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BOTTLING
FILLINGCORKING
LABELLINGCAPPING
AUTOMATED BOTTLING LINES
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ENOLMATIC VACUUM BOTTLE FILLING SYSTEMS
Single, three or four head filling units availableAdjustable bottle heightVariable filling height and filling speedOperates on vacuum which is created when bottle is placed on filling nozzle,drawing wine into the bottleNo contact between wine and vacuum pump or mechanical componentsSingle head unit can fill up to 250 bottles per hour. Manufactured from food grade plastic these units are strong, reliable and easy to useThree and four head enolmaster can fill up to 500 bottles per hour. Stainlesssteel frame and nozzlesOptional: Tenco filter cartridges in a range of micron sizes can be added to either the single or multi head filling systemsOptional: Filling head kits for applications other than wine bottles
TENCO FILTER HOUSING AND CARTRIDGES
Manufactured from food grade plasticTandem units are designed to be used with the single head enolmatic filler. Tandem professional units are designed to suit the three or four head enolmaster fillersCan be adapted to other filling systems that use a similar vacuum pumpTandem units hold one cartridge only at any one time while the tandem professional unit holds three cartridges allowing greater output in line with the filling capacity of the multi head unitsBoth units can be used with the full range of cartridges including 5µm, 1µm, 0.5µm and 0.25µm
TENCO CARTRIDGES
Washable, re-usable cartridgesManufactured from food grade materialOptional: Enolsan specifically designed for washing and sanitising filter cartridges after each useOptional: Fully stainless steel manufactured cartridges in 5µm and 10µm
TEM BENCH GRAVITY FILLER
Complete stainless steel gravity fillerLarge 30 and 60 litre header tanksTwo, four or six head filling nozzles with volume control and regulatorLiquid and inert gas overflow tubesFully adjustable bottle and filling heightsOptional: Stainless steel float to control the filling of the reservoirOptional: Ability to connect filling units together to extend the bottle filling capacityOptional: Modification nipple for gas protection to reservoir
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GRADES AVAILABLE
5 µm coarse
1 µm medium
0.5 µm fine
0.25 µm sterile
TEM WORK STATION FILLER
Complete stainless steel free standing fillerLarge 30 and 60 litre header tanksFour or six head filling nozzles with volume control and regulatorLiquid and inert gas overflow tubesFully adjustable bottle and filling heights Optional: Stainless steel float to control the filling of the reservoirOptional: Stainless steel Ebara transfer pump with bypass valveOptional: Plate and frame filter built onto unit in 10, 20 or 30 pad capacity Optional: Ability to connect filling units together to extend the bottle filling capacityOptional: Modification nipple for gas protection to reservoir
GAS SPARGING GUN
Fully stainless steel2 or 4 sparging heads per unitEffectively pushes oxygen out of bottles and replaces this space with gas
BOTTLE DRAINING TREES AND RINSER
Polypropylene constructionHolds up to 81 bottles Large drip tray molded into base providing stabilityOptional: Additional layers can be added to increase bottle capacity Optional: Rinser with spring loaded nozzle designed to sit on top of the bottle tree or separately on the bench. Can be used with hot water or cleaning solutions
SEMI AUTOMATIC BOTTLE RINSER
Fully stainless steelNo bottle no rinseSuits all bottle sizes and shapesRinse water can be recirculated via microfiltration
MANUAL PEDESTAL CORKER
Rapid Corker has 2 brass jaws with straight descending pin mechanismFerrari corker has 4 brass jaws, 2 fixed and 2 moveable jaws. Three piece unit with detachable lever and stand for efficient storage and transportPlatina corker has 4 brass jaws, 2 fixed and 2 moveable jaws. Available in one or three piece construction Mondial corker has 4 brass jaws, 2 fixed and 2 moveable jaws. Flip latch below the jaws allowing a half pushed in champagne cork to be removed from the corker. This unit is also suitable for standard corking applications All units feature adjustable bottle height with an automatic bottle support locking device All units suit corks 20 to 32mm dia. x 28 to 50mm length
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SEMI AUTOMATIC 'MICRA' CORKER
1,000 bottles per hourSingle cork feedManually operated bottle lifting platePush button activationBaked enamel finish4 brass jaws, 2 fixed and 2 moveable jawsAdjustable bottle height to a maximum of 350mm Suitable for corks up to 29mm dia. x 45mm lengthOptional: Modification for vacuum or gas injectionOptional: Vacuum pumpOptional: Stainless steel jaws
