Quick Change Sprocket System.

AS1897



Page 6





PACKING LIST



Part AS1036 Model 155 after S/N 1782. Part AS1037 Model 155 prior to S/N 1782.





4��

3��

2

5��

7

8 9

10

6c6b

6a

BOURGAULT



FUNC INC DEC

1��

PACKING LIST

4.1


9www.bourgault.com

155 (Cont’d)Auxiliary Clutch Kit


Part AS1044


FUSE

FUSE


7.5 A

ON

OFF


1

2

3

45

6

7

8

9

10

11

12

14

13



AS18883 SWITCH FOR AS18882 ................................................................................................... *5 AS0359 DCL AUX CL .................................................................................................................... 46 AS07829 HARN A/S MAG CL 33' ................................................................................................... 17 AS07827 LT PROGRESSIVE CL 37.5' ........................................................................................... 18 AS18126 SHAFT, QCS AUX. CLUTCH .......................................................................................... 110 1007-06 BOLT 1/2X1 UNF GR5 PLD ............................................................................................ 111 2080-03 SPRING DISC, 1/2 ID KEY BELLEV ............................................................................... 112 1004-05 BOLT 3/8X1-1/2 UNC GR5 PLD ...................................................................................... 4



�� 1044�� 1044�� 1044�� 1044�� 1044

3.2


Part AS1055 Model 155 Air SeedersASSEMBLY INSTRUCTIONS









FIGURE 3

SECTION 2

32

33 34 35

36 37 38 39 40

41

4243

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

S1


19

R1

22

232425

26

27 28 29

3031

22



Page 6





PACKING LIST



AS1036 Model 155 after S/N 1782. AS1037 Model 155 prior to S/N 1782.





4��

3��

2

5��

7

8 9

10

6c6b

6a

BOURGAULT



FUNC INC DEC

1��

PACKING LIST

4.1



180 (Cont’d)Auxiliary Clutch Kit


Part AS1044 ASSEMBLY INSTRUCTIONS

8a

5

4 1211

76

3

8

1


OFF

ON

7.5 A

METER CLUTCH

BOURGAULT

FUSE

FUSE

2

15

99


1 AS18104 SHAFT, QCS CLUTCH .................................................................................................... 12 AS0261 CLUTCH MAG ................................................................................................................. 1

AS02611 CLUTCH ELEC SPAC WSHR ......................................................................................... 13 AS11162 LOCK, AUXILIARY CLUTCH .......................................................................................... 14 AS0090 ADAPTOR, CLUTCH ....................................................................................................... 15 1000-25 BOLT 1/4X1-1/2 C G5 P .................................................................................................. 2

1200-30 NUT 1/4 UNC PL .............................................................................................................. 26 AS07829 HARN A/S MAG CLUTCH 33' ......................................................................................... 17 AS07827 LT PROGRESSIVE CLUTCH 37.5' ................................................................................. 18 AS18882 SWITCH MAG CLUTCHC/W CA ..................................................................................... 19 1850-42 TIE NYL AUX CLUTCHYEL ............................................................................................ 4

11 2080-03 SPRING DISC, 1/2 ID KEY BELLEV ............................................................................... 112 1007-06 BOLT 1/2X1 UNF GR5 PLD ............................................................................................ 115 6000-20 SPACER, .640 I.D. X 1 IN. O.D. ...................................................................................... 116 1325-15 WSHR 3/8 PL PLD ........................................................................................................... 117 AS0357 DECAL AUX CLUTCH(NOT SHOWN) ............................................................................ 118 AS0359 DECAL AUX CLUTCH(NOT SHOWN) ............................................................................ 419 1850-10 TIE, NYL, 7 IN BK (NOT SHOWN) ................................................................................ 2520 1850-30 MOUNT ADH FOR NYL TIES (NOT SHOWN) ............................................................. 10


�� 1031�� 1031�� 1031�� 1031�� 1031

3.1


Part AS1055ASSEMBLY INSTRUCTIONS









FIGURE 3

SECTION 2

32

33 34 35

36 37 38 39 40

41

4243

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

S1


19

R1

22

232425

26

27 28 29

3031

22



1

3

4

6

11

11

12

13

14

15

16

17

5c5a

5b

BOURGAULT

HOLD 5 SECONDS

DECINCFUNC

VANSCO ELECTRONICS

SET UP ZERO CAL

7

2

8MODEL 198

PACKING LIST









Page 6





PACKING LIST

Air Seeder 2000 Series Go to 2000/3000/4000 for more kits.

11www.bourgault.com

2115Auxiliary Clutch Kit


Part AS1031 Model 2115 S/N 2673 and onASSEMBLY INSTRUCTIONS

FUSE

FUSE


7.5 A

ON

OFF


1

2

3

45

6

7

8

9

10

11

12

14

13



AS18883 SWITCH FOR AS18882 ................................................................................................... *5 AS0359 DCL AUX CL .................................................................................................................... 46 AS07829 HARN A/S MAG CL 33' ................................................................................................... 17 AS07827 LT PROGRESSIVE CL 37.5' ........................................................................................... 18 AS18126 SHAFT, QCS AUX. CLUTCH .......................................................................................... 110 1007-06 BOLT 1/2X1 UNF GR5 PLD ............................................................................................ 111 2080-03 SPRING DISC, 1/2 ID KEY BELLEV ............................................................................... 112 1004-05 BOLT 3/8X1-1/2 UNC GR5 PLD ...................................................................................... 4



�� 1044�� 1044�� 1044�� 1044�� 1044

3.2

Calibration/Acre Meter KitProvides in-cab read-out on field acres, total acres and ground speed. Allows for quick and easy verification of actual product delivery rates.

Part AS1032 Model 2115


Figure 1

2

3

1

4

5

6789

10 11

12

13

13A13B

13C

14

1516

17

1819

2021

22

SECTION 2

2.2




1

3

4

6

11

11

12

13

14

15

16

17

5c5a

5b

BOURGAULT

HOLD 5 SECONDS

DECINCFUNC

VANSCO ELECTRONICS

SET UP ZERO CAL

7

2

8MODEL 198

PACKING LIST







Hitch Stand Kit

Allows for quick and easy hook-up of a tillage unit.

Part 6302-12 Model 2115



2115 (Cont’d)Hydraulic Conversion Kit

Allows conversion from diesel or gas models to a hydraulic system. In order to customize your kit, we require the cultivator model with width information.

Part 6303-25 Model 2115 Air Seeders with load/unload auger after S/N 3163

Part 6303-25-01 Model 2115 Air Seeders without load/ unload auger after S/N 2366


Part 6303-25-03 Model 2115 Air Seeders with load/ unload auger after S/N 2366-3163

Part 6303-25-04 Model 2115 Air Seeders with load/ unload auger before S/N 2367

2115/2130 WITH A LOAD/UNLOAD AUGER

1

2

3

6

7

8

10 11

23, 25

12


5

4

10

31

31

23, 25

1514

13

27

26 1619

17

18

24, 25

23

932

34

33

35

EXISITING 84" HOSEFROM THE AUGER


36 37

NOTE

WRAP ALL FITTINGS WITH THE TEFLON TAPE, THAT IS PROVIDED IN

THE KIT, BEFORE MAKING ANY CONNECTIONS.

STEP 4 - CASE DRAIN LINE ASSEMBLY - REFER TOFIGURE 2-12 & 2-13

9. Connect 5/8" x 120" - 7/8" F/F JIC hydraulic line(#11) to ½" x 42" - 7/8" M/M JIC red hose(#14). This red hose should be routed throughthe ring welded under the fifth wheel catwalk.

10. Connect a 5/8" x 60" steel line (#13) to the redhose in step #1. Connect the ½" x 34" - 7/8" MJIC x ½" M NPT red hose (#27) to the end of(#13).

