Bnc Ht Lt Mp-446 8055ia_i Plus

OPERATION MANUAL

OPERATION MANUAL

OPERATION MANUAL BNC/LT/HT SERIES

Version: 002

Date of Version: May 2008

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5 OPERATION PROCEDURE 5.1 Power on 5.1.1 Main power switch on 5.1.2 Machine ready 5.1.3 Axes reference 5.2 Warming up 5.2.1 Warming up 5.2.2 Warming up procedure 5.3 Main operation panel 5.3.1 Coolant switch 5.3.2 Working light 5.3.3 Turret CW/CCW 5.3.4 Chip conveyor CW / CCW 5.3.5 OD / ID key switch (option) only when hydraulic chuck supplied 5.3.6 Spindle JOG 5.3.7 Over travel release 5.3.8 Moving axes by joy sticker and hand wheel 5.3.9 Power on / poweroff 5.3.10 Emergency stop 5.4 C-AXIS WITH POWER TURRET FUCTION (OPTION) 5.5 BAR FEEDER 5.6 PROBE 5.7 PLC MESSAGE LIST 5.8 PLC ERROR LIST 5.9 M CODE LIST


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5.1 Power on 5.1.1 Main power switch on

Step Operation Location 1 Check the machine condition

and interface Machine panel & all switches plugs connection

2 Main power switch on Electrical cabinet

3 CNC power on Main operation panel

5.1.2 Machine ready

Step Operation Location 1 Release EMG stop switch Main operation panel

Chip conveyor panel

5.1.3 Axes reference

step Operation Location 1 Push function key zero Main key board

2 Push cycle start button Main key board

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5.2 Warming up It is necessary to warm up the machine after it has been stopped for hours, especially over night. Please ensure to let the machine running free for at least 30-45 minutes before you do accurate cutting. 5.2.1 Warming up Load free operation more than 30 minutes (longer in the winter) Check spindle rotation and orientation function Check tool change function Check lubrication and coolant device function Make sure all these are working properly. 5.2.2 Warming up procedure

Step Operation Location 1 Check machine condition and

interface Machine

2 Select automatic mode and search a program

Refer to Fagor CNC 8055TC operating manual chapter 7

3 Push cycle start button

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5.3 Main operation panel 5.3.1 Coolant switch Step Operation Remarks 1 Push this button to start The pump will stop if the main

door is opened. 2 Push again then stop 3 Use M8 to start Use M9 to stop

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5.3.2 Working light

Step Operation Remarks 1 Push this button to switch on Under any mode 2 Push again then switch off

5.3.3 Turret CW/CCW

Step Operation Remarks 1 Push this button to C.W.

turret one position Working only when front door is closed

2 Push this button to C.C.W. turret one position

Work only when front door is closed

5.3.4 Chip conveyor CW / CCW (option)

Step Operation Remarks 1 A Push this button to start The chip conveyor will stop if

the main door is opened.

B Push this again to stop This button has no function when you execute C.C.W.

2 Push this button to jog in C.C.W.

No function is effective when you run C.W.

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5.3.5 OD / ID key switch (option) only when hydraulic chuck supplied

Step Operation Remarks 1 Hydraulic chuck OD Spindle stop

2 Hydraulic chuck ID Spindle need stop

5.3.6 Spindle JOG

1 T

5.3.7 Over travel release

Step operation Remark 1 When axis is over travel,

push this button then push Fagor ESC key clear alarm. To use MPG or JOG key move axes.

This button must be pressed till axes move to correct position, and then can be released.

Step Operation Remarks 1 JOG spindle in CW running Speed < 50rpm

2 Spindle running will be stopped when hand moved away

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5.3.8 Moving axes by joy sticker and hand wheel

1a.

1b.

2a.

2b.

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Portable Manual Pulse Generator (option) : An Portable Manual Pulse Generator (portable electric handwheel) can be fit on machine as an optional accessory. When machine has both fixed and portable handwheel simultaneously: On the Operation Panel MPG Push MPG MODE : Portable handwheel works. Push MPG MODE AGAIN : Fixed handhweel works. 5.3.9 Power on / power off

Step Operation Remark 1 Push this button to switch on

CNC power Main power switch needs switch on

2 Push this button to switch off CNC power

Step Operation Remark 1 A Push to move X + direction Feed according to F

command. Movement will be stopped when hand moved away.

B Push to move X direction 2 A Push to move Z + direction

B Push to move Z direction 3 X axis hand wheel 1. Hand wheel mode

2. Refer to Fagor CNC 8055TC operation manual chapter 2.5.5

4 Z axis hand wheel


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5.3.10 Emergency stop

Push this button can stop any function 5.4 C axis with power turret function (OPTION)

Push this button to start C axis function Push this button select main spindle or second spindle(power turret)

C


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BNC-22Cs-axis- 202

2;2891120

5.5 BAR FEEDER

5.5.1 PLC PARAMETER P20 : Normal and new bar X obstruction position P21 : Normal bar Z obstruction position P22 : obstruct bar tool number P23 : new bar Z obstruct position P24 : cutting tool no. for new bar P25 : new bar facing cut by user program or default setting (by user parameter P1011) 5.5.2 Operation procedure 1, Define obstruct tool number into P22 of PLC parameter 2, Define X and Z axis obstruction machine coordinate into P20 and P21 of PLC


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parameters (Set P20 and P21 as zero, you can change the obstruction position in 666 sub

program without restarting CNC) 3, Define new bar Z axis obstruction machine coordinate into P23 of PLC

parameter,( this parameter is special for when you want to machining face of new bar, if is not necessary, please set it same as P21

(While you dont use P20 and P21 setting, please define new bar obstruction position in 666 sub program, too)

4, Install first bar by bar feeder manual mode, 5, Execute M90 to start bar feeder 5.5.3 End of bar When bar feeder end of bar signal active, you can see a message END OF

BAR appear on upon left of screen, when you execute same M code ( M90 ), X axis will go to zero machine coordinate , then bar feeder will eject remaining bar, then X and Z axes go to new bar obstruction position, then bar feeder feed a new bar automatic

5.5.4 Facing cut for new bar 1, Set P25= 0, the facing cut will be performed by user program Set P25= 1, the facing cut will be performed by internal sub program 2, If dont use P20 and P21 setting please filled the coordinate in 666 sub program

(sub 114). If use P20 and P21 setting please set bar diameter(in machine coordinate) in user

parameter P1011. Example of 666 sub program ; USER SETUP FOR BAR FEEDER ; (SUB 111) ; TURRET TOOL & POS FOR BAR STOP (P150 = 0) ; X BAR STOP PROG POSITION (P151 = 0.2) ; Z BAR STOP PROG POSITION ; (MSG "MOVE TO POS IN S111 OF P666") G90G0 ZP151 ;


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G90G0 XP150 ; (MSG "") (RET) ; (SUB 112) ; REMAINING BAR EJECT SUBRUTINE (P152 = 0.5) ; NEW PART LENGTH IN Z PROG POSITION FOR FACING ; (MSG "MOVE TO POS IN S112 OF P666") G4K200 ; DWELL BEFORE MOVE G90G0 XP150 ; G90G0 ZP152 ; (MSG "") (RET) ; (SUB 114) ; SUBRUTINE FOR FACING AFTER BAR EJECT S800 M3 ; CHOOSE SPINDLE RPM G4K100 ; (P153 = 25) ; X FACING START PROG POS > BAR DIAMETER (P154 = 0.2) ; Z FACING START PROG POS ; (MSG "MOVE TO POS IN S114 OF P666") G90G0 ZP154 ; G90G0 XP153 ; ; RAPID TO FACING START PROG POINT (MSG "") ; (P155 = -1.0) ; X FACING END PROG POS (P156 = 0.25) ; FACING FEED SPEED ; G90 G1 G95 XP155 FP156 ; USER DEFINITED (RET) ;

Example of program with bar feeder N1 G90 G0 X5 Z5

.. ; cutting programs or cycles

G01 X-1 ; cut off work pice

M90 ;

(GOTO N1) ; repeat program with new bar

5.6 PROBE ( have a real example behind description) Before use probe function, please refer follows procedure to

set up reference tool ( tool 1 )


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5.6.1 Probe calibration 1.- Calibrate a tool We are going to calibrate a tool to get the exact position of the probe. You must take a part of known dimensions and calibrate the tool without using the probe. 2.- Calibrate the probe with (PROBE2,B,F) using the tool calibrated before. When the probing operation will be executed, we will get on the parameters P298 and P299 the position of the touched sides of the probe. You must take these values and write them in the dimensions of the general machine parameter. For example, if we have a probe of 40mm length. PRBXMIN (P40) = P298 - 40 mm PRBXMAX (P41) = P298 PRBZMIN (P44) = P299 - 40 mm PRBZMAX (P45) = P299 After modifying the parameters SHIFT+RESET must be executed to validate the parameters. 5.6.2 Tool calibration Before using the probing cycles to calibrate the tools, you must give an approximate value to the tool offsets variables. The CNC needs to know the approximate size of the tools to avoid collisions before the probing cycles. In the next two pages you will find a subroutine for the tool calibration using the probe. For this subroutine, the tool number 1 has been used as reference tool to calibrate the probe. As the probe position has been given regarding to the tool number 1, when we will try to calibrate the rest of the tools, we must compare the size of the selected tool with the size of the tool number 1. We need to compare both sizes to touch exactly in the middle of the side of the probe.

