JMA Consultants JMA Consultants
TPM Kick Off– Overview
Management Team Training I. Presentation: “After all, what is
TPM? “(45min)
I. TPM Philosoph
II. Pillar %tru&ture
I. Intro$u&tion to +a&h Pillar -hr I. Con&epts an$
Pillar %teps
II. +a&h Pillar Con&ept
II. TPM Mission %tate(ent
III. *or/shop “TPM roup Pro1le( %olin"3 I. How can we use TPM to
improve BMW and how can each of us participate TPM by trying
problem solving methods of TPM?
I. %harin" an$ prioriti#in" &urrent pro1le(s an$
opportunities
II. +a&h person nee$s to 1rin" a list of -0 pro1le(s or
opportunities heshe fin$s with
)M*. (2 hours)
I7. A&tion Plannin" 8
I. I$entif what issues fall un$er theTPM Pillar an$ &lassif as
su&h (1 hour)
7. Create TPM Plan for 2009
I7. 9% 7i$eo an$ Plannin" -hr
TPM Kick Off– Overview
2 2 Philosophy of PreventionPhilosophy of Prevention
Proa&tie s. 5ea&tieProa&tie s. 5ea&tie
33 P P articipation of allarticipation of all the
associatesthe associates Autono(ous a&tiities, %(all roup
a&tiitiesAutono(ous a&tiities, %(all roup
a&tiities
44 A All management levels from seniorll management
levels from senior managers to operatorsmanagers to operators
-- Focuse !m"rovementFocuse !m"rovement
5 5 em!a Principle "#hop-$loor %riente&'em!a
Principle "#hop-$loor %riente&' %ee/in" “i$eal3
operation, 7isual (ana"e(ent%ee/in" “i$eal3 operation, 7isual
(ana"e(ent
eiichi !"#"$IM"eiichi !"#"$IM"
TPM – O"erating Phi#oso"h$
TPM Funamenta#s
TPM
Coordinator
TPM Funamenta#s
'eve# 4 %war For or# *#ass %chievement +,o#vo-
.on$
'eve# / ."ecia# %war +To$ota
-#u!aru (suzu
-Phillips ))* Milli+en*
/ $rs
/ $rs
+a&h ear, The TPM Awar$s Co((ittee offers TPM Awar$s to
plants an$ in$ii$uals for e'e(plar TPM a&hiee(ent.
TPM Funamenta#s
that wi## maimi3e "rouction s$stem effectiveness
*%6!6*%6!6
9ua#it$9ua#it$ Prouctivit$Prouctivit$
::e#iver$e#iver$ .afet$.afet$
TPM Funamenta#s
97%'!T; !MP8O,0M0T
80.0T <%.0 '0,0'- !.P0*T!O .T%:%8:. 5.- .0TT!6 .T%:%8:.=
M0%.780M0T OF 'O..0.- P8O<'0M .O',!6- 80'!%<!'!T; !MP8O,0M0T-
.M0:=
:OT!M0 80:7*T!O !!T!%'!>%T!O OF *O:!T!O <%.0: M%!T0%*0
T0*!*%' .K!''. 8097!80M0T. KO+ O
*0*K OF .P0*!F!*%T!O. T0*!*%' 0,O'7T!O.
5. ! OFF!*0. 5. ! %80O7.0.
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M%%60M0T FO8 >08O %**!:0T %: >08O PO''7T!O
80:7*T!O OF :0F0*T. OP08%T!6 .T%:%8:.
The ? Pi##ars of TPM
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