11. Place a Pioneer female end (#17) in the open endof the ½" x 34" - 7/8" M JIC x ½" M NPT redhose (#27). Cap the end with a Pioneer plug(#18).

STEP 5 - HYDRAULIC LINE ASSEMBLY #1

12. Connect a 90°, 7/8" M/F JIC elbow (#10) to oneend of the 5/8" x 84", 7/8" F/F JIC steel line(#12). Connect the 5/8" x 84", 7/8" F/F JIC steelline (#12 to a 5/8" x 36", 7/8" F/F JIC steel line(#31) with a 7/8" M/M JIC x 7/8" F JIC branchtee (#41).

13. Connect the 5/8" x 36", 7/8" F/F JIC steel line(#31) to the top ½" x 42" hose (#15), that isunder the fifth wheel.


14. Connect the other 5/8" x 36", 7/8" F/F JIC steelline (#31) to the bottom ½" x 42" hose (#15),that is under the fifth wheel.

15. Place the ½" x 26", 7/8" M JIC x ¾" M ORBhose (#33) onto the 5/8" x 36", 7/8" F/F JIC steelline (#31).

16. Connect the ½" x 26", 7/8" M JIC x ¾" M ORBhose (#33) to the port on the side of the selectorvalve (#36), that is closest to the Air Seeder.

1530AUG2.CADFigure 2-13 - 2115/2130 After S/N 3164

SECTION 2.5 - HYDRAULICS - ALL 2115/2130 UNITS WITH A LOAD/UNLOAD AUGER (CONT'D)

2.15

Manual Calibration KitAllows for stationary check of actual product delivery rates.

Part 6555-02 Model 2115 after S/N 2673 Part 6555-07 Model 2115 S/N 2227-2672

1.11

ASSEMBLY INSTRUCTIONS STATIONARY CALIBRATION KIT


2000 SERIES13. 6530-21 PLATE, CALIBRATION CRANK MOUNT ...................................................................... 114. 6530-22 PLATE, CALIBRATION CRANK MOUNT WITH HOLDER ........................................... 115. 2812-22 SPROCKET, 40B35 X 1.250 BORE ................................................................................ 116. 5600-05 CHAIN, ROLLER, #40-1 (PER FOOT) ................................................................ 6.00 FT.17. 6260-12 CALIBRATION CRANK ASSEMBLY, 4000 SERIES ..................................................... 118. 1600-37 QUICK PIN, 3/8" X 1-3/8" ............................................................................................... 119. 1004-40 BOLT, 3/8" X 3-1/2", UNC, GR .5, PL ............................................................................ 4

1325-15 WASHER, 3/8" PLATE, PL ............................................................................................. 81202-05 LOCKNUT, 3/8" UNC, PL ............................................................................................... 4

20. 2125-07 BEARING, 2-BOLT PRESSED STEEL .......................................................................... 22125-07-01 SET OF TWO 2 BOLT STL FLG ..................................................................................... *2125-07-02 BRG INSR 1IN ECC LOCK COLLAR ............................................................................. *

21. 1102-03 BOLT, CARRIAGE, 5/16" X 1", UNC, GR .5, PL ........................................................... 41201-05 LOCKNUT, 5/16" UNC, PL ............................................................................................. 4

22. 6530-19-02 SFT CAL CRK 2000 A/S ................................................................................................. 123. 4500-05 KEY, 1/4" X 1/4" X 1-1/2" LONG .................................................................................... 1

23

14

19

20

18

17

16 (TO 12T SPROCKETON DRIVE SHAFT)

22

20

13

21

15

Volvo to Cessna Hydraulic Motor ConversionAn economical replacement.

7401-11 Model 2115 before S/N 2367 7401-12 Model 2115 after S/N 2366

Page 6





PACKING LIST



Part AS1031 Model 2130 S/N 4116 and on ASSEMBLY INSTRUCTIONS

1.3

8a

5

4 1211

76

3

8

1


OFF

ON

7.5 A

METER CLUTCH

BOURGAULT

FUSE

FUSE

2

14

99

11. Slide double 13-tooth sprocket (#3, Figure 1) onto theclutch adaptor (#4). Line the sprocket up with the rest ofthe system and tap in the key (#4, Figure 1) to hold thesprocket in place.

1 2 . Refer to Figure 2. With adhesive mounts andnylon ties included in this kit (not shown), routethe airseeder clutch harness (#6) from the elec-tric clutch up to the existing airseeder harnessbetween the hopper tanks. Follow airseederclutch harness (#6) to the airseeder hitch, fas-tening it in several places with nylon ties.

1 3 . Run cultivator harness (#7) along existing culti-vator harnesses, fastening in several placeswith nylon ties provided.

14. Mount the auxillary clutch switch (#8) in the tractor cab.Run auxillary clutch switch harness out of the tractor caband connect it to cultivator harness (#7). Also connectcultivator harness (#7) to airseeder clutch harness (#6).Tie the Auxiliary Clutch designation ties (#9) around eachend of the harnesses for easy recognition.

1 5 . Two wires run to the battery to provide powerto the meter. Connect the BLACK WIRE of thetwo wire conductor cable DIRECTLY to theNEGATIVE BATTERY POST. Connect theWHITE or RED WIRE DIRECTLY to the POSI-TIVE BATTERY POST. Connecting both wiresdirectly to the battery eliminates the possibilityof electrical interference and ensures an ad-equate power supply for the electric clutch.

FIGURE 2 (REAR TANK AUGER CLUTCH)

KIT: AS1031

3225-OP8B.CAD

HANDNUT

QUICK CHANGESPROCKET

3/8" X 1½" BOLT

EXISTING AIR SEEDERDRIVE CLUTCH


13www.bourgault.com

2130 (Cont’d)Calibration/Acre Meter Kit




Part AS1038 Model 2130 ASSEMBLY INSTRUCTIONS

1

3

4

6

11

11

12

13

14

15

16

17

5c5a

5b

BOURGAULT

HOLD 5 SECONDS

DECINCFUNC

VANSCO ELECTRONICS

SET UP ZERO CAL

7

2

8MODEL 198

PACKING LIST







Hitch Stand KitAllows for quick and easy hook-up of a tillage unit.

Part 6302-12 Model 2130


Part 6303-25 Model 2130 Air Seeders with load/ unload auger after S/N 3163


Part 6303-25-02 Model 2130 Air Seeders without load/ unload auger before S/N 2367

Part 6303-25-03 Model 2130 Air Seeders with load/ unload auger after S/N 2366-3163

Part 6303-25-04 Model 2130 Air Seeders with load/ unload auger before S/N 2367


1

2

3

6

7

8

10 11

23, 25

12


5

4

10

31

31

23, 25

1514

13

27

26 1619

17

18

24, 25

23

932

34

33

35



36 37

NOTE
















2.15Manual Calibration KitAllows for stationary check of actual product delivery rates.

6555-02 Model 2130 (Special) after S/N 2673

1.11








23

14

19

20

18

17


22

20

13

21

15



2135Manual Calibration Kit

Allows for stationary check of actual product delivery rates.

6555-02 2135 after S/N 2673

1.11








23

14

19

20

18

17


22

20

13

21

15



Part AS1031 Model 2155 S/N 2713 and on


1.3

8a

5

4 1211

76

3

8

1


OFF

ON

7.5 A

METER CLUTCH

BOURGAULT

FUSE

FUSE

2

14

99







KIT: AS1031

3225-OP8B.CAD

HANDNUT


3/8" X 1½" BOLT



Part AS1032


Figure 1

2

3

1

4

5

6789

10 11

12

13

13A13B

13C

14

1516

17

1819

2021

22

SECTION 2

2.2Electronic Acre Meter Kit

Mounts directly onto the air seeder tank. Displays field acres and total acres. Allows for quick and easy verification of actual product delivery rates.

