Weigh Basket

BOLL BUGGY

OWNER'S MANUAL

606095 07-04

IndexSafety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Dealer Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8Lubrication and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Trouble Shooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Isometrics and Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

IdentificationYour Boll Buggy is identified by a Serial Number and Model Number. Record thesenumbers in the spaces provided in this manual and refer to them when ordering partsor requesting service.

Serial Number Model Number

WarrantyWARRANTY: In addition to the implied warranties of fitness and of merchantability,CrustBuster/Speed King warrants new products sold by it to be free from defects inworkmanship and material for a period of 12 months, from the date of delivery to the first usercustomer. Warranty on purchased parts (cylinder and motors) will be the same as thatoffered by the appropriate manufacturer of these parts.

EXCLUSIONS: No warranty of any kind is made by CrustBuster/Speed King with regard tonew products which have been subject to operation in excess of recommended capacities,misuse, abuse, negligence, or accident, or have been altered or repaired in any manner notauthorized by CrustBuster/Speed King. CrustBuster/Speed King is constantly striving toimprove its products. Changes in design and improvement will be made wheneverCrustBuster/Speed King believes the efficiency of its products will be improved thereby, butwithout incurring any obligation to incorporate such improvements in any products which havebeen shipped or are in service. No obligation exists for compensation of unauthorized repairsor modifications without prior approval. And in no event will CrustBuster/Speed King be liablefor consequential damages, such as but not limited to: downtime, delays, etc.

WARRANTY REGISTRATION: This warranty is not valid unless registered withCrustBuster/Speed King within 10 days from the date of purchase. It is the sole responsibilityof the selling retail dealer to fill out the registration forms and see that they are properly filedwith CrustBuster/Speed King.

WARRANTY PROCEDURE: Should any part fail to conform with this warranty,CrustBuster/Speed King will repair or replace the part or parts which do not conform. If a partis defective, take it to your authorized CrustBuster Farm Equipment Dealer immediately,along with your warranty registration, and complete the proper forms requesting a warrantyadjustment. Our representative will pick up the part to be returned to the factory forexamination. If the customer (first user) requests that a new part be substituted for the oldpart, a new part will be charged to the dealer who will in turn charge the customer. If the partis found by us to be defective, a credit for the part will be given to the dealer to be passed onto the customer. If the dealer or customer wishes to repair the part, this will be done only ifauthorized by CrustBuster/Speed King. This warranty procedure is in addition to all remediesauthorized by law.

CRUSTBUSTER/SPEED KING, INC.Box 1438Dodge City, KS 67801

1

SAFETY PRECAUTIONSThe following information is on the decal attached to yourmachine. Read and follow these instructions for your safety andthe safety of anyone around the machine.

CAUTION1. ALWAYS DISMOUNT FROM THE SIDE OF THE TRACTOR, NEVER AT THE REAR.2. DO NOT ALLOW PEOPLE TO RIDE ON THIS MACHINE.3. NEVER CARRY ANYONE ON THE TRACTOR.4. BE SURE EVERYONE IS CLEAR OF THE MACHINE BEFORE STARTING

ENGINE OR OPERATION.5. USE S.M.V. EMBLEM WHEN OPERATING ON HIGHWAYS, EXCEPT WHEN

PROHIBITED BY LAW.6. WHEN TRANSPORTING UNIT ON ROADS OR HIGHWAYS ALWAYS WATCH

FOR WIDTH AND OVERHEAD OBSTRUCTIONS.7. NEVER DUMP WHEN STRONG WIND BLOWS FROM RIGHT.8. ALWAYS DUMP WITH MACHINE LEVEL OR RIGHT SIDE LOWER.9. WHEN DUMPING BASKET, ALWAYS WATCH FOR OVERHEAD OBSTRUCTIONS.

10. NEVER LUBRICATE OR MAKE ADJUSTMENTS WHEN ENGINE ISRUNNING OR BASKET IS IN RAISED POSITION.

11. KNOW YOUR MACHINE, STUDY OPERATOR'S MANUAL. ASK YOURDEALER IF YOU HAVE ANY QUESTIONS ON THE OPERATION OF THISMACHINE.