PS: Follows subroutine inside machine program 8888 already, so

Just for you reference %TOOL-PRESETTER SUB.,MX, ; ;The tool number 1 has been used to calibrate the probe. We are going to ;use it as reference to calibrate the rest of the tools. When the tool 1 ;will be selected, it will be managed in another zone of the probing ;subroutine. ; (P2111=TOOL) ;Activated tool (IF P2111 EQ 1 GOTO N200) ;If the activated tool = 1


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G4 (P2050=TOX(P2111)) ;We save the X value of the activated tool (P2051=TOZ(P2111)) ;We save the Z value of the activated tool (TOX(P2111)=0) ;Erasing X value for tool calibration (TOZ(P2111)=0) ;Erasing Z value for tool calibration G4 DP2111 ;Recalling "D" to put X and Z = 0 (P2052=MPG40-(TOX1-P2050)) ;P2052 = PRBXMIN - (X active tool - X ref. tool) (P2053=MPG41-(TOX1-P2050)) ;P2053 = PRBXMAX - (X active tool - X ref. tool) (P2054=MPG44-(TOZ1-P2051)) ;P2054 = PRBZMIN - (Z active tool - Z ref. tool) (P2055=MPG45-(TOZ1-P2051)) ;P2055 = PRBZMAX - (X active tool - Z ref. tool) G4 G94 G53 (PROBE 1,B6,X=P2052,U=P2053,Z=P2054,W=P2055,F100) (TOX(P2111)=P298+P2050) ;Writing the probing value for X (TOZ(P2111)=P299+P2051) ;Writing the probing value for Z DP2111 ;Recalling "D" to activate new X and Z M30 ;End of the program ; ; ; N200;********* Reference tool (tool 1) selected ********** ; (P2050=TOX1) ;We save the X value of the reference tool (P2051=TOZ1) ;We save the Z value of the reference tool (TOX1=0) ;Erasing X value for tool calibration (TOZ1=0) ;Erasing Z value for tool calibration D1 ;Recalling "D" to put X and Z = 0 G4 G94 G53 (PROBE 1,B6,F100) ;Probing cycle for reference tool (TOX1=P298+P2050) ;Writing the probing value for X (TOZ1=P299+P2051) ;Writing the probing value for Z D1 ;Recalling "D" to activate new X and Z M30 ;End of the program ;

; ;IF THE PROBING OPERATION HAS BEEN INTERRUPTED, WE MUST RECOVER THE ORIGINAL X AND ;Z THAT WE HAVE ERASED IN THE PROBING PROGRAM. IF THE PROGRAM HAS BEEN INTERRUPTED ;WE MUST FORCE THE USER TO EXECUTE A M FUNCTION THAT WILL CALL TO THE FOLLOWING ;SUBROUTINE ; (SUB 1234) (TOX(P2111)=P2050,TOZ(P2111)=P2051) (RET)

5.6.3 PROBE REAL EXAMPLE 1. Install reference tool 1 ( must be tool 1 )


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2. Make sure tool 1 offset is zero 3. Use handwheel move X and Z axes to touch probe and Record machine coordinate when touch

4. Key in record value to general parameter


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Key in X axis value to P41, then P41+15 set to P40(because width of probe is 15, then key in

Z value to P45, then P45+15 set to P44, 5. Restart controller 6. Execute M58 7. Machine will execute probe automatic 8. after probe, please go to GLOBAL PARAMETER a, Into T mode b, Press F5 TABLES key c, Press F5 PARAMETER key d, Press F1 GLOBAL PARAMETERS key e, Record values of P298 and P299 9. Set value of P298 to P41 of general parameter, then P41+15 set to P40, set value of P299

to P45, then P45+15 set to P44 10. Restart controller again 11. Ok, now you can execute M59 to use probe 12. Before you execute M59(probe), please make sure you finish workpiece calibration, thats

mean these tool offsets need something inside


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5.7 PLC MESSAGE LIST ***************************ENGLISH******************************************* 4 (DRIVE NO READY) 5 (CHUCK GUARD OPEN) 6 (DOOR OPEN) 7 (TAIL STOCK LIMIT) 8 (X AXIS TRAVEL LIMIT) 9 (Z AXIS TRAVEL LIMIT) 11 (Z+ SOFT LIMIT) 12 (Z- SOFT LIMIT) 13 (X+ SOFT LIMIT) 14 (X- SOFT LIMIT) 15 (ZERO FEEDRATE) 16 (1 STEP-> ENTER) 17 (2 STEP-> ENTER) 18 (3 STEP-> ENTER) 19 (4 STEP-> ENTER) 21 (GEAR NOT IN POSITION) 22 (HOME REQUIRED) 23 (DOOR NOT IN-POS) 24 (DOOR OPEN) 30 (LUBE LEVEL LOW) 31 (TOOL CHANGE OVERTIME) 32 (CHUCK ID/OD KEY NOT IN POSITION) 34 (WORKPIECE SUPPORT NOT AT IN/OUT POSITION) 35 (WORKPIECE SUPPORT OUT) 37 (TAILSTOCK/CARRIAGE COUPLING) 41 (CHUCK MUST BE CLAMPED) 42 (CHUCK PRESSURE NOT REACH) 43 (OPEN MODE) 44 (CLOSE MODE) 45 (TURRET OVERHEATING) 46 (PROBE MUST BE DOWN ->ENTER) 47 (PROBE MUST BE UP ->ENTER) 50 (MPG MODE) ;--- BURAFFALDI TB TURRET -------------------- 51 (TURRET POWER FAULT) 52 (TURRET MAX. VOLTAGE) 53 (TURRET EXTRACURRENT) 54 (TURRET UNLOCKING ERROR) 55 (TURRET LOCKING ERROR) 56 (TURRET ZERO SEARCH ERROR) 57 (TURRET ZERO SEARCH TIME OUT)


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58 (TURRET RESOLVER ALARM) 59 (TURRET PARITY ALARM) 60 (TURRET INDEX OVERTIME) 61 (TURRET ZERO SEARCH) ;--- BAR FEEDER ------------------------ 67 BAR FEEDER ALARM 68 END OF BAR ;--- GOLDEN SUN & BURAFFALDI TOE/TS TURRET --- 90 (TURRET PROGRAMING ERROR) 92 (STROBE DETECT ERROR) 93 (PARITY ERROR) 95 (TURRET TURNNING OVER TIME) 96 (TURRET NO LOCKED)


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***************************GERMANY****************************************** 4 (ANTRIEB NICHT BEREIT) 5 (FUTTERSCHUTZ OFFEN) 6 (TOR OFFEN) 7 (REITSTOCK ENDLAGE) 8 (X-ACHSENDLAGE) 9 (Z-ACHSENDLAGE) 10 (GETRIEBESTUFENWECHSEL -> ENTER) 11 (Z+ SOFTWARE-ENDSCHALTER) 12 (Z- SOFTWARE-ENDSCHALTER) 13 (X+ SOFTWARE-ENDSCHALTER) 14 (X- SOFTWARE-ENDSCHALTER) 15 (VORSCHUB OVERRIDE BIT 0%) 16 (STUFE 1-EINGABE) 17 (STUFE 2-EINGABE) 18 (STUFE 3-EINGABE) 19 (STUFE 4-EINGABE) 21 (GETRIEBE NICHT IN POSITION) 30 (OLSTAND NIEDRIG) 32 (CHUCK ID/OD KEY NOT IN POSITION) 34 (WORKPIECE SUPPORT NOT AT IN/OUT POSITION) 35 (WORKPIECE SUPPORT OUT) 37 (TAILSTOCK/CARRIAGE COUPLING DEVICE) 41 (FUTTER NICHT GEKLEMMT) 42 (FUTTERDRUCK NICHT ERREICHT) 43 (OFFENER BETRIEB) 44 (GESCHLOSSENER BETRIEB) 45 (REVOLVER UBERHITZUNG) 46 (PROBE MUST BE DOWN ->ENTER) 47 (PROBE MUST BE UP ->ENTER) 50 (HANDRADBETRIEB) ;--- BURAFFALDI TB TURRET -------------------- 51 (WECHSLER OHNE SPANNUNG) 52 (WECHSLER UEBERSPANNUNG) 53 (WECHSLER UEBERSTROM) 54 (WECHSLER NICHT ENTRIEGELT) 55 (WECHSLER NICHT VERRIEGELT) 56 (WECHSLER NICHT REFERENZGEFAHREN) 57 (REFERENZZEIT UEBERSCHRITTEN) 58 (WECHSLER ALARM) 59 (WECHSLER ENCODER FEHLER) 60 (WECHSLER NICHT ORIENTIERT) 61 (WECHSLER FAEHRT REFERENZ) ;--- BAR FEEDER ------------------------


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67 BAR FEEDER ALARM 68 END OF BAR ;--- GOLDEN SUN & BURAFFALDI TOE/TS TURRET --- 90 (REVOLVER PROGRAMMFEHIER) 92 (STROBE SIGNALFEHIER) 93 (PARITY FEHLER) 95 (REVOLVER UBERWSCHUNGSFEHLER) 96 (REVOLVER NICHT EINGERASTET) 97 (FUTTER AUF ENDLAGE) 98 (FUTTER ZU ENDLAGE) 99 (FUTTER NICHT IN POSITION)


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****************************HOLLAND***************************************** 4 (AS/SPINDLE AANSTURING NIET GEREED) 5 (KLAUWPLAAT OPEN) 6 (DEUR OPEN) 7 (LOSSE KOP EINDE SLAG) 8 (X AS EINDE SLAG) 9 (Z AS EINDE SLAG) 11 (Z+ SOFT EINDE SLAG) 12 (Z- SOFT EINDE SLAG) 13 (X+ SOFT EINDE SLAG) 14 (X- SOFT EINDE SLAG) 15 (VOEDING OP NUL) 16 (EERSTE VERSNELLING->ENTER) 17 (TWEEDE VERSNELLING ->ENTER) 18 (DERDE VERSNELLING->ENTER) 19 (VIERDE VERSNELLING->ENTER) 21 (TANDWIEL NIET IN JUISTE POS.) 22 (REFEREN NOODZAKELIJK) 23 (DEUR NIET GESLOTEN) 24 (DEUR OPEN) 30 (OLIENIVEAU LAAG) 32 (KLAUWPLAAT IN/UIT NIET IN JUISTE POS.) 34 (WERKSTUKPOSITIONERING NIET IN JUISTE POS.) 35 (WERKSTUKPOSITIONERING UIT) 37 (LOSSE KOP/SLEDE KOPPELING) 41 (KLAUWPLAAT MOET GESLOTEN WORDEN) 42 (KLAUWPLAAT NIET OP DRUK) 43 (INWENDIGE KLEMMING) 44 (UITWENDIGE KLEMMING) 45 (REVOLVERMOTOR OVERVERHIT) 46 (PROBE MUST BE DOWN ->ENTER) 47 (PROBE MUST BE UP ->ENTER) 50 (MPG MODE) ;--- BURAFFALDI TB TURRET -------------------- 51 (REVOLVER AANSLUITSPANNING FOUT) 52 (REVOLVER TE HOGE SPANNING) 53 (REVOLVER TE HOGE STROOM) 54 (REVOLVER ONTKLEMMINGS FOUT) 55 (REVOLVER KLEMMINGS FOUT) 56 (REVOLVER FOUT IN REFEREREN) 57 (REVOLVER REFEREREN TE LANG) 58 (REVOLVER RESOLVER FOUT) 59 (REVOLVER PARITY FOUT) 60 (REVOLVER INDEX TE LANG)