Part AS1038ASSEMBLY INSTRUCTIONS

1

3

4

6

11

11

12

13

14

15

16

17

5c5a

5b

BOURGAULT

HOLD 5 SECONDS

DECINCFUNC

VANSCO ELECTRONICS

SET UP ZERO CAL

7

2

8MODEL 198

PACKING LIST








15www.bourgault.com

2155 (Cont’d)Hitch Stand Kit


Part 6302-11 Model 2155


Part 6303-19-01 Model 2155 with load/unload auger after S/N 3083

Part 6303-19-02 Model 2155 without load/unload auger after S/N 2356

Part 6303-19-03 Model 2155 without load/unload auger before S/N 2357

Part 6303-19-04 Model 2155 with load/unload auger S/N 2357-3083

Part 6303-19-05 Model 2155 with load/unload auger before S/N 2357


1

2

3

6

7

8

10 11

23, 25

12


5

4

10

31

31

23, 25

1514

13

27

26 1619

17

18

24, 25

23

932

34

33

35



36 37

NOTE
















2.15


Part 6555-05 Model 2155 with Goodyear and Firestone Tires, after S/N 2663

Part 6555-06 Model 2155 with Galaxy Tires, after S/N 2663

Part 6555-08 Model 2155, S/N 2167-2662

Volvo to Cessna Hydraulic Change-over KitAn economical replacement.

Part 7401-11 Model 2155 to S/N 2366

Part 7401-12 Model 2155 after S/N 2367





1.3

8a

5

4 1211

76

3

8

1


OFF

ON

7.5 A

METER CLUTCH

BOURGAULT

FUSE

FUSE

2

14

99







KIT: AS1031

3225-OP8B.CAD

HANDNUT


3/8" X 1½" BOLT






Part AS1032


Figure 1

2

3

1

4

5

6789

10 11

12

13

13A13B

13C

14

1516

17

1819

2021

22

SECTION 2

2.2


Part 6303-18 Model 2195 Air Seeders without load/ unload auger

Part 6303-18-01 Model 2195 Air Seeders with load/unload auger


1

2

3

6

7

8

10 11

23, 25

12


5

4

10

31

31

23, 25

1514

13

27

26 1619

17

18

24, 25

23

932

34

33

35



36 37

NOTE
















2.15


Part 6555-00 Model 2195 with Goodyear and Firestone Tires


17www.bourgault.com

3000Front Auxiliary Clutch Kit

Allows independent control of front meter.

6021-31 Model 3000


Part 6303-18 Model 3000 Air Seeders without load/ unload auger

Part 6303-18-01 Model 3000 Air Seeders with load/unload auger


1

2

3

6

7

8

10 11

23, 25

12


5

4

10

31

31

23, 25

1514

13

27

26 1619

17

18

24, 25

23

932

34

33

35



36 37

NOTE
















2.15


Part 6302-11 Model 3000

149 to 820 Monitor Upgrade PkgUpgrades the 149 monitor to the 820 monitor. For 2 tank, 1 fan Air Seeders

Part 6000-99 Model 3000

149 to 591 Monitor Upgrade PkgUpgrades the 149 monitor to the 591 monitor. For 3 tank, 2 fan Air Seeders

Part 6000-98 Model 3000

5th Wheel Hydraulic Hose Holder KitReplaces the existing hose holder loop and will prevent damage or kinking to the Hydraulic Hoses in the fifth wheel area.

Part 6555-10 Model 3000




1.3

8a

5

4 1211

76

3

8

1


OFF

ON

7.5 A

METER CLUTCH

BOURGAULT

FUSE

FUSE

2

14

99







KIT: AS1031

3225-OP8B.CAD

HANDNUT


3/8" X 1½" BOLT






Part AS1032 ........ Model 3195


Figure 1

2

3

1

4

5

6789

10 11

12

13

13A13B

13C

14

1516

17

1819

2021

22

SECTION 2

2.2Hitch Stand Kit


Part 6302-11 Model 3165



3170Manual Calibration Kit

Allows for stationary check of actual product delivery rates.






1.3

8a

5

4 1211

76

3

8

1


OFF

ON

7.5 A

METER CLUTCH

BOURGAULT

FUSE

FUSE

2

14

99







KIT: AS1031

3225-OP8B.CAD

HANDNUT


3/8" X 1½" BOLT



Part AS1032 ........ Model 3195


Figure 1

2

3

1

4

5

6789

10 11

12

13

13A13B

13C

14

1516

17

1819

2021

22

SECTION 2

2.2


19www.bourgault.com

3195 (Cont’d)Hitch Stand Kit


Part 6302-11 Model 3165

Third Tank Tie-in KitAttaches third tank metering auger to granular line or directly to main transfer line. For 3195 Air Seeders equipped with granular herbicide tanks.

Part 6303-06 Model 3195 S/N



Part 6555-03 Model 3195 with Galaxy Tires




1.3

8a

5

4 1211

76

3

8

1


OFF

ON

7.5 A

METER CLUTCH

BOURGAULT

FUSE

FUSE

2

14

99







KIT: AS1031

3225-OP8B.CAD

HANDNUT


3/8" X 1½" BOLT


Third Tank Tie-in KitAttaches third tank metering auger to granular line or directly to main transfer line. For 3225 Air Seeders equipped with granular herbicide tanks.

Part 6303-06 Model 3225 S/N


Part 6302-11 Model 3225



Part 6555-04 Model 3225 with Galaxy Tires



4000Heavy Duty Clutch Kit

Upgrades main clutch for improved reliability.

Part 6272-23 Model 4000

1.2

ASSEMBLY INSTRUCTIONS175LB CLUTCH RETRO FIT KIT

1) REMOVAL OF EXISTING COMPONENTS1. Refer to Figure 1-1.

2. Loosen the #40 chain (#20) that goes from the 18tooth Sprocket (#16) to the rear of the meterdrive.

3. Remove the QCS nut (#17) from the end of theClutch Adaptor (#12) and set the 18 toothsprocket (#16) and the QCS nut (#17) aside.They will be used for reassembly.

4. Remove the #60 chain (#1) from the sprockets(#18 & 19) at the tire end of the drive shaft (#3).

5. Remove the ¼" x 1¼" key (#2) from the tire endof the drive shaft (#3) and loosen both of thebearings (#4) from the drive shaft (#3).

6. Remove the four bolts, washers and nuts (#9)that hold the drive shaft bracket (#8) onto themeter drive base. The drive shaft and allcomponents still attached to the shaft can bepulled through the flat drive shaft bracket (#6).These components will not be reused.

7. There are new bearings included with the retrofitkit. If the bearing (#4) that is bolted to the flatdrive shaft bracket (#6) is not damaged, it can bereused. If it is damaged, remove it and replace itwith a new bearing from the kit.

2) INSTALLING NEW COMPONENTS1. Refer to Figure 1-3. Drill four 7/16" dia. holes

for the new mounting location on the MeteringDrive Base as shown on the figure.

2. Refer to Figure 1-2. Bolt the new main clutchshaft bracket (#41) in the new holes to the meterdrive base with the four bolts, washers and nuts(#9, Figure 1-1) that were removed in step 1.6.

3. Bolt a bearing (#42) into the opening in the mainclutch shaft bracket (#41) with two 5/16" x 3/4"carriage bolts and nuts (#43 & 44).

4. Slide the new drive shaft (#39) through thebearings (#42), with the welded on bushing, asshown in Figure 1-2.

Figure 1-1 REMOVAL.CAD

20

123

46

8

1011

12

14

1516

9

18

19

5

7

1317

High Speed Fan KitPart 7402-83 Model 4000

Multi-level Bin Sensor Kit For Center TankAdditional bin level for center tank used with multi-level bin sensors.

