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be certain.
MTS TEST & SIMULATION LEADERSHIP
Test engineers and researchers worldwide rely on MTS for the
innovative testing technologies and expertise required to
accelerate and improve research, design, development and
manufacturing processes. High performance MTS solutions have long
been deployed to meet demanding material, component and structural
testing needs across a broad spectrum of industries, including
aerospace, automotive and civil engineering. MTS has extended this
array of mechanical testing capabilities into the rapidly
developing field of wind power generation:
» MTS supports the world’s leading wind turbine manufacturers,
suppliers and research facilities with state-of-the-art technology
and testing solutions, facilities planning, test consulting, and
complex systems integration
» Advanced MTS testing technologies are simulating the complex
and extreme loading environments of wind turbine drive trains,
blades, bearing systems, towers and more
» Robust MTS materials test systems are conducting static and
dynamic testing of advanced composite materials and alloys
» MTS testing expertise is proving crucial to the development of
the next generation test and simulation technologies required to
test the extremely large wind turbine structures planned for the
near future
Improving wind turbine reliability is critical to realizing the
promise of a clean,
sustainable and economically viable global wind power
infrastructure.
Manufacturers and suppliers who successfully optimize their wind
turbine
and component designs to minimize costs and maximize uptime will
emerge
as industry leaders.
As the world’s premier test and simulation solution provider,
MTS stands
uniquely qualified to deliver the technology and expertise
required to improve
wind turbine reliability and durability. MTS solutions are
deployed worldwide,
subjecting wind turbine materials, components and structures to
a full
spectrum of mechanical testing, including characterization,
strength testing,
durability testing and systems testing.
Visit us at Booth 2521 and explore all the ways MTS is meeting
the wind
turbine industry’s critical mechanical testing needs.
Improving Reliability through Mechanical Testing &
Simulation
Booth 2521 Wind Power 2013
McCormick PlaceChicago, ILMay 6-8, 2013
MTS Seismic Simulator deployed for tower testing at University
of California – San DiegoPhoto courtesy of UCSD – NEES and Jacobs
School of Engineering
MTS Non-torque Loading (NTL) System at Narec’s 3MW Drive Train
Test Facility - Atlantis Resources AR1000 Tidal Turbine shown
during torque loading testPhoto courtesy of National Renewable
Energy Centre, Narec, in the United Kingdom
MTS Inertial Resonance Excitation (IREX) System deployed for
blade fatigue testing at WTTC in Massachusetts Photo courtesy of
Massachusetts Clean Energy Center – Wind Technology Testing
Center
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M T S W I N D P O W E R S O L U T I O N S
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Addressing a Full Spectrum of Wind Turbine Mechanical Testing
Needs
Drive Train Test Solutions
High-performance MTS Drive Train Test Solutions apply real-world
rotational and off-axis loading for optimizing the reliability of
complete nacelle assemblies, complete drive train systems, and
drive train components such as gear boxes and bearing systems.
» Applications include: – System simulation and verification –
Performance and durability testing
» Employs innovative MTS Non-Torque Loading (NTL) System to
apply extreme loads in six degrees of freedom – Highly robust and
efficient design results in low cost of operation, high uptime and
long life – Rotation/moment input via prime mover – Off-axis, or
non-torque, loads (3 forces, 2 moments) via MTS NTL System
» Integral, low-friction hydrostatic bearing technology delivers
superior dynamic performance
» High-fidelity simulation and optimum test accuracy achieved
with state-of-the-art FlexTest® digital controls, Multipurpose
TestWare® software and RPC® Pro software
Wind Turbine Test Article
Drive Coupling*
Prime Mover
5 DOF Non-Torque Loading (NTL) Fixture*
* Patents Pending
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3
Reaction Block
Blade Pitch Bearing
Loading Fixture
Rotation Input Device Multiple DOF
Loading Assembly
Changeable Specimen Adapter
Prime Mover
5 DOF Non-Torque Loading (NTL) Fixture
Bearing Specimen
Blade Pitch Bearing Test Solutions
Available in multiple configurations, MTS Blade Pitch Bearing
Test Solutions accurately replicate blade loading (Fy, Fz and Mz)
for performing mechanical tests on blade pitch bearings and blade
pitch drive systems.
