DörriesDroop + ReinScharmann

Technologie

Concepts and PerformanceBoring Turning Milling

OurPhilosophyTalk to us about your production require-

ments. Discuss specification, perfor-

mance, tolerance requirements and

speed. Detail your expectations regarding

output and efficiency.

Listening is our strength.

We sell proven technological solutions

rather than products from a catalogue.

With our large range of machining

technology, we have your specific

production requirements in mind rather

than our own machine range.

Co-engineering means working closely

together wih you our customer.

This starts at the planning phase.

Machine building starts in the mind.

Your success is important for our

future.

Only when you have a good

return-on-investment, can we both

have a place in tomorrow’s market.

Our performance takes you

a step ahead.

Complete Machining

Boring

Rough Boring

Twin head Boring

Semi Finish boring

Finish boring

Drilling

Solid drilling

Core drilling

Gun drilling

Reaming

Tapping

Multi spindle drilling

Milling

Face Milling

End milling

Side and face milling

Circular milling

Rough milling

Semi Finish milling

Finish milling

Turning

Internal / External

turning

2

Machine bui ld ing starts in the mind.

Our conceptstake you further.

L i s ten ing i s our s t rength .

OurCompetence

ScharmannHorizontal Machining Centers

ECOCUT, SOLON, ALPHA

Droop+ReinPortal Machining Centers

FOGS, T/TF, MODIMILL

DS AircraftMachining Centers

ECOSPEED, Sprint Z3, ECOMILL

3

For decades DS Technologie products

have been employed on many different

applications world-wide.

We have developed a level of know-how

which is »state of the art« in many areas.

DS Technologie machine tools are used

to solve the most demanding machining

tasks efficiently and to the highest

standards in terms of accuracy.

This is true for important industry

sectors such as:

Transportation

From automobiles to railways

Aerospace

From landing gear to airframe structures

Energy

From turbine generators to valves and

compressors

General Engineering

From printing press side walls to machine

tool structures

… and our Service support which will

not leave you wanting in times of need.

We know that down time costs money.

DörriesVertical Machining Centers

VCE, VC, VC-V

Dörries

VCE 2000/140 MC, machining

engine cases at the Swedish

engine manufacturer Volvo.

Dörries

Machining a booster section

of the European Ariane rocket.

AerospaceDS Technologie

in

Berthiez

Grinding, turning and milling

for the production and repair of

aircraft high pressure turbine

housings on a RVM 125.

All tools and grinding wheels are

changed automatically.

In applying our know-how,

production methods and

experience, our goal is to provide

our customers with the highest

levels of efficiency, reliability and

profitability.

The products of Dörries,

Droop + Rein, Scharmann

and Berthiez have a long

tradition in the Aircraft and

Aerospace industries.

The leading manufacturers

in the aerospace industry

are our customers and partners.

Together we are developing solu-

tions for specific production

requirements and co-operating

in partnership in the quest for

increased efficiency.

4

Droop + Rein

6 spindle gantry machine for

machining landing gears.

The machine has two work areas

allowing machining and set-up

at the same time.

Automatic tool and head change

in addition to 22 CNC controlled

axes are achieved via the Fidia

M 30 control.

Aircraft

Machining center ECOSPEED with the

new innovative patented machining

head. Sprint Z3 eliminating the need for

slip rings and rotary couplings.

Acceleration rates of 1 G in all axis with

spindle capabilities of 75/80 kW and

24,000/30,000 rpm provide for high

power, high speed 5–axis machining.

The high dynamics of the ECOSPEED

machine more than meets the require-

ments for the demanding machining

tasks of the aerospace industry.

EADS Augsburg Germany are one of the

successful users of ECOSPEED.

Droop + Rein

Portal machining center with

7 controlled axes for the machining

of large aircraft landing gear.

5

6

PowerDS Technologie

in

Scharmann

5 axis machining of

turbine components.

Scharmann

Complete machining

(including hard turning)

of drill bits on a

SOLON 2 DBF / DHT.

The traditional grinding

operation is eliminated

by hard turning.

Scharmann

Complete machining of pump

housings for installation in chemical

and oil industries with an FMS

consisting of 2 ECOCUT 1 Z

machining centres.

Scharmann

5-axis machining of turbo-charger

components on ECOCUT 1 Z

with trunion device,

(ABB Baden, Schweiz).

Production and supply of electrical

power is the fundamental basis of our

industrialised society. In this field, we

supply to the leading manufacturers

throughout the world, high tech solu-

tions to produce a wide range of com-

ponents including pumps, valves, elec-

tric motors, compressors, turbine

generators and many more.