12. USE CAUTION WHEN TURNING OR CROSSING ROUGH TERRAIN.13. USE CAUTION WHEN OPERATING AROUND ELECTRIC POWER LINES.

WARNINGDO NOT DUMP AROUND

ELECTRICAL POWER LINES ELECTROCUTION CAN RESULT

May we suggest that you take a few additionalminutes to read over more than once the areasof this manual where SAFETY SYMBOLS andCAUTION notes appear. These are areaswhere the operator should use particular care.Play it "SAFE." KNOW THE DANGER AREASAND AVOID THEM.

Look for this symbol to point outimportant safety precautions.It means---

ATTENTION!BECOME ALERT!

YOUR SAFETY ISINVOLVED.

2

Dealer Check List

Pre-Delivery Check List

After the Boll Buggy has been completely assembled and lubricated, inspect it thoroughly to becertain it is in good running order before delivering it to the customer. The following check list isa reminder of points to inspect. Check off each item as it is found satisfactory, or after properadjustment is made.

Boll Buggy Inspection

______ Check all bolts and nuts to be sure they are on tight.

______ Check hydraulic system to make sure it has been purged to remove air as instructed inowner's manual.

______ Hitch adjusted to level Boll Buggy as instructed in owner's manual.

______ Check and, if necessary, lubricate all lubrication points.

______ Check to see if the Safety Decal is in place. (Refer to preceding page for decalinformation.)

______ Check wheel hubs for bearing preload and remove end play if necessary.

Boll Buggy Functional Test

______ Attach Boll Buggy to tractor drawbar with 2 5/16" ball hitch. Raise basket gradually,paying particular attention to the last 8 to 10 inches of cylinder stroke not to unbalancethe unit with a sudden surge of hydraulic pressure.

NOTE: Observe safety precautions on the decal and in the manual while dumpingbasket. WATCH FOR OVERHEAD OBSTRUCTION.

Delivery Check List

______ Explain the adjustments for implement operation.

______ Review safety precautions with the owner and operator as stated on the safety decal andin the manual.

______ Give the customer the owner's manual and explain the importance of reading this manual.

IMPORTANT: The Warranty Registration form must be completed, signed by bothdealer and customer and returned to CrustBuster/Speed King, Inc., Box 1438, DodgeCity, KS 67801, to validate the warranty. If warranty registration is not completed andreturned, the product concerned will not be covered by warranty policy.

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Weigh Basket SpecificationsNarrow Top Wide Top

Capacity Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 970 Cu. Ft. 1015 Cu. Ft.

Height Ground to basket pivot point . . . . . . . . . . . . . . 12' 12'Ground to top panel (dump in side) . . . . . . . . 11' -7" 11' -1"

(Without extension . . . . . . . . . 10' -4" 10' -1"Ground to bottom of main frame . . . . . . . . . . . 25" 25"Ground to top panel (dump out side) . . . . . . . 13' -2" 13' -2"

Basket Length at top . . . . . . . . . . . . . . . . . . . . . . . . . 16' -2" 16' -6"Length at bottom . . . . . . . . . . . . . . . . . . . . . . 14' 14'Width at top . . . . . . . . . . . . . . . . . . . . . . . . . . 10' -2" 12'Width at bottom . . . . . . . . . . . . . . . . . . . . . . . 44�" 44�"

Length Overall Length . . . . . . . . . . . . . . . . . . . . . . . . 23' -4" 23' -4" Empty Weight (less tires) . . . . . . . . . . . . . . . . 5390# 5390#Tongue Jack Stand . . . . . . . . . . . . . . . . . . . . Standard StandardHydraulic Cylinders:Basket Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . 4" diameter x 48" strokes

2 " Rod diameter

� 6 bolt, 3000 lb. capacity hub� 2¼” diameter, 2500 lb. capacity spindles� (5) Tires with spare tire mounting kit and (5) 15" x 6" 6 bolt 2600 lb. capacity rims� “Weigh-Tronix” 3-load bar electronic scale with digital indicator� “Dexter” 12" x 2" electric brake� Electronic Breakaway with charger� 2 5/16" diameter coupler 12,500 lb. capacity� 2½” x 5 leaf 5000 lb. capacity slipper spring� Units fully assembled, charged with hydraulic oil, and hydraulic system tested. Delivered

field ready with all grease points lubricated.� Front and rear panels made of expanded metal allows driver vision and air reducing wind