» Applications include:– Performance under load – Static
deflection and stiffness measurement – Durability/fatigue
» Features changeable specimen adapters for accurately
replicating a range hub and blade stiffness characteristics
» High-fidelity simulation and optimum test accuracy ensured
with state-of-the-art FlexTest digital controls, MTS FlexDAC™ data
acquisition, Multipurpose TestWare software and RPC Pro
software
» May utilize loading fixtures (shown below) or actual wind
turbine components
Multi-Purpose Bearing Test Solutions
The highly flexible MTS Multi-Purpose Bearing Test Solution
accurately replicates rotor hub and blade loading for performing
mechanical tests on a wide array of wind turbine bearings,
including pitch, yaw and main bearing systems.
» Applications include: – Performance under load – Static
deflection and stiffness measurements – Durability/fatigue
» Employs state-of-the-art MTS Non-Torque Loading (NTL) System
to apply extreme loads in five degrees of freedom
– Highly robust and efficient design results in low cost of
operation, high uptime and long life – Rotation input via actuator
or motor – Off-axis, or non-torque, loads (3 forces, 2 moments) via
MTS NTL System – Features changeable specimen adapters for modeling
hub and blade stiffness characteristics – Allows independent
programming of off-axis loads
» High-fidelity simulation and optimum test accuracy achieved
with state-of-the-art FlexTest digital controls, Multipurpose
TestWare software and RPC Pro software
Reaction Frame
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Addressing a Full Spectrum of Wind Turbine Mechanical Testing
Needs
Blade Static Test Solutions
MTS Blade Static Test Solutions apply tightly controlled static
loading to blades for performing stiffness and strength tests
required for FEM model validation and/or certification to
International Electrotechnical Commission (IEC) Technical
Specification 61400-23. These solutions integrate robust MTS
hydraulic winch and/or linear actuation technologies to achieve
coordinated loading at multiple pull points on blade.
MTS LINEAR ACTUATOR SYSTEM
» Features durable, single-ended MTS 201 actuators
» Used to apply static loading with displacements up to 15
meters
» Pulley systems can be employed to triple, double or halve
displacement
» System control manifold features manual mode for setup and
automatic mode for testing
» State-of-the-art FlexTest digital controllers, MTS FlexDAC
data acquisition and advanced AeroPro™ software provide tightly
integrated, synchronized test and simulation environment
Loading Fixture
Reaction Block
Linear Actuator Systems
Hydraulic Winch Systems
BladeHorizontal Pull Configuration
Linear Actuator Systems
Reaction Block
BladeLoading Fixture
Vertical Pull Configuration
MTS HYDRAULIC WINCH SYSTEM
» Combines test quality winches and articulating pulley
assemblies
» Used to apply static loading with displacements greater than
15 meters
» System control manifold features manual mode for setup and
automatic mode for testing
Pulley Systems
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Hydraulic Service Manifold
GREX System
Loading Fixture
Reaction Block
Blade
Hose Stands
IREX System
Blade
Reaction BlockIREX System
Loading FixtureHydraulic Service
Manifold
Blade Fatigue Test Solutions
Highly accurate MTS Blade Fatigue Test Solutions apply automated
cyclic loading to full-scale blades and sub-components at resonant
frequencies for meeting the fatigue testing demands of
International Electrotechnical Commission (IEC) Technical
Specification 61400-23. These solutions are configured to apply the
necessary energy into the blade to offset damping and thus produce
the
5
desired blade bending moment per the IEC specification. The MTS
offering includes two different loading solutions: the
easier-to-implement and faster running GREX, which can serve as the
base solution for most labs; and the compact and flexible IREX,
which can function as a complimentary solution to augment lab
efficiency and extend testing capabilities.
