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Page 1: BMPC - University of Illinois at Chicago

J:\Nil\B

BMPC

Technical Manual

BRUKER

Version

MPC Manual\BMPC_FM7\BMPC.COV März 18, 2004 8:53 am

001

Page 2: BMPC - University of Illinois at Chicago

J:\Nil\BMPC Manual\BMPC_FM7\BM

The information in this manual may be altered without notice.

BRUKER accepts no responsibility for actions taken as a result of use of this manual. BRUKER accepts no liability for any mis-takes contained in the manual, leading to coincidental damage, whether during installation or operation of the instrument. Un-authorised reproduction of manual contents, without written permission from the publishers, or translation into another lan-guage, either in full or in part, is forbidden.

This manual was written by

Uwe Döttling

© September 20, 1996: Bruker Elektronik GmbH

Rheinstetten, Germany

P/N: Z31373DWG-Nr: 1082001

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Contents

Contents ................................................................ 3

1 Introduction ............................................................ 71.1 General ............................................................................... 71.2 Safety Features ................................................................... 81.3 Monitoring and Automatic Functions .................................... 8

2 Hardware ................................................................. 92.1 Overview ............................................................................. 92.2 BMPC Automatic Control Unit - BMPC ACU ....................... 10

BMPC Frontpanel Board - H5744 ................................... 11BGP 80C536 CPU Board - H5053 .................................. 11BMPC Digital Input Board - H5719 ................................. 11BMPC Digital Output Board - H5715 .............................. 11BMPC Analog I/O Board - H5717 ...................................12

2.3 BMPC Manual Control Unit - BMPC MCU .......................... 132.4 BMPC Panel Meter Unit - BMPC PMU ............................... 132.5 BMPC Line Control Unit - BMPC LCU ................................ 14

3 Software ................................................................ 173.1 Overview ........................................................................... 173.2 Automatic Mode ................................................................ 17

Measuring and Checking ................................................17Alarm System ................................................................18Status Checking .............................................................19Pump 1 Status ...............................................................19Pump 2 Test ..................................................................19Helium fill cycle ..............................................................20Automatic Failure ...........................................................20

3.3 Manual Mode ..................................................................... 21

4 Keypad Functions................................................. 234.1 Overview ........................................................................... 234.2 Function Keys ................................................................... 24

Display ..........................................................................24Error ..............................................................................25Password .......................................................................25Limits .............................................................................26Calibrate ........................................................................26RTC ...............................................................................26Heater ...........................................................................27Output ...........................................................................28

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Contents

Pump2 .......................................................................... 28Valve4 ........................................................................... 28Reset ............................................................................ 28

4.3 Data Entry Keys ................................................................ 29

5 Command List .......................................................315.1 System Commands ........................................................... 31

Power Up ...................................................................... 31Error Accept .................................................................. 31Change Accept (Querry) ................................................ 31Configuration ................................................................. 31Read BBIS (Bruker Board Information System) .............. 32Write BBIS .................................................................... 32Program download ........................................................ 32Program upload ............................................................. 33Version .......................................................................... 33Activate Watchdog ......................................................... 33Check System ............................................................... 34Processor Sleep ............................................................ 34

5.2 Application Specific Commands ......................................... 35Read / Write Sensor Values ........................................... 35Read / Write Limit Values .............................................. 36Calibrate Gains and Offsets ........................................... 37Calibrate Zero Offset T1 and T2 .................................... 37Read / Write Heater Regulation Parameters .................. 38Read / Set Real Time Clock RTC ................................... 38Read / Set Time for Pump2 Test .................................... 39

5.3 Diagnostic Commands ...................................................... 39Enter / Leave Diagnostic Mode ...................................... 39Output Functions ........................................................... 39Read Pressure Recorder ............................................... 41Heater Dac Output ........................................................ 42Write I2C Port ................................................................ 42Start Test Cycle Pump 2 Test ......................................... 42Read Digital Input Ports ................................................. 42Front Panel LED Test .................................................... 43Front Panel Key Test ..................................................... 43Heater Relais On/Off Control ......................................... 43Read internal ADC ........................................................ 43Read Status of Pump, Valves and Alarms ...................... 43Read/Write UPS Counter ............................................... 44

6 Error Messages .....................................................456.1 LCD Error Messages ......................................................... 456.2 SIO Error Messages .......................................................... 47

7 Peripheral Connections.........................................497.1 BMPC Automatic Control Unit ........................................... 49

Temperature .................................................................. 49Analog In ....................................................................... 50

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RS 232 ..........................................................................50Digital Input ...................................................................51Digital Output .................................................................52

