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Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory Committee JINR, Dubna, October 19-20, 2015

Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

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Page 1: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

Booster and Collider SC magnets. Design & prototyping of UHV and cryostat

systems for Booster and Collider

A.SmirnovJINR, Dubna, Russia

NICA Machine Advisory CommitteeJINR, Dubna, October 19-20, 2015

Page 2: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

Booster optics elements

Injection

Ejection

RF station

ECOOL

4 straight sections:1 cold & 3 warm 40 dipoles 24+24 quadrupoles

8+24 correction magnets20+24 pick-up stations

16 scrappers

2 injection kickers

Page 3: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

Production of superconducting magnetsfor Booster

Magnet yokes• serial production of magnet yokes was started in the end of 2014• average production rate is 3 dipoles and 4 quadrupoles per month• magnet yokes will be ready in the middle of 2016

Magnet winding• serial production of magnet windings was started this month

after receiving of the 95 km superconducting cable• average production rate is 5 windings per month• magnet winding will be ready on March 2017

SC magnets• all magnets will be tested under real conditions• average testing rate is 6 magnets per month• cryogenic test of all magnets will be finished on June 2017.

Page 4: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

Superconducting magnets factory at JINR

Page 5: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

Production of superconducting cable

Page 6: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

Production of dipole magnet winding

Page 7: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

Measurement of magnetic field quality

Page 8: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

Assembling of superconducting magnets

Page 9: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

Cryogenic test of SC magnets

Page 10: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

10

Booster vacuum systems

Ecool

InjectionEjection

RF 40 dipole chambers 24 double quadrupoles Chambers between magnets 1 cold straight section 3 warm straight sections Cryostat volumes Pumping of beam pipe Pumping of cryostats

Dipoles Qudrupoles

Page 11: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

RF stations(under testing at JINR)

Page 12: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

Electron cooling system(under testing at Novosibirsk)

12

3

4

5

6

7

8 9

10

1112

13

14

1. Gun, 2. Collector, 3. Sublimation pump TSP-IKG «VACOM», 4. Bended chamber, 5. Toroid section, 6. Pick-up station, 7. Cooling section, 8. Dipole section, 9. Bellows, 10. NEG position,11. Vacuum valve, 12. Bellows, 13. Ion pump, 14. Connector.

Page 13: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

Injection section with septum(under design)

Injection septum

Page 14: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

Double quadrupole with pick-up station(under design)

Pick-up station(under testing at JINR)

Page 15: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

Dipole vacuum chamber(under production at Italy)

Page 16: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

Injection electrostatic kicker(under design)

Page 17: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

Cryostat volumes(under testing at JINR)

Page 18: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

Cryostat pumping system (under testing at JINR)

FP

GVV

1/8 Booster Cryostat Volume

HVG MVG

MVG

RT – Roots PumpDP – Diffusion PumpFP – Forvacuum PumpNT- Nitrogen trap

DP

MVG – Middle Vacuum GaugeHVG – High Vacuum GaugeGVV – Gate Vacuum ValveVV – Vacuum Valve

RT

VV GVV

DP

GVV

DP

VV

VV

VV VV VV

VV

NT NT NT

VV

VV

VV

FP

VV

HVG HVG HVGMVGMVG MVGMVG

Page 19: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

UHV pumping station of beam pipe(under testing at JINR)

Cryostat volume

Quadrupoles

TP

VV

FP

UHVG

MGV

TP – Turbo PumpFP – Forvacuum PumpIP – Ion pumpNEG - Getter

IP

GVV – Gate Vacuum ValveVV – Vacuum ValveMVG – Middle Vacuum GaugeHVG – High Vacuum GaugeUHVG – Ultra HV Gauge

GVV

NEG

HVG

Dipole Dipole

NEG NEG

VV

VV

Ion Pump + NEGNEXTorr®

(SAES Group)

Page 20: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

20

Backing of test bench at JINR (2014)

After baking during 30 hours with 280oCvacuum was reached value about 10-11 Torr !

1-4. Vacuum chamber, 5. Flanges, 6-7. Metal valve,8. Turbo pump, 9. Forvacuum pump with valve, 10. Ion pump, 11. Sublimation pump, 12. Nitrogen trap, 13-15. Ionization gauge, 16. Forvacuum gauge,17. Leak valve, 18. Flexibly hose, 19. Reducing T-piece

Page 21: Booster and Collider SC magnets. Design & prototyping of UHV and cryostat systems for Booster and Collider A.Smirnov JINR, Dubna, Russia NICA Machine Advisory

Vacuum cryogenic test bench(under assembling at JINR)

1. The turbo molecular pump; 2. Diffusion pump; 3. Ion pump; 4. Gates; 5. insulation volume; 6. Pumping volume; 7. Twisted helium tube;8. Helium collector; 9. Nitrogen collector.

1 5 6 7 9

4

23 8