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BOOTH WELSH AUTOMATION
COMPANY OVERVIEWCOMPANY OVERVIEWCOMPANY OVERVIEWCOMPANY OVERVIEW
Process Engineering
& Consultancy
Design & Engineering
Control Systems
Installation
Special Projects
ABOUT BWA
Established 1989
Annual sales circa £14 million
• Excellent growth
Over 200 staff
• Highly qualified and experienced
• First class staff retention
Head Office in South West Scotland
Currently operating in 6 countries
2
BWA DIVISIONS
• Process Engineering
• Front End Project Definition
• Multi Function Project Management
• Project & Risk Management
• Consultancy
Process Engineering & Consultancy
Muir Porter
• Multi-discipline Design
• Detailed Engineering
• Functional Safety
Design & Engineering
Gordon Semple
• Distributed Control Systems
• Legacy System Upgrades
• System Support
Systems & Technology
Gavin Florence
• Delivering Technology Installations
• Control Panels
• Maintenance Support
Operations
Joe Devlin
• Asset Management
• Nuclear Projects
• Renewable Energy
• Defence
Special Projects
Gary Mutter
PROCESS ENGINEERING AND
CONSULTANCY
Process Engineering and Consultancy
• Process Consultancy
• Front-End Engineering Definition (FEED)
• Multi-Discipline Project Management
• Risk Management (inc. HAZOP, CDM, SIL etc)
• Functional Engineering
DESIGN & ENGINEERING
E, I & M services range from conceptual design through to detailed engineering and commissioning, typically including –
• Front End Engineering Design (FEED) studies.
• HV & LV Electrical design, P&ID development.
• Specification and selection of Electrical, Instrumentation & Mechanical equipment.
• Preparation of package vendor specifications
• Preparation of contract enquiries and evaluation of bids.
• Hazardous area design & specification
• Functional Safety specialists
Good mix of experienced, qualified &
graduate Engineers.
5
SYSTEMS & TECHNOLOGY
Specialising in Siemens, ABB and Emerson solutions, BWA has gained a formidable reputation with our clients as being best of
breed in these fields.
We carry out all aspects of the control system lifecycle, incl. design
documentation, configuration, testing, commissioning & support.
Certified Solution Providers for ABB & Siemens
Experienced team including ex-Siemens and ex-Emerson personnel
OPERATIONS
Instrumentation & Electrical Installation
• Automation Upgrades • Plant Improvement Projects• Term Contracts • Ad-hoc site support / Maintenance• Approved Installation contractors Diageo, GlaxoSmithKline,
DSM, and British Energy• Alliances and partnering arrangements with many major
manufacturers and management contractors throughout the UK.
7
PANEL BUILD
�Our wide range of control panels and cabinets includes:• DCS Control Panels
• Remote I-O Cabinets
• IS barrier cabinets
• Analytical sampling systems
• Solenoid valve boxes
• Interposing relay cabinets
• PLC cabinets.
8
SPECIAL PROJECTS
• Strong Focus on Nuclear Power Generation:
• Project Management
• Engineering Technical Support
• In Vessel Support and Communications• Audio & Video Systems
• Infrastructure Upgrades
• E,C & I Installation
• Maintenance Support
• TSA Strategic Partner
• Alliance Partner
Design & Engineering 43
Head Office 23
Operations 107
Process 7Special Projects
39Systems & Technology 20
EMPLOYEES
BWA DIVISIONS
35%
20%20%
20%
5%
Operations
Design&Engineering
Systems&Technology
Special Projects
Process Consultancy
INDUSTRIES
45%
20%
20%
5%10%
SalesLife Science / Pharma
Power
Oil & Gas
Food & Bev
Others
Head Office
Pharma Projects
Nuclear Projects
BWA CURRENT UK ACTIVITY
Diageo
Rio De Janeiro Melbourne
Dominican
Republic
New York
Offshore
North Sea
Angola
Dubai / Muscat
South Korea
Philippines
Kuala Lumpur
BangladeshSingapore
IndiaIranSaudiEgyptLibya
Jersey
South Arne Denmark
Gibraltar
Monaco
BWA OVERSEAS
MAJOR CLIENTS
Here are just some examples of major clients for whom we have successfully completed contracts. These can range from a few thousand pounds to being part of a Project team of multimillion pound contracts.