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61 (REVOLVER AAN HET REFEREREN) ;--- BAR FEEDER ------------------------ 67 BAR FEEDER ALARM 68 END OF BAR ;;--- GOLDEN SUN & BURAFFALDI TOE/TS TURRET --- 90 (REVOLVER PROGRAMMA FOUT) 92 (STROBE SIGNAAL FOUT) 93 (PARITEITS FOUT) 95 (REVOLVER INDEXERING TE LANG) 96 (REVOLVER NIET VERGRENDELD)


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****************************FRENCH******************************************* 4 (VARIATEUR NON PRET) 5 (PROTECTION MANDRIN OUVERTE) 6 (PORTE OUVERTE) 7 (FIN DE COURSE CONTRE-POINTE) 8 (FIN DE COURSE AXE X) 9 (FIN DE COURSE AXE Z) 11 (LIMITE SOFT Z+) 12 (LIMITE SOFT Z-) 13 (LIMITE SOFT X+) 14 (LIMITE SOFT X-) 15 (AVANCE A ZERO) 16 (SELECTIONNER LA GAMME 1, PUIS PRESSER ENTRER) 17 (SELECTIONNER LA GAMME 2, PUIS PRESSER ENTRER) 18 (SELECTIONNER LA GAMME 3, PUIS PRESSER ENTRER) 19 (SELECTIONNER LA GAMME 4, PUIS PRESSER ENTRER) 21 (VITESSE PAS EN POSITION) 22 (HOME REQUIRED) 23 (PORTE PAS FERMEE) 24 (PORTE OUVERTE) 30 (NIVEAUX HUILE DE GRAISSAGE BAS) 32 (CLEF MANDRIN INTER/EXTER NON EN POSITION) 34 (SUPPORT PIECE PAS EN POSITION E/S) 35 (SUPPORT PIECE SORTI) 37 (TAILSTOCK/CARRIAGE COUPLING DEVICE) 41 (MANDRIN PAS SERRE) 42 (ALM PRESSION SERRAGE MANDRIN) 43 (OUVERTURE MANDRIN) 44 (FERMETURE MANDRIN) 45 (TURRET OVERHEATING) 46 (PROBE MUST BE DOWN ->ENTER) 47 (PROBE MUST BE UP ->ENTER) 50 (MANIVELLE ACTIVE) ;--- BURAFFALDI TB TOURELLE -------------------- 51 (ALM PUISSANCE TOURELLE) 52 (TENSION MAX. TOURELLE) 53 (SURCHARGE MOTEUR TOURELLE) 54 (ALM DEBLOCAGE TOURELLE) 55 (ALM BLOCAGE TOURELLE) 56 (ALM RECHERCHE ZERO TOURELLE) 57 (TEMPS DE RECHERCHE ZERO TOURELLE DEPASSE) 58 (ALARME CODEUR TOURELLE) 59 (ALARME PARITE TOURELLE)


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60 (TEMPS D'INDEXAGE TOURELLE DEPASSE) 61 (RECHERCHE ORIGINE TOURELLE) ;--- BAR FEEDER ------------------------ 67 BAR FEEDER ALARM 68 END OF BAR ;--- GOLDEN SUN & BURAFFALDI TOE/TS TOURELLE --- 90 (TOURELLE PROGRAMMING ERROR) 92 (STROBE DETECT ERROR) 93 (ALARME PARITE TOURELLE) 95 (TOURELLE TURNNING OVER TIME) 96 (TOURELLE NO LOCKED)


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****************************SPANISH******************************************* 4 (REGULADORES SIN POTENCIA) 5 (PROTECCION GARRAS ABIERTO) 6 (PUERTA ABIERTA) 7 (LIMITE DEL CONTRAPUNTO) 8 (LIMITE RECORRIDO DEL EJE X) 9 (LIMITE DE RECORRIDO DEL EJE Z) 11 (LIMITE SOFTWARE Z+) 12 (LIMITE SOFTWARE Z-) 13 (LIMITE SOFTWARE X+) 14 (LIMITE SOFTWARE X-) 15 (VELOCIDAD DE AVANCE CERO) 16 (1 PASO-> ENTER) 17 (2 PASO-> ENTER) 18 (3 PASO-> ENTER) 19 (4 PASO-> ENTER) 21 (GAMA NO EN POSICION) 22 (SE REQUIERE BUSQUEDA DE CERO) 23 (PUERTA NO EN POSICION) 24 (PUERTA ABIERTA) 30 (NIVEL ACEITE BAJO) 31 (TIEMPO CAMBIO DE HERRAMIENTA SOBREPASADO) 32 (LLAVE ID/OD CABEZAL NO EN POSICION) 34 (SOPORTE PIEZA NO EN POSICION IN/OUT) 35 (SOPORTE PIEZA FUERA) 37 (CONTRAPUNTO/CARRO ACOPLANDOSE) 41 (GARRAS DEBEN DE AMARRAR) 42 (NO SE ALCANZA LA PRESION EN EL CABEZAL) 43 (MODO ABIERTO) 44 (MODO CERRADO) 45 (SOBRETEMPERATURA EN LA TORRETA) 46 (PROBE MUST BE DOWN ->ENTER) 47 (PROBE MUST BE UP ->ENTER) 50 (MODO VOLANTE) ;--------- BARUFFALDI TB TURRET ------------- 51 (FALTA POTENCIA A LA TORRETA) 52 (TENSION MAXIMA A LA TORRETA) 53 (SOBRECORRIENTE EN LA TORRETA) 54 (ERROR DE DESBLOQUEO DE LA TORRETA) 55 (ERROR DE BLOQUEO DE LA TORRETA) 56 (ERROR BUSQUEDA DE CERO DE LA TORRETA) 57 (TIEMPO BUSQUEDA DE CERO DE LA TORRETA SOBREPASADO) 58 (ALARMA DEL RESOLVER DE LA TORRETA)


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59 (ALARMA DE PARIDAD DE LA TORRETA) 60 (TIEMPO INDEXADO TURRETA SOBREPASADO) 61 (BUSQUEDA CERO DE LA TORRETA) ;--- BAR FEEDER ------------------------ 67 BAR FEEDER ALARM 68 END OF BAR ;---- GOLDEN SUN & BURAFFALDI TOE/TS TURRET --- 90 (ERROR PROGRAMACION DE LA TORRETA) 92 (DETECCION ERROR DE LA TORRETA) 93 (ERROR DE PARIDAD) 95 (TIEMPO DE GIRO DE LA TORRETA SOBREPASADO) 96 (TORRETA NO BLOQUEADA)


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5.8 PLC ERROR LIST ***************************ENGLISH******************************************* 1 (SPINDLE ABORMAL) 2 (X AXIS DRIVER FAULT) 3 (Z AXIS DRIVER FAULT) 4 (DOOR OPEN) 5 (CHUCK GUARD OPEN) 6 (HEADSTOCK LUBE MOTOR O.L) 8 (COOLANT MOTOR O.L) 9 (WAY LUBE LEVEL LOW) 16 (WAY LUBE PRESSURE MISS) 17 (HYDRAULIC MOTOR OVERLOAD) 18 (AIR PRESSSURE < 6 BAR) 19 (CHIP CONVEYOR MOTOR OL.) 20 (CHIP WASH DOWN OL.) 21 (BELT OF SPD WAS LOOSING) 22 (HYDRAULIC PRESSURE LOW) 23 (3 PHASES FAULT) 24 (CHUCK CLAMP FAULT) 25 (AIR CHUCK PRESSURE LOW) 26 (BRAKE RESISTANCE OVER HEAT) 27 (E4 TURRET MOTOR O.L) 28 (PROBE NOT IN STORE/WORK PLACE) 31 (TAILSTOCK PIN LOCK ERROR) 32 (TAILSTOCK PIN UNLOCK ERROR) 35 (TAILSTOCK IN ERROR) 36 (TAILSTOCK OUT ERROR)


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***************************GERMANY****************************************** 1 (SPINDLE FEHLER) 2 (X-ANTRIEBSFEHLER) 3 (Z-ANTRIEBSFEHLER) 4 (TOR OFFEN) 5 (SPINDLE FUTTERSCHUTZ OFFEN) 6 (SPINDLE STOCK SCHMIERUNG UEBERLASTET) 8 (KUEHLMITTELPUMPE UBERLAST) 9 (OLSTAND NIEDRIG) 16 (OELDRUCK DER SCHLITTENSCHMIERUNG ZU NIEDER) 17 (HYDRAULIK MOTOR UEBERLASTET) 18 (LUFTDRUCK UNTER 6 BAR) 19 (SPAENEFOERDERER UEBERLASTET) 20 (SPAENESPUELUNG UEBERLASTET) 21 (SPINDELANTRIEBSRIEMEN GERISSEN) 22 (HYDRAULIK DRUCK ZU NIEDRIG) 23 (FEHLER AN DEN DREI PHASEN) 24 (FUTTER NICHT GESCHLOSSEN) 25 (FUTTERDRUCK ZU NIEDRIG) 26 (UEBERHITZUNG BREMSWIDERSTAND) 27 (E4 TURRET MOTOR O.L) 28 (PROBE NOT IN STORE/WORK PLACE) 31 (TAILSTOCK PIN LOCK ERROR) 32 (TAILSTOCK PIN UNLOCK ERROR) 35 (TAILSTOCK IN ERROR) 36 (TAILSTOCK OUT ERROR)