drag for transporting.� Tool box large enough to store scale indicator when in transport or not being used.� Ladders mounted to front and back of buggy allowing access to top.� Two access doors in lower dump in side panel allowing access when buggy is empty.� Sampling doors - four in front and four in rear� Painted green and charcoal gray. Different colors possible at extra charge.� Running lights with right and left turn signals, brake light, and amber running lights. Wiring

furnished to end of hitch.� Hose reel mounted on unit with hydraulic hose to extend 25' beyond the hitch. Hose end

connections furnished.� Unit will dump into builders with dump in height of 132" from ground to top of I-beam rail.� Jack and fenders included.� Replacement cylinders and seal kits always available.� Owners’ manual in water tight sealed container attached to buggy.

NOTE: Specifications are subject to change without prior notice.

4

Figure 1

Assembly Instructions1. For assembly, select a level area with

overhead hoist capable of lifting 15 feet oran area in which a fork or snorkel lift willhave easy access.

NOTE: Refer to drawings in back of thismanual during assembly process.

2. Block main frame level approximately 2 feetoff ground. (Two feet measured to bottomside of main frame.)

CAUTION: When blocking mainframe, set blocks securely andat enough points to avoiddanger of frame falling duringassembly.

3. Lift axle assembly and slide springs intorear spring hanger. Secure front of springwith 3/4" x 4½" spring eye bolt.

Insert axle load bars into axle and securewith ½" x 6" HHCS and lock nuts. Installsnap ring in groove in load bar. Slide two2½" machine bushings onto load bar.Install left and right tandem assembliesonto load bars. Shim outside with 2½"machine bushings as required and installretainer bushing with ½" x 4" HHCS andlock nuts.

Attach fenders to angle flanges on side offrame with six 3/8" x 1" HHCS.

4. Mount tire and wheel assemblies onto hubs.

5. Blocking can now beremoved from frameand tires set onground. Place jack onfront of unit and adjustheight to level frame.

6. Place floor panel ontomain frame with thelong formed leg ofbottom panel locatedon right side on mainframe. Right side isdetermined by standingat rear of machine andlooking forward indirection of travel.Locate bottom panelon main frame asshown in Figure 1.Panel must be locatedfor ease of assembly inlater operations.

NOTE: All panels have loops welded onthem for use in lifting panels into placeduring the assembly process.

7. Sit lower front and rear end panels into floorpanel. Install bolts, flat washers, and nuts,but DO NOT TIGHTEN AT THIS TIME.

NOTE: The high pointed end of front andrear lower panel must be on left side of unit.See basket parts schematic for view of howlower end panels assemble.

CAUTION: Place 10 inch "C"clamps on right side as shown inFigure 1 to hold basket ontoframe during assembly.

8. Locate the lower side panel (dump out) andinstall on the left side of basket. Install thedoor panel (dump in) on the right side ofbasket.

NOTE: When installing the two lowerpanels, always locate them so that the twoinch leg angle side of panels are bolted tothe formed leg on floor panel and the endsof panel are aligned with ends of floor panel.

9. At this time, securely tighten bolts attachinglower end panels to floor panel. Thentighten bolts attaching two inch angle leg oflower side panels to floor panel. Now tightenbolts attaching lower side panels to front andrear end panels.

5

Figure 2

Assembly Instructions10. Locate middle panel (dump out) and install

on left side of basket. Insert all bolts whichalign with mating panels and tighten.

11. Place front and rear upper panels ontobasket lower end panels between lowerpanel on right side and middle panel on theleft side. Move panel to the left on basketuntil it is against middle panel.

NOTE: When installing upper end panels,the cylinder anchor plate must beon the outside of the basket frameand to the left side of basket.

Install all bolts in the panel, but DO NOTTIGHTEN AT THIS TIME.

12. Locate top panel (dump out) which hasmain basket pivot pipe welded into frame,install on left (dump out) side of basket,and insert all bolts loosely. Be sure toinstall bolts on ends of basket which attachthe pivot pipe support plate to the top frontand rear panels.

13. The last panel, top panel (dump in), shouldbe installed on right side of basket. Installall bolts loosely.

14. Install gussets across the top right sidecorners. Install bolts loosely.

15. At this time, all remaining bolts on basketshould be tightened in the followingsequence:A. Tighten bolts attaching middle left

panel to top left panel.

