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MACHINES DEVELOPED and PROMOTED by BMTPC MACHINES DEVELOPED and PROMOTED by BMTPC 1 2 3 4 5 Alternate Station Hydraulic Brick Press (AS-4/2) Bi-Directional Vibro Press (AS- 189) Bi-Directional Vibro Press (AS- 1818) Bi-Directional Vibro Press (AS- 1824) Solid/Hollow Concrete Block Machine (Egg Laying Type) (CB-1) http://www.bmtpc.org/machines/index.htm 16.04.2004

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Page 1: BMTPC machines

MACHINES DEVELOPED and PROMOTED by BMTPC

MACHINES DEVELOPED and PROMOTED by BMTPC

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5

Alternate Station Hydraulic Brick Press (AS-4/2)

Bi-Directional Vibro Press (AS-189)

Bi-Directional Vibro Press (AS-1818)

Bi-Directional Vibro Press (AS-1824)

Solid/Hollow Concrete Block Machine (Egg Laying Type) (CB-1)

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 2: BMTPC machines

MACHINES DEVELOPED and PROMOTED by BMTPC

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Solid/Hollow Concrete Block Machine (Standing Type) (CB-2)

Concrete Block Machine (SAKAR) (CB-3)

Stationary Block Machine (ASH-168)

Solid / Hollow Concrete Block Machine(Handheld Type) (SVC-1)

C-Brick Machine (SL-1)

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Compressed Earth Block Machine(Balram) (MB-1)

Compressed Earth Block Machine(Mardini) (MB-2)

Compressed Earth Block Machine(Hydraform) (M-5)

Ferrocement Wall Panel Machine (WP-1)

TNG Rural Housing Kit (AS-1)

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 3: BMTPC machines

MACHINES DEVELOPED and PROMOTED by BMTPC

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Ferrocement Roofing Channel Machine (FCR-1)

Precast RCC Plank Machine(CP-1)

RCC Plank Casting Machine (Rotating Type) (CP-2)

Precast RCC Plank Machine (Egg Laying Type) (CP-3)

Precast RCC Joist Machine (CJ-1)

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RCC Joist Casting Machine (Egg laying Type) (CJ-2)

Ferrocement C-Beam Machine (FB-1)

Micro Concrete Roofing Tile Machine (MCR-1)

Precast L-Panel Machine (LP-1)

Terrazo/Chequered Tile Machine (ASH-40)

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 4: BMTPC machines

MACHINES DEVELOPED and PROMOTED by BMTPC

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Precast concrete Door/Window Frame Machine (CC-1)

Combination Machine (LP-2)

Multipurpose Stone Processing Machine (SP-1)

Stone/Coal Disintegrator (AS-1714)

Bar and Pipe Cutting Machine (AS-12)

| background | thrust areas | publications | objectives | special events | feedback | query | environ friendly materials and techniques | buliding material from recycled waste

News in BMTPC

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 5: BMTPC machines

Alternate Station Hydraulic Brick Press

Alternate Station Hydraulic Brick Press

Developed by BMTPC

Model : AS - 4/2

USEFor production of clay / clay-flyash / flyash-sand lime / clay-cement bricks

Production Capacity:Energy Source:

10,000 bricks per dayElectric 20HP, 3 phase, 440 volts

Size of machine :Weight of Machine :

Size of brick :Type :

Manpower :No. of Bricks per cycle :

Power requirement :Compaction by :

Options :

Compressive Strength :Energy Transmission :

3900 x 1570 x 2100 mm7000 kgs.230x108x75 mmHeavy duty machineSkilled-1, Unskilled-32 Nos.20 HPDevelops 100 tons of force during compactiona) Auto Indexingb) Hydraulic toggle Indexing60-200 kg/cm2 or moreHydraulic compression

Others :Bricks produced are of accurate dimensions and have excellent surface finish

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 6: BMTPC machines

Bi-Directional Vibro Press

Bi-Directional Vibro Press

Developed by BMTPC

Model : AS - 189

USEFor production of concrete bricks/solid or hollow blocks/ flyash concrete bricks/solid or hollow blocks and paving blocks/tiles of different shapes.