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****************************HOLLAND***************************************** 1 (SPINDEL ABNORMAAL) 2 (X AS BESTURING FOUT) 3 (Z AS BESTURING FOUT) 4 (DEUR OPEN) 5 (KLAUWPLAAT BEVEILIGING OPEN) 6 (SMEEROLIEPOMP BEVEILIGING) 8 (KOELVLOEISTOFMOTOR BEVEILIGING) 9 (SMEEROLIE PEIL LAAG) 16 (SMEEROLIEDRUK) 17 (HYDRAULIEK POMPMOTOR BEVEILIGING) 18 (LUCHTDRUK ONDER 6 BAR) 19 (SPANENTRANSPORTEUR MOTOR BEVEILIGING) 20 (SPOELSYSTEEM MOTOR BEVEILIGING) 21 (SNAAR SPINDEL LOS) 22 (HYDRAULISCHE DRUK LAAG) 23 (3 FASE FOUT) 24 (KLAUWPLAAT KLEMFOUT) 25 (LUCHTDRUK KLAUWPLAAT LAAG) 26 (HOGE TEMP. REMWEERSTAND) 27 (E4 TURRET MOTOR O.L) 28 (PROBE NOT IN STORE/WORK PLACE) 31 (TAILSTOCK PIN LOCK ERROR) 32 (TAILSTOCK PIN UNLOCK ERROR) 35 (TAILSTOCK IN ERROR) 36 (TAILSTOCK OUT ERROR)


Version: 002


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****************************FRENCH******************************************* 1 (ALM MOTEUR DE BROCHE) 2 (ALARME X VARIATEUR) 3 (ALARME Z VARIATEUR) 4 (PORTE OUVERTE) 5 (PROTECTION MANDRIN OUVERTE) 6 (D F MOTEUR POMPE BROCHE) 8 (SURCHARGE MOTEUR POMPE D'ARROSAGE) 9 (NIVEAUX BAS HUILE DE GRAISSAGE) 16 (PRESSION HUILE DE GRAISSAGE) 17 (SURCHARGE MOTEUR HYDRAULIQUE) 18 (PRESSION D'AIR< 6 BAR) 19 (SURCHARGE MOTEUR CONVOYEUR) 20 (SURCHARGE POMPE DE LAVAGE) 21 (COURROIE D'ENTRAINEMENT BROCHE PAS TENDUE) 22 (PRESSION HYDRAULIQUE BASSE) 23 (PHASES INVERSEES) 24 (DEFAUT SERRAGE MANDRN) 25 (MODE MANIVELLE ELECTRONIQUE) 26 (SURCHAUFFE RESISTANCE FREIN) 27 (E4 TURRET MOTOR O.L) 28 (PROBE NOT IN STORE/WORK PLACE) 31 (TAILSTOCK PIN LOCK ERROR) 32 (TAILSTOCK PIN UNLOCK ERROR) 35 (TAILSTOCK IN ERROR) 36 (TAILSTOCK OUT ERROR)


Version: 002


29

****************************SPANISH******************************************* 1 (CABEZAL ABORMANL) 2 (ERROR REGULADOR EJE X) 3 (ERROR REGULADOR EJE Z) 4 (PUERTA ABIERTA) 5 (PROTECCION CABEZAL ABIERTO) 6 (SOBRECARGA LUBRICANTE MOTOR CABEZAL) 8 (SOBRECARGA MOTOR TALADRINA) 9 (NIVEL ACEITE/LUBRICANTE BAJO) 16 (PERDIDA PRESION ACEITE) 17 (SOBRECARGA MOTOR DEL HIDRAULICO) 18 (PRESION AIRE < 6 BAR) 19 (SOBRECARGA MOTOR CINTA EXTRACTORA VIRUTA) 20 (SOBRECARGA CHIP WASH DOWN OL.) 21 (CORREA DEL CABEZAL FLOJA 22 (PRESION DEL HIDRAULICO BAJA) 23 (ERROR 3 FASES) 24 (ERROR AMARRE GARRAS) 25 (PRESION AMARRE GARRAS BAJA) 26 (SOBRETEMPERATURA RESISTENCIA DE FRENADO) 27 (E4 TURRET MOTOR O.L) 28 (PROBE NOT IN STORE/WORK PLACE) 31 (TAILSTOCK PIN LOCK ERROR) 32 (TAILSTOCK PIN UNLOCK ERROR) 35 (TAILSTOCK IN ERROR) 36 (TAILSTOCK OUT ERROR)


Version: 002


30

5.9 M CODE LIST M00: Program stop M02: End of program M03: Spindle CW M04: Spindle CCW M05: Stop spindle M08: Coolant on M09: Coolant off M19: Spindle orientation M30: End of program M34: CHIP CONVEYOR CW START M35: CHIP CONVEYOR CW STOP M57: PROBE RESET M58: REFERENCE TOOL 1 MEASURE M59: PROBE FUNCTION ON M65: SPINDLE FULL BRAKE ON M66: SPINDLE FULL BRAKE OFF M67: SPINDLE HALF BRAKE ON M68: SPINDLE HALF BRAKE OFF M71: HYDRAULIC CHUCK OPEN M72: HYDRAULIC CHUCK CLOSE M73: PARTS CATCHER UP M74: PARTS CATCHER DOWN M76: MEMORY FOR TAILSTOCK POSITION M77: GO TO TAILSTOCK MEMORY POSITION M78: HYD TAILSTOCK CLAMP M79: HYD TAILSTOCK UNCLAMP M81: CHIP WASH DOWN COOLANT START M82: CHIP WASH DOWN COOLANT STOP M90: BAR FEEDER FUNCTION ON M91: HYDRAULIC STOCK QUILL OUT M92: HYDRAULIC STOCK QUILL IN M93: AUTO PROBE ARM DOWN M94: AUTO PROBE ARM UP

FAGOR CONTROLLER ERROR TROUBLE SHOOTING BNC/LT/T/HT SERIES

1

ERROR TROUBLE SHOOTING 1 (SPINDLE ABNORMAL) CAUSE : SPINDLE INVERTER OVERLOAD SOLUTION :1. CHECK INVERTER ALARM MESSAGE,REFERENCE INVERTER TRIPS

AND COUNTERMEASURES. 2. RESET INVERTER ALARM MESSAGE, PRESS CNC ESC KEY CLEAR

MESSAGE. 2 (X AXIS DRIVER FAULT) CAUSE : X AXIS SERVO DRIVER OVERLOAD SOLUTION :1. CHECK SERVO DRIVER ALARM MESSAGE,REFERENCE SERVO

DRIVER TRIPS AND COUNTERMEASURES. 2. RESET SERVO DRIVER ALARM MESSAGE, PRESS CNC ESC KEY

CLEAR MESSAGE. 3 (Z AXIS DRIVER FAULT) CAUSE : Z AXIS SERVO DRIVER OVERLOAD SOLUTION :1. CHECK SERVO DRIVER ALARM MESSAGE, REFERENCE SERVO

DRIVER TRIPS AND COUNTERMEASURES. 2. RESET SERVO DRIVER ALARM MESSAGE, PRESS CNC ESC KEY

CLEAR MESSAGE. 4 (DOOR OPEN) CAUSE : WITHIN AUTOMATIC EXECUTION,DOOR BE OPENED. SOLUTION :1. CLOSE DOOR,PRESS CNC ESC KEY CLEAR MESSAGE. 2. MOVE AXES TO SAFETY POSITION, RESTART PROGRAM. 5 (CHUCK GUARD OPEN) CAUSE : WITHIN AUTOMATIC EXECUTION,CHUCK GUARD BE OPENED. SOLUTION :1. CLOSE CHUCK GUARD,PRESS CNC ESC KEY CLEAR MESSAGE. 2. MOVE AXES TO SAFETY POSITION, RESTART PROGRAM. 8 (COOLANT OVER LOAD) CAUSE : COOLANT PUMP OVERLOAD.


2

SOLUTION :1. CHECK COOLANT PUMP. 2. RESET COOLANT PUMP THERMAL RELAY. 3. PRESS CNC ESC KEY CLEAR MESSAGE. 9 (LUBRICATION OIL LEVEL LOW) CAUSE : WAY LUBRICATION PUMP OIL LEVEL LOW. SOLUTION :1. FILL UP PUMP OIL. 2. PRESS CNC ESC KEY CLEAR MESSAGE. 15(DOOR LOCK OPEN) CAUSE : FOR SINGLE DOOR MODEL M/C OPTION,WITHIN AUTOMATIC

EXECUTION,DOOR LOCK BE OPENED. SOLUTION :1. LOCK DOOR,PRESS CNC ESC KEY CLEAR MESSAGE. 2. MOVE AXES TO SAFETY POSITION, RESTART PROGRAM. 16(WAY LUBE PRESSURE MISS) CAUSE : FOR WAY LUBRICATION PUMP OPTION,PUMP PRESSURE DETECT

ERROR. SOLUTION :1. USE PUMP MANUAL BUTTON ACTIVE LUBRICATION PUMP. 2. IF LUBRICATION PUMP ACTIVE CORRECTLY, DONT MIND MESSAGE. 3. PRESS CNC ESC KEY CLEAR MESSAGE. 17(HYDRAULIC MOTOR OVERLOAD) CAUSE : HYDRAULIC MOTOR OVERLOAD SOLUTION :1. CHECK HYDRAULIC PUMP. 2. RESET HYDRAULIC PUMP THERMAL RELAY. 3. PRESS CNC ESC KEY CLEAR MESSAGE. 18(AIR PRESSSURE < 6 BAR) CAUSE : AIR PRESSURE NOT ENOUGE 6 BAR SOLUTION :1. CHECK AIR PRESSURE


3

19(CHIP CONVEYOR MOTOR OL.) CAUSE : CHIP CONVEYOR MOTOR OVERLOAD SOLUTION :1. CHECK CHIP CONVEYOR MOTOR. 2. RESET CHIP CONVEYOR MOTOR THERMAL RELAY. 3. PRESS CNC ESC KEY CLEAR MESSAGE. 20(CHIP WASH DOWN OL.) CAUSE : CHIP WASH DOWN MOTOR OVERLOAD SOLUTION :1. CHECK CHIP WASH DOWN MOTOR. 2. RESET CHIP WASH DOWN MOTOR THERMAL RELAY. 3. PRESS CNC ESC KEY CLEAR MESSAGE. 21(BELT OF SPD WAS LOOSING) CAUSE : SPINDLE BELT LOOSING SOLUTION :1. CHECK THE SPINDLE BELT ELASTICITY