B. Tighten bolts attaching top front andrear panels to lower front and rearpanels.

C. Tighten bolts attaching middle left andtop left panels to upper front and rearend panels.

D. Tighten 5/8" bolts attaching top leftpivot panel to upper end panels.

E. Tighten bolts attaching top right panelto door panel on right side.

F. Tighten bolts attaching top right panelto upper front and rear end panels.

G. Tighten bolts attaching gussets acrosstop right corners.

16. Locate extension panels and attach thefront and rear extensions to the top endpanels. DO NOT TIGHTEN BOLTS ATTHIS TIME. Attach the dump in sideextension and end extensions to the dump

in side top panel and to the front andrear extensions. Install theextension gussets at the top rightside of the extensions. Tighten all

bolts at this time.

17. Before installing A-frames, screwgrease line into basket pivot tubeat the top of A-frames. Routethe grease line down the insideof the A-frames attaching to thethree bolts provided. Use the5/16" hose clamps to secure thegrease lines. Attach the 1/8"pipe couplers and grease zerksto the end of the lines.

Raise A-frame (Figure 2) and slide pivottube of A-frame over the basket pivot pipe.Allow lower end of A-frame to rotatedownward onto main frame inside ofmounting plates welded on main frame.Insert bolts attaching A-frame to mainframe.

NOTE:1. It may be necessary to remove "C"

clamps from basket placed in STEP #7to install mounting bolts.

6

Figure 3

Figure 4a

Assembly Instructions2. Install 1/2" 3" bolts and lock nut in pipe

panel as shown in Figure 3.

18. Install basket A-frame brace pipe byinserting 3/4" bolt with flat washer throughslotted hole in A-frame mounting angle andmounting plate welded on main frame.Install flattened end of pipe over bolts andinstall lock nut loosely. The opposite end ofpipe is provided with screw adjustment sothat A-frame may be correctly positioned.The A-frame pivot tube inside edge shouldbe positioned against the basket pivot tubemounting as shown in Figure 3.

The cross brace length must be adjusted sothe A-frames are correctly positioned. Todo this, first check length of cross bracesand adjust both braces to same length.Check fit braces to A-frame. If A-framepivot tube is not against basket, insert driftpunch into one hole and pry A-frame intoplace. If cross brace needs adjustment inlength, do so by screwing threaded studinto or out of nut on end of pipe.

NOTE: Always adjust cross braces to thesame length.

Using punch to pry A-frame into place,insert bolt into opposite hole and tightensecurely. Bolt can then be inserted intohole that the punch was in, and tightenedsecurely. Tighten bolts on bottom end ofcross braces.

NOTE: Be sure and tighten jam nut oncross brace adjusting pipe.

19. Using six inch long bolts, install hitch ontoframe as shown in Figure 4a. Severalmounting holes are provided in frame sothat frame may be leveled when installed ondifferent tractor drawbar heights.

20. Attach the 16" x 166" belt to angle on top ofleft top panel using ½" x 1 1/4" bolts, flatwashers, and flange lock nuts. (Belt shouldlay on outside of buggy)

21. Unit is now ready for installation of hydrauliccylinders and hoses. Check hydraulicschematic found in back of manual fordetails of where the different componentparts connect. Install hydraulic cylinders inplace connecting the rod end to basket andbase end to A-frame.

CAUTION: Cylinders must be installedso that fitting ports are facing toward

right side of machine. If placed inopposite direction, fittings will be brokenoff when basket is raised.

Install 90° elbow fittings into cylinder portsand tighten until hose connecting swivel ispointing downward.

NOTE: It is recommended that teflontape be applied to fitting end which installsinto the cylinder ports. Doing so will avoidleaks but caution should be used to avoidovertightening fitting thus causing cylinderto crack.

Refer again to hydraulic schematic in backof manual and install and tighten hoses asshown. Locate one hose on each side ofbolts welded on top of frame and on insideof A-frame tube and install formed clampover bolt. Install nut and lock washer andtighten only enough to hold hose in place.

22. Unit should now be completely assembledand ready for check out, purging ofhydraulic cylinders with oil and connectionto tractor.

IMPORTANT:Do not attempt to operate this unituntil hydraulic system has beencompletely purged of air as outlinedin the operation section of manual.

7

OperationFamiliarize yourself with the various features of theBoll Buggy before operating. Read this section ofyour manual carefully.