SEMI AUTOMATIC 'MINI' CORKER
1,000 bottles per hourHopper capacity 200 corksAutomatic bottle lifting platePush button activation4 brass jaws, 2 fixed and 2 moveable jawsSuitable for corks up to 32mm dia. x 50mm lengthOptional: Stainless steel or baked enamel finishOptional: Modification for vacuum or gas injectionOptional: Vacuum pumpOptional: Stainless steel jaws
SEMI AUTOMATIC 'MINI LUX' CORKER
1,000 bottles per hourAutomatic feed hopper with 500 cork capacityAutomatic bottle lifting platePush button activation4 brass jaws, 2 fixed and 2 moveable jawsSuitable for corks up to 26mm dia. x 50mm lengthOptional: Stainless steel or baked enamel finishOptional: Pressure switch activationOptional: Modification for vacuum or gas injectionOptional: Vacuum pump Optional: Stainless steel jaws
SEMI AUTOMATIC 'TS1' CORKER
1,500 bottles per hourAutomatic feed hopper with 1,000 cork capacityAutomatic bottle lifting platePedal activated control4 brass jaws, 2 fixed and 2 moveable jawsSuitable for corks up to 32mm dia. x 50mm lengthOptional: Stainless steel or baked enamel finishOptional: Pressure switch activationOptional: Modification for vacuum or gas injectionOptional: Vacuum pumpOptional: Stainless steel jaws
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CORKS
Natural, Colmated, Agglomerated, Twin Top and Port/Stopper cork styles availableStrict quality control program adopted for the selection for all of our cork productsNatural, Colmated and Twin Top corks are available in sizes of 24mm dia. x 44mm lengthAgglomerated corks are available in sizes 23mm dia. x 42mm length and 23mm dia. x 38mm lengthPort/Stopper corks are available in a range of colours with either flat or dome head designs. Sizes include 32mm x 20mm x 27mm and 27mm x 20mm x 27mmOptional: Logo and design printing available with all styles of cork
BENCHMATE MANUAL LABELLER
Hand wound operation Will apply both die cut and butt cut roll format self adhesive/pressure sensitive labels to a range of cylindrical productsCan apply single, or front and back labelsConstructed of durable stainless steel and anodized aluminumEasy to set up and use
BENCHMARK SEMI AUTOMATIC LABELLER
Will apply both die cut and butt cut roll format self adhesive/pressure sensitive labels Can apply single, or front and back labelsConstructed of durable stainless steel and anodized aluminumCircuitry designed to be operated with a wide range of printersOptional: Small and/or long bottle adaptorsOptional: Automatic attachment to increase outputOptional: Foot pedal operationOptional: Orientator identifies a particular point on the bottle and is ideal for re-labeling or over-labeling
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MEB SEMI AUTOMATIC LABELLER
Label stretching with driving roller where the overall pressure of 5kg applied on the bottle ensures better label applicationPossibility of labeling not only bottles (cylindrical and square) but also jars and other containers made of synthetic materialsControl with analogue circuit boardPossibility of affixing wrap around labels of up to a maximum length of 280mm on cylindrical bottlesLabel roll with inside dia. of 76mm and outside dia. of 280mmSuitable for square sizes with sides of 30 - 80mmOptional: Accessory for affixing a single label on cylindrical sizesOptional: Accessory to apply the front and back label on the same roll in sequenceOptional: "SEEKA" photocell to read the distance between the paper base and label edgeOptional: Thick rollers with paper massage up to 190mm including blade reinforcementOptional: Supplement for tapered bottles including bottle locking roller and label outlet blade to a maximum taper of 1.5°Optional: Photoelectric cell for front or collar label referenceOptional: Micro mechanical device or photocell to detect transparent labelsOptional: Batch date stamp
HEAT SHRINK CAPSULE SEALER
Body of unit fully constructed from stainless steelLong and short coil designs include support stand and long insulated handlefor easy, safe use Bench unit includes safety grid to protect heating element plus a special chute designed for easy placement and removal of manually loaded bottles
ADM TIN CAPSULE SPINNER
Suitable for applying aluminum, tin or polylaminate foil capsulesVariable speedBench mountedRetractable telescopic system in central sleeveAdjustable pressure rollers manufactured in anti-scratch plastic materialHandles capsules up to 38mm dia. x 65mm heightOptional: Pre smoothing attachment