2. PRESS CNC ESC KEY CLEAR MESSAGE. 22(HYDRAULIC PRESSURE LOW) CAUSE : HYDRAULIC PRESSURE LOW SOLUTION :1. CHECK HYDRAULIC PUMP. 2. CHECK HYDRAULIC PUMP OIL 3. PRESS CNC ESC KEY CLEAR MESSAGE. 23 (3 PHASES FAULT) CAUSE : MAIN POWER PHASES NOT CORRECT OR LACKED ONE PHASES SOLUTION :1. CHECK MAIN POWER THREE PHASES VOLTAGE 2. CHANGE POWER PHASES 24 (CHUCK CLAMP FAULT) CAUSE : CHUCK CLAMP NOT IN FIXED POSITION SOLUTION :1. ADJUST CHUCK LOCATION 25 (AIR CHUCK PRESSURE LOW) CAUSE : AIR CHUCK PRESSURE NOT ENOUGE SOLUTION :1. CHECK AIR PRESSURE


4

26 (BRAKE RESISTANCE OVER HEAT) CAUSE : SPINDLE BRAKE RESISTANCE TEMPERATURE

OVER 140 SOLUTION :CHECK RADIATOR FAN

FAGOR CONTROLLER MESSAGE TROUBLE SHOOTING BNC/LT/T/HT SERIES

1

MESSAGE TROUBLE SHOOTING 4 (DRIVER NO READY) CAUSE : THE CNC USES THESE SIGNALS WHEN COMMUNICATING WITH THE

DRIVE VIA SERCOS AND THEY INDICATE THE DRIVE STATUS. SOLUTION : IF CNC NOT HAVE ANY OTHERS ERROR, CHECK THE MAIN POWER

FUSE AND DRIVER ERROR MESSAGE 5 (CHUCK GUARD OPEN) CAUSE : CHUCK GUARD BE OPENED, AXES CANT BE MOVED; SPINDLE CANT BE

ROTATED; PROGRAM CANT BE EXECUTED. SOLUTION : CLOSE CHUCK GUARD. 6 (DOOR OPEN) CAUSE : WITHIN MANUAL MODE, DOOR LOCK IS OPENED.AXES FEEDRATE KEEP

BELOW 2 M/MIN; SPINDLE CANT BE ROTATED; PROGRAM CANT BE EXECUTED.

SOLUTION : CLOSE DOOR. 7 (TAIL STOCK LIMIT) CAUSE : TAIL STOCK OVER TRAVEL. SOLUTION :1. PRESS CNC O3 KEY, PRESS CNC ESC KEY CLEAR MESSAGE, USE JOG

KEY OR HANDWHEEL MOVE AXES TO SAFETY POSITION. 2. CHECK AXES TRAVEL. 8 (X AXIS TRAVEL LIMIT) CAUSE : X AXIS OVER TRAVEL. SOLUTION :1. PRESS CNC O3 KEY, PRESS CNC ESC KEY CLEAR MESSAGE, USE JOG

KEY OR HANDWHEEL MOVE AXES TO SAFETY POSITION. 2. CHECK AXES TRAVEL. 9 (Z AXIS TRAVEL LIMIT) CAUSE : X AXIS OVER TRAVEL. SOLUTION :1. PRESS CNC O3 KEY, PRESS CNC ESC KEY CLEAR MESSAGE, USE JOG


2

KEY OR HANDWHEEL MOVE AXES TO SAFETY POSITION. 2. CHECK AXES TRAVEL. 11 (Z+ SOFT LIMIT) CAUSE : Z AXIS POSITIVE TRAVEL SOFTWARE LIMIT PROTECTION. SOLUTION : USE JOG KEY OR HANDWHEEL MOVE AXES TO NEGATIVE POSITION. 12 (Z- SOFT LIMIT) CAUSE : Z AXIS NEGATIVE TRAVEL SOFTWARE LIMIT PROTECTION. SOLUTION : USE JOG KEY OR HANDWHEEL MOVE AXES TO POSITIVE POSITION. 13 (X+ SOFT LIMIT) CAUSE : X AXIS POSITIVE TRAVEL SOFTWARE LIMIT PROTECTION. SOLUTION : USE JOG KEY OR HANDWHEEL MOVE AXES TO NEGATIVE POSITION. 14 (X- SOFT LIMIT) CAUSE : Z AXIS NEGATIVE TRAVEL SOFTWARE LIMIT PROTECTION. SOLUTION : USE JOG KEY OR HANDWHEEL MOVE AXES TO POSITIVE POSITION. 15 (ZERO FEEDRATE) CAUSE : CNC PANEL FEED OVERRIDE IN 0% POSITION, AXES DIDNT MOVE. SOLUTION : CHANGE OVERRIDE POSITION. 16 (1 STEP-> ENTER) CAUSE : SPINDLE SPEED RANGE IN GEAR 1 STEP. SOLUTION :1. CHANGE GAER TO 1 STEP. 2. CONFIRM GEAR IN POSITION, PRESS CNC ENTER KEY. 3. IF GEAR IN POSITION, PRESS ENTER KEY, MESSAGE WILL AUTO

CLEAR; IF NOT, THE MESSAGE WILL DISPLAY TILL CHANGE TO CORRECT GEAR STEP.

17 (2 STEP-> ENTER) CAUSE: SPINDLE SPEED RANGE IN GEAR 2 STEPS. SOLUTION :1. CHANGE GAER TO 2 STEP.


3

2. CONFIRM GEAR IN POSITION, PRESS CNC ENTER KEY. 3. IF GEAR IN POSITION, PRESS ENTER KEY, MESSAGE WILL AUTO


18 (3 STEP-> ENTER) CAUSE: SPINDLE SPEED RANGE IN GEAR 3 STEPS. SOLUTION :1. CHANGE GAER TO 3 STEP. 2. CONFIRM GEAR IN POSITION, PRESS CNC ENTER KEY. 3. IF GEAR IN POSITION, PRESS ENTER KEY, MESSAGE WILL AUTO


19 (4 STEP-> ENTER) CAUSE : SPINDLE SPEED RANGE IN GEAR 4 STEPS. SOLUTION :1. CHANGE GAER TO 4 STEP. 2. CONFIRM GEAR IN POSITION, PRESS CNC ENTER KEY. 3. IF GEAR IN POSITION, PRESS ENTER KEY, MESSAGE WILL AUTO


20 (GEAR CHANGE OVER TIME) CAUSE : PENUMATIC OR HUDRAULIC AUTO GEAR CHANGE OVER TIME. SOLUTION :1. CHECK AIR SUPPLY OR HYDRAULIC TANK OIL LEVEL. 2. EXECUTES GEAR CHANGE AGAIN. 21 (GEAR NOT IN POSITION) CAUSE : SPINDLE SPEED RANGE AND GEAR DETECTION DIDNT MATCH UP. SOLUTION :1. CHECK SPINDLE SPEED RANGE ON THE CNC DISPLAY. 2. CHANGE GEAR STEP TO CORRECT.


4

22 (HOME REQUIRED) CAUSE : TURN ON OR RE-START CNC NEED HOME SEARCH FIRST. SOLUTION :EXECUTES HOME SEARCH. 23 (DOOR NOT IN POSITION) CAUSE : FOR SINGLE DOOR MODEL M/C OPTION, WITHIN MANUAL MODE, DOOR

LOCK BE OPENED.AXES FEEDRATE KEEP BELOW 2 M/MIN; SPINDLE CANT BE ROTATED; PROGRAM CANT BE EXECUTED.

SOLUTION :LOCK DOOR. 24 (DOOR OPEN) CAUSE : FOR SINGLE DOOR MODEL M/C OPTION, WITHIN MANUAL MODE, DOOR

LOCK BE OPENED.AXES FEEDRATE KEEP BELOW 2 M/MIN; SPINDLE CANT BE ROTATED; PROGRAM CANT BE EXECUTED.

SOLUTION :CLOSE DOOR. 30 (LUBE LEVEL LOW) CAUSE : WAY LUBRICATION PUMP OIL LEVEL LOW. SOLUTION :1. FILL UP PUMP OIL. 2. CNC PROGRAM WILL SINGLE BLOCK 32 (CHUCK ID/OD KEY NOT IN POSITION) CAUSE : HYDRAULIC CHUCK OPEN/CLOSE MODE NOT BE SELECT SOLUTION :1. SELECT CHUCK MODE 34 (WORKPIECE SUPPORT NOT AT IN/OUT POSITION) CAUSE : WORKPIECE SUPPORT NOT AT IN OR OUT SOLUTION :1. LET THE WORKPIECE AT IN OR OUT 2. CHECK THE SENSOR RIGHT IN PLACE 35 (WORKPIECE SUPPORT OUT) CAUSE : WORKPIECE SUPPORT OUT SOLUTION :1. WORKPIECE SUPPORT OUT THE SPINDLE CANT BE RUNNING


5

37 (TAILSTOCK/CARRIAGE COUPLING) CAUSE : 1. TAILSTOCK CARRIAGE BE COUPLING, AXES FEEDRATE KEEP BELOW

2 M/MIN; SPINDLE CANT BE ROTATED; PROGRAM CANT BE EXECUTED.

SOLUTION : 1. TAKE OFF THE TAILSTOCK COUPLING 41 (CHUCK MUST BE CLAMPED) CAUSE : OPTIONAL; WITHIN HYDRAULIC CHUCK UNCLAMPED EXECUTES

SPINDLE ROTATED. SOLUTION :USE FOOT PEDAL SWITCH CLAMP CHUCK. 42 (CHUCK PRESSURE NOT REACH) CAUSE : OPTIONAL; HTDRAULIC CHUCK PRESSURE DETECT ERROR. SOLUTION: 1. CHECK HYDRAULIC TANK OIL LEVEL. 2. CHECK HYDRAULIC PRESSURE SWITCH. 3. USE FOOT PEDAL SWITCH CLAMP CHUCK AGAIN. 43 (OPEN MODE) CAUSE : OPTIONAL; HYDRAULIC CHUCK OPEN MODE SELECTED. SOLUTION :1. SHOW THIS MESSAGE FOR OPERATOR NOTES. 2. AFTER 5 SECCONDS, MESSAGE WIIL DISAPPEAR. 44 (CLOSE MODE) CAUSE : OPTIONAL; HYDRAULIC CHUCK CLOSE MODE SELECTED. SOLUTION :1. SHOW THIS MESSAGE FOR OPERATOR NOTES. 2. AFTER 5 SECCONDS, MESSAGE WIIL DISAPPEAR. 45 (TURRET OVERHEATING) CAUSE : OPTIONAL; ELECTRIC TURRET OVER TEMPERATURE. SOLUTION :1. CHECK TURRET, WAIT FOR TEMPERATURE DOWN. 2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.