7.2 BMPC Panel Meter Unit ..................................................... 53P1 / P2 / Heater .............................................................53P3 .................................................................................53Flow Sense ....................................................................54Analog Out ....................................................................54

7.3 BMPC Line Control Unit ..................................................... 55Connector X12 ...............................................................55Connector X13 ...............................................................56Connector X14 ...............................................................57Connector X15 ...............................................................57Connector X16 ...............................................................57Connector X17 ..............................................................58Connector X18 ..............................................................58

8 Installation ............................................................ 598.1 Hardware .......................................................................... 598.2 Calibration ......................................................................... 62

Calibration via Front Panel .............................................62Calibration via RS232 Interface ......................................63

8.3 Starting BMPC ................................................................... 64

Figures ................................................................. 65

Tables................................................................... 67

A Shematics BMPC Automatic Control Unit ............................ 69

B Shematics BMPC Manual Control Unit ................................. 87

C Shematics BMPC Panel Meter Unit ...................................... 91

D Shematics BMPC Line Control Unit ..................................... 93

E Shematics BMPC Wiring Box .............................................. 117

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Contents

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1Introduction 1

General 1.1

The BMPC is a microcontroller based unit, used to control and supervise the pumps and valves needed to guarantee a stable condition of pumped Cryogenic High Field Superconducting Magnets. System parameters that are monitored and controlled by this unit include coil temperature, gas pressure and pumped gas flow. The unit carries out the following functions:

• Supervision of the Magnet status and cryogenic parameters

• Control of the Pump system

• Interface between the Magnet, Pump system and user

Figure 1.1. System Block Diagram

SpectrometerMagnet

BMPC

UPS

P1 P2P3

V1 V2

Fl

V4

Pump system

230VRS232

Coil Temp.Pr. 1 Pr. 2

Flow, Pr. 3Pumps and Valves

230VUPS Status

230V

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Introduction

Safety Features 1.2

In order to achieve the highest possible level of operational safety, the important units and functions have built in redundancy.

• The pump system consists of three individual vacuum pumps, two of them be-ing automatically controlled, while the third is manually controlled. This last unit provides the most power and is usually in operation during the magnet cool down.

• All pumps and valves can be operated either automatically or manually.

• Helium flow and pressure are measured and displayed by both the Automatic Control Unit and additional measuring instruments.

• To protect against power failures, the system is equipped with an UPS, which can supply power for up to a minimum of 4 hour period of power loss.

The failure of individual systems or extreme changes in the operating parameter values are automatically recognised by the Automatic Control System. If the con-trol system is unable to correct any of these, then alarms are activated.

Monitoring and Automatic Functions 1.3

In order to monitor the magnet, the system parameters such as coil temperature, gas pressure and gas flow are continually measured, displayed on an LC-Display and compared to limit values.

Should any parameter move beyond its allowed limits, action is taken to restabi-lize or normalize the parameter. For example, should the temperature rise above a certain value, pump 2 would also be turned on, in order to bring the temperature back down.

In addition to these parameters, the controller also monitors the state of the pump system. Abnormalities or error conditions are noted and reported.

Function tests are carried out on Pump 2 at fixed intervals, in order to ensure that it will be available for use when needed.

Errors which do not directly affect the system performance are stored. They can be read via the LC-Display.

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2Hardware 2

Overview 2.1

The unit is built into a single cabinet and can be divided into 4 functional blocks.

• BMPC Automatic Control Unit - BMPC ACU H5727 is usedfor the fully automatic control of the pumps and valves

• BMPC Manual Control Unit - BMPC MCU H5726 is used for the manual control of pumps and valves

• BMPC Panel Meter Unit - BMPC PMU H5728 is used to measure pressures and helium flow

• BMPC Line Control Unit - BMPC LCU H5760 is used as interface between BMPC ACU or BMPC MCU and pumps or valves

Every module is designed as a seperate unit, to allow for an easy exchange of any module.

Figure 2.1. Hardware Blockdiagram

Solid StateRelais

Opto-couplers

Alarm-Interface

Relais

Schuetze

UPS-StatusInterface

Alarm-Equipment

SirenW-Light

SpectrometerCooling Unit

PumpsValves

Compressor

WiringBox

RS232

230Voltsfrom UPS

Inputs

Automatic Control Unit Manual Control Unit Panel Meter Unit

TemperatureP1/P2HeaterP3Flow

Line Control Unit

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Hardware

BMPC Automatic Control Unit - BMPC ACU 2.2

Figure 2.2. BMPC Automatic Control Unit - Blockdiagramm

LCD

MICROCONTROLLER

DriverReceiver

optoisol.

isol.power

ResetGen.