Part 6264-27 Model 4000

Transfer Line Saddle KitOn 4000 Air Seeders, prevents the primary line(s) from sagging

Part 6302-30

1.1

TRANSFER LINE SADDLE - 4000 A\S ASSEMBLY INSTRUCTIONS

Part #: 0250-89-15AUGUST, 1997

PRINTED IN CANADA

BOURGAULT TRANSFER LINE SADDLE


It is recommended to carefully follow the detailed steps of the assembly manual for the simplest and quickest assembly of thekit. Please check crate packing list against contents to be sure all parts have been received.

On all Bourgault equipment, left and right are determined by standing behind the machine and looking forward. For this manualthe drawings and instructions are given for the assembly.

For safety, maintenance, warranty policy, and operating instruction of the unit, refer to the operators manual.

All information, illustrations and specifications in this manual are based on the latest product information. Bourgault updatesproducts continually to improve quality. We reserve the right to make changes at any time.

1

2

3

4

5

FRONT HITCH - AIR SEEDER

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� ��

��

��

��

��

��

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Figure 1.1

FIG-F11.CAD


Part 6302-10 Model 4000 Air Seeder

Air Seeder 2000/3000/4000 Series

21www.bourgault.com

2000/3000/4000Positive Displacement Metering (PDM) Auger Kits (Steel)

Updates Bourgault Air Seeders to the PDM system for improved metering accuracy.

Part 6532-14* Steel single flight auger and housing 2/3000 series

Part 6532-16* Steel triple flight auger and housing 2/3000 series

Part 6910-49 Steel triple flight auger and housing 2/3000 series granular tank

Part 6532-19* Steel single flight auger and housing 4000 series

Part 6532-20* Steel triple flight auger and housing 4000 series

ASSEMBLY INSTRUCTIONS 4000 SERIES PDM AUGER

SUMPAUG.CADFigure 2-2

1. Place the new PDM Auger up to the plate onthe bottom flange of the centre tank cleanoutport. Ensure that the auger housing seal (#11)is in good condition before bolting the newhousing on with the bolt and nuts (#7) thatwere removed in Step 1.4. If the seal (#11) isdamaged replace it with a new seal.

2. Place the roll pin (#9) and washers (#22) thatwere removed in Step 2.1 into the drive endof the metering auger shaft, connecting it tothe square drive shaft (#8).

3. Loosen the top bolt (#33) on the metering augerbearing (#2) and place the shaft sensor (#15)and bracket (#13) onto the bearing (#2).Replace the bolt (#33) and tighten.

4. Replace the magnetic disc actuator (#12) ontothe end of the metering auger shaft. Ensure

that the magnetic disc actuator (#12) is centredunder the shaft sensor (#15). Tighten theactuator (#12) onto the shaft with the set screw.Reconnect the shaft sensor (#15) to the AirSeeder harness at the connector plug marked(#16) in Figure 2-2..

NOTE

THE SHAFT SENSOR MUST BE POINTED DIRECTLY AT THE CENTRE

OF THE METERING AUGER SHAFT. THE BOLT (#33) HOLDING THE

SENSOR ON MAY HAVE TO BE LOOSENED TO ADJUST THE SENSOR.IT IS VERY IMPORTANT THE THERE IS ONLY A 1/8" (3MM) GAP

BETWEEN THE END OF THE SHAFT SENSOR (#15) AND THE

MAGNETIC DISC ACTUATOR (#12). THE GAP CAN BE EASILY

ADJUSTED BY MOVING THE SENSOR UP AND DOWN ON THE SENSOR

BRACKET.

5. Connect the downspout to the auger outlet withthe band clamp that was removed in Step 1.3.

2.2

12

CENTRE AIR SEEDERTANK CLEANOUT PORT

21

208

22

9

2c

3

5

1119

17

18

7

31

10

29

2

332b

2a

15

163 13

2c

30

24

25

2623

26

28

3214

33

29

6

28

Part 6532-25* Steel single flight auger with seed treater housing 2/3000 series

Part 6532-26* Steel single flight auger with seed treater housing 4000 series

* One of the following required for steel PDM auger kits

Part 6532-07 Adapter pipe for 5" main transfer lines /Model 2000, 3000, 4000

Part 6532-09 Adapter pipe for 6" main transfer lines /Model 3000, 4000 Part 6532-05 Center tank adapter pipe /Model 4000

Positive Displacement Metering (PDM) Auger Kits (UHMW Polyethylene)

Updates Bourgault Air Seeders to the PDM system for improved metering accuracy.

Part 6532-31* UHMW single flight auger and housing /Model 2000, 3000, 4000

Part 6532-33* UHMW triple flight auger and housing /Model 2000, 3000, 4000 Part 6532-34* UHMW single flight auger with seed treater housing /Model 2000, 3000, 4000

* One of the following required for UHMW PDM auger kits

Part 6532-07 Adapter pipe for 5" main transfer lines /Model 2000, 3000, 4000 Part 6532-09 Adapter pipe for 6" main transfer lines /Model 3000, 4000 Part 6532-05 Center tank adapter pipe Model 4000

PDM UHMW Polyethylene AugerPart 6532-18 UHMW High Output single flight auger, and housing Model 4000

Part 6532-41 UHMW single flight auger, Model 2000, 3000, 4000 (for use with PDM housing)

Part 6532-43 UHMW triple flight auger, Model 2000, 3000, 4000 (for use with PDM housing)

Safety Light KitsRecommended for safe transportation. Mandatory by law for highway travel as of January 1st, 1998 in Manitoba

Part 6250-33 -01

Air Seeder 5000/6000 Series

Multi-Level Bin Sensor Kit - Centre TankAdditional bin level for centre tank used with multi-level bin sensors.

Part 6264-27 5000 A/S

PDM+ UHMW Polyethylene AugerPart 6532-50 UHMW High Output single flight auger, Model 5000, 6000 Note: The orifice must be removed from the auger housing to use this UHMW auger.

Part 6532-46 UHMW single flight auger, Model 5000, 6000

Part 6532-47 UHMW double flight auger, Model 5000, 6000

PDM+ Steel Auger

Part 6281-12 steel single flight auger, Model 5000, 6000

Part 6281-13 steel double flight auger, Model 5000, 6000

*Part 6284-25 steel high output single flight auger, Model 5000, 6000

*Note: The orifice must be removed from the auger housing to use this steel auger

PDM+ Steel Auger Flat Removal Tool

Part 6650-05 This removal tool slides into the metering auger housing from the back side allowing an operator to change or inspect the flighting without emptying the tank. The sleeve stops the flow of grain into the barrel allowing the flighting to be removed.

*Note: This tool will only work on the PDM+ metering augers This tool will NOT work on the high output PDM+ metering augers

Overrunning Main Clutch ProtectionPrevents failure to main clutch if unit is backed up with clutch engaged on 5000 series air seeders.

Part 6290-57 S/N 36245 - 36273

Part 6290-56 S/N 36427 - 36733

Part 6290-55 After S/N 36766

Note: Tire sizing sprocket is also required to complete this kit. Contact Bourgault for details.


5000/6000Higher Speed Fan Motor Upgrade

The higher speed motor upgrade allows an air seeder fan to be run at higher fan speeds than the standard motor, which allows higher product rates to be delivered. The standard motor is only rated at 5000 rpm, while the higher speed motor can run at up to 8800 rpm. The flow and pressure limitations of normal tractor hydraulic systems will limit the motor to about 6000 rpm.

Part 7402-80 Model 6200, 6280, 6350, 6450, 6550ST, 6700ST, Tow-Behind

Part 7402-81 Model 5000 Leading

Part 7402-82 Model 2135

Part 7402-83 Model 6550 & 5000 Tow-Behind

Part 7402-84 Model 6000 Leading

Assy Instr# 0252-40-57

TOW BEHIND UNITSReturn to Main Index

REPLACED BY 0252-12-54SEPT. 1/06

LEADING UNITS

5000/6000 (Cont’d)5000 Series Shear Protection Kit

Replaces shear screw metering system overload protection with a self resetting torque limiting device.