Attaching to Tractor

1. Adjust tongue ball hitch to the appropriate holeson the tongue to level main frame whenattached to tractor drawbar.

2. Attach machine to tractor (for the standard ballhitch) using a 2 5/16" ball (minimum capacity12,500#) with enough shank and thread lengthto secure it with a full depth nut and lockwasher. Make sure the ball shank threads goall the way through the nut.

Hydraulic System Purging Procedure

Hydraulic cylinders and hoses must be run withoutload to remove all air from system.

1. Remove basket cylinder rod pins attachingupper end of cylinder to basket and block or tiein place so when rod is extended it will not hit orinterfere with any portion of the basket.

2. Install the required male quick coupler end ontohoses going to tractor and then attach hoses toa pair of quick coupler hydraulic fluid outlets onthe tractor. Check the tractor hydraulic fluid andadd fluid if system is not completely full.

3. Start tractor engine and activate valve lever toextend hydraulic cylinders approximately one-third of stroke or 16 inches. Stop at this pointand check hydraulic fluid level in tractor. Addrequired amount to bring level to full. Againextend hydraulic cylinder an additional 16inches of stroke or total of approximately 32inches. Repeat procedure above in checkingfluid level in tractor. Extend cylinders tomaximum extended position and repeatprocedure used to check fluid level.

4. With the tractor fluid at a safe operational level,fully retract and extend the cylinders severaltimes to insure removal of all air from system.

5. Retract cylinders to fully closed position andreconnect cylinder rod to basket using cylinderpin.

6. After cycling cylinders and purging lines andcylinders of any air locks, reconnect cylinders.Be certain all cylinder pins are securely held inplace and will not work out under load.

7. You are now ready to dry run the unit.Complete the lubrication of the unit as described

on page 8. Read the operating section of thismanual on pages 7 and 8 before dry runningof unit.

CAUTION: While cycling the basketfor the first time it is best to have anobserver on the ground at a safedistance to give instructions to theoperator. The observer will be lookingfor any hydraulic hose pinch points,

loose connections, any binding of basket oranything else that would prohibit the safe andsuccessful operation of the unit. Be sure toobserve the grease line at the main pivot point inthe upper corner for sufficient clearance.

Operating Information

Before operating this unit, refer to the Lubricationsection in this manual on page 8 and make suremachine is properly lubricated.

CAUTION: When turning or crossingrough terrain, slow tractor speed down.

CAUTION: Be sure everyone is clearof the machine before starting engine oroperation.

To dump the Boll Buggy, simply drive along side oftrailer or module and stop at the required position.Set tractor engine RPM at approximately 1/2 to 3/4maximum engine RPM. Actuate tractor valve leverto raise basket.

CAUTION: Use the followingcautions when dumping the BollBuggy basket:

1. Use caution when operating around powerlines.

2. Watch for overhead obstructions which mightinterfere with the basket.

3. Always select level area for dumping. If thearea is uneven, position units so when theBoll Buggy is dumping, the dump-in side ofthe unit is lower than the dumping side. Thiswill minimize the possibility of unit overturningduring dump cycle.

4. Do not move unit with basket partially up orbasket lift cylinders partially extended.Damage could result to cylinders and/orbasket frame.

8

Operation - cont’d

5. When dumping, always note directionstrong winds are blowing from. Positionunits so Boll Buggy basket is dumpinginto wind current, or that wind current isblowing into either the front or rear of theBoll Buggy.

6. Always dismount from the side of thetractor, never at the rear.

7. Do not allow people to ride on thismachine.

8. Never carry anyone on the tractor.

9. Be sure everyone is clear of the machinebefore starting engine or operation.

10. Use SMV emblem when operating onhighways except when prohibited by law.

11. When transporting unit on road orhighways, always watch for width andoverhead obstructions.

12. Never lubricate or make adjustmentswhile engine is running or basket is inraised position.

13. Know your machine, study this manual,ask your dealer if you have any questionson the operation on this machine.

Lubrication and MaintenanceIMPORTANT: Before operating your Boll Buggy, make sure it is properlylubricated and thoroughly inspected. Only a minimum of time and effort is requiredto regularly lubricate and maintain this machine to insure long life and trouble-freeoperation.

Lubrication� Keep all lubricants and lubrication points free

from dirt and grit.