INDUSTRIES
45%
20%
20%
5%10%
SalesLife Science / Pharma
Power
Oil & Gas
Food & Bev
Others
CAPABILITY STRENGTHS
• Design engineering and risk management support
• Total Project capability
• New Installation, repair, maintenance & upgrading of facilities
• Control panel design, build, FAT & commissioning facility
• Extensive technology platform experience – Siemens, Emerson, ABB,
Rockwell, Mitsubishi, Schneider etc & Partnerships
• Large and mobile workforce
• Remote monitoring, site call-out, asset management
• Flexible and responsive
• Proven record of delivering projects Safely, On Time & Within Budget
TESTIMONIALS
18
“You and your employees have continually
demonstrated their ability to complete projects
on time, within budget and with a high quality
standard.” Billy Melvin, Automation Team
Leader, GlaxoSmithKline,
“They listened with open minds to our needs before demonstrating their creativity
and extensive automation industry expertise in designing the solution. In the
implementation, BWA's project co-ordination and communications were both very
good. BWA has provided excellent engineering. Site supervision and project
management support over a period of time helping us to improve and develop
the operations and maintenance of our automation systems” Stuart Charteris
Automation Manager Process Technologies & Pilot Plants GlaxoSmithKline,
“BWA's project team have continued
to support Weir Techna, and have
proved receptive to exchanging ideas
with the wider project team.” David W
Lothian C & I Department Manager
Veolia Westgarth
ONE STOP SHOP
Feed Study
Design Engineering
Software
Install
Commission
Maintain
Service
Replace
BACK – UP SLIDES
SUPPLEMENTAL SUMMARY
Comprehensive consulting, design, build, installation, commission and maintenance capability
Track record – working with global companies and long term partnerships, alliances
Extensive skills base covering design, manufacturing, engineering, project management
Extensive market experience – Power, Pharma, Oil & Gas – All to high quality and demanding H&S standards
Quality Approvals / Accreditation – ISO 9000, CASS, FPAL, EIC etc
FUNCTIONAL SAFETY
�Functional Safety procedures in place covering
�Functional Safety Management
�Reliability and Safety Integrity Calculations
�Functional Safety Competency & Assessment
� Installation and Commissioning of Safety Instrumented Systems
�CASS accreditation through SIRA (final stages)
�Certified Siemens Safety PCS7 Specialist
�Completed 7 Siemens safety PLC systems (incl. Safety Matrix)
�Extensive functional safety training with IDC, SIRA and Exida.
�CFSP qualified engineers with others to follow.
SIEMENS EXPERIENCE
� Only UK Pharma certified specialist for PCS7
� Completed over 30 Siemens PCS7 projects
� Worked on PCS7 from V4.0 to V7.1, including various migrations.
� PCS7 interface to various 3rd party systems using Modbus, OPC, ethernet, profibus & serial
� Experience on various siemens products incl. –
� ET200M & ET200iSP I/O, Profibus DP (redundant), Profibus PA
� Step 7, WinCC, DataMonitor, PDM, Safety matrix
� BWA PCS7 library, continually enhanced and proven in use
� Produced standard PCS7 library for Siemens Germany
EMERSON EXPERIENCE
� Completed over 14 DeltaV projects
� Worked on DeltaV from V5.3 to V11.3, including various migrations.