Part 6308-83 Double flight auger front or rear tank

Part 6308-84 Single flight auger front tank

Part 6308-85 Single flight auger rear tank

Part 6308-86 Double flight auger center tank

Part 6308-87 Two tank metering leading air seeder

Part 6308-88 Two tank metering tow behind air seeder

Part 6308-89 Three tank metering leading or tow behind

Note: For units prior to S/N 37383AS-05 with manual rate adjust the shaft sensor and shaft pick-up must be upgraded. Contact Bourgault for details.


2.3

Refer to Figure 2.5.

5. Remove the sprocket from the end of the meteringauger shaft. If updates are being completed to a frontor rear tank with a double flight metering auger or allthree tanks, set aside the sprocket(s). The sprocket(s)will be installed in a new location in the next step. Setaside the keystock as it will be required when installingthe torque limiting device. All other components areno longer required.

6. If all shear screw overload protection assembliesare being replaced by the torque limiting device,remove the shear screw holder from the centretransmission plate. The holder, its mountingcomponents and any shear screws stored in the holderare no longer required.

Figure 2.5 - Metering Auger Sprocket

METAUGSPRK.JPG

REMOVE THIS SPROCKET

7

7

65

7

2

65

1

3

1

1

5 6

8 7

7

Figure 2.6 - Torque Limiting Device InstallationTQLIM_DEV_AGR.CAD

FRONT TANK

REAR TANK

STEP 2 - INSTALLATION OF THE TORQUE LIMITINGDEVICE OVERLOAD PROTECTION SYSTEM


1. Fasten the sprocket (#2, #3 or #8) and spacer(#6) to the torque limiting device (#5) using the four5/16" bolts (#7).

2. Install the torque limiting device assembly ontothe metering auger shaft using the keystock that wasset aside earlier. Refer to Figure 2.6 for the correctorientation of the torque limiting device assembly onthe metering auger shaft.

CENTRE TANK


491 to 591 Monitor Upgrade PkgUpgrades the 491 monitor to the 591 monitor

Part 6312-86

Primary Line Interchange KitFor air seeders equipped with double shoot and multi-shoot (double shoot and granular) this kit allows the rear tank contents to be directed to the seed boots.

Part 6298-50 5000 air seeder 5 inch double shoot

A

B

1213

10

9

8

6 3

10

9

1099

8

4

5

12

NOTE: ENSURE FIFTH WHEEL STOPSARE IN PLACE TO PREVENT TIRES FROMRUBBING ON DISTRIBUTION LINES

ITEM # PART # DESCRIPTION QTY.3 6298-56 ELB 5 X 23-1/2 X 25 OFS 14 6298-57 ELB 5 X 28-1/2 X 10-1/2 OFS 15 6298-58 ELB 5 X 37-1/2 X 15 OFS 16 6298-59 ELB 5 X 28-1/2 X 21 OFS 18 4200-36 HOSE RBR 5X4 EPDM COVER 29 2030-81 CLP BAND 5-1/4 510 1200-31 NUT HAND PLSTC 512 6298-45 FR TANK INTCHG 5TH WHL SPCR 213 1002-27 BLT 5/16 X 2 TAP G5 UNC PLD 4

STANDARD LAYOUT

REVERSED LAYOUT

NOTE: PDM PLUS METERING AUGER AND 5TH WHEEL STANDARD SHOWN FOR REFERENCE ONLY.

DATE DRN BY SCALE

DOCUMENT NO.BDWG SIZE


1:12


DML12-Feb-04

#0252-12-67

FRT INTCHG PKG 5 IN 5000 A/S

UNLESS OTHERWISE SPECIFED TOLERANCES ARE:FRACTIONS ± 1/16"


ANGLES ± 1°

WEIGHT COLOR

NONE71.9 LB


R00 NPB 532 DMLREV DATE REVISION CB MD BYUpdate

Previous Document

6298-50

Part 6298-51 5000 air seeder 5 inch muti-shoot

A

B

1314

1110

9

6

3

11

10

111010

9

4

5

13

7


ITEM # PART # DESCRIPTION QTY.3 6298-56 ELB 5 X 23-1/2 X 25 OFS 14 6298-57 ELB 5 X 28-1/2 X 10-1/2 OFS 15 6298-58 ELB 5 X 37-1/2 X 15 OFS 16 6298-59 ELB 5 X 28-1/2 X 21 OFS 17 6298-44 ELB 4 X 65 X 38-1/4 OFS 19 4200-36 HOSE RBR 5X4 EPDM COVER 210 2030-81 CLP BAND 5-1/4 511 1200-31 NUT HAND PLSTC 513 6298-45 FR TANK INTCHG 5TH WHL SPCR 214 1002-27 BLT 5/16 X 2 TAP G5 UNC PLD 4

STANDARD LAYOUT(NOT TO SCALE)

REVERSED LAYOUT(NOT TO SCALE) NOTE: PDM PLUS METERING AUGER AND 5TH

WHEEL STANDARD SHOWN FOR REFERENCE ONLY.

FOR DRAWING MAINTENANCE, ASSEMBLY IS SAVEDUNDER "629850.SLDASM"

DATE DRN BY SCALE



1:12


DML12-Feb-04

#0252-12-68

FRT INTCHG PKG 5 IN BDCT 5000



ANGLES ± 1°

WEIGHT COLOR

NONE96.7 LB



Previous Document

6298-51

Part 6298-46 5000 air seeder 6 inch double shoot

A

B

1213

10

9

8

6 3

10

9

1099

8

4

5

12

ITEM # PART # DESCRIPTION QTY.3 6298-40 ELB 6X23-1/2 25 OFS 14 6298-41 ELB 6X28-1/2 10-1/2 OFS 15 6298-42 ELB 6 X 37-1/2 15 OFS 16 6298-43 ELB 6 X 28-1/2 21 OFS 18 4200-52 HOSE RBR 6X4 EPDM COV 29 2030-83 CLP BAND 6-1/4 510 1200-31 NUT HAND PLSTC 512 6298-45 FR TANK INTCHG 5TH WHL SPCR 213 1002-27 BLT 5/16 X 2 TAP G5 UNC PLD 4

STANDARD LAYOUT

REVERSED LAYOUT



DATE DRN BY SCALE



1:12


DML19-Jan-04

#0252-12-65

FRNT TANK INTCHG PKG NO BDCT



ANGLES ± 1°

WEIGHT COLOR

NONE82.4 LB



Previous Document

6298-46

23www.bourgault.com


2.3


5. Remove the sprocket from the end of the meteringauger shaft. If updates are being completed to a frontor rear tank with a double flight metering auger or allthree tanks, set aside the sprocket(s). The sprocket(s)will be installed in a new location in the next step. Setaside the keystock as it will be required when installingthe torque limiting device. All other components areno longer required.

6. If all shear screw overload protection assembliesare being replaced by the torque limiting device,remove the shear screw holder from the centretransmission plate. The holder, its mountingcomponents and any shear screws stored in the holderare no longer required.

Figure 2.5 - Metering Auger Sprocket

METAUGSPRK.JPG

REMOVE THIS SPROCKET

7

7

65

7

2

65

1

3

1

1

5 6

8 7

7

Figure 2.6 - Torque Limiting Device InstallationTQLIM_DEV_AGR.CAD

FRONT TANK

REAR TANK

STEP 2 - INSTALLATION OF THE TORQUE LIMITINGDEVICE OVERLOAD PROTECTION SYSTEM


1. Fasten the sprocket (#2, #3 or #8) and spacer(#6) to the torque limiting device (#5) using the four5/16" bolts (#7).

2. Install the torque limiting device assembly ontothe metering auger shaft using the keystock that wasset aside earlier. Refer to Figure 2.6 for the correctorientation of the torque limiting device assembly onthe metering auger shaft.

