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Born in TRONICO-ALCEN

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ALCEN GROUP

ALCEN Foundation

The ALCEN foundation’s mission is to inform the general public on the subject of energies (www.connaissancedesenergies.org)

ALCEN, created in 1993, works in five main domains: defence & security, energy, medical & healthcare, aeronautics & space and large scientific instruments:• Proprietary products• High level subcontracting• Associated services

25 subsidiaries & 19 factories

1900 employees

230 M€ turnover

TRONICO joinedALCEN group in 2002

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TRONICO’s MAIN INFORMATION

Sales officeManufacture

Research & Development

TRONICO specializes in the design and integration of complex electronically dominant systems for equipment with high added value, throughout their life cycle

Turnover: 82 M€ (2019) Employees : 800 (80 R&D engineers)

12000 sq m.

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MARKETSAerospace & Defence

Energy

Industry Medical

Transportation

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CERTIFICATIONS

CERTIFICATIONS– ISO 9001 (France, Morocco)

– ISO 13485 (France)

– EN 9100 (France, Morocco)

– AQAP2110 (France)

– Nadcap (France, Morocco)

– Accréditation 17025 (components laboratory), delivered by COFRAC (France)

– PART21G and PART145 under customer delegation

– IATF 16949

CIR APPROVAL (Crédit Impôt Recherche = « Research Tax Credit ») andCII (Crédit Impôt Innovation = « Innovation Tax Credit »)

– TRONICO's ability to carry out R&D work eligible for research tax credit (CIR)

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THE 5 BRANDS MADE IN TRONICO

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Test Solutions Design

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WHY TAME-TEST?

25 years of experience in design and fabrication.

Stability, durability and solid reputation of TRONICO.

Expert in components and electronics equipment sourcing.

A dedicated team.

Our know-how:

– Global solution architecture.

– Multi-layers analysis measures.

– Measure interpretation .

– Benches design, industrialization and manufacturing.

– Documentation.

– Related services to benches.

Additional services.

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WHICH TEST BENCH?

Applications Types Services

• Automatism

• Electronics

• Hydraulics, pneumatics,

liquid-conductive

• Mechanics

• Optics and vision

• Robotics

• Software

• Mobile test (Suitcase, container)

• Energy self-sufficient

• Manuals

• Semi-automatic

• 100% automatic

• Architect

• R&D

• Design, industrialisation and manufacturing

• Multi-layersmeasurement in constrainedenvironment

• Resultsinterpretation

• Sourcing

• Benchdocumentation

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PROJECT MANAGEMENT

Dedicated team for testability and design

testing solutions

A project team is set up at Kick-Off.

Project Manager

(PM)

Customer relation, budget management

and planning

TechnicalLeader (TPL)

Team management, responsable for

targets fullfilment and technical targets

TestabilityExpert

Analysis of coverrates, test sequences

MaterialEngineer

Specification, design and development

Software Engineer

Specification, design and development of instruments and test

sequencesmanagement

TechnicalOperator

Assembly, wiring of equipments followingIPC A610 and A620

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GENERIC SOLUTION ARCHITECTURE

Architects with a strong knowledge in production requirements.

Development of an Ad-Hoc test bench, based on ourHardware and Software standard solutions.

Several engineers are National Instruments™ certified.

– Design cost and duration

– Maintenance cost and duration

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MULTI-PHYSICS MEASURES

Electrical:

– Hyperfrequency conducted and radiated, up to several tenth GHz.

– Power: up to several hundreds kW, liquid or air cooled.

Physical, chimical and microbiological values:

– Pressure, temperature, humidity, speed, strength, optical…

– Spectrometry : Raman, laser, other non intrusives measures...

– Luminescence and fluorescence.

Components transfer functions.

Severe and constrained environments:

– Temperature, pressure, vibrations, shocks, radiations…

– Active or passive: burn-in, VRT, HALT, HASS, …

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MEASURES INTERPRETATION

Deterministic modeling approach:

– Filter algorithm: classes, auto-adaptative…

Interpretation by learning approach:

– Statistic algorithm.

– IA based algorithm.

– Datation based algorithm: ageing, drifts…

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BENCH DESIGN AND MANUFACTURING

Procedures application:

– Design (V-Cycle model, traceability).

– Qualification.

– Industrialization.

– Use of generic bricks TRONICO (Monitoring Software, IHM …).

– Manufacturing files with monitoring changes.

Advantages:

– Robustness of tests bench

– Human -Machine Interface:

Friendly and ergonomics.

DataBase, data analysis, back-up, traceability…

Preventive maintenance.

– Maintainance and duplication easiness.

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DELIVERABLES

Documentation:

– Specification,

– User and maintenance manuals,

– Processes and tests reports,

– Hardware and software architecture,

– Design justification.

Equipment:

– Test equipment for internal use or on customer site.

Traceability requirements:

– with LDRA TBReqy™.

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SERVICES

Additional services:

– Design for Test: licences for structural, functional and system tests such as Test Way Express™,

– Training,

– Follow-up and calibration (On-Site),

– Maintenance Repair & Overhaul (MRO) and upgrades,

– Technical support.

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Tests and testability strategy

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DESIGN FOR TEST (DFT)

A complete set of recommendations to optimize coverage rate

A dynamic test strategy

Embedded software functions:

– Startup Test, continuous test,

autotests (PBIT, CBIT, IBIT).