Gen.Clock

BootEPROM

32 kBYTE

FlashEPROM

64 kBYTERAM

32 kBYTE

NVRAM2KBYTE

RTC

AddressDecode

LED´s

DATA-BUS

CONTROL-BUS

ADDRESS-BUS

AdressLatch

80C515

BBIS

I2C-BUS

ProgramPower

Address-Decode

ADDRESS BUS

CONTROL BUS

DATA BUS

Address-Control Bus-

Latch

Data BusLatch

2 x ADCMAX 135

15 Bit

4 Ch. ADCMAX 1824 x 12 Bit

DACHeaterPower

3 x Receiver

2 x DifferentialAmplifierINA 114

BBIS

I2C BUSI2C BUS

ADDRESS BUS

CONTROL BUS

DATA BUS

BBIS

I2C BUSI2C BUS

UART16550

3 x Receiver

74HC541

AddressDecode

Data BusDriver

DriverReceiver

optoisol.

isol.power

I2C BUS

BBIS

ParallelPort

PCF8574

ParallelPort

PCF8574

ParallelPort

PCF8574

Driver

24 VoltOutputDriver

24 VoltOutputDriver

24 VoltOutputDriver

24 VoltOutputDriver

4 x AlarmRelays

Port 4

Port 5

ADDRESS-BUS

DATA-BUS

CONTROL-BUS

FRO

NT

PAN

EL

BO

AR

DB

GP

CP

U B

OA

RD

ANAL

OG

I/O

BO

AR

DD

IGIT

AL

OU

TPU

T B

OA

RD

DIG

ITA

L IN

PU

T B

OA

RD

RS

232

TEM

PE

RAT

UR

EA

NA

LOG

IND

IGIT

AL

OU

TPU

T

1 x BufferRCV 420

OP27

8 BitAD557

SY

STE

M B

AC

KP

LAN

E

DIG

ITA

L IN

PU

T

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BMPC Automatic Control Unit - BMPC ACU

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BMPC Frontpanel Board - H5744 2.2.1

The frontpanel uses a 4 lines by 20 characters LC Display with LED backlight. The LED is switched on or off using the output OUT1 of IC U11 (UART 16550) on the BMPC Digital Input Board. LED on/off controlling is done by software. The 4x4 and 1x4 Keypads are encoded using the keyboard encoder 74C923 (U3). Every keypress forces an Interrupt on INT2 (P1.4) of the 80C515.

BGP 80C536 CPU Board - H5053 2.2.2

This is a general purpose CPU-Board, equipped with different functions.

• Microcontroller µC 80C535 or 80C515 (U15)

• I/O and memory decoder PAL 22V10 (U16) and 74LS138 (U14)

• Memory system:

Eprom 27256 or 27512 (U3)

Flash Eprom 28F256 or 28F512 or 29F010 (U2)

Ram 62256 (U5)

Ram 62256 or 6116 or NVRam 48TO2B (NVRam with RTC)

• Galvanic isolated RS232 Interface

• BBIS E2Prom X24022 using I2CBus Adress 0 (U12)

BMPC Digital Input Board - H5719 2.2.3

The BMPC Digital Input Board is used to sense the 24 Volt outputs of the 230 Volts optocouplers used in BMPC LCU. There are 24 inputs provided. All inputs are clamped to 5 V TTL level. They are read in using bus IC´s 74HC541 (U1, U5, U13). Additionaly there is a fully galvanic isolated RS232 Interface on the board, using UART 16550 (IC U 11).

BBIS E2Prom X24022 using I2C Bus Address 2.

BMPC Digital Output Board - H5715 2.2.4

The BMPC Digital Output Board is used to interface between the TTL outputs of the µC80C515 and the 230 Volts Solid State Relais in BMPC LCU. The signals are output using 3 x I2CBus parallel ports (U3, U6, U9 using I2CBus address 0, 1 and 2) driving 24 V open collector Outputs L603 (IC U1, U4, U7). There are 4 re-lays used as galvanic isolated alarm outputs provided on the board. Additionaly there is an interface that serves two switch inputs and 4 x 24 Volt outputs, to drive Buzzers, Relais or Led´s (each output can drive 100mA).

BBIS E2Prom X24022 using I2C Bus Address 1.

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Hardware

BMPC Analog I/O Board - H5717 2.2.5

The BMPC Analog I/O Board is used to interface all sensors used in the system.

1. Temperature Sensors: To measure T1 and T2 there are two current sources driving 10 µA (U4, U3, U9) through the temperature sensor. The voltage (pro-portional to the temperature) is measured using an instrumentation Amplifier INA114 (U5, U11) and a 15 Bit + Sign ADC MAX135 (U6 and U12).