6

50 (MPG MODE) CAUSE : CNC IN THE MPG MODE SOLUTION :1. TURN OFF THE MPG MODE AND PRESS MPG KEY 51 (TURRET POWER FAULT) CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET POWER FAULT. SOLUTION :1. CHECK TURRET FUSE AND INPUT POWER. 2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN. 52 (TURRET MAX. VOLTAGE) CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET MAXIMUM VOLTAGE. SOLUTION :1. CHECK MAIN POWER SUPPLY, USE CORRECT POWER. 2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN. 53 (TURRET EXTRACURRENT) CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET OVER LOAD. SOLUTION :1. CHECK TURRET INPUT POWER AND WAIT FOR TEMPERATURE DOWN. 2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN. 54 (TURRET UNLOCKING ERROR) CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET UNLOCKING EROOR. SOLUTION :1. CHECK TURRET PNEUMATIC OR HYDRAULIC SUPPLY. 2. PNEUMATIC PRESSURE REQUIRED 5 BAR 1. 3. HUDRAULIC OIL VOLUME REQUIRED TB120/160 22.6 cm3, TB 200/250

39.4 cm3, NOMINAL PRESSURE 30 BAR. 4. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN. 55 (TURRET LOCKING ERROR) CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET LOCKING ERROR. SOLUTION :1. SEE MESSAGE 54 SOLUTIONS. 2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN. 56 (TURRET ZERO SEARCH ERROR)


7

CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET ZERO SEARCH ERROR. SOLUTION : 1. REFERENCE TURRET MANUAL AND CHECK TURRET ZERO

PROXIMITY SW. 2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN. 3. IF NEED ADJUST PROXIMITY SW, CONTACT SERVICE. 57 (TURRET ZERO SEARCH TIME OUT) CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET ZERO SEARCH TIME OUT. SOLUTION :1. REFERENCE TURRET MANUAL AND CHECK TURRET ZERO PROXIMITY

SW 2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN. 3. IF NEED ADJUST PROXIMITY SW, CONTACT SERVICE. 58 (TURRET RESOLVER ALARM) CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET RESOLVER FEEDBACK

ALARM. SOLUTION :1. TURN OFF POWER, REFERENCE TURRET MANUAL AND CHECK

TURRET AMPLIFIER v2 CONNECTOR AND WIRING. 2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN. 59 (TURRET PARITY ALARM) CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET PARITY ALARM. SOLUTION :1. REFERENCE ELECTRIC DIAGRAM, CHECK I/O BOARD RELAY AND

WIRING. 2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN. 60 (TURRET INDEX OVERTIME) CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET TURNNING OVER TIME. SOLUTION :PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN. 61 (TURRET ZERO SEARCH) CAUSE : THE TURRET IN ZERO SEARCH MODE SOLUTION :WAIT ZERO SEARCH FINISH.


8

90 (TURRET PROGRAMMING ERROR) CAUSE : OPTIONAL; TURRET TOOL NUMBER DOES NOT EXIT. SOLUTION :1. PRESS CNC ESC KEY CLEAR MESSAGE. 2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN. 92 (V8 TURRET STROBE ERROR) CAUSE : OPTIONAL,BARUFFALDI TS/TOESAUTERGOLDEN SUN

SERIES;TURRET STROBE SIGNAL DETECT ERROR. SOLUTION :1. REFERENCE ELECTRIC DIAGRAM AND CHECK TURRET WIRING. 2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN. 93 (V8 TURRET PARITY ERROR) CAUSE : OPTIONAL ,BARUFFALDI TS/TOESAUTERGOLDEN SUN

SERIES;TURRET PARITY SIGNAL DETECT ERROR. SOLUTION :1. REFERENCE ELECTRIC DIAGRAM AND CHECK TURRET WIRING. 2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN. 95 (V8 TURRET TURNNING OVER TIME) CAUSE : OPTIONAL ,BARUFFALDI TS/TOESAUTERGOLDEN SUN

SERIES;TURRET TURNNING OVER TIME. SOLUTION :PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN. 96 (V8 TURRET NO CLAMP) CAUSE : OPTIONAL ,BARUFFALDI TS/TOESAUTERGOLDEN SUN

SERIES;TURRET IN POSITION SIGNAL DETECT ERROR. SOLUTION :1. REFERENCE TURRET MANUAL AND CHECK TURRET IN POSITION

PROXIMITY SW. 2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN. 97 (H4 TURRET TURNNING OVER TIME) CAUSE : OPTIONAL, HYDRAULIC 4 WAY TURRET SERIES; TURRET TURNNING

OVER TIME. SOLUTION :PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.


9

98 (H4 TURRET NOT IN POSITION) CAUSE : OPTIONAL, HYDRAULIC 4 WAY TURRET SERIES; TURRET IN POSITION

SIGNAL DETECT ERROR. SOLUTION :1. REFERENCE TURRET MANUAL AND CHECK TURRET IN POSITION

PROXIMITY SW. 2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN. 99 (H4 T0 SEARCH) CAUSE : OPTIONAL, HYDRAULIC 4 WAY TURRET SERIES; TURRET ZERO SEARCH. SOLUTION :1. TURN ON M/C OR AFTER RESET TURRET ALARM WILL ZERO SEARCH

AUTOMATICLY AT THE FIRST TIME TOOL CHANGE EXECUTES. 2. JUST SHOW MESSAGE DURING ZERO SEARCHES. 100 (H4 ACTIVE TOOL WRONG) CAUSE : OPTIONAL, HYDRAULIC 4 WAY TURRET SERIES; TURRET ACTIVE TOOL

WRONG. SOLUTION :PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN

FAGOR 8040TC//8055iTC CONTROLLER I/O MAP BNC/LT/T/HT SERIES

1

FAGOR 8040TC/8055iTC SERIES I/O MAP TOTAL INPUT 56 ; OUTPUT 32 CNC AXES module PORT X2 INPUT (I1~I16) ; OUTPUT (O1~O8) TOTAL INPUT 16 OUTPUT 8 ADDRESS I 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8 WIRE NO. 101 102 103 104 105 106 107 108 PIN NO. 10 29 11 30 13 31 13 32

PLC SYMBOL I_EMG I_CHUCK I_DOOR_SW I_COOL_OL I_TAIL_OT I_CHIP_CW_PB I_LUBE_LO

I_CHIP_CCW_PB

REMARK EMERGENCY STOP CHUCK GUARD DOOR SWITCHCOOLANT

PUMP OVER LOAD

TAIL STOCK OVER TRAVEL

CHIP CONVEYOR

CW

LUBE LEVEL LOW

CHIP CONVEYOR

CCW ADDRESS I 9 I 10 I 11 I 12 I 13 I 14 I 15 I 16 WIRE NO. 100 110 111 112 113 114 115 116 PIN NO. 14 33 15 34 16 35 17 36

PLC SYMBOL I_GEAR1_SW

I_JOY_PL_Z I_MPG_A1 I_AIR_LO

I_JOY_MI_Z I_MPG_A2

I_WASH_DOWN_OL I_HYD_OL

I_JOY_PL_X I_MPG_F1 I_CHIP_OL

REMARK GEAR 1 SENSOR JOY STICK +Z MPG AXES BIT

1

AIR PRESSURE DETET

JOY STICK Z MPG AXES BIT

2

WASH DOWN OVERLOAD

HYDRLUIC MOTOR

OVERLOAD

JOY STICK +X MPG

FEEDRATE BIT 1

CHIP CONVEYOR OVERLOAD


2

ADDRESS O1 O2 O3 O4 O5 O6 O7 O8

CONTACTOR K1 K2 K3 K4 K5 K6 K7 K8 WIRE NO. 125 126 127 128 129 130 131 132 PIN NO. 2 21 3 22 4 23 5 24

PLC SYMBOL O_EMG O_CHIP_CW

O_SP_ENABLEO_SP_CW O_CHIP_CCW

O_SP_CCW O_TB_PARITY O_TB_MOD1

O_SP_JOG O_TB_MOD2 O_DOOR_SW

REMARK EMERGENCY

STOP OUTPUT

CHIP CONVEYOR

CW

FAGOR SPINDLE ENABLE

/SPINDLE INVERTER CW

ENABLE

CHIP CONVEYOR

CCW

SPINDLE INVERTER

CCW ENABLE TB TURRET

PARITY

TB TURRET MODE BIT 1

SPINDLE INVERTER JOG

ENABLE TB TURRET MODE

BIT 2

DOOR INTERLOCK CONTROL


3

CNC IO 1 module PORT X7 INPUT (I97~I104) ; OUTPUT (O33~O56) TOTAL INPUT 8 OUTPUT 24 ADDRESS I97 I98 I99 I100 I101 I102 I103 I104 WIRE NO. 117 118 119 120 121 122 123 124 PIN NO. 14 33 15 34 16 35 17 36

PLC SYMBOL

I_FOOT_CLAMP I_HYD_LOW

I_FOOT_UNCLAMP I_CHUCK_IN

I_DOOR_LK_SW I_CHUCK_OUT

REMARK FOOT PEDAL SW CLAMP HYDRAULIC PRESSURE DETECTOR

FOOT PEDAL SW UNCLAMP

HYDRAULIC CHUCK CLAMP

DOOR LOCK SWITCH

HYDRAULIC CHUCK SPARE SPARE


4



PLC SYMBOL O_Z_ENABLE

O_HYD_MOTOR O_FULL_KEY

O_HEAD_MOTOR

O_TB_MOD4 O_X_ENABLE O_COOL O_TB_POS1 O_POWER_ON

REMARK Z AXIS ENABLE HYDRAULIC

MOTOR FULL KEY CONTROL

SPINDLE HEAD STOCK LUBE

MOTOR TB TURRET MODE BIT 4

X AXIS ENABLECOOLANT

PUMP CONTROL

TB TURRET POSITION BIT 1

MAIN POWER ON

ADDRESS O41 O42 O43 O44 O45 O46 O47 O48 CONTACTOR K41 K42 K43 K44 K45 K46 K47 K48 WIRE NO. 141 142 143 144 145 146 147 148 PIN NO. 6 25 7 26 8 27 9 28