� DeltaV interface to various 3rd party systems using Modbus, OPC, ethernet, profibus & serial
� Experience on various Emerson products incl. –
� Redundant controllers, DeltaV Batch, Foundation Fieldbus, Wireless Instrumentation, AMS
� Custom DeltaV library produced for major pharma client
PCS7 & DELTAV COMPARISON
� Technology
� Track record
� Partnering
� Maintainability/Support
� Pricing
SIEMENS REFERENCE LISTEnd Client Project Sector I/O Count Technology Comment
The Jersey New Waterworks Jersey waterworks upgrade Water 850 1st redundant PCS7 system in UK
Weir Westgarth South Arne Platform Sulphate Removal Water Injection Offshore 670 Siemens PCS7 & Zone 1 I/O (Stahl)
Oman Dept of Power & Water Ghubrah Desalination Plant Water 1250 Siemens PCS7 Redundant Server/Client System
Weir Westgarth FPSO Brazil Water Injection Offshore 400 Siemens PCS7
Kindasa Water Services Kindasa Desalination Plant, Saudi Arabia Water 2800 Siemens PCS7 with Remote engineering link to UK
Weir Westgarth P52 Platform Sulphate Removal Water Injection Offshore 550 Siemens PCS7 & purged panels
Veolia Water Plutonio Plantform Sulphate Removal Water Injection Offshore 1850 Siemens PCS7 incl. 200 Profibus PA instruments
Veolia Water Buzzard Platform Sulphate Removal Water Injection Offshore 750 Siemens PCS7 incl. Zone 1 I/O (MTL)
Veolia Water FPSO Capixaba Water Injection Offshore 450 Siemens PCS7 & redundant processors
Veolia Water FPSO P51 Sulphate Removal Water Injection Offshore 600 Fully redundant PCS7
Veolia Water FPSO Golfinho II Water Injection Offshore 430 Siemens PCS7
Veolia Water FPSO Mondo Water Injection Offshore 350 Siemens PCS7
Veolia Water FPSO Saxi Water Injection Offshore 350 Siemens PCS7
Veolia Water FPSO Gimboa Water Injection Offshore 600 Siemens PCS7
Veolia Water FPSO P53 Sulphate Removal Water Injection Offshore 600 Siemens PCS7
Veolia Water Spirito Santo Water Injection Offshore 300 Siemens PCS7
Veolia Water FPSO P56 Sulphate Removal Water Injection Offshore 450 fully redundant PCS7
Veolia Water FPSO P57 Sulphate Removal Water Injection Offshore 450 PCS& Data Monitor package incorporated
GSK Irvine Clav Membrane Pharma 1350 PCS7 Server/Client/Multi-Client System
GSK Irvine Forward Extraction Pharma 400 Siemens PCS7
GSK Irvine Clav Back Extraction Pharma 670 Siemens PCS7
GSK Irvine Atovaquone Pharma 2100 Siemens PCS7
GSK Irvine Carbon/Final Pharma 1800 Siemens PCS7
GSK Irvine Clav Upgrade Pharma 6200 Siemens PCS7
Hammersmith Hospital Radionuclide Delivery System Medical 250 Siemens PCS7
Diageo Cambus Replacement Control System Food & Bev 600 Siemens PCS7
Diageo Blair Atholl Replacement Control System Food & Bev 800 Schnieider
Diageo Leven Bottling Hall 3 Control System Food & Bev 3500 Siemens PCS7
GSK Irvine SR1 Safety System Pharma 240 Siemens S7-F Safety PLC
GSK Irvine Clav Inert Safety system Pharma 220 Siemens S7-F Safety PLC
GSK Singapore Distillation Column Nitrogen System Pharma 150 Siemens S7-F Safety PLC
GSK Irvine Actrives Nitrogen System Pharma 400 Siemens S7-F Safety PLC
GSK Tonbridge Safety Shutdown System Pharma 135 Siemens S7-F Safety PLC
GSK Stevenage IMI Safety System Pharma 140 Siemens S7-F Safety PLC
DSM dalry Replacement control system CCR Pharma 3500 ABB Industrial IT
REFERENCE LIST
End Client Project Sector I/O Count Initiative Strategies Technology Comment
The Jersey New Waterworks Jersey waterworks upgrade Water 850 Integrated project team with client 1st redundant PCS7 system in UK
Weir Westgarth South Arne Platform Sulphate Removal Water Injection Offshore 670 simulation testing to reduce commissioning Zone 1 I/O (Stahl)
Oman Dept of Power & Water Ghubrah Desalination Plant Water 1250 Use of pre-tested software library Redundnant Server/Client System
Weir Westgarth FPSO Brazil Water Injection Offshore 400 Siemens PCS7
Kindasa Water Services Kindasa Desalination Plant, Saudi Arabia Water 2800 Remote engineering link to UK
Weir Westgarth P52 Platform Sulphate Removal Water Injection Offshore 550 simulation testing to reduce commissioning purged panels