Production capacity:(per day in 8 hr shift)

Energy Source:

3000 bricks of 400 solid/hollow concrete blocks or 800 paving tiles/blockElectrical, 3 phase, 440 volts

Size of machine :Weight of machine :

Size of brick/block/paver

No. of bricks/blocks/paver per cycle :

Manpower :Power requirement :

Type :Energy Transmission:

Compressive strength :

1470 x 1370 x 2300 mm2000 kgsBrick - 220 x 104 x 75mm Block - 300 x 200 x 150 mm (solid) or 400 x 200 x 125 mm (hollow)Paver - any standard shape and sizeBrick - 4 nos. Block - 1 no.Paving block - 2 nos.Skilled - 1, Unskilled - 33 HPLight duty machine10 tons of vibro hydraulic pressure80 - 150 kg/cm2.

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 7: BMTPC machines

Bi-Directional Vibro Press

Bi-Directional Vibro Press

Developed by BMTPC

Model : AS -1818

USE

For production of concrete bricks/solid or hollow blocks, flyash concrete bricks/solid or hollow blocks and paving blocks/tiles of different shapes.

Production Capacity:(per day in 8 hr shift)

Energy Source:

5000 bricks or 1000 solid/hollow concrete blocks or 2500 paving blocks/tiles Electrical, 3 phase ,440 volts

Size of machine :Weight of Machine :

Size of Brick/Block/Paver :

No. of Brick/Block/Paver per cycle :

Manpower :Energy Transmission :

Power requirement :Compressive strength :

2500x2000x2300 mm3500 kgs.Brick- 230x115x75mmSolid block- 300x200x150 mmHollow Block- 400x200x150 mmPaver- Any standard size & shapeBricks : 6 nos.Solid/hollow blocks : 2 nos. Paving blocks : 4 nos.Skilled – 1, Unskilled – 415 tons of vibro-hydraulic pressure7 HP80 - 150 kg/cm2

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 8: BMTPC machines

Bi-Directional Vibro Press

Bi-Directional Vibro Press

Developed by BMTPC

Model : AS -1824

USE

For production of concrete bricks/solid or hollow blocks, flyash concrete bricks/solid or hollow blocks and paving blocks/tiles of different shapes.

Production Capacity:(per day in 8 hr shift)Energy Source:

7000 bricks or 2000 solid/hollow blocks or 5000 paving blocks/tiles

Electrical, 3 phase ,440 volts

Size of machine :Weight of Machine :

Size of Brick/Block/Paver :

No. of Brick/Block/Paver per cycle :

Manpower :Energy Transmission :

Power requirement :Compressive strength :

7000x3000x3000 mm5500 kgsBrick : 230x115x75 mmSolid block : 300x200x150 mmHollow block : 400x200x150 mmPaver : Any standard size & shapeBricks : 10 nos.Solid/hollow blocks : 4 nosPaving blocks : 8 nos.Skilled – 1, Unskilled – 520 tons of vibro-hydraulic pressure12 HP80 - 150 kg/cm2

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 9: BMTPC machines

Solid/Hollow Concrete Block Machine (Egg Laying type)

Solid/Hollow Concrete Block Machine (Egg Laying type)

Promoted by BMTPCDeveloped by CBRI

Model : CB-1

USE

For production of all types of Concrete Blocks including Solid and Hollow blocks (of different shapes and sizes)

Production Capacity:(per day in 8 shift)Energy Source:

1000 Blocks

Electric, 3 Phase, 440Volts

Size of machine :Weight of Machine :

Size of Blocks :

No. of Blocks per cycle :

Manpower :Type :

Power Requirement :Compaction by :

Strength of blocks :Options :

1500x1500x1500mm1000 kgs.SolidBlock- 300x200x150mm orHollow Block- 400x200x200 mmSolid block - 6 Nos orHollow block - 4 NosSkilled - 1, Unskilled - 4Portable, Egg laying type6 HPPressure-vibration technique70-100 kg/cm2

Replacement of Moulds are available for Stone masonry blocks and large size aggregate blocks.