� Use a general purpose lithium base grease tolubricate the pressure grease fittings.

� The following lubrication schedule is recommended:

Walking Beams(2-Fittings) . . . . . . . DailyBasket Pivots (2-Fittings) . . . . . . WeeklyWheel Bearings . . . . . . . . Repack Yearly

Maintenance� Inspect your machine regularly to prevent

accidents and breakdowns.

� Check hitch pin periodically for wear andreplace if worn excessively.

� Check hitch mounting bolts occasionally tomake sure they are tight.

� Check wheel spindle bearing preload aftertwenty(20) hours operation.

StorageThe Boll Buggy should be stored in an enclosed building to prevent hoses,cylinders, and metal surfaces from deteriorating due to weather exposure.

Recommended storage procedure follows:

1. Elevate frame so tires will clear ground.

NOTE: Support frame securely so thereis no danger of it falling.

2. Remove clamps from hydraulic hoses goingto the tractor and elevate them above thefront hydraulic cylinder to prevent oil fromseeping out of quick couplers while not inuse.

NOTE: When preparing to use machineafter storage, check for any oilleaking. If there is any indicationof oil leaking from fittings, hoses,or cylinders the hydraulic systemshould be purged prior to raisingthe basket. (Follow instructionsin manual for hydraulic systempurging -page 7.)

9

Trouble ShootingNOTE: Step Number 1 in all cases is to familiarize yourself with the information in the owner's manualpertaining to assembly, operation, lubrication, and maintenance.

Trouble Possible Cause Possible RemedyBasket fails to raise. � Hoses not correctly Connect or insert quick coupler

coupled to tractor. correctly.

� Tractor system pressure Check tractor system pressure.not sufficient.

� Tractor hydraulic oil level Fill per purging instructions page 7.is low.

Basket fails to raise evenly. � System not purged of all air. Purge system as described in operation section.

� Hose retaining clamps Check clamps and hoses. Clamps tightened excessively, thus should only be tight enough to hold collapsing hose. hose in place. Replace hose and

reclamp without pinching.

� Defective cylinder due to Repair cylinders inspecting all parts worn or bad piston seals. for wear. Replace seal kit.

Cotton will not dump out � Dumping area sloping Move to level area for dumping.when basket is raised. severely to right.

10

Weigh BasketMain Frame

11

Weigh Basket Main Frame

Item Qty Part No. Description1 1 82330200 Coupler Weldment 2 1 606632 Weigh Bar3 1 82329400 Coupler Mount Weldment4 1 62613500 Weigh Bar/Coupler 2.5" dia

Includes #1, 2, & 35 1 965269 Spare Tire Mount6 2 334904 U-bolt ½ x 8 x 5 7/87 1 962902 Tongue8 5 868257 Tire & Wheel Assembly

Includes:530899 Tire 205R75 x 1500842500 Wheel 15x6 5½" BC 6Bolt530907 Valve Stem

9 1 530402 Jack 2000#10 1 965251 Main Frame11 2 961102 Fender Weldment12 2 334466 HHCS 3/4" x 6"13 2 330290 Hex Nut 3/4"14 4 330332 Lock Washer 3/4"15 12 01017300 HHCS 3/8" x 1"16 23 330035 Hex Nut 3/8"17 23 330043 Lock Washer 3/8"18 7 199976 Hose Clamp19 1 868216 Axle & Spring Assembly

Includes #20-2420 4 337832 U-bolt 5/8" x 5"21 8 336677 Lock Nut 5/8" SAE22 2 502260 Slipper Spring 5000#23 2 530881 U-bolt Plate24 1 961144 Axle Weldment25 2 334458 HHCS ½" x 6"26 6 331363 Hex Nylock Nut ½"27 2 606079 Weigh Bar

Item Qty Part No. Description28 2 337840 Snap Ring29 8 335976 Machine Bushing30 2 01162700 Zerk 1/4"-28 x 45°31 2 961136 Tandem Weldment32 2 151688 Bushing33 2 330092 HHCS ½" x 4"34 4 403220 Hub & Drum Assembly35 2 403253 Brake Assembly LH36 2 403261 Brake Assembly RH37 1 868190 Tandem Assembly LH