PLC SYMBOL O_LUBE

O_TB_POS2 O_HV8_CW O_E4_CW

O_CHIP_MOTOR

O_TB_POS4 O_HV8_CCWO_E4_CCW

O_TB_POS8 O_HV8_UNCLA

MP

O_TB_START O_HV8_CLAMP O_GEAR2 O_GEAR1

REMARK LUBRICATION PUMP TB TURRET

POSITION BIT 2 HV8/E4

CHIP WASH DOWN MOTOR


HV8/E4 TURRET CCW


HV8/E4 TURRET

UNCLAMP

TB TURRET START HV8/E4

TURRET CLAMP

GEAR 2 COIL GEAR 1 COIL


5



PLC SYMBOL O_E4_AIR O_TAIL_IN O_TAIL_OUT

O_CHUCK_CLAMP

O_CHUCK_UNCLAMP

REMARK E4 TURRET AIR BLOW SPARE HYDRAULIC

TAILSTOCK IN SPARE HYDRAULIC TAILSTOCK

OUT

HYDRAULIC CHUCK CLAMP SPARE

HYDRAULIC CHUCK

UNCLAMP


6

CNC IO 1 module PORT X9 INPUT (I65~I96) TOTAL INPUT 32 ADDRESS I65 I66 I67 I68 I69 I70 I71 I72 WIRE NO. 165 166 167 168 169 170 171 172 PIN NO. 2 21 3 22 4 23 5 24

PLC SYMBOL I_Z_HOME

I_JOY_MI_X I_MPG_F2 I_Z_OT

I_TB_LOCKED I_HV8_POSA

I_E4_LOCKED

I_TB_POS I_E4_CCW

I_TB_AL1 I_HV8_POSB

I_E4_C1 I_T_CW_PB I_TB_AL2 I_HV8_POSC

REMARK Z HOME DETECT JOY STICK X

MPG FEEDRATE BIT 2

Z OT DETECT

TB TURRET LOCKED

HV8 TURRET POSITION

/SENSOR A E4 TURRET

LOCKED

TB TURRET IN POSITION E4 CCW DETECT

TB TURRET ALARM BIT 1 HV8 TURRET

POSITION /SENSOR B E4 TURRET

COUNT 1

TURRET CW PB


POSITION /SENSOR C

ADDRESS I73 I74 I75 I76 I77 I78 I79 I80 WIRE NO. 173 174 175 176 177 178 179 180 PIN NO. 6 25 7 26 8 27 9 28


I_TB_AL4 I_HV8_POSD

I_E4_C2 I_COOL_PB

I_TB_AL8 I_HV8_UNCLAM

P I_X_HOME I_HV8_CLAMP I_X_OT I_T_CCW_PB

REMARK GEAR 2 SENSOR


POSITION /SENSOR D E4 TURRET

COUNT 2

COOLANT PB


UNCLAMP /SENSOR E

X HOME DETECT

HV8 TURRET CLAMP

/SENSOR F

X OVER TRAVEL

TURRET CCW PB


7


PLC SYMBOL I_SP_ER

I_SPM_HEAT_OL I_SP_ZERO I_SP_JOG_PB I_MPG_MODE I_X_READY I_Z_READY I_C_READY

REMARK

SPINDLE INVERTER

ERROR/FAGOR SPINDLE

SERVO READY

SPM THERMAL OVER HEAT

SPINDLE ZERO SPEED

SPINDLE JOG PB

MPG MODE SWITCH

X AXIS DRIVER READY

Z AXIS DRIVER READY

C AXIS DRIVER READY


PLC SYMBOL

I_TAIL_FOOT_IN

I_TAIL_FOOT_OUT I_3PHASE I_HYD_OL I_KEY_ID I_KEY_OD

REMARK FOOT PEDAL

SW TAILSTOCK

IN

SPARE FOOT PEDAL

SW TAILSTOCK OUT

3 PHASE MONITORING

HYDRLUIC MOTOR

OVERLOAD KEY SELECT ID SPARE KEY SELECT OD

FAGOR 8055TC//8055TC/B CONTROLLER I/O MAP BNC/LT/T/HT SERIES

1

FAGOR SERIES I/O MAP CNC AXES module PORT INPUT: I/O 1-1 PC BOARD ADDRESS I 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8 PLC

SYMBOL I_EMG I_CHUCK I_DOOR_SW I_COOL_OL I_TAIL_OT I_CHIP_CW_PB I_LUBE_LO I_CHIP_CCW_PB

REMARK EMERGENCY STOP CHUCK GUARD DOOR SWITCHCOOLANT PUMP

OVER LOAD TAIL STOCK

OVER TRAVELCHIP

CONVEYOR CWLUBE LEVEL

LOW

CHIP CONVEYOR

CCW ADDRESS I 9 I 10 I 11 I 12 I 13 I 14 I 15 I 16 PLC

SYMBOL I_GEAR1_SWI_JOY_PL_Z I_MPG_A1 I_AIR_LO

I_JOY_MI_Z I_MPG_A2

I_WASH_DOWN_OL I_HYD_OL

I_JOY_PL_X I_MPG_F1 I_CHIP_OL

REMARK GEAR 1 SENSOR JOY STICK +Z

MPG AXES BIT 1AIR PRESSURE

DETET JOY STICK Z

MPG AXES BIT 2WASH DOWN OVERLOAD

HYDRLUIC MOTOR

OVERLOAD

JOY STICK +X MPG FEEDRATE

BIT 1

CHIP CONVEYOR OVERLOAD

ADDRESS I 17 I 18 I 19 I 20 I 21 I 22 I 23 I 24

PLC SYMBOL I_Z_HOME

I_JOY_MI_X I_MPG_F2 I_Z_OT

I_TB_LOCKED I_HV8_POSA

I_E4_LOCKED

I_TB_POS I_E4_CCW

I_TB_AL1 I_HV8_POSB

I_E4_C1 I_HV8_CLAMP I_TB_AL2 I_HV8_POSC


MPG FEEDRATE BIT 2

Z OT DETECT

TB TURRET LOCKED

HV8 TURRET POSITION

/SENSOR A E4 TURRET

LOCKED




COUNT 1

HV8 TURRET CLAMP

/SENSOR F


POSITION /SENSOR C


2

ADDRESS I 25 I 26 I 27 I 28 I 29 I 30 I 31 I 32


MPG FEEDRATE BIT 2

Z OT DETECT

TB TURRET LOCKED

HV8 TURRET POSITION

/SENSOR A E4 TURRET

LOCKED




COUNT 1

HV8 TURRET CLAMP

/SENSOR F


POSITION /SENSOR C


I_TB_AL4 I_HV8_POSD

I_E4_C2 I_COOL_PB

I_TB_AL8 I_HV8_UNCLAM

P I_X_HOME I_X_OT I_T_CCW_PB

REMARK GEAR 2 SENSOR


POSITION /SENSOR D E4 TURRET

COUNT 2

COOLANT PB


UNCLAMP /SENSOR E

X HOME DETECT

TURRET OVERLOAD X OVER TRAVEL

TURRET CCW PB

ADDRESS I33 I34 I35 I36 I37 I38 I39 I40 PLC

SYMBOL I_SP_ER I_SPM_HEAT_OL I_SP_ZERO I_SP_JOG_PB I_X_READY I_Z_READY I_DOOR_LK_SW

REMARK

SPINDLE INVERTER

ERROR/FAGOR SPINDLE

SERVO READY

SPM THERMAL OVER HEAT

SPINDLE ZERO SPEED

SPINDLE JOG PB

X AXIS DRIVER READY

Z AXIS DRIVER READY

DOOR LOCK SWITCH


3

CNC I/O AXES module PORT OUTPUT: I/O 2-1 RELAY BOARD ( K1 ~ K24) ADDRESS O1 O2 O3 O4 O5 O6 O7 O8 CONTACTOR K1 K2 K3 K4 K5 K6 K7 K8 PLC