2. Pressure Sensors: The pressures P1, P2 and P3 are measured using a signal-converter RCV420 (4-20mA to voltage) (U16, U17, U18). The outputs are measured using a 12 Bit ADC with 4 inputs MAX182 (U19) (only 3 inputs are used for pressure measurement).

3. Helium Flow Sensor: The helium flow Fl is measured using the fourth input from MAX182, but driven using an OP27 (U10).

Additionally there is an output to drive the heating resistor of the magnet. It is de-signed to drive up to 1000 mW with resistors between 50 and 200 ohms. The Out-put can be switched on/off using a relay (RL1).

The µP Bus interface is designed to be as low noise as possible at the anlog to digital converters. The whole µP Bus is only active, if one of the I/O´s on the Board is selected by firmware.

BBIS E2Prom X24022 (U14) uses I2CBus address 3.

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BMPC Manual Control Unit - BMPC MCU

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BMPC Manual Control Unit - BMPC MCU 2.3

The BMPC Manual Control Unit is designed to have full manual control on all pumps and valves except Valve 4, that only can be controlled from BMPC ACU. The BMPC MCU can only be used if the BMPC is in manual mode. In automatic mode all switches from BMPC MCU are disabled (except Horn off, Lamp off, Auto on, Auto off). If a warning or an alarm occurs, one or both of the Leds Horn / Lamp and the corresponding Alarm System (Warning Lamp and / or Alarm Siren) is on. To switch them off, the keys Lamp off and Horn off are used. If the warning or alarm is only switched off, but the reason for the alarm still resides, the alarm out-puts are switched on again after a delay from about 20 minutes.

All status leds show the actual status of their corresponding function even if the unit is in automatic mode.

Figure 2.3. BMPC Manual Control Unit Frontpanel

BMPC Panel Meter Unit - BMPC PMU 2.4

The BMPC Panel Meter Unit is the main interface between the pressure sensors P1, P2, P3, the helium flow sensor Fl and the BMPC. To measure the pressures P1, P2 and P3 the Digital Panel Meter 907.15.532 from WIKA is used. To meas-ure the helium flow Fl the flowmeter Enall-P from Hastings or the flowmeter PSR-E from Schäfer is used.

If the BMPC ACU is not used in the system, or disconnected, use the dum-my plug (BMPC Analog Dummy Connector HZ04438) at Analog Out. If it is not in place the pressure readouts will be incorrect.

AUTO P1 V1 P2 V2 P3 BYPASS

ON

OFF

HORN

OFF

LAMP

OFF

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Hardware

BMPC Line Control Unit - BMPC LCU 2.5

The BMPC LCU is the main interface between BMPC and the pumps and valves. All pumps and valves are switched ON or OFF from BMPC LCU. Therefor a lot of relays, contactors, motor protection switches and fuses are used

While servicing beware of mains voltages!!

.

Table 2.1. Protection circuits overview

Pos Circuit Breaker Type Protected Part(s) / Function

1 3F02 S271-K 16A Main fuse, emergency generator supply (L)

2 3F03 S271-K 16A Main fuse, emergency generator supply (N)

3 3F04 NEOZED 35A Main fuse, UPS supply (L)

4 3F04 NEOZED 35A Main fuse, UPS supply (N)

5 3Q06 PKZM1-2.4 (2A) Transformer 3TR06 primary side

6 3F07 S271-K 4A Transformer 3TR06 secondary side

7 3F14 S271-D 20A Console, Cooling Unit

8 5F13 S271-K 6A Solenoid Valve V1

9 6F13 S271-K 6A Solenoid Valve V2

10 7F13 S271-K 6A Solenoid Valve V3

11 8F13 S271-K 6A Solenoid Valve V4

12 9Q12 PKZM1-6 (4,5A) Motor protection circuit breaker P1

13 10Q12 PKZM1-6 (4,5A) Motor protection circuit breaker P2

14 11Q12 PKZM1-6 (12A) Motor protection circuit breaker P3

15 12F01 5x20 t 100mA Transformer 12F01 primary side

16 12F03 5x20 t 1A Transformer 12F01 secondaryside

17 16F13 5x20 t 200mA uP interface X1 (optocouplers)

18 18F11 S271-K 6A Warning lamp, siren (alarm system)

19 19Q12 PKZM1-6 (4A) Motor protection circuit breaker compressor

20 23F03 S271-K 6A BMPC ACU, BMPC PMU

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BMPC Line Control Unit - BMPC LCU

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WARNING Line voltage present at 3S03, 3F02, 3F03, 3F04, 3F05 and X12 even with machine power off!