Includes #30, 31, 34 & 3538 1 868208 Tandem Assembly RH

Includes #30, 31, 34 & 3639 1 470617 Hannay Hose Reel39 A 1 965277 Manual Hose Reel40 4 01158500 HHCS 3/8" x 1 1/4"41 2 224618 Hannay Reel Mount42 2 335125 HHCS 3/4" x 2"43 2 330340 Flat Washer 3/4"44 1 337634 U-bolt ½ x6x7 Manual Reel45 1 335802 Cotter Pin 5/16" x 2½”46 1 942755 Tongue Pivot Pin47 4 01146000 HHCS 5/8" x 1 3/4"48 4 330183 Flat Washer 5/8"49 4 330878 Lock Washer 5/8"50 4 330571 Hex Nut 5/8"51 4 330894 Flat Washer 5/8"52 2 147280 Tongue Brace53 1 433938 Safety Chain 11000#54 1 965418 Jack Spool55 1 330233 HHCS 3/4" x 4 ½"56 1 330316 Nut 3/4" Hex Nylock

12

Weigh BasketBasket Frame

13

Weigh BasketBasket Frame

Item Qty Part No. Description1 2 466953 Cylinder 4" x 48"

Complete w/pins2 1 945345 Front A-frame3 1 945337 Rear A-frame4 2 945394 Cross Brace End Adj.5 2 331157 Hex Nut 7/8"6 2 945386 Cross Brace7 2 469494 Grease Line8 6 01059500 Hose Clamp9 6 330035 Hex Nut 3/8"

10 2 199976 Hose Clamp11 2 330043 Lock Washer 3/8"

Item Qty Part No. Description12 2 331066 Pipe Coupler 1/8"13 2 02738300 Zerk 1/8" NPTM14 12 01147800 HHCS ½" x 1½"15 8 330159 Flat Washer ½"16 8 335836 Flange Lock Nut ½"17 2 337030 HHCS 3/4" x 2 3/4"18 2 330340 Flat Washer 3/4"19 2 330316 Hex Nylock Nut 3/4"20 4 331363 Hex Nylock Nut ½"21 1 261065 Indicator Bracket22 1 961748 Indicator Storage23 4 01200500 Screw 5/16" self-tap

14

Weigh BasketBasket

15

Weigh BasketBasket

Item Qty Part No. Description1 1 962191 Left Top Panel2 1 942607 Left Mid Panel3 1 942599 Left Lower Panel4 178 01180900 HHCS ½" x 1 1/4"5 186 330159 Flat Washer ½"6 186 335836 Flange Lock Nut ½"7 1 962134 Front Bottom Panel

869255 Front Bottom Panel Assy(Includes #7, #39-#42)

8 1 962142 Rear Bottom Panel869263 Rear Bottom Panel Assy

(Includes #8, #39-#42)9 1 945329 Floor Panel

10 1 962092 Front Top Panel -NarrowTop

869214 Front Top Panel Assy N-Top(Includes #10, #39-#42)

10A 1 962118 Front Top Panel - Wide Top869230 Front Top Panel Assy

Wide Top(Includes #10A, #39-#42)

11 1 962100 Rear Top Panel - N- Top869222 Rear Top Panel Assy N-Top

(Includes #11, #39-#42)11A 1 962126 Rear Top Panel - Wide Top

869248 Rear Top Panel AssyW-Top(Includes #11A, #39-#42)

12 1 962050 Front Ext Panel-Narrow Top12A 1 962076 Front Ext Panel-Wide Top

13 1 962068 Rear Ext Panel-Narrow Top13A 1 962084 Rear Ext Panel-Wide Top

14 6 01071000 HHCS 5/8" x 2"15 6 330571 Hex Nut 5/8"16 6 330878 Lock Washer 5/8"17 12 330183 Flat Washer 5/8"18 2 334946 HHCS ½" x 3"19 2 331363 Nylock Nut ½"20 2 945519 Door

Item Qty Part No. Description21 1 962209 Door Panel22 1 945295 Right Top Panel23 2 221010 Splice Plate

(Narrow Top Only)24 1 260661 Front Ext Gusset-Narrow

Top24A 1 260687 Front Ext Gusset -Wide Top

25 1 260679 Rear Ext Gusset -NarrowTop

25A 1 260695 Rear Ext Gusset - Wide Top26 1 254771 Side Extension Front27 1 254789 Side Extension Rear28 1 254797 Right Side Extension29 1 259911 Corner Gusset Front