CENTRE TANK



A

B

1314

1110

9

6

3

11

10

111010

9

4

5

13

7


ITEM # PART # DESCRIPTION QTY.3 6298-40 ELB 6X23-1/2 25 OFS 14 6298-41 ELB 6X28-1/2 10-1/2 OFS 15 6298-42 ELB 6 X 37-1/2 15 OFS 16 6298-43 ELB 6 X 28-1/2 21 OFS 17 6298-44 ELB 4 X 65 X 38-1/4 OFS 19 4200-52 HOSE RBR 6X4 EPDM COV 210 2030-83 CLP BAND 6-1/4 511 1200-31 NUT HAND PLSTC 513 6298-45 FR TANK INTCHG 5TH WHL SPCR 214 1002-27 BLT 5/16 X 2 TAP G5 UNC PLD 4


REVERSED LAYOUT(NOT TO SCALE)


DATE DRN BY SCALE



1:12


DML19-Jan-04

#0252-12-66

FRNT TANK INTCHG PKG WITH BDCT



ANGLES ± 1°

WEIGHT COLOR

NONE100.0 LB



Previous Document

6298-47

Part 6298-48 6550 air seeder 6 inch double-shoot

A

B

8

89

96 10

1211

10

1211

5

2

4


ITEM # PART # DESCRIPTION QTY.2 6298-40 ELB 6 X 23-1/2 X 25 OFS 14 6298-37 ELB 6 X 33-1/2 X 10-1/2 OFS 15 6298-42 ELB 6 X 37-1/2 X 15 OFS 16 6298-38 ELB 6 X 33-1/2 X 21 OFS 18 6298-45 FR TANK INTCHG 5TH WHL SPCR 29 1002-27 BLT 5/16 X 2 TAP G5 UNC PLD 410 4200-52 HOSE RBR 6X4 EPDM COV 211 2030-83 CLP BAND 6-1/4 512 1200-31 NUT HAND PLSTC 5



NOTE: PDM PLUS METERING AUGER AND 5THWHEEL STANDARD SHOWN FOR REFERENCE ONLY.

DATE DRN BY SCALE



1:12


DML11-Feb-04

#0252-40-03

FRT TANK INTCHG PKG 6550 A/S



ANGLES ± 1°

WEIGHT COLOR

NONE86.2 LB



6298-48

Previous Document


A

B

10

1011

6 12

1413

12

1413

5

2

4

7


ITEM # PART # DESCRIPTION QTY.2 6298-40 ELB 6 X 23-1/2 X 25 OFS 14 6298-37 ELB 6 X 33-1/2 X 10-1/2 OFS 15 6298-42 ELB 6 X 37-1/2 X 15 OFS 16 6298-38 ELB 6 X 33-1/2 X 21 OFS 17 6298-39 ELB 4 X 70 X 38-1/4 OFS 110 6298-45 FR TANK INTCHG 5TH WHL SPCR 211 1002-27 BLT 5/16 X 2 TAP G5 UNC PLD 412 4200-52 HOSE RBR 6X4 EPDM COV 213 2030-83 CLP BAND 6-1/4 514 1200-31 NUT HAND PLSTC 5



NOTE: PDM PLUS METERING AUGER AND 5THWHEEL STANDARD SHOWN FOR REFERENCE ONLY.

FOR DRAWING MAINTENANCE, ASSEMBLY IS SAVEDUNDER THE FILE NAME 629848.SLDASM

DATE DRN BY SCALE



1:12


DML11-Feb-04

#0252-40-04

FRT TANK INTCHG PKG BDCT 6550



ANGLES ± 1°

WEIGHT COLOR

NONE110.8 LB



6298-49

Previous Document

Calibration TubeDirects product from the center tank meter into the calibration box during calibration.

Part 6290-60 Calibration tube all 5000 air seeders

5000 Series Clean Out CoverAids Clean out of 5000 Series Air Seeders with 2 tank metering.

Part 6283-29

Second Hyd. Cylinder to 10” Deluxe AugerThis extra cylinder allows the user to easily control the auger under difficult conditions such as sidehills or high winds.

Part 6317-99 6450/6550ST Part 6292-95 Retrofits a pre-ST 6550 air cart to have the outer swing cylinder added to the 10” deluxe auger Part 6318-19 Retrofits a 10 inch DLX auger with new hydraulic hose holders to eliminate hose wear.

Fan Straw ShieldFan straw shield limits straw buildup on A/S fan screens.

Part 7602-51 6000 A/S up to S/N 39020 Part 7602-53 6000 A/S after S/N 39020 Part 7602-55 5000 A/S

Ball Socket Hitch Tongue for 1-1/2” PinPart 6263-38 These hitch tongues allow customers with older seeders (back to the 5000 series) to upgrade their air seeder hitch pin to 1-1/2” without having to upgrade to the Easy Hitch (where they could use the 1-1/2” tongue for the 6550ST and 6700ST)

Part 6263-41 These tongues should only be of interest to customers with 5440s or early 6450s and 6550s (ST and non ST) before the Easy Hitch was standard. Smaller models do not require a 1-1/2” pin.

It is important to note that on these hitch tongues the socket is too tall (2-1/2” high) to fit between the plates on trailing hitches on older cultivators and drills. Replacement of the hitch tabs or the entire hitch may be required on the drill/cultivator in order to use these hitch tongues.



Retrofit Kits (6000 Series air seeders)Retrofit kits have been created to provide existing 6000 series air-seeders the ability to be upgraded to the PDM PRO metering auger system used on all 7000 series air-seeders. The new PDM PRO system with the cast housing, UHMW liners and UHMW auger provide improved accuracy and consistency along with improved metering auger life.

The retrofit kits come as a complete metering auger assembly.

Shaft speed sensor, drive sprockets, clean-out cover, mounting gasket and slip clutch are not part of the kit and need to be transferred from your existing PDM PLUS metering auger assembly.

25www.bourgault.com

Part Number Description Output Range Replaces

*6342-30 LO – PDM PRO Assembly .5 – 50 lb/acre NONE – new

6342-31 2X – PDM PRO Assembly 2 – 200 lb/acre PDM plus 2X

6342-32 1X – PDM PRO Assembly 20 – 300 lb/acre PDM plus 1X

*6342-33 HX – PDM PRO Assembly 30 – 450 PDM plus HO

Output ranges for the PDM PRO assemblies are listed in the above table.

The 2X and 1X assemblies have very similar output compared to the PDM plus therefore no new charts are required.

*The HX is significantly higher than the PDM plus HO so a new chart has been developed, therefore the new rate chart

manual will be required.

*The LO is new therefore the new rate chart manual will be required.

Part Number Description

*0252-06-02 PDM PRO Rate Chart Manual – 6000 series air-seeder

Drills/TillageBracket Package for S25 Hydraulic MRBs on 3310 PHDTM

To be used to secure either liquid fertilizer or anhydrous hoses to the S25 Hydraulic MRB’s on the 3310 PHDTM.

Part 6725-40 For S25 Hydraulic MRBs on the 3310 PHDTM

(for both left and right banders)

Bushing DriverTo provide easy replacement of trip bushings.

Part 61009 For ⅝" bushings Part 61010 For ¾" bushings Part 61011 For ⅞" bushings Part 9130-69 For 1" bushings

Category 5 Hitch Tongues for 8810/5710/9400Part 9131-65 For 5710 - 42' to 64' drillsPart 9131-66 For 8810 - 43'/48'/54' drillsPart 9131-67 For 9400 - 36'/46'/54' drills

Cylinder Stop PackagePart 9110-82 Cylinder stop package for 5710/8810/9400/8800

Depth Control Cylinder Lock KitThis lock prevents the tillage unit from lowering when in transport position.