Table 2.2. Switches overview

Pos Switch Type Function

1 3S03 4xNC,4xNO Mains Off, power from UPS or emergency gen.

2 3S11 1xNC,1xNO Console On (enable)

3 18S11 1xNC,1xNO Generate Alarm

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Hardware

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3Software 3

Overview 3.1

The software enables a fully automatic operation of the vacuum pumps used to hold the magnet at its operating temperature. It also supplies many service and test functions. In combination with any alarm equipment (e.g. Bruker Monitoring System) it ensures that the pumped magnet system is extremely safe.

Automatic Mode 3.2

This is the normal operating mode. Only the operation in automatic mode enables the control of pumps and valves by the BMPC Automatic Control Unit. Only in Au-tomatic mode can reactions to bad sensor values be done automatically by the BMPC Automatic Control Unit. In Automatic mode the switches of the BMPC Manual Control Unit are not enabled (except the Horn Off- and Lamp Off switch-es).

Measuring and Checking 3.2.1

In normal automatic operation, the system measures the following values:

1. Voltage temperature VT1

2. Voltage temperature VT2

3. Pressure P1

4. Pressure P2

5. Pressure P3

6. Helium Flow Fl

All sensor values are measured periodically and they are checked against previ-ously set limit values. If a sensor value is higher or lower than the specific limit val-ue the program responds accordingly.

Temperature VT1 or VT2:• VT1 or VT2 < VT1,VT2 Regulate

The Bypass Valve1 is automatically opened. It is closed again if the values are higher then VT1 or VT2 Normal.

• VT1 or VT2 < VT1,VT2 Warning Pump 2 is switched on and after a short delay Valve 2 is opened. The Pump is switched off, and the valve closed again if the values are higher then VT1,VT2

1. Bypass Valve is an option

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Software

Regulate. During the warning level condition the warning lamp output is switched on.

• VT1 or VT2 < VT1,VT2 Alarm The T1T2 Alarm relays is switched on (Alarm switch closed) and the alarm si-ren output is switched on. The alarm can be reset using the error function on the keyboard

Pressure P1• P1 > P1 High Warning

Pump 2 is switched on, the Bypass valve is opened and after a delay of 30 seconds Valve 2 is opened. Additionally the warning lamp output is switched on. The Pump is switched off, and the valves closed again if the value is lower then P1 High Normal.

• P1 > P1 High Alarm The P1High Alarm relays and the alarm siren output are switched on (Alarm switch closed).

• P1 < P1 Low Warning The warning lamp output is switched on. The warning is reset if the value re-turns to higher P1 Low Normal.

• P1 < P1 Low Alarm The P1Low Alarm relays and the alarm siren output are switched on. The alarm can be reset using the error function on the keyboard

Pressure P2• P2 is used to control the heating if heater regulation is enabled. This function

works in both, automatic and manual mode.

Helium Flow• Fl < Fl Warning

Pump2 is switched on, the Bypass valve is opened and after a delay of 30 sec-onds, Valve 2 is opened. Additionally the warning lamp output is switched on. The Pump is switched off, and the valves closed again when the value be-comes higher then Fl Normal. During the warning level condition the warning lamp output is switched on.

• Fl < Fl Alarm The Fl Alarm Relays and the alarm siren output are switched on. The alarm can be reset using the error function on the keyboard

All warnings and alarms are combined together with time and date of occurance to the Errorqueue.

Alarm System 3.2.2

The alarm relays can be used to switch alarm Equipment (24V AC/DC). In con-nection with the Bruker Monitoring System an alarm forces a telephone based alarm to the personell required to check the magnet system (see also Bruker Monitoring System).

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Status Checking 3.2.3

All Input and Output functions are checked periodically by the BMPC Automatic Control Unit.

1. Function of Pump 1

2. Pump 1 Protection switch

3. Valve 1 power

4. Function of Pump 2

5. Pump 2 Protection switch

6. Valve 2 power

7. Function of Pump 3

8. Pump 3 Protection switch

9. Valve 3 power

10. Valve 4 power

11. Automatic Mode

12. Warning Lamp power

13. Warning Siren power

14. Alarm Fuse (Lamp and Siren)

15. Main Switch position (UPS or Emergency System)

16. Line Voltage L1 present

17. UPS Interface Load onBypass Low Battery UPS discharging UPS failure

If any of the above functions fails, this will be detected and stored in the error queue

Pump 1 Status 3.2.4

If Pump P1 fails, this will be detected and immediately Pump2 is switched on, Valve V1 is closed and after 30 seconds Valve V2 is opened. This makes sure that no Helium Flow Alarm or P1 High Alarm occurs, as would happen with non work-ing pumps. The Warning Lamp is switched on to sign the Pump 1 failure. Addition-ally the time at which the pump failed is stored in the Error Queue.