Narrow Top29A 1 202150 Corner Gusset Front

Wide Top30 1 259929 Corner Gusset Rear

Narrow Top30A 1 202143 Corner Gusset Rear

Wide Top31 2 82540600 Ladder32 4 961128 Ladder Bracket33 4 221093 Back-up Strap34 8 01147800 HHCS ½" x 1 ½"35 12 01158500 HHCS 3/8" x 1 1/4"36 12 330035 Hex Nut 3/8"37 12 330043 Lock Washer 3/8"38 1 230201 Belt 16" x 166"39 8 260794 Sample Hole Cover40 8 01144500 HHCS 5/16" x 3/4"41 16 502070 Belleville Spring

.317" x 5/8"OD42 8 331611 Nut 5/6" Hex Nylock43 1 215046 Cannister Bracket44 1 02889400 Owner’s Manual Cannister45 1 02890200 Cannister Holder46 2 02919900 Screw #10-24 x 147 2 333393 Lock Nut #10-24

Weigh BasketBasket Lift Cylinder

#466953 Hyd Cylinder 4" x 48" w/2" Shaft

Item Qty Part No. Description1 1 466987 Barrel2 1 466979 Rod3 1 461483 Clevis4 4 466995 Tie Rod5 1 461152 Head

Item Qty Part No. Description6 1 461269 Piston7 1 461368 Base8 1 461285 Piston Nut9 1 461848 Seal Kit

16

Item Qty Part No. Description6 4 463539 Adpt 90°

1/2" MP / 3/8" FP Swivel7 2 466953 Cylinder 4" x 48"

w/2" shaft8 2 463521 Adpt Tee 3/8" FP /

3/8" FP Swivel (2)9 9 199976 Hose Clamp

10 9 330043 Washer 3/8" Lock11 9 330035 Nut 3/8" Hex12 2 462085 Pipe Coupler ½"13 2 465385 Quick Coupler14 4 332676 Bushing ½" x 3/8"15 2 466912 Adpt 3/4" MOR x ½" NPT

Item Qty Part No. Description1 2 466946 Hose 3/8" x 113" 3/8 MP/ 1/2 MP2 1 462945 Hose 3/8" x 50"

3/8 MP / 3/8 MP3 1 466920 Hose 3/8" x 98"

3/8 MP / 3/8 MP4 1 460162 Hose 3/8" x 210"

3/8 MP / 3/8 MP5 3 466938 Hose 3/8" x 260"

3/8 MP / 3/8 MP

Weigh B

asketB

asket Hydraulics

17

Weigh BuggySwing Hitch

Item Qty Part No. Description1 4 00913400 Hose Clamp 5/8" Double2 4 01017300 HHCS 3/8" x 1"3 4 03382900 Screw 5/8" x 2" Flat Head4 1 224592 Slide Plate5 1 964890 Hose Holder6 4 330035 Hex Nut 3/8"7 4 330043 Lock Washer 3/8"8 4 330183 Flat Washer 5/8"9 6 330290 Hex Nut 3/4"

10 6 330032 Lock Washer 3/4"11 8 330571 Hex Nut 5/8"12 8 330878 Lock Washer 5/8"13 2 331181 U-bolt 3/4" x 4" x 9½"14 4 332007 HHCS 5/8" x 5½"15 1 18163600 Hose Bracket16 1 02706000 Cylinder 3 x 12 3/4" SAE

Item Qty Part No. Description17 2 466763 Adapter 90°

3/4" MORx3/8" NPTF Sw18 2 465385 Male Coupler 3/4" MOR19 2 466912 Adapter Straight

3/4" MOR x ½" NPTF20 1 468702 Hose 3/8" x 142½"

3/8"NPTM x ½"NPTM21 1 468710 Hose 3/8" x 175½"

3/8"NPTM x ½"NPTM22 5' 603001 Hose Wrap23 2 963595 Hitch Slide24 2 571356 Nylon Wear Pad25 1 963561 Clamp26 4 262592 Shim27 8 330134 Hex Nut ½"28 8 330142 Lock Washer ½"29 8 335661 Screw ½" x 1½” Flat Head

18

Weigh BasketWiring Diagram

P.O.Box 1438 Dodge City, Kansas 67801 (620) 227-7106