Part 9109-51 For 2"- 2-⅝" master cyl. rod diameter Part 9109-52 For 1-¼"- 1-¾" master cyl. rod diameter Part 9109-53 For 9" stroke master cylinders

Depth Indicator Gauge Scaled gauge indicates relative operating depth. Beneficial when working off of the depth stop.

Part 9110-69 Model 8810 Part 9110-70 Model 5710 main frame Part 9110-71 Model 5710 wing frame

Double Caster Wheel Spacer Kit Spacer ring provides 1/2" more of mud clearance between the tire and the leg on 5710, 8810,9400 and 3310 non walking double caster wheels.

Part 9110-73 3-plex 5710 Part 9110-74 5-plex 5710

Drop Hitch Kit 5710/5725Lowers the hitch pull point up to 1' reducing load on main frame caster wheels, thus increases caster wheel floatation.

Part 9230-38 Series 1 drills 42' & 54' @ 7" spacing with or without MRBs

Part 9230-39 Series 1 drills 42', 54', 60' @ 9.8"/12.6" spacing with or without MRBs

Part 9231-84 Series 2 drills 42',54', 59' & 64' @ 9.8" with Mid Row Banders*

Part 9231-85 Series 2 drills 42', 54', 59' & 64' @ 9.8"*

Part 9231-86 Series 2 drills 42', 54', 59' & 64' @ 7" & 12.6"*

* Only required up to S/N 36964AH15

Drop Hitch Kit 9400Lowers the hitch pull point 8" to reducing skewing in heavy field conditions.

Part 9110-24 Sizes 36', 46', 54' Part 9110-25 Sizes 28'


Part 9110-83 Cylinder stop package for 9800

Drills/Tillage

Drills/Tillage

Safety Chain KitRecommended for safe transportation.

Part 9109-45 Model 18-22 Fixed Hitch Cultivators Part 9109-46 All Fixed Hitch Cultivators, except Model 18-22 Part 9109-47 All floating Hitch Cultivators

Safety Decal KitBrings safety decals up to current standards. Call parts department with model and S/N For older model cultivators

Safety Light KitsRecommended for safe transportation. Mandatory by law for highway travel as of January 1, 1998 in Manitoba.

Part 9229-62 For 5710 Part 9109-56 For 9400 Part 9109-54 For up to 40' 8810 Part 9109-55 For over 40' 8810 Part 9109-57 For 6800

Shank ShimsUsed to lower the shank assemblies running directly behind the tractor tire tracks. Provides for more uniform seeding depths.

Part 9123-59 1/2" thick Part 9123-58 3/8" thick Part 64428 1/4" thick Part 9126-80 1/2" thick for Chisel Plows Part 9126-79 3/8" thick for Chisel Plows Part 9126-78 1/4" thick for Chisel Plows

SMV Sign Stand 8810/9400/9800/5710/3310A bolt-on slow moving vehicle sign stand used to adhere to safety standards regarding the towing of trailing equipment.

Part 9235-80 for the 8810, 9400, and 9800 tillage units Part 9235-82 for the 5710, 3310 (will only be added to the leading air seeder kits in order to mount on the drill when it is trailing the seeder cart)

Trip KitsApplicable for extension purposes. Contact the parts department with the model & serial number of machine and spring O.D. Size.

Trip Sight Marker Kit 5710 & 8810Marker attaches to caster wheel to indicate the working extremities of the unit.

Part 6716-35

Drills/Tillage (Cont’d)Dual Caster Wheel Kit 5710/5725

Converts single wheel wing casters to a dual wheel system for increased floatation. (*Two required per machine)

Part 9110-05* Dual Caster kit for 9.5L, 6 ply tire, fits outer wing of 47', 54', 59', 64'

Part 9110-06* Dual Caster kit for 11L, 6 ply tire, fits wing of 25', 30', 35', 42', fits inner wing of 47', 54'

Part 9110-07* Dual Caster kit for 11LT, 8 ply tire, fits inner wing of 64'

Floating Hinge Kit 5710/5725A slotted hinge on the rear of the Air Hoe Drill allows relative vertical movement between Main frame and wings.

Part 9231-35 For 25' to 35' drills

Part 9231-36 For 42' and 64' drills

Part 9231-37 For 50’ and 54' drills

Leaf Spring Stabilizer (Aftermarket) for 8810 & 9400

Provides additional stability for transport in rolling terrain by limiting hitch movement relative to the frame.

Part 9110-78

Offset Caster Wheel Walking Axle 5710/5720For 5710/5720 series I drills. Features improved weight distribution of 45% front and 55% rear as well as increased tire to caster leg clearance. Main frame only.

Part 9228-76 Right offset walking bogie Part 9228-77 Left offset walking bogie

Opener ShimsThis shim enables a 50° curved opener to be used on a 47° Bourgault 230 lb, 330 lb or 450 lb shank.

Part 9229-65

Quick Shift Depth Control KitAllows accurate adjustment of cultivator depth from a convenient location. When ordering, have the cultivator model as well as the master cylinder part number available to ensure you receive the proper kit.

Part 644901 to 644905 All Floating Hitch Cultivators Part 9108-08 to 9108-11 All Fixed Hitch Cultivators

27www.bourgault.com

Drills/Tillage

Drills/Tillage (Cont’d)Universal Hitch Tray Package

The hitch tray is approximately 24” x 35” x 8” deep and can mount onto any 8810 or 5710 hitch frame. It is meant to store spare parts or debris that is picked up in the field.

Part 9135-95 Universal Hitch Tray Package 8810 and 5710

Universal Spare Tire HolderThe spare tire holder can keep any current size tillage spare tire in a secure place that does not obstruct any other functions of the machine. It could also be mounted on most rear tow hitches, if room permits.

Part 9135-96 Universal Spare Tire Holder Pkg 8810 & 5710

Variable Depth Precision Control ValveCompletely isolates the cultivator hydraulics from the tractor hydraulics.

Part 3440-42 Used on 8800 and 9200 Cultivators.

Auto Clutch Switch for 8810sThe new switch uses a proximity sensor and relay style assembly to turn the clutch on or off. The proximity sensor senses the presence of steel at a set distance to activate the relay. There are no moving parts and the geometry of the system is also much simpler, which will greatly improve the reliability of the system. The Auto clutch switch is mounted on the left inner wing depth cylinder of the 8810.

Part 6305-70 491/591 Tow Behind Part 6305-75 491/591 Tow Behind Part 6305-73 Zynx Tow Behind/Leading

Auto Clutch Switch for 5710sThe new switch uses a proximity sensor and relay style assembly to turn the clutch on or off. The proximity sensor senses the presence of steel at a set distance to activate the relay. There are no moving parts and the geometry of the system is also much simpler, which will greatly improve the reliability of the system. The Auto Clutch Switch is mounted on the front

Pressure Gauge with Protector Upgrade PkgPart 7931-65 pressure gauge with protector upgrade package

caster arm mount.

Part 6305-71 491/591 Tow Behind 24'-60' Part 6305-72 491/591 Tow Behind 70' Part 6305-76 491/591 Leading 24'-60' Part 6305-77 491/591 Leading 24'-70' Part 6305-74 Zynx Tow Behind/Leading

1-½” Hitch Pin UpgradeThe model 6550 (S/N 39554AS-01 to date) and all 6700 airseeder tanks utilize a 1-½” pin to connect to the rear hitch of the tillage machine or air drill. All other airseeder tank models utilize a 1” pin.

A 1-½” pin is required for these large tanks because of the weight associated with their size.