The power generation industry

demands machine tools capable of

heavy metal removal. high accuracy

and first class reliability.

As well as fulfilling this criteria, the

products of Dörries, Droop + Rein,

Scharmann and Berthiez have provided

many innovative and efficient con-

cepts. This has been achieved in many

cases with close co-operation with our

customers.

The power generation industry is one

of our core areas of activity.

7

r Industry

Dörries

Complete machining of an

electric motor housing in

2 set-ups including turning,

milling and drilling.

Dörries

A machine configured for turning, mil-

ling and drilling of valve blocks.

Dörries

Machining of large turbine

components (Turning of high

pressure casing) on a Dörries

turning machine model

Contumat 3

Automotive IDS Technologie

in

Scharmann

Machining tractor

gearboxes on an FMS

comprising of 8 SOLON

horizontal machining

centres. Customer –

New Holland Tractor

Antwerp, Belgium.

Scharmann

Complete machining of crane beams and

frames with ECOCUT 2 XZ.

Customer, Mannesmann Demag Zweibrücken.

Dörries

Turning a railway wheel

on a machine configured

with two heads.

Scharmann

The complete machining of earth moving equipment

sub-frames on an ECOCUT 2 Z / T 1600 with the

feature of automatic angular milling head change

(Yichun Eng. – China)

The twentieth century is the

century of mobility. Railroad, auto-

motive and shipping ensure this

mobility along with aircraft.

In all these sectors, DS Technologie

machine tools and technologies are

applied. The range of application is

enormous and takes in all

DS Technologie’s product range.

Typical components produced are,

– railway wheels, landing gear,

large gear boxes and structures for

earth mowing equipment, large

diesels engines and die tools for

automobile body panels.

In all cases, we supply market

leading technology which provides

our customers with the highest

possible levels of productivity.

Our products are in operation

throughout the world with leading

manufacturers of transport vehicles

and vehicle components.

8

ndustryDroop + Rein

Finish milling the form in die blocks

for automotive body panels.

Gantry type high speed machining

centre with integrated pallet changing

system installed in the toolroom

at BMW, Dingolfing.

Droop + Rein

Superior surface finish

and accuracy results from

the combination

of machine, CNC

and tool.

Droop + Rein

FMS considering of two

portal machining centers

for high speed machining

of draw dies for customer

Schuler-Werkzeuge GmbH,

Göppingen.

Droop + Rein

Pre- and finish machining with the new

FOGS series, equipped with a motor

spindle of 7500 rpm and 20 kW for

pre-machining and a second motor

spindle of 35000 rpm and 20 kW for

finish machining.

Droop + Rein

The new MODIMILL series complements

the FOGS series for smaller size.

A flexible machining centre, equipped

with a rotary table of 2200 x 1800 mm.

Also designed for pre- and finish

machining. One of the most interesting

features of the machine is the concept

of the exentric position of the spindle in

the head.

The head incorporates a gear driven

spindle for high torque applications

exchangeable with a motor spindle for

high speed milling tasks.

9

DS Technologiein

General En10

Scharmann

Machining a gear box casings

with an extended spindle,

(W-axis) for access to internal faces.

Scharmann

Heavy duty machining with

ram-type-boring-mill HEAVYSPEED

Scharmann

Complete machining of

bearing housings for wind powered

generators on a SOLON 3 horizontal

machining centre with

rail guided pallet transport system.

Customer, Brook Hansen, Belgium.

Leading technology in the

general engineering market

requires machines able to pro-

duce the individual components

to the highest quality.

The wide range of machine

tools and technology available

from our products gives

DS Technologie the ability to

provide wide ranging problem

solving solutions for the general

engineering sector.

The widely varying features and

strengths of our product brands,

Dörries, Droop + Rein,

Scharmann and Berthiez allows

us to provide the optimum

technical solution to fill a

specific requirement in the field

of boring, turning, milling and

grinding.

Many problems within the

general engineering sector have

been solved with DS Technologie

products and know-how.

ngineering11

Dörries

Complete machi-

ning (turning,

boring,

drilling) of a

planetary gear

carrier.

Berthiez

Turning and boring of

tyre molds on a TVM 125.

All tools and

pallets are

changed

automatically.

Droop + Rein

Complete machining of

stationary platens for plastic

injection molding machines.

Dörries

Complete machining

(turning, boring, milling,

grinding) for the

paper mill industry

on a vertical machining

center including a

traversing table (Y-axis).