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 10: BMTPC machines

Solid/Hollow Concrete Block Machine (Standing type)

Solid/Hollow Concrete Block Machine (Standing type)

Developed by BMTPC

Model : CB-2

USE

For production of solid and hollow concrete blocks, concrete bricks for walling where there are space constraints.

Production Capacity:(per day in 8hr shift)Energy Source:

500 solid/hollow concrete blocks or 1500 bricks Electric, 3 Phase, 440 Volts

Size of machine :Weight of Machine :

Size of Blocks :

No. of Blocks/Bricks per cycle :

Type :Manpower :

Power Requirement :Compaction by :

Strength of blocks :

900x900x1800mm500 kgs.Solid Block : 300x200x150mm. Hollow Block : 400x200x200 mm Brick : 190x90x90mm.Concrete blocks - 2 Nos.Concrete bricks - 6 Nos.Portable, standing type.Skilled - 1, Unskilled - 43 HPPressure - Vibration technique70-100 kg/cm2

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 11: BMTPC machines

Concrete Block Machine (SAKAR)

Concrete Block Machine (SAKAR)

Promoted by BMTPC

Model : CB-3

USEFor production of all types of Concrete Blocks including Solid and Hollow blocks (of different shapes and sizes)

Production Capacity:(per day in 8 hr shift)Energy Source:

1000 blocks

Electric, 3 phase, 440 volts

Size of machine :Weight of Machine :

Size of Block :No. of Blocks per cycle :

Type :Manpower :

Power Requirement :Compaction by :

Strength of blocks :

1270x915x1650 mm500 kgs.300x200x150mm or any other sizes.1 No.Portable machineSkilled - 2, Unskilled - 61 HPPressure-vibration technique60-70 kg/cm2

Options :Replacement of moulds are available for stone masonry blocks,

flooring tiles, sand lime bricks, Pavement blocks etc.

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 12: BMTPC machines

Stationary Block Machine

Stationary Block Machine

Developed by BMTPC

Model : ASH- 168

USE

For production of solid/hollow concrete blocks for walling.

Production Capacity:(per day in 8 hr shift)Energy Source:

200 blocks

Electrical, 3 phase, 440 volts or Diesel

Size of machine :Weight of Machine :

Size of Blocks :

No. of Blocks per cycle :Type :

Manpower :Energy Transmission :

Power requirement :Compaction by :

Compressive strength :Others :

900 x 800 x 1200 mm300 kgsSolid block : 300 x 200 x 150 mm with side blockHollow block : 400 x 200 x 150 mm1 No.Light duty machine, most suitable for site worksSkilled – 1, Unskilled – 3High amplitude vibrations1 HP Vibration technique40-60 kg / cm2

Can be designed/fabricated for different sizes of final products.

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 13: BMTPC machines

Solid / Hollow Concrete Block Machine (Handheld Type)

Solid / Hollow Concrete Block Machine (Handheld Type)

Developed by BMTPC

Model :SVC-1

USEFor production of solid/ hollow concrete blocks which are used as an alternative to bricks

Production Capacity:(per day in 8 hr shift)Energy Source:

250-300 concrete blocks

Petrol / Diesel

Size of machine :Weight of Machine :

Size of Block :

No. of blocks per Cycle :

Manpower :Energy Transmission :

Power requirement :Type :

Compaction by :Compressive strength :

Others :

600x750x600mm100 kgs.Solid block – 300x200x150 mm Hollow block – 400x200x200mmSolid Block : 6 no.Hollow Block : 4 no.Skilled - 1, Unskilled - 1High amplitude vibrations2 HP, Petrol / Diesel enginePortableVibration technique60 -80 Kg /cm2

Produces concrete blocks of any size depending on the size of mould.Does not require electricity as it is petrol / Diesel driven

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 14: BMTPC machines

C-Brick Machine

C-Brick Machine

Promoted by BMTPCDeveloped by CBRI

Model : SL-1

USEFor production of bricks/ blocks/ tiles from sand-lime, flyash- sand-lime, flyash-sand-cement and cement-sand-aggregates.