Board implantation:

– Product / tests interface adequacy,

– Repairability / Diagnostic / Re-test.

Electronics scheme:

– Accessibility, adaptation,

– Boundary scan compatible with J-TAG,

GOEPEL…

Test results uploaded by each test bench,

Analysis and test result interpretation,

Milestones detection and tests definition before reaching the non- repairability point.

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TO FIND BALANCED STRATEGY

Economic requirements,

Legal requirements,

Tests specification (ATP),

System definition file,

Targeted test coverage.

Detects fault early, reduces production cost and increases profitability.

Investment related to test equipment,

Unit test cost,

Rework overcost and non conformity (failed),

Industrial risks (FMEA).

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Tests de composants

TEST EQUIPMENT DEPLOYEMENT

Large range of tests

Component tests Structural tests(during manufacturing

process)

Reliabililty and environmental tests

Functional tests

• Teradyne J750 ATE• Passive components

bench • Active components bench.

• 3D Solder Paste Inspection• SMT robot• 3D AOI• X-ray inspection• Flying probe tester• In-circuit tester

• Thermical• Mecanical• Pressure• Sealing

• In-circuit testers• Catalog tester• Ad-hoc testers• Characterisation bench• 3D measures tester

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TEST IMPROVEMENT LOOP

Continuous improvement in production thanks to feedback,

Maintenance optimization : predictive and preventive,

Reliability improvement and product availabiltyimprovement,

Better quality reputation of the company.

Smart Architecture for continuous improvement:

– Standard Data Base to collect tests and control datas of products and

components, from the first step till the product’s end of life

– Statistic treatment specific tool / by Machine Learning

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Case studies

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3 test benches, 3 locations, 1 product

TEST BENCHES TRIPLETS

Manufacturing test bench at EMS site Validation bench at customer site

Diagnostic tool

HASS test bench in burn-in workshop

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A350 BOARDS TEST BENCH

100 % Automatic bench with TestStand sequencer and LabWindows/CVI software

Multi-boards bench

Nails-bed interfaces

JTAG programmation

400Hz three-phase power supply

USB & RS232 monitoring

Field : Aerospace - AIRBUS A350

Test digital part (FPGA) of a power product: Transformer Rectifier Unit (TRU) – DO254 DAL (Design Assurance Level) A level

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A350 BOARDS BURN-IN BENCH

Monitoring bench for HASS test (Highly Accelerated Stress

Screening)

Bench duplication with power increase in order to monitor 8

equipments simultaneously

Design and Realisation of tools, harness and connexion.

Environment : vibration and temperature combination

Field : Aerospace - AIRBUS A350 .

Climatic chamber

Fixing tool + harnesses

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A350 DIAGNOSTIC BENCH

Wiring harness for diagnostic and repair

Vertical holder to support the board and easily

access the components.

Designed to be tested after HASS, temperature

resistant

Used with the A350 TRU test bench.

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AEROSPACE VERSATILE TEST BENCH

Automatic

Designed to be generic and work with 9 references.

Test of digital conversion system

12 independent power sources A/C and D/C

3 ᵠ (phases)

2 multifonction modules for commutation and measures

Connectors and Nails bed Fixtures

Products :

– Digital Generator Control Unit (DGCU) - Gulfstream

G280

– Digital boards - Bombardier Challenger 300

– Analogical boards - ATR-72

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TANK TURRET CONTROL TEST

Engine test and control

Position encoding and Power (28V and 40A)

Final assembly test

Automatic test bench

Field : Defence

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MEDICAL TEST BENCHES FAMILY

Medical functional testPressure and temperature testBurn-in benchActive burn-in test 2 ovens

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RF TEST BENCH

RF calibration and controlling test

Communication test

MICS communication protocol (Zarlink)

100 % Automatic bench with TestStand sequencer and LabWindows/CVI software

JTAG programmation

USB & RS232 monitoring

Triple programmable power supply

High frequency generator 3.2GHz

Spectrum analyser 3GHz

Bi-directional RF couplers (from 300MHz to 3GHz)

RF probes for calibration and RF test in conducted mode

Field : Implantable Active Medical Device

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BURN-IN BENCH Burn in test, oven

64 devices positions

4 days monitoring

Field : Medical devices

Active burn-in test 2 ovens

5 medical assemblies

25 sensors boards

Voltage and current monitoring

14 days monitoring

Field : Medical devices

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MEDICAL FUNCTIONAL TEST BENCH

2 test interfaces

Electrical and accelerometer tests on rotative interface

Electrical and Ultrasound sensors (underwater) tests

Field : Implantable Active Medical Devices (IAMD)

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PRESSURE AND TEMPERATURE CHARACTERISATION TEST BENCH

Complexe interface for IADM

Interface positionned into the climatic chamber(16°c to 45 °c)

4 devices in one test

Parameters tunning up to 10th mBar

Characterisation during 24 hours

Automatic and multiproduct

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MOBILE TEST BENCH

• Mobile test

• RF test

• Communication test

• Less than 10 Kg

• Designed for on-site maintenance.

• Field : Defence, Aerospace

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THANKS - CONTACTS

26 rue du Bocage85660 Saint-Philbert-de-Bouaine

+33 (0)6 83 05 91 80

www.tame-test.com

Pascal DELAMOTTEHead of business line

pdelamotte@tame-test.com