12

ServicePartial and general overhaul

modernisation

The comprehensive package of services

available from the DS Technologie service

division ensures the highest levels of

availability for your production

machinery. Specialists at our various

service centres ensure that the correct

wear and replacement parts are

readily available for installation

by our service technicians.

Preventive maintenance

packages are readily available

and tailored to meet your

specific requirements. Re-built and

modernisation of large machines is

an area in which we are specialised

and many successful projects have

already beeen completed.

Maintenance and RepairFull-serviceSpare part supplyOverhaul and modernisationMachine installationOperator and Programming Training

BerthiezDörries

Droop + ReinFroriep

JungenthalKöllmann

MFD Turning MachinesScharmannSchiessWandererWotanMachines from other manufacturers

MachineService

Overhaul

Programmer+ operator

training

Spare Part Supply

Moderni-sation

Maintenance

13

Retrofit

A Jungenthal vertical turning lathe

at a power generation company in Essen,

Germany – before and after modernisati-

on and overhaul.

The overhaul included the the retrofit-

ting of an automatic toolchanger provi-

ding shorter toolchange times, greater

efficiency and naturally an improvement

in the ease of operation.

Safety around the machine was

increased by the introduction of a

working area enclosure. The comple-

te overhaul lead to improved accu-

racy and productivity of the machi-

ne.

User – EGT, Essen

The general overhaul of this Köllmann

rotor-slot milling machine, built in 1976,

included replacement of the complete

electrics, the integration of a central

operator station, the addition of modern

direct feedback and positioning systems,

the complete mechanical overhaul of

spindle, drive, milling head,

indexing and clamping system etc.

Much improved output and

reliability resulted from these

steps.

User – ABB, Wroclaw

User – Dasa, Varel

New control and more – For a Jungenthal vertical turning lathe

General overhaul of Köllmann rotor-slot milling machine

before

after

An eleven year old Droop + Rein

FSL portal milling machine received

a general overhaul and at the same

time retrofitted with the latest

generation of Bosch CNC control.

The machine has a 5-axis capability

and the contract also included the

overhaul of 4 milling heads.

AC servo motors were retrofitted to the

feed drives and the complete hydraulic

system was replaced.

The machine was brought back to its ‘’as

new’’ condition.

Complex portal milling machine brought fully up to date

Berthiez

Dörries

Droop + Rein

Froriep

Jungenthal

Köllmann

MFD Turning machines

Scharmann

Schiess

Wanderer

Wotan

Machines from other

manufacturers

DörriesDroop + ReinScharmann

Technologie

Sites, Subsidiaries and Service Centers:

DS TechnologieProduct line Droop + ReinHofkamp 2D-33719 BielefeldTel. +49/521/ 5804-0Fax +49/521/178006

DS Technologie Service Center GmbHMittelhäuser Str. 76-79D-99089 ErfurtTel. +49/ 3 61 / 740890Fax +49/3 61 / 73 2119

DS TechnologieService Center SüdBerglesweg 9D-86420 DiedorfTel. +49/ 8238 / 6 0720Fax +49/ 8238 / 6 0722

DST Beijing OfficeBozhi Dasha 404Dong San Huan Bei Lu 28100026 BeijingPR ChinaTel. +86/10 / 65941188Fax +86/10 / 65852290

Cincinnati DST L.L.C.4701 Marburg Avenue, Suite 404Cincinnati, Ohio 45209USATel. +1/ 513 / 841-7900Fax +1/ 513 / 841-7999

DS Technology (UK) Ltd.43/45 Phoenix ParkAvenue Close, NechellsBirmingham B7 4NUUnited KingdomTel. +44/121 / 3593637Fax +44/121 / 3591868

Berthiez SAS5, rue BarrouinF-42029 St. Etienne Cédex1FranceTel. +33/4 / 77923992Fax +33/4 / 77923993

Headquarters:

DS TechnologieWerkzeugmaschinenbau GmbHHugo-Junkers-Straße 12-32D-41236 Mönchengladbach-RheydtTel. +49/2166 / 454-0Fax +49/2166 / 454-300www.ds-technologie.deinformation@ds-technologie.de

Products:

DörriesVertical Turning MachinesVertical Machining Centers

Droop + ReinPortal Machining CentersHigh Speed Machining Centers

Scharmann Machining CentersBoring Mills

DS AircraftMachining Centers

Serviceleistungen

4.20

01 -

250

0 E