Production Capacity:(per day in 8 hr shift)Energy Source:

3000 bricks

Electric, 3 Phase, 440 volts

Size of machine :Weight of Machine :

Size of Block/brick/tile:

No. of Bricks per cycle:Type :

Energy transmission :Manpower:

Power requirement :Compaction by :

Compressive Strength :

900x600x1600mm500 kgs.Brick : 225x107x70mm Tile : 225x107x40mm Block: 225x107x150mm4 Nos.PortableHigh amplitude vibrationsSkilled - 1, Unskilled - 42 HPVibro Compaction 50-120 kg/cm2

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 15: BMTPC machines

Compressed Earth Block Machine (Balram)

Compressed Earth Block Machine (Balram)

Promoted by BMTPC

Model : MB-1

USE

For production of compressed soil blocks for walls to make strong and durable buildings

Production Capacity:(per day in 8 hr shift)Energy Source:

1000 -1500 blocks of Type-A 500-750 blocks Type-B Manual

Size of machine :Weight of Machine :

Size of Block:

No. of Blocks per cycle :

Energy transmission :

Type:Manpower:

Energy Source :Compaction by :

Compressive Strength :Stabilisation of soil by :

1500x600x1200 mm180 kgs.Type-A : 230x109x76 mm Type-B : 230x230x76 mmType-A : 2 Nos. Type-B : 1 No.Lever with cam and toggle mechanismDevelops 10 tons of force during compaction.PortableSkilled - 1, Unskilled - 5ManualPressure20-30 Kg/cm2 5-10 % cement by weight of mix

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 16: BMTPC machines

Compressed Earth Block Machine (Mardini)

Compressed Earth Block Machine (Mardini)

Promoted by BMTPC

Model : MB-2

USEFor production of stabilised mud blocks, fine concrete blocks and steam cured blocks for walls.

Production Capacity:(per day in 8 hr shift)Energy Source:

500-600 blocks

Manual

Size of machine :Weight of Machine :

Size of Block:

No. of Blocks per cycle:Energy Transmission :

Type :Manpower:

Energy Source : Compaction by :

Compressive Strength :Stabilisation of soil by :

1300x500x500 mm140 kgs.230x190x100 mm 305x143x100 mm1 NoLever with cam and toggle mechanismDevelops 12 tons of force during compaction.PortableSkilled - 1, Unskilled - 5ManualPressure30-40 kg/cm2

5-7% cement

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 17: BMTPC machines

Compressed Earth Block Machine (Hydraform)

Compressed Earth Block Machine (Hydraform)

Promoted by BMTPC,

Model : M-5

USE

For production of Interlockingtype compressed earth blocksand lime-ash, lime-gypsum blocks

Production Capacity:(per day in 8 hr shift)Energy Source:

1200 blocks

Diesel or Electrical, 3 phase, 440 V

Size of machine :Weight of Machine :

Size of Blocks :

No. of Blocks per cycle :Type :

Manpower :Energy Transmission :

Power requirement :Compressive strength :

2300 x 1600 x 1700 mm1000 kgs.Interlocking block : 50-240 x 220 x 115mmConduit block : 50-240 x 220 x 115mmPavement block : 220 x 115mm x 75 mmPlain block : 50-240 x 220 x 115mm1 No.Road worthy tow frameSkilled – 1, Unskilled – 7Hydraulic Pressure13.3 hp diesel engineCompressed Earth blocks : 50 - 100 kg/cm2 Flyash-lime-gypsum : 100 - 250 kg/cm2

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 18: BMTPC machines

Ferrocement Wall Panel Machine

Ferrocement Wall Panel Machine

Developed by BMTPC

Model :WP-1

USEFor production of Ferro cement panels which are used as an alternative to brick infill walls.