SYMBOL O_EMG O_CHIP_CW O_SP_ENABLE

FAGOR SPINDLE ENABLE

O_CHIP_CCW O_SP_CCW O_TB_PARITY O_TB_MOD1 O_SP_JOG

O_TB_MOD2 O_DOOR_SW

REMARK EMERGENCY STOP OUTPUTCHIP

CONVEYOR CW

O_SP_CW SPINDLE

INVERTER CW ENABLE

CHIP CONVEYOR

CCW

SPINDLE INVERTER CCW

ENABLE TB TURRET PARITY

TB TURRET MODE BIT 1

SPINDLE INVERTER JOG

ENABLE TB TURRET MODE

BIT 2

DOOR INTERLOCK CONTROL

ADDRESS O9 O10 O11 O12 O13 O14 O15 O16 CONTACTOR K9 K10 K11 K12 K13 K14 K15 K16

PLC SYMBOL O_Z_ENABLE O_HYD_MOTOR O_FULL_KEY

O_HEAD_MOTOR O_TB_MOD4

O_X_ENABLE O_COOL O_TB_POS1 O_POWER_ON

REMARK Z AXIS ENABLE HYDRAULIC MOTOR FULL KEY CONTROL

SPINDLE HEAD STOCK LUBE

MOTOR TB TURRET MODE BIT 4

X AXIS ENABLE COOLANT PUMP CONTROL TB TURRET

POSITION BIT 1MAIN POWER

ON

ADDRESS O17 O18 O19 O20 O21 O22 O23 O24 CONTACTOR K17 K18 K19 K20 K21 K22 K23 K24

PLC SYMBOL O_LUBE

O_TB_POS2 O_HV8_CW O_CHIP_MOTOR

O_TB_POS4 O_HV8_CCW

O_E4_AIR

O_TB_POS8 O_HV8_UNCLAM

P O_E4_CW

O_TB_START O_HV8_CLAMP

O_E4_CCW O_GEAR2 O_GEAR1


4

REMARK LUBRICATION PUMP


HV8 TURRET CW

CHIP WASH DOWN MOTOR


HV8 TURRET CCW

E4 TURRET AIR BLOW


HV8 TURRET UNCLAMP

E4 TURRET CW

TB TURRET START HV8

TURRET CLAMPE4 TURRET

CCW

GEAR 2 COIL GEAR 1 COIL


5

CNC IO 4 module PORT INPUT: I/O 4 PC BOARD


SYMBOL I_TAIL_FOOT_IN I_TAIL_FOOT_O

UT I_KEY_ID

REMARK FOOT PEDAL

SW TAILSTOCK IN

H4 IN POSITION FOOT PEDAL SW TAILSTOCK OUT H4 T1 SPARE H4 T2 KEY SELECT ID H4 T3


SYMBOL I_KEY_OD I_HYD_LOW I_FOOT_CLAMP

REMARK KEY SELECT OD H4 T4 SPARE H4 ALARM HYDRAULIC PRESSURE DETECTOR

H4 TURRET CW PB

FOOT PEDAL SW CLAMP

H4 TURRET CCW PB


SYMBOL I_FOOT_UNCLA

MP I_CHUCK_IN I_AIR_TAIL_IN I_CHUCK_OUT I_AIR_TAIL_OUT I_AIR_TAIL_IN_P

B

REMARK FOOT PEDAL SW UNCLAMPHYDRAULIC CHUCK IN

AIR TAILSTOCK IN SENSOR

HYDRAULIC CHUCK OUT

AIR TAILSTOCK OUT SENSOR SPARE

AIR TAILSTOCK IN PB SPARE


SYMBOL I_AIR_TAIL_OUT

_PB

REMARK AIR TAILSTOCK OUT PB SPARE SPARE SPARE SPARE SPARE SPARE SPARE


6

CNC IO 1 module PORT OUTPUT: I/O 2-2 RELAY BOARD ( K33 ~ K48) ADDRESS O33 O34 O35 O36 O37 O38 O39 O40 CONTACTOR K33 K34 K35 K36 K37 K38 K39 K40 PLC

SYMBOL O_CHUCK_CLA

MP O_CHUCK_UNCL

AMP

REMARK H4 TOOL1 SPARE H4 TOOL2 SPARE H4 TOOL3 HYDRAULIC CHUCK CLAMP H4 TOOL4 HYDRAULIC

CHUCK UNCLAMP

ADDRESS O41 O42 O43 O44 O45 O46 O47 O48 CONTACTOR K41 K42 K43 K44 K45 K46 K47 K48 PLC

SYMBOL O_TAIL_IN O_TAIL_OUT

REMARK ZERO SEARCH HYDRAULIC TAILSTOCK IN E4 RESET HYDRAULIC

TAILSTOCK OUT SPARE SPARE SPARE SPARE


7

CNC IO 1 module PORT OUTPUT: I/O 5 RELAY BOARD ( K49 ~ K64) ADDRESS O49 O50 O51 O52 O53 O54 O55 O56 CONTACTOR K49 K50 K51 K52 K53 K54 K55 K56 PLC

SYMBOL O_AIR_TAIL_IN O_AIR_TAIL_OU

T

REMARK SPARE SPAREAIR TAILSTOCK IN SPARE AIR TAILSTOCK

OUT SPARE SPARE SPARE SPARE

ADDRESS O57 O58 O59 O60 O61 O62 O63 O64 CONTACTOR K57 K58 K59 K60 K61 K62 K63 K64 PLC

SYMBOL

REMARK SPARE SPARE RESET SPARE SPARE SPARE SPARE SPARE


8

FAGOR PITCH ERROR COMPENSATION RANGE FILE NAME: XML1 ; ZML2 1. BNC2240 X, -300 ~ 40, step 25 Z, -1000 ~ 10, step 50 2. BNC2260 X, -300 ~ 40, step 25 Z, -1500 ~ 10, step 50 3. BNC2280 X, -300 ~ 40, step 25 Z, -2000 ~10, step 50

ELECTRICAL MANUAL

ELECTRICAL MANUAL

OPERATION MANUAL- Cover pagesLathe Series_Fagor Controller Operation Manual (L00-0041-01-1)chapter 5 controller operation procedureERRORMESSAGEBNC1800 FAGOR 8040 I-O MAPI-O name-NEW EMG STOP

ELECTRICAL MANUAL- Cover pagesL00-0041-01-1 (Lathe_Fagor 8040 8055iTC )1 Model (1)L00-0041-01-3 Model (1)L00-0041-02-2 Model (1)L00-0041-03-2 Model (1)L00-0041-04-4 Model (1)L00-0041-05-4 Model (1)L00-0041-06-5 Model (1)L00-0041-07-4 Model (1)L00-0041-08-8 Model (1)L00-0041-09-4 Model (1)L00-0041-10-10 Model (1)L00-0041-11-4 Model (1)L00-0041-11.1-5 Model (1)L00-0041-12-2 Model (1)L00-0041-13-2 Model (1)L00-0041-13.1-1 Model (1)L00-0041-14-5 Model (1)L00-0041-15-4 Model (1)L00-0041-16-4 Model (1)L00-0041-17-5 Model (1)L00-0041-18-4 Model (1)L00-0041-19-5 Model (1)L00-0041-19.1-4 Model (1)L00-0041-19.2-3 Model (1)L00-0041-20-3 Model (1)L00-0041-21-2 Model (1)L00-0041-22-6 Model (1)L00-0041-22.1-2 Model (1)L00-0041-23-3 Model (1)L00-0041-24-3 Model (1)L00-0041-25-2 Model (1)L00-0041-26-1 Model (1)L00-0041-27-1 Model (1)L00-0041-28-0 Model (1)L00-0041-28.1-0 Model (1)L00-0041-28.2-0 Model (1)L00-0041-29-1 Model (1)L00-0041-30-1 Model (1)L00-0041-31-2 Model (1)L00-0041-32-1 Model (1)L00-0041-33-2 Model (1)L00-0041-34-1 Model (1)L00-0041-35-2 Model (1)L00-0041-36-0 Model (1)L00-0041-37-0 Model (1)L00-0041-38-0 Model (1)L00-0041-39-1 Model (1)L00-0041-39.1-0 Model (1)L00-0041-39.2-0 Model (1)L00-0041-40-0 Model (1)L00-0041-41-1 Model (1)L00-0041-42-0 Model (1)L00-0041-43-0 Model (1)L00-0041-44-0 Model (1)L00-0041-45-0 Model (1)L00-0041-45.1-1 Model (1)L00-0041-46-1 Model (1)L00-0041-47-0 Model (1)L00-0041-48-5 Model (1)L00-0041-49-3 Model (1)L00-0041-50-1 Model (1)L00-0041-51-0 Model (1)L00-0041-52-0 Model (1)L00-0041-53-0 Model (1)L00-0041-54-0 Model (1)L00-0041-55-0 Model (1)L00-0041-56-0 Model (1)L00-0041-57-0 Model (1)

L00-0091-01-1 (MP-446_Fagor 8055iA & i Plus).pdfL00-0091-00-1 Model (1)L00-0091-01-1 Model (1)L00-0091-02-1 Model (1)L00-0091-03-1 Model (1)L00-0091-04-1 Model (1)L00-0091-05-1 Model (1)L00-0091-06-1 Model (1)L00-0091-07-1 Model (1)L00-0091-08-1 Model (1)L00-0091-09-1 Model (1)L00-0091-10-1 Model (1)L00-0091-11-1 Model (1)L00-0091-12-1 Model (1)L00-0091-13-1 Model (1)L00-0091-14-1 Model (1)L00-0091-15-1 Model (1)L00-0091-16-1 Model (1)L00-0091-17-1 Model (1)L00-0091-18-1 Model (1)L00-0091-19-1 Model (1)L00-0091-20-1 Model (1)L00-0091-21-1 Model (1)L00-0091-22-1 Model (1)L00-0091-23-1 Model (1)L00-0091-24-1 Model (1)L00-0091-25-1 Model (1)L00-0091-26-1 Model (1)L00-0091-27-1 Model (1)L00-0091-28-1 Model (1)L00-0091-29-1 Model (1)L00-0091-30-1 Model (1)L00-0091-31-1 Model (1)L00-0091-32-1 Model (1)L00-0091-33-1 Model (1)L00-0091-34-1 Model (1)L00-0091-35-1 Model (1)L00-0091-36-1 Model (1)L00-0091-37-1 Model (1)L00-0091-38-1 Model (1)L00-0091-39-1 Model (1)L00-0091-40-1 Model (1)L00-0091-41-1 Model (1)L00-0091-42-1 Model (1)L00-0091-43-1 Model (1)L00-0091-44-1 Model (1)L00-0091-45-1 Model (1)L00-0091-46-1 Model (1)L00-0091-47-1 Model (1)L00-0091-48-1 Model (1)L00-0091-49-1 Model (1)L00-0091-50-1 Model (1)L00-0091-51-1 Model (1)L00-0091-52-1 Model (1)L00-0091-53-1 Model (1)L00-0091-54-1 Model (1)L00-0091-55-1 Model (1)L00-0091-56-1 Model (1)L00-0091-57-1 Model (1)L00-0091-58-1 Model (1)L00-0091-59-1 Model (1)L00-0091-60-1 Model (1)L00-0091-61-1 Model (1)L00-0091-62-1 Model (1)L00-0091-63-1 Model (1)L00-0091-64-1 Model (1)L00-0091-65-1 Model (1)L00-0091-66-1 Model (1)L00-0091-67-1 Model (1)L00-0091-68-1 Model (1)L00-0091-69-1 Model (1)L00-0091-70-1 Model (1)L00-0091-71-1 Model (1)L00-0091-72-1 Model (1)L00-0091-73-1 Model (1)L00-0091-74-1 Model (1)L00-0091-75-1 Model (1)L00-0091-76-1 Model (1)L00-0091-77-1 Model (1)L00-0091-78-1 Model (1)L00-0091-79-1 Model (1)L00-0091-80-1 Model (1)L00-0091-81-1 Model (1)L00-0091-82-1 Model (1)L00-0091-83-1 Model (1)L00-0091-84-1 Model (1)L00-0091-85-1 Model (1)L00-0091-86-1 Model (1)L00-0091-87-1 Model (1)L00-0091-88-1 Model (1)L00-0091-89-1 Model (1)L00-0091-90-1 Model (1)L00-0091-91-1 Model (1)L00-0091-92-1 Model (1)

Documents

Bnc Ht Lt Mp-446 8055ia_i Plus