Pump 2 Test 3.2.5

To ensure that Pump 2, which is needed in case of emergency, is operating cor-rectly, there is an automatic test function which is started automatically at fixed times.

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Software

To start this test function it has to be initialized once by the user. To initiate the first Pump 2 test the function key RTC is needed (see"RTC" on page 26).

Press ESC Key until Point 7 „Enter Year Test P2“, now enter the date and time of the first Pump 2 Test. At point 12 „Enter Test Interval“ enter the number of days between every test of Pump2. If all values are stored the first automatic Pump 2 Test will start at the date and time entered. Each succesive Pump 2 Test will start at the same time, but delayed by the number of days, entered in test interval.

On starting, Pump 2 Test switches on P2. The LCD shows the following text.

Testing Pump 2 Function Name

Ventil 4 closed Status of Test

P3 = 1024 Pressure P3

After a short delay, V4 will be opened, so that P2 can evacuate the test volume. The LCD shows the following text.

Testing Pump 2 Function Name

Ventil 4 opened Status of Test

P3 = 234 Pressure P3

The test now runs for about 2 minutes. After 2 minutes the pressure P3 must be lower or equal to the pressure entered with the Limit Key function (see "Limits" on page 26) at point P3 Test. If the test fails, the warning lamp is switched on and an error message is added to the error queue.

If Pump 2 is running at the time the test should run, the test will be delayed for 24 hours.

If, while a running Pump 2 Test the pump P2 is needed to stabilize magnet param-eters, the test is aborted and delayed for 24 hours.

Helium fill cycle 3.2.6

To stabilize temperatures while filling helium, Pump 2 and Valve 2 can be switched on using the switch at BMPC Wiring Box. A keypress starts Pump 2 and after a short delay it opens Valve 2. The running helium fill cycle is indicated by the LED on BMPC Wiring Box. Additionally the Buzzer will beep once an hour. The helium fill cycle remains until a new keypress or for 48 hours after the first keypress.

Automatic Failure 3.2.7

If the automatic mode fails, the unit switches to the manual mode, leaving all func-tions at the last state.

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Manual Mode

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Manual Mode 3.3

The main difference to operation in automatic mode is, that the Automatic control unit cannot manipulate any pumps or valves while in manual mode (this is hard-ware protected).

Control of pumps and valves can only be done using the Manual Control Unit.

All functions described in"Status Checking" on page 19 are not enabled in man-ual mode.

The monitoring- and alarm functions are still enabled, that means that even in manual mode all sensor values are periodically measured and compared to their limit values, alarms are triggered if an alarm condition occurs, but there is no automatic reaction if any failure happens.

The manual mode is mostly used during installation, test and service.

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Software

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4Keypad Functions 4

Overview 4.1

The 4 x 4 Keypad and the 1 x 4 Keypad are used together with the 4 x 20 character LCD to control the automatic functions of the BMPC. Normaly the back light of the LCD is switched off. A keypress on any key switches on the LCD backlight without initiating the key-specific function. If the backlight is already on, a keypress initiates the selected function. If no keypress occurs for about 5 min-utes, the backlight will be switched off automatically. If a function is selected after pressing a specific key, the function can be exited using the same key again or by pressing another function key.

Figure 4.1. Front Panel Automatic Control Unit

There are two different kind of key functions available:

• Function Keys: A keypress initiates a specific function (see "Function Keys" on page 24).

• Data Entry Keys: These are used to change or input data used for the selected function (see "Data Entry Keys" on page 29)

BMPC AutomaticControl Unit

HIGH T1HIGH T2HIGH P1LOW FLOWCRITICAL FLOWMANUAL MODEUPS DISCHARGINGUPS LOW

Display Error

Password

Limits Calibrate RTC Heater

Output Reset

Escape Value Cursor Enter

VT1 = 15387 VT2 = 17523P1 = 12 P2 = 1045Fl = 114

BMPC Status OK

Pump2 Valve4

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Keypad Functions

Function Keys 4.2

Display 4.2.1

A keypress on Display toggles between different display layouts of the LCD.