Production Capacity:(per day in 8 hr shift)Energy Source:

4 walling units by replacing moulds

Electrical, 3 Phase, 440 Volts

Size of machine :Weight of Machine :Size of wall panel :

Cross-section size :Manpower :

Type : Power requirement :

Compaction by :Compressive strength :

Others :

1300x1000x750mm600-800 kgs.1200x900x150 or 1200x1200x150 or any other standard sizes25 mm thicknessSkilled - 1, Unskilled - 3Portable 2 HPVibration technique150 kg/cm2

Capacity can be increased by replacing the mouldsCan be designed/fabricated for different sizes of final product.

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 19: BMTPC machines

TNG Rural Housing Kit

TNG Rural Housing Kit

Developed by BMTPC

Model : AS - 1

USEFor production of building components for a complete house using local materials

Building components for single storey house of 220 sq. ft can be constructed within 6 days (excluding curing time)

Size of Building Components :Hollow blocks :

Solid blocks :Corner blocks :

Arch bricks :Rafter for roof :

Roofing slab :Flooring tile :Roofing tile :

Staircase threads :Staircase riser :

Concrete window :Concrete door frame :

Water tank : Manpower :

Energy Transmission :

400x200x150 mm400x200x150 mmL-shape, (600+400)x225x150 mm175-200x200x300 mm75x150x2100-4200 mm600x600x45 mm thickness200x200x45 mm thickness200x200x25 mm thickness230x800x45 mm thickness200x800x50 mm thickness300x375 mm900x2000 mm300 liters capacitySkilled - 1, Unskilled - 5Manually operated needle vibrator

Others :Bricks produced are of accurate dimensions and have excellent surface finish

Production Capacity:

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 20: BMTPC machines

Ferrocement Roofing Channel Machine

Ferrocement Roofing Channel Machine

Developed by BMTPC

Model : FCR-1

USEFor production of Ferrocement Roofing Channels up to 6.1 mtr. span for roof and intermediate floors construction.

Production Capacity:(per day in 8 hr shift)Energy Source:

5 Channels by replacing mouldsElectrical, 3 phase, 440 volts

Size of machine :Weight of Machine :Shape of channels :

Section Size:Length :

Type :Manpower :

Compaction by :Power requirement :

Compressive Strength :Other :

1150x1500x6600 mm1000 kgs.Segment of a circle845x340x25 mmSpan Up to 6.1 mts. can be casted.Heavy dutySkilled - 2, Unskilled - 4Vibration technique4 HP150 kg/cm2

Chicken mesh and welded mesh are used as reinforcement of channelsCan be designed/fabricated for spans upto 6.1 mt.Production capacity can be increased be replacing the moulds

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 21: BMTPC machines

Precast RCC Plank Machine

Precast RCC Plank Machine

Developed by BMTPC

Model :CP-1

USE

For production of Precast RCC roofing planks which are used as an alternative to RCC slabs.

Production Capacity:(per day in 8 hr shift)Energy Source:

5 roofing planks

Electric, 3 Phase, 440 Volts

Size of machine :Weight of Machine :

Size of plank :No. of planks per cycle :

Manpower :Type :

Energy transmission : Power requirement :

Compaction by :Compression strength :

Others :

1600x1600x750mm500 kgs.1500x300x30-60mm or any other size5 Nos.Skilled - 1, Unskilled - 3Portable High amplitude vibrations 2 HPVibration technique150 kg/cm2Production capacity can be increased by replacing the mouldsLess maintenanceCab be designed/fabricated for different sizes of final products.