The rear hitches on tillage machines and air drills manufactured prior to 2009 were manufactured with a clevis that would only accept 1” pins.

An interference problem occurs when trying to mate a new 6550 / 6700 to an older tillage or airdrill because the hitch on the 6550 and 6700 airseeders are too large and physically will not fit between the clevis tabs on the older hitches used on the older tillage machines and air drills.

Bourgault has developed a kit that will allow a customer to modify the existing hitch with the older, smaller clevis on a tillage machine or air drill to the larger clevis that will connect with the larger airseeder hitch.

Part 9233-57 1-½” Hitch Pin Upgrade


MRB®

MRB® Cam LocksThe Cam allows the MRBs to be locked up when it is desirable to seed without Mid Row Banding

Part 6709-65 Cam Lock kit for MRB Part 6710-78 Cam Lock wrench

MRB® Combo Boots for S20Allows the application of NH3 or Liquid fertilizer in combination with dry fertilizer.

Part 6726-21-01 Liquid tube bracket Part 6716-16 NH3/liquid injector tube Part 6716-85 Left dry boot Part 6716-86 Right dry boot

MRB® Quick Adjust Scraper Kit for S20Provides quick disk scraper pressure adjustment.

Part 6710-71 Left quick scraper adjust Part 6710-72 Right quick scraper adjust Part 6722-73 Adjustment wrench

MRB® Stone GuardsHelps to prevent stones from falling in between the coulter and the coulter arm.

Note: For use on standard mid-row banders ONLY.

Part 6723-30 Series 20 left Part 6723-31 Series 20 right Part 6725-31 Series 25 left Part 6725-30 Series 25 right

Mid Row Banders

29www.bourgault.com

1100 Grain CartTarp Repair Kit

1100 Grain Cart tarp repair kit (white)

Part 7200-05

750 Grain Cart Tarp repair kit (black)

Part 7220-40-05

750 Smart CartSlip Plate Coating Paint Kit

750 Grain Cart

An application of this paint will maintain a rust-free, smooth surface, ensuring excellent grain flow, maximizing unloading capacity and ensuring a more complete cleanout

Part 7224-40

Liquid Fertilizer CartsHitch Extension

Hitch extension for LFC 2000 provide increased stability during high speed transport.

Part 7910-54

A

B

28

30 2526

2729

25

24

31

32CENTER GUSSET 5219-26 ONTO FRONT HITCH TUBING ANDUP AGAINST MAIN FRAME TUBING AND WELD ALL AROUND.

ITEM # PART # DESCRIPTION QTY.24 7910-55 EXT FRT HCH LFC 2000T 125 7910-56 BRA FRT HCH EXT LFC 2000T 226 1007-11 BLT 1/2X1-3/4 C GR5 P 827 1204-10 LKNT NYL INSR 1/2 UNC PLD 828 1180-78 UBLT SQ 5/8X8X9-5/8 229 1325-27 WSHR 1/2 SAE PL 830 1206-05 LKNT NYL INSR 5/8 UNC PLD 431 1325-33 WSHR 5/8 SAE PLD 432 5219-26 PC 1/4 A36 GUS FRT HCH LFC2000 1

DATE DRN BY SCALE



1:30


SES14-AUG-03

7910-54

PKG RETRO FRT HCH EXT LFC2000T



ANGLES ± 1°

WEIGHT COLOR

NONE


R01 22-Mar-04 REMOVED PLASTIC CAPS 2400-08 FROM DWG 04-0041 CLER00 14-Aug-03 COMPLETED DRAWING NPB 486 SESREV DATE REVISION CB MD BYUpdate

7200 Heavy Harrows7200 Wing Stop Kit

Wing stop kit prevent wings from coming ahead when bunching straw and allows unit to be backed up.

Part 8605-92

7200 Boom Stiffening TrussIncreases rigidity of wing 8" x 8" boom.

Part 8601-61 For 7200 Heavy Harrow 72' - 84'

7200 Wing Cable KitUpgrades main cables to heavier version

SN range 35863HH01 to 35863HH35

Part 8605-52 (48') ¾" cables Part 8605-53 (60') ¾" cables Part 8605-54 (72') ⅞" cables


Part 8605-96 (48') ¾" cables Part 8605-97 (60') ¾" cables Part 8605-98 (72') ⅞" cables Part 8605-99 (84') ⅞" cables


Part 8605-78 (72') ⅞" cables Part 8605-79 (84') ⅞" cables

EXISTINGWASHERS

72' & 84' UNITS WITH 7/8" CABLE ONLY

45

4443

46

47

48

49

50


Part 7712-10 For 4000 Wing Type Packer/4000 Wing Type Harrow, 28' - 42'

Part 7712-11 For 4000 Wing Type Packer 48' - 52'

Part 8060-52 For 5400 Harrow Bar

Part 8605-01 For 7200 Heavy Harrow, 36' - 60'

Part 8605-01-10 For 7200 Heavy Harrow 72' - 84'


Grain Carts/Harrows & Packers/Liquid Fertilizer Carts

SprayersCalibration Kit

Allows for verification of nozzle delivery rates.

Part 8002-16 Model Centurion III and Exterminator

Caster Upgrade PackagesFor caster pivot points showing wear and/or the wheels are not tracking properly.

Part 8065-85 For Model 1460

Emergency Rinse Water TankAllows you to carry an emergency fresh water supply in case of spill. Model Eliminator, Centurion I, Centurion II, and Vers-A-Bar.

Part HPS1068

Flow MonitorUsed to monitor volume/acre, volume/minute and total volume. Also indicates speed and area covered. Can be set for imperial or metric measurement.

Part 8105-05-01

Long Wing Hitch Knuckle Pkg.Allows booms to be more parallel with each other.


Manual End Nozzle KitAllows you to spray ditches and fence lines.

Part 8105-38

1

23

45

67

8

9

5b

5a

Pressure Relief KitAllows the operator to lower system pressure to the safe operating range, while still maintaining maximum flow with pressure required for high application rates.

Part 8105-57 Model Centurion III, Exterminator Part 8105-58 Model Centurion II, Eliminator S/N S1374- S1828 Part 8105-59 Model Eliminator S/N S1829 and on Part 8105-60 Model Vers-A-Bar

Sprayers

PTO Conversion KitAllows conversion from hydraulic drive to PTO drive.

Part 8105-10-01 540 RPM - Model 540 Eliminator, 850 Centurion Part 8105-11-01 1000 RPM - Model 540 Eliminator, 850 Centurion

Remote End Nozzle KitAllows you to spray ditches and fence lines from the tractor seat.

Part 8060-95-01 1

19

3

6

78

9

10

11

1314

20

16

17

18

5

4

2

8A

12

23

1113

24

Remote Spray Boom Reduction KitPart 8002-40 Remote kit

Part 8002-41 Manual kit. Allows operator to shut off individual boom sections.

Safety Chain For SprayersRecommended for safe transportation.

Part 4340-60 Model 1450, 1850 Part 4340-55 Model 950, and all other Bourgault Sprayers


Part 8060-29 For 540 Eliminator Part 8060-21 For 950, 1450, 1850 Base unit.

Note: Base units require one of the following:

Part 8060-21-10 For 67' - 73' s 50 Series Part 8060-21-15 For 80' 50 Series Part 8060-21-20 For 90' 50 Series Part 8060-21-25 For 96 - 100' 50 Series Part 8060-21-30 For 104 - 110' 50 Series Part 8060-21-40 For 130' 50 Series

Wing Pivot Pins UpgradeThis package will reduce the chance of the bolt retaining the pins from shearing off and allowing the pins to come out and causing further damage.


31www.bourgault.com

Documents

BOURGAULT RETROFIT KIT CATALOGUE · Variator Gear Box Change over Kit ... Precision Control Valve ... 7 5505-27 HS PVC C/W HELIX 1-1/4