MTS INERTIAL RESONANCE EXCITATION (IREX) SYSTEM » Flexible,
energy-efficient blade-mounted
load application system, developed through a Cooperative
Research and Development Agreement (CRADA) between the U.S. DOE’s
National Renewable Energy Laboratory (NREL) and MTS Systems
Corporation
» Well suited for shorter, stiffer blade specimens*
» Integrates MTS 244 Actuators, linear bearings and adjustable
masses
» Performs both flap-wise and edge-wise fatigue testing; does
not require change in blade orientation on reaction mass
MTS GROUND RESONANCE EXCITATION (GREX) SYSTEM »
Easy-to-implement, floor-coupled
load application system features versatile base and swivel
design to accommodate wide variety of loading fixtures and blade
angles
» Well suited for large (40+ meter) blades, including low
stiffness blades where inertial based devices have reduced
effectiveness*
» Extendable base options available
» Lower equipment mass added to blade affords faster testing
» Multiple GREX units can be deployed in a single test without
slowing test frequency
» Integrates MTS 244 Actuator and Model 249 swivels
» Very low system maintenance requirements
» Capable of dual-axis resonant blade testing – with one or
multiple IREX systems, or in combination with GREX system
» Features automated control of test end-levels and test
frequency
» State-of-the-art FlexTest digital controllers, MTS FlexDAC
data acquisition, 793.86 Blade Resonance Search & Tracking
software and advanced AeroPro software provide tightly integrated,
synchronized test and simulation environment
» Performs both flap-wise and edge-wise fatigue testing;
requires change in blade orientation on reaction mass
» Capable of dual-axis resonant blade testing – in combination
with IREX system or additional actuator inputs
» Features automated control of test end-levels and test
frequency
» State-of-the-art FlexTest digital controllers, MTS FlexDAC
data acquisition, 793.86 Blade Resonance Search & Tracking
software and advanced AeroPro software provide tightly integrated,
synchronized test and simulation environment
* Individual blade test configurations vary and are determined
by a blade design’s specific geometry and properties, as well as
the test laboratory’s infrastructure and equipment requirements
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Seismic Simulators (Shake Tables)
MTS Seismic Simulators subject full wind turbine structures,
towers and substructures to forces and motions in up to six degrees
of freedom to simulate real-world earthquake conditions and perform
modal testing.
» Available in custom six degree-of-freedom configurations for
subjecting full structures to real earthquake conditions;
special-purpose configurations for evaluating extremely large
specimens that require fewer degrees of freedom; and affordable
standard uniaxial and bi-axial seismic simulators for testing
substructures and components in more compact laboratory
environments
» Combines state-of-the-art FlexTest digital controls modified
for seismic simulation and MTS Seismic Test Execution System (STEX
Pro) software
Materials Test Systems
The MTS portfolio of materials testing solutions comprises a
broad array of high-performance load frames, high-resolution
controls, versatile MTS TestSuite™ application software and a full
complement of grips, fixtures, extensometers and environmental
simulation systems. Available in uniaxial and multi-axial
configurations, these systems are engineered to accurately apply
monotonic and/or cyclic loading to determine the mechanical
properties of a variety of advanced materials, including:
6 DOF Seismic/Modal Vibration Table
Full Scale Wind Turbine Structure
» Glass fiber reinforced polymer matrix composites
» Composite materials that will be used in self-feathering
blades (anisotropic properties)
» Carbon fiber composites under consideration for longer (100+
meter) turbine blades
» Advanced alloys and ceramics
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Unrivaled Global Support
Multipurpose TestWare (MPT) Software
MPT software features an easy-to- use “drag and drop”
environment for quickly and easily building, running and reporting
on complex material, component and structural tests. The MPT
package includes 793.86 Blade Resonance Search & Tracking
software.
AeroPro Software
Advanced AeroPro software features a tightly integrated control
and data acquisition user interface, advanced control loop
optimization tools, and a host of test setup utilities to
streamline and accelerate complex, multi-axial structural
testing.
MTS TestSuite Software
The MTS TestSuite software platform serves as the foundation for
a growing set of easy-to-use material test modules for a full range
of fatigue and fracture mechanics test applications.
RPC® Pro Software
World-renowned for automotive road simulation applications,
powerful RPC Pro software can also be used to accurately and
efficiently replicate real-world loading environments of wind
turbines. State-of-the-art simulation, analysis, signal processing
and system diagnostic capabilities make this package an ideal tool
for pursuing hybrid simulation, which loops mechanical testing of
physical systems and components into virtual wind turbine models of
a wind turbines.