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 22: BMTPC machines

RCC Plank Casting Machine (Rotating Type)

RCC Plank Casting Machine (Rotating Type)

Developed by BMTPC

Model : CP-2

USE

For production of Precast RCC Plank for roofing which are used as alternative to RCC slabs

Production Capacity:(per day in 8 hr shift)Energy Source:

80 - 100 RCC Planks

Electrical, 3 phase, 440 volts

Size of machine :Weight of Machine :

Size of Plank :No. of Planks per cycle :

Type :Manpower :

Energy Transmission :Power requirement :

Compaction by :Compressive strength :

1800 x 1850 x 1000 mm1250 kgs1500x300x30-60 mm thickness1 No.Rotating type, Medium duty machine Skilled – 1, Unskilled – 5High amplitude vibrations2 HPVibration technique150 kg/cm2

Others : Can be designed /fabricated for different sizes of final product

No casting platform is required

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 23: BMTPC machines

Precast RCC Plank Machine (Egg Laying Type)

Precast RCC Plank Machine (Egg Laying Type)

Developed by BMTPC

Model : CP- 3

USE

For production of Precast RCC roofing planks which are used as an alternative to RCC slabs.

Production Capacity:(per day in 8 hr shift)Energy Source:

80-100 roofing planks

Electric, 3 phase, 440 volts

Size of machine :Weight of Machine :

Size of Plank :No. of Blocks per cycle :

Type :Manpower :

Energy Transmission :Compaction by :

Power requirement :Compressive strength :

1500x1200x1200 mm600 kgs1500 x 300 x 30-60mm or any other size2 Nos.Egg laying typeSkilled – 1, Unskilled – 3High amplitude vibrationsVibration technique2 HP150 kg/cm2

Others :Less maintenance, can be designed/fabricated for different sizes of final products.

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 24: BMTPC machines

Precast RCC Joist Machine

Precast RCC Joist Machine

Developed by BMTPC

Model :CJ-1

USEFor production of Precast R.C.C joists which are used as an alternative to timber and steel joists

Production Capacity:(per day in 8 hr shift)Energy Source:

4 RCC joists

Electric, 3 Phase, 440 Volts

Size of machine :Weight of Machine :

:Size of joist :

Cross-section size :

No. of joists per cycle :Type :

Manpower : Energy transmission :

Power requirement :Compressive strength :

Compaction by :

4550x1600x750mm550 kgs. 4166x100x125mm or4166x150x150mm or any other size100x125 mm or150x150 mm4 Nos.Portable Skilled - 1, Unskilled - 3High amplitude vibrations2 HP150 kg/cm2

Vibration technique

Others :Production Capacity can be increased by replacing the moulds

Can be designed/fabricated for different sizes of final products

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 25: BMTPC machines

RCC Joist Casting Machine (Egg laying Type)

RCC Joist Casting Machine (Egg laying Type)

Developed by BMTPC

USE

For production of Precast R.C.C joists which are used as an alternative to timber and steel joists

Production Capacity:(per day in 8 hr shift)Energy Source:

80 - 100 RCC joists

Electric, 3 phase, 440 volts Size of machine :Weight of Machine :

Size of RCC joist :No. of Joist per cycle :

Type :Manpower :

Energy Transmission :Compaction by :

Power requirement :Compressive strength :

Others :

1200 x 1500 x 4600 mm700 kgs150 x 150 x 3600 mm1 Nos.Egg laying typeSkilled – 1, Unskilled – 3High amplitude vibrationsVibration technique2 HP150 kg/cm2Joists of different sizes can be casted by changing the mould

Model : CJ- 2

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 26: BMTPC machines

Ferrocement C-Beam Machine

Ferrocement C-Beam Machine

Developed by BMTPC

Model : FB- 1

USE

For production of C-section beams (Rafter) of all sizes up to a span of 3600 mm

Production Capacity:(per day in 8 hr shift)Energy Source:

3-4 C-beams depending upon the size

Electric, 3 phase, 440 volts

Size of machine :Weight of Machine :

Size of C-beam :

Cross section size :No. of C-beam per cycle :

Type :Manpower :

Energy Transmission :Compaction by :

Power requirement :Compressive strength :

750 x 1200 x 3800 mm650 kgs150 x 100 x 3650 mm or300 x 150 x 3650 mm25 mm thickness150 x 100 mm : 4 Nos.300 x 150 mm : 3 NosPortableSkilled – 1, Unskilled – 3High amplitude vibrationsVibration technique2 HP250 kg/cm2

Others :Can be designed/fabricated for different sizes of final products.