Veolia Water Plutonio Plantform Sulphate Removal Water Injection Offshore 1850 200 Profibus PA instruments
Veolia Water Buzzard Platform Sulphate Removal Water Injection Offshore 750 Zone 1 I/O (MTL)
Veolia Water FPSO Capixaba Water Injection Offshore 450 simulation testing to reduce commissioning redundant processors
Veolia Water FPSO P51 Sulphate Removal Water Injection Offshore 600 Use of pre-tested software library fully redundant PCS7
Veolia Water FPSO Golfinho II Water Injection Offshore 430 simulation testing to reduce commissioning
Veolia Water FPSO Mondo Water Injection Offshore 350
Veolia Water FPSO Saxi Water Injection Offshore 350
Veolia Water FPSO Gimboa Water Injection Offshore 600
Veolia Water FPSO P53 Sulphate Removal Water Injection Offshore 600 purged panels
Veolia Water Spirito Santo Water Injection Offshore 300 Siemens PCS7
Veolia Water FPSO P56 Sulphate Removal Water Injection Offshore 450 fully redundant PCS7
Veolia Water FPSO P57 Sulphate Removal Water Injection Offshore 450 Data Monitor package incorporated
Veolia Water Baleia Azul Sulphate Removal Water Injection Offshore 350 Data Monitor package incorporated
Veolia Water Cidadae Sulphate Removal Water Injection Offshore 300 Data Monitor package incorporated
GSK Irvine Clav Membrane Pharma 1350 Server/Client/Multi-Client System
GSK Irvine Clav Sprint (4 Projects) Pharma 350 PCS7 Migration
GSK Irvine Forward Extraction Pharma 400 simulation testing to reduce commissioning Siemens PCS7
GSK Irvine Clav Back Extraction Pharma 670 Siemens PCS7
GSK Irvine Atovaquone Pharma 2100 Siemens PCS7
GSK Irvine Carbon/Final Pharma 1800 simulation testing to reduce commissioning Siemens PCS7
GSK Irvine Clav Upgrade Pharma 6200 Siemens PCS7
Hammersmith Hospital Radionuclide Delivery System Medical 250 Siemens PCS7
GSK Montrose B67 MASF Pharma 400 Use of pre-tested software library Emerson Delta V
GSK Montrose B67 Upgrade Pharma 600 Integrated project team with client Emerson Delta V
GSK Tonbridge Pilot Plant Pharma 1800 Use of pre-tested software library Emerson Delta V
GSK Stevenage IMI Project Pharma 350 bulk import tools used Emerson Delta V
GSK Irvine A12/A15 Paroxetine Pharma 2300 Emerson Delta V
GSK Irvine Utilities Pharma 560 bulk import tools used Emerson Delta V
GSK Tonbridge Filter Drier Pharma 280 Emerson Delta V
Diageo Leven Bottling Hall 3 Drink 3500 Additional 1500 soft IO Siemens PCS7 V7.1
GSK Irvine SR1 Safety System Pharma 240 Siemens S7-F Safety PLC
GSK Irvine Clav Inert Safety system Pharma 220 Cause & effect safety matrix tools used Siemens S7-F Safety PLC
GSK Singapore Distillation Column Nitrogen System Pharma 150 Siemens S7-F Safety PLC
GSK Irvine Actives Nitrogen System Pharma 400 Siemens S7-F Safety PLC
GSK Tonbridge Safety Shutdown System Pharma 135 Siemens S7-F Safety PLC
GSK Stevenage IMI Safety System Pharma 140 Siemens S7-F Safety PLC
DSM dalry B70 Foam System Pharma 80 Siemens S7-F Safety PLC
DSM dalry Replacement control system CCR Pharma 3500 Integrated project team with client ABB Industrial IT
DSM Dalry Loss of Primary Containment (LOPC) Pharma 500
SITE SUPPORT
�Support offered in a variety of formats, locally & worldwide;� Site call-out� Remote online assistance� Helpdesk facility (telephone, e-mail, technical procedure)
�Site call-out� 24/7 guaranteed response locally� Overseas
�Remote on-line assistance� If connection available� Using VPN, pcAnywhere, gotomyPC
�Helpdesk� Tests & modifications carried out on simulator� Personnel talked through problem or step-by-step procedure
TRAINING
� Operator & Maintenance
� Formal classroom sessions
� Detailed training manual
� Assessments at each key stage
� Informal (hands-on at FAT & commissioning)
� Simulation package on ES
� Extensive training experience for different
levels/nationalities
BWA DIVISIONS
35%
20%20%
20%
5%
SalesOperationsDesign&EngineeringSystems&TechnologySpecial ProjectsProcess Consultancy