Standard DisplayVT1=22175 VT2=19364 Voltage T1 and T2

P1 = 11 P2 = 1036 Pressure 1 and Pressure 2

Fl = 119 Helium Flow

BMPC Status OK BMBC Status

Extended Display09:46:54 25.10.94 present Time and Date

VT1=22175 VT2=19364 Voltage T1 and T2

P1 = 11 P2 = 1036 Pressure 1 and Pressure 2

P3 = 1024 Fl = 119 Pressure 3 and Helium Flow

Temperature Control Display - Heater Regulation disabled Regulation is off Heater Regulation is off

p3= 1013.7 Pressure 3

P = 300 manual Heater power

Temperature Control Display - Heater Regulation enabledCnt 35 Pr= 1200 Timebase counter, Proportional term

p2=1013.2 In= 384 Pressure 2, Integral term

Er= 4.8 Di= 0 Regulation error, Differential term

P = 534 PID= 158 regulated Heater power, PID term

If a special function is selected (e.g. RTC) a keypress on Display aborts the se-lected function and displays the Standard Display. The Extended Display is used to test the RTC for time and date and is used, when serving to calibrate all pres-sure sensors.

The Temperature Control Display is used to control the Heater section.

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Function Keys

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Error 4.2.2

The key Error is used to display error messages. If one or more errors occurred during the operation of the BMPC this will be displayed on the status line of the Standard display. Instead of „BMPC Status OK“ the message „xx Errors in Queue“ will appear on the LCD. A keypress on Error displays the last stored error. Example: Alarm function Pressure 1 is too high.

Error Number 4 Queue Index

Alarm P1 Error Text

is too high

10:20:53 25.10.94 Time and Date of occurrence

Error Number 4 indicates that there are 4 errors in the error queue. Error number 4 was the last stored error and occurred on the 25th of october 94. Use the Key ESC to look through all the error messages until the following message appears.

No more Errors

in Error Queue

The Key Enter is used to delete the error displayed. The error can only be deleted if the cause which forced the error is removed. If not, the error message is added again at the end of the error queue. Use the Enter key until all errors are deleted. All errors are stored together with time and date of their occurrence This feature can be used to have an exact error protocol.

Password 4.2.3

Some functions of BMPC are only allowed in supervisor mode (Calibration, RTC...). To enter the password for supervisor mode use the key Password. The LCD shows the following text:

Enter Password

New Value = 00000

Use the Cursor and Value Key to enter the supervisor password. If entered, use the Enter key to confirm the password (see"Data Entry Keys" on page 29 ). If the password is OK the following text appears.

Enter Password

New Value = 12345

SupervisorMode

entered

If the password is wrong the text

Enter Password

New Value = 54321

SupervisorMode

left

appears on the LCD. To leave the supervisor mode, simply enter a false password (this should be done if supervisor work is finished).

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Keypad Functions

Limits 4.2.4

To display and change the limit values of the BMPC use the Limits key (Supervi-sor mode required). The following display appears:

VT1 Normal indicates VT1 Normal to change

New Value = 17000 the new limit value

Old Value = 17000 the old limit value

Max Value = 60000 maximum value allowed

To change a limit use the Value and Cursor Key to type in a new value and press Enter to store the new limit value. The ESC Key escapes the selected limit with-out storing the new value (can be used to look through all stored limit values)(see "Data Entry Keys" on page 29). The order of limit values is as follows

Every value entered is stored in a non volatile EEPROM, and the values stored are loaded every time a power on or a reset occurs. To leave the function simply press the Limit key again or select another function.

Calibrate 4.2.5

This key is used to calibrate the temperature, the pressure and the helium flow sensors.

WARNING: Use this function with care, wrong calibration can result in bad function of the unit!!

see ("Calibration" on page 62)

RTC 4.2.6

The RTC key is used to set the internal Real Time Clock (supervisor mode re-quired). After a keypress the following message appears on the LCD:

RTC Setup Menu Functionname

Enter Year Value to change

94 Value

11:56:33 25.10.94 actual values

Table 4.1. Limit Value Order

VT1 Normal VT1 Regulate VT1 Warning VT1 Alarm

VT2 Normal VT2 Regulate VT2 Warning VT2 Alarm

P1 Low Normal P1 Low Warning P1 Low Alarm

P1 High Normal P1 High Warning P1 High Alarm

P3 Test

Flow Normal Flow Warning Flow Alarm

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Function Keys

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Use the Value and Cursor keys to change the selected value. The Enter key stores the value and the ESC key escapes without changing a value (see "Data Entry Keys" on page 29). The order is as follows:

Points 7 to12 are to select the first automatic Pump 2 test cycle. If the date and time stored for Pump 2 test is reached, an automatic test of pump P2 will be initi-ated.