Production capacity can be increased by replacing the moulds

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 27: BMTPC machines

Micro Concrete Roofing Tile Machine

Micro Concrete Roofing Tile Machine

Promoted by BMTPC

Model : MCR-1

USEFor production of Micro Concrete Roofing tiles for any type of Roof construction.

Production Capacity:(pre day in 8 hrs shift)Energy Source:

200 Tiles

Electric, 1 phase, 220 volts

Size of machine :Weight of Machine :

Size of tile:Weight of Mould :

Manpower : Compaction by :

Power requirement :Load bearing capacity :

Weight of Tile :

1000x540x500 mm.35 kgs.488x240x8 mm525 gms.Skilled - 1, Unskilled - 2Vibration0.25 HP80 kgs2.25 kg.

Others :Ridge tiles can also be manufactured.

Pan type and roman type of MCR tiles can be manufactured.

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 28: BMTPC machines

Precast L-Panel Machine

Precast L-Panel Machine

Developed by BMTPC

Model : LP-2

USE

For production of L Panels which are used as alternative to RCC slabs

Production Capacity:(per day in 8 hr shift)

Energy Source:

2 L Panels per mould

Electrical, 3 phase, 440 volts

Size of machine :Weight of Machine :

Size of L Panel :Cross-section :

No. of L Panel per cycle :Type :

Manpower :Energy Transmission :

Power requirement :Compaction by :

Compressive strength :

4200 x 800 x 750 mm750 kgs4000x380x120x30 mm thickness30 mm2 Nos.PortableSkilled – 1, Unskilled – 3High amplitude vibrations2 HPVibration technique150 kg/cm2

Others : Can be designed /fabricated for different sizes of final product

Production capacity can be increased by replacing moulds

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 29: BMTPC machines

Terrazo/Chequered Tile Machine

Terrazo/Chequered Tile Machine

Developed by BMTPC

USE

For production of Terrazo and Chequered tiles for flooring and walling.

Production Capacity:(per day in 8 hr shift)Energy Source:

400 - 500 tiles

Manual

Size of machine :Weight of Machine :

Size of Tiles :

No. of Tiles per cycle :Type :

Manpower :Energy Transmission :

Compaction by :Compressive strength :

900 x 800 x 1200 mm300 kgsTerrazo tile : 225 x 225 x 25 mm thicknessChequered tile : 250 x 250 x 25 mm thickness1 No.Light duty machine, most suitable for site works Skilled – 2, Unskilled – 2Hand operated hydraulic compressionHydraulic pressure200 kg/cm2

Others :Can be designed/fabricated for different sizes of final products.

Used for production of kerb stones, interlocking pavement by changing the moulds.

Model : ASH- 40

http://www.bmtpc.org/machines/index.htm 16.04.2004

Page 30: BMTPC machines

Precast concrete Door/Window Frame Machine

Precast concrete Door/Window Frame Machine

USE

For production of concrete door/window frames as a substitute to timber.

Size of machine :Weight of Machine :

Size of Door/Window frame :

Cross-section size :Type :

Manpower :Compaction by :

Compressive strength :Power requirements :

2400x1200x750mm500 kgsDoor : 2100x1035mm orWindow : 1130x1035 mm or any other pre-determined size.100mmx60mmPortableSkilled – 1, Unskilled – 3High amplitude vibrations250 kg/cm2

2 HP

Others :Both Single Rebate and double rebate frames can be manufactured.

Production capacity can be increased by replacing the moulds

Can be designed/fabricated for different sizes of final products.

In built provision for hinges, locks, tower bolts etc.