7
Facilities Planning MTS fields the most experienced worldwide
service, support and consulting staff of any mechanical testing
solution provider. This global team can provide the facilities
planning expertise required to ensure that your test laboratory is
properly configured at the outset to readily accommodate all your
foreseeable wind turbine testing activities. This consulting spans
a wide range of considerations, including: » Hydraulic power supply
and distribution » Foundation and strong floor design » Floor plan
efficiency » Hose and cabling schemes » Electrical power
requirements » Materials and equipment handling capabilities
Maximizing Uptime & Productivity Upon facility completion,
MTS will coordinate the installation and integration of test
systems and train your laboratory personnel to operate them safely
and efficiently. During the installation phase, MTS personnel can
work with you to determine the best Routine Maintenance and Fluid
Care Program plan to match the expected operation of your test
equipment. Once your laboratory is fully operational, MTS lifecycle
management programs can serve to maximize system uptime and
productivity to help you complete test programs as quickly as
possible.
State-of-the-art MTS Testing Technologies
FlexTest Controllers
State-of-the-art FlexTest digital controllers deliver the speed
and channel density required to keep pace with evolving test
demands. Features particularly useful for wind turbine testing
include: limit detectors, which provide the ability to initiate a
controlled shutdown when user-defined limits are reached; and dual
mode control, which allows the system to run in displacement
control while performing tests based on the specimen acceleration
or strain.
MTS FlexDAC™ 20 Data Acquisition Systems
Fast data acquisition speeds and high channel-count capabilities
make new MTS FlexDAC 20 systems ideal for evaluating the behavior
of complex, full-scale structures under load. High-per-formance
FlexDAC solutions acquire data from bridge-based devices such as
strain gages and load cells, as well as high-level devices such as
accelerometers and thermocouples. They integrate seamlessly with
FlexTest controllers to provide a truly synchronized solution that
eliminates data skew and yields exceptional test accuracy.
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MTS, FlexTest, RPC and TestWare are registered trademarks, and
AeroPro, MPT, MTS FexDAC and MTS TestSuite are trademarks of MTS
Systems Corporation within the United States. These trademarks may
be protected in other countries. RTM No. 211177.
© 2013 MTS Systems Corporation. Wind Power_Chicago backgrounder
Printed in U.S.A. 5/13ISO 9001 Certified
QMShttp://www.mts.com/en/ContactUs
MTS Systems Corporation14000 Technology Drive Eden Prairie, MN
55344-2290 USA
l
Regional Business Centers
THE AMERICAS
MTS Systems Corporation
14000 Technology Drive
Eden Prairie, MN 55344-2290
USA
Telephone: 1-952-937-4000
Toll Free: 1-800-328-2255
Fax: 1-952-937-4515
E-mail: [email protected]
Internet: www.mts.com
EUROPE
MTS Systems France
BAT EXA 16
16/18 rue Eugène Dupuis
94046 Créteil Cedex
France
Telephone: 33-1-58 43 90 00
Fax: 33-1-58 43 90 01
E-mail: [email protected]
MTS Systems GmbH
Hohentwielsteig 3
14163 Berlin
Germany
Telephone: +49-30-810002-0
Fax: +49-30-810002-100
E-mail: [email protected]
MTS Systems S.R.L. socio unico
Strada Pianezza 289
10151 Torino
Italy
Telephone: 011 45175.11 sel. pass.
Fax: 011 45175.00-01
E-mail: [email protected]
MTS Systems Norden AB
Södra Långebergsgatan 16
SE-421 32 Västra Frölunda
Sweden
Telephone: 46-31-68-6999
Fax: 46-31-68-6980
E-mail: [email protected]
MTS Systems Ltd. UK
Brook House
Somerford Court
Somerford Road
Cirencester GL7 1TW
Glos. -United Kingdom
Telephone: +44-1285-648800
Fax: +44-1285-658052
E-mail: [email protected]
ASIA/PACIF IC
MTS Japan Ltd.
ArcaCentral Bldg. 8F
1-2-1 Kinshi, Sumida-ku
Tokyo 130-0013
Japan
Telephone: 81-3-6658-0901
Fax: 81-3-6658-0904
E-mail: [email protected]
MTS Korea, Inc.
12, Sunae-ro 46beon-gil
Bundang-Gu
Seongnam-si
Gyeonggi-do 463-825,
Korea
Telephone: 82-31-714-7151
Fax: 82-31-714-7198
E-mail: [email protected]
MTS Systems (China) Co., Ltd.
Building 23, No.481,
Guiping Road
Shanghai 200233,
P.R.China
Telephone: 86-21-5427 1122
Fax: 86-21-6495 6330
E-mail: [email protected]