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MODELS AVAILABLE
Short heat coil unit
Long heat coil unit
Long heat coil unit with fan
Bench mounted unit
HEAT SHRINK CAPSULES
PVC capsules have glued side seam and sealed on aluminum top Available in a range of plain colours or plain colour with 2 gold stripes around the baseAvailable in standard gauge (30mm diam x 60mm length) and heavy gauge (30.7mm diam. x 65mm length)Optional: Capsules to suit non standard bottleneck diameters and extreme shapesOptional: Top or blind embossingOptional: Logo and design printing
WINE BOTTLES
A rage of standard 375ml and 750ml bottles in a variety of shapesSpecialist bottles also available on requestAvailable in Antique Green, French Green, Emerald Green and FlintAvailable in ROPP cap or cork closure
SPIN DOWN CAPSULES
Pure 99.9% tin capsules manufactured from a single seamless pieceOptional: Tailor made personalised design solutions incorporating detailed top or side embossingOptional: Multi coloured top or side printing
SEALING WAX
Granular formula for easy handling and small batch applicationsAvailable in black, red, burgundy, navy, dark green, yellow, metallic copper and metallic gold Non standard colour matching service also availableSoft sealing wax which can be cut and peeled from bottlesSpecial formulation to prevent crumbling or shattering Ideal for any size or shape bottleEasily applied and used where standard capsules are not suitable High gloss finish
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TENCO ROPP CAPPER - 2 Rollers per Head
Bottle capacity approx 600 per hourSuitable for applying tamper proof aluminum caps2 roller head operationAvailable with manual lever operated bottle lifting plate (Model P9910) or automatic bottle lifting plate (Model P9911)Adjustable bottle heightOptional: Interchangeable heads to suit different size caps and thread types
TENCO ROPP CAPPER - 3 or 4 Rollers per Head
Bottle capacity approx 800 per hourSuitable for applying tamper proof aluminum caps3 or 4 roller head operationAutomatic descending headDual push button operation3 roller head suitable for caps 8 to 32mm diameter4 roller head suitable for caps 24 to 50mm diameterAdjustable bottle heightOptional: Interchangeable heads to suit different size caps and thread types
SCREW CAPS
Aluminum pilfer-proof closuresStandard diameters of 28mm and 31.5mm, lengths of 22mm to 60mmThread designs to suit all standard applicationsOptional: Alternative size closures tailored specifically for all non standard bottle neck designsOptional: Personalisation of closures with lithography, offset, silk-screen, embossing or embossing and shaving printing options
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AUTOMATIC BOTTLING LINES
Units available from capacities of 1,000 to 20,000 bottles per hour
Our bottling lines are customised to individual requirements and can be tailored using any of the components listed below ;
Installations, commissioning, training and maintenance available
1 a) Semi automatic depalletisingb) Automatic depalletisingc) Semi automatic loading tabled) Automatic loading table
2 a) Semi automatic rinsingb) Automatic rinsing
3 De-aeration station (evacuates air from bottles by injecting gas before filling)
4 a) Low vacuum gravity filling (i.e. wine)b) High vacuum gravity filling (i.e. viscous products)c) Isobaric counter pressure filling (i.e. beer, sparkling wine)d) Volumetric filling (i.e pharmaceutical applications)
5 Vacuum cork system (evacuates air from bottles by vacuum during corking)
6 a) Wine bottle corkingb) Port stopper or T cork corkingc) ROPP cappingd) 26mm Beer crown sealinge) 29mm Tirage crown sealing
7 a) Front, back and neck self adhesive pressure sensitive labellingb) Front, back and neck wet glue, wet gum, rotary labelingc) Date, batch stamp printer self adhesive pressure sensitive labellingd) Date, batch stamp printer wet glue, wet gum, rotary labelling
8 a) PVC heat shrink capsulingb) PVC heat tunnel capsulingc) Aluminum or tin spin on capsuling
9 a) Semi automatic case formingb) Automatic case formingc) Tape case forming
10 Pick and place
11 a) Tape case sealingb) Hot melt case sealing
12 Washer dryer for full bottles
13 Pallet wrapping
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Automated Bottling Line
Depalletiser Pick and place Carton former with pick and placeand hot melt
Semi automatic carton former Taper Hot melt glue automatic cartonsealer
Labeller Date stamp printer
Bag in box fillers Loading and collecting table Pallet wrapping machine
Labelling