Developed by BMTPC

Model : CC- 1

Production Capacity:4 Door or 5 window frames

(per day in 8 hr shift)

Energy Source:Electrical, 3 phase, 440 volts

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Size of Machine :Weight of Machine :

Size :

Cross-section size :

Type :Manpower :

Energy transmission :Power requirement :

Compaction by :Compression strength :

1600x1400x750 mm650 kgs.C-Section – 2750x150x100mm orLintel – 1200x200x200 mm orShelf – 900x355x38mm or any other sizesC-Section – 150x100mm orLintel – 200x200mm orShelf – 355x38mmPortableSkilled - 1, Unskilled - 2High amplitude vibrations2 HPVibration technique150 kg/cm2

Combination Machine

Combination Machine

Developed by BMTPC

Model :LP-2

USEFor production of Ferrocement C-section, lintels and shelves which replaces similar elements made of steel and timber.

Production Capacity:(per day in 8 hrs shift)

Energy Source:

Depends on type and combination of moulds usedElectric, 3 Phase, 440Volts

Others :

Capable of casting many joists per day by replacing the moulds.

Produces joists of any size depending on the size of mould.

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Page 32: BMTPC machines

Multipurpose Stone Processing Machine

Size of machine :Weight of Machine :

Power requirements :

Manpower :Others :

900 x 600 x 900 mm100 kgs2 HP for single phase1 HP for three phaseSkilled – 2Both ends of the machine can be used for various operations

The motor of the machine is provided with variable RPM which can be used for different purposes as follows :

RPM Purpose 450 Leather polish and grinding

1000 Drilling of hole 1.5” to 3” f 2000 Cutting blade of 14” and drilling upto 0.5” to 0.5 f

4000 Cutting blade of 8” & 6” f and drilling upto 0.5” f

Production Capacity:(per day in 8 hr shift)

Energy Source:

USE Multipurpose Stone Processing Machine Developed by BMTPC

Depends upon the type of stone to be processedElectrical, single or 3 phase, 220 volts or 440 volts

Model : SP- 1

Versatile stone drilling, cutting and polishing machine for semi-precious stone furniture and decorative items for rural and cottage industries.

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Page 33: BMTPC machines

Stone/Coal Dis-integrator (Crusher)

Stone/Coal Disintegrator

Developed by BMTPC

Model :AS 1714

USE

Production Capacity:(per day in 8 hr shift)Energy Source:

(a) Coal - 400 cft (b) Stone 200 - 320 cft Electric, 3 phase, 440 volts

Size of machine :Weight of Machine :

Type :Manpower :

Crushing Size :Power requirement :Type of coal/stone :

Energy Transmission :

1650 x 1040 x 1600 mm100 kgs. approxPortable, mobileSkilled - 1, Unskilled -26 mm to 25 mm7.5 HPMedium hardness stone or all types of coalThrough jaw plates made of water quenched maganese steel (toggle clapping)

Others : Suitable for manufacture of concrete bricks and blocks,

road contractors and brick field operators

contractors and brick field operators. concrete blocks , bricks, road at site. Suitable for manufacturer of For crushing of stone/ boulders /coal

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Page 34: BMTPC machines

Bar and Pipe Cutting Machine

Bar and Pipe Cutting Machine

Developedby BMTPC

Model : AS - 12

USEFor cutting of bars and pipes to suit the requirement.

Production capacity :

Energy Source :

1mm to 25mm bar. Steel pipe up to 80 mm dia.8mm cut – 30 pcs/min 12mm cut – 25 pcs/min25mm cut – 2 pcs/min1" Cut – 10 pcs/min2" Cut – 5 pcs/min3" Cut – 1 pc /min(depending upon feeding speed)Electrical, 3 phase, 440 volts

Size of machine :

Weight of Machine :Manpower :

Energy transmission :Energy Source :

Drives :

Cutting tool :

Water pump :

910 x 580 x 1000 mm90 kgs approx.Skilled - 1, Unskilled - 1Hand stick operated cutting with auto coolant circulation.2.5 HP2 HP 4 pole Induction motor , 1500 rpm to provide pulley ratio 1:3.5 for final rpm of cutter 4500Parting wheel of 8" to 12 ". 2 to 4 mm thick, 1" holding hole1/4 HP, 4 pole, 4 LPM

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