Heater 4.2.7

The Heater Key is used to set the parameters used for the heater regulation. (su-pervisor mode required). After a keypress the following message appears on the LCD:

Regul. on=1 off=0 Function name

New Value = 1 Value to change

Old Value = 1 Value

Max Value = 1 Maximum value

Use the Value and Cursor key to change the selected value. The Enter key stores the value and the ESC key escapes without changing a value (see "Data Entry Keys" on page 29).

The Heater Value order is as follows

Table 4.2. RTC Value Order

1. Year 7. Year Test P2

2. Month 8. Month Test P2

3. Day 9. Day Test P2

4. Hour 10. Hour Test P2

5. Minute 11. Minute Test P2

6. Seconds 12. Testintervall

Table 4.3. Heater Value order

Name Range

0 Regulation On-Off Control On = 1 / Off = 0

1 P2 Regulate 0 - 11000 in 1/10mBara

2 Proportional Const. 0 - 1000

3 Integral Const 0 - 1000

4 Differential Const. 0 - 1000

5 Regulation Time Base 0 - 21600 in seconds

6 Maximum Heater Power 0 - 1000 in mW

7 Heater Resistor 0 - 200 in Ohms

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Keypad Functions

If the heater regulation is off, the heater power selected in Manual Heater Power is output to the magnet´s heating system (max. 1000 mW). To ensure correct cal-culation of the heater power the heater resistor must be typed in correctly! If no magnet heater is required, select regulation off and manual heater power = 0; then the heater output is switched off.

If heater regulation is on, the regulation algorithm tries to hold the pressure differ-ence between P2 and P2 Regulate at 0 mBars (P2 - P2 Regulate = 0 mBars). To change the regulation characteristic, the values Proportional Const., Integral Const., Differential Const. and Regulation Time Base are used. Do not change any of these values, because it could cause regulation errors. The maximum allowed power for the automatic regulation can be changed using Maximum Heater Power.

Output 4.2.8

The Output Key is needed to use the settings set in manual Mode for the auto-matic Mode.

Pump2 4.2.9

The Pump2 Key toggles the status of Pump 2. This function is only enabled dur-ing calibration.

Valve4 4.2.10

The Valve4 Key toggles the status of Valve 4. This function is only enabled during calibration.

Reset 4.2.11

A keypress on Reset forces a reset of the application firmware. This is a software reset!

8 Manual Heater Power 0 - 1000 in mW

9 Integral Start Value 0 - 1000a. Enter P2 Regulate in 1/10 mBar. For Example 1013 mBar must be en-

tered as 10130.

Table 4.3. Heater Value order

Name Range

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Data Entry Keys

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Data Entry Keys 4.3

If any function which allows data entry is activ, the key layout for the 1 x 4 keypad is as follows:

ESCThe Escape Key escapes from the subfunction displayed without storing a value and switches to next subfunction. This function can be used to look through the whole parameter block selected.

Value

The Value Key changes the value indicated by the cursor. The software checks the value against its maximum, so it could be that all values between 0 and 9 are not always allowed.

Example 1: change the value XY Normal from14183 to 11183

XY Normal

New Value = 14183 all Values between 0 and 9

Old Value = 14183 are now allowed for the selected digit

Max Value = 45000 because maximum value is 45000

New Value = 14183 press Value Key - Digit changes to 5

New Value = 15183 press Value Key - Digit changes to 6

New Value = 16183 press Value Key - Digit changes to 7

New Value = 17183 press Value Key - Digit changes to 8

New Value = 18183 press Value Key - Digit changes to 9

New Value = 19183 press Value Key - Digit changes to 0

New Value = 10183 press Value Key - Digit changes to 1

New Value = 11183 new Value - press Enter Key to store it

or Escape Key to cancel

Example 2: change the value XY Normal from 44183 to 41183

XY Normal

New Value = 44183 only the Values between 0 and 4

Old Value = 44183 are now allowed for the selected digit

Max Value = 45000 because maximum value is 45000

New Value = 44183 press Value Key - Digit changes to 0

New Value = 40183 press Value Key - Digit changes to 1

New Value = 41183 new Value - press Enter Key to store it

or Escape Key to cancel

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Keypad Functions

CursorThe Cursor Key moves the cursor to the next position allowed. The cursor always moves from the lowest digit to the highest digit allowed and starts again at the lowest digit.

EnterThe Enter Key stores the displayed value and switches to next subfunction.

The old value is lost after pressing the Enter Key, therefore, use function with care!

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5Command List 5

System Commands 5.1

Power Up 5.1.1

MAPerforms a software reset. Replies identification short string (4 characters) of BM-PC.

Reply: M A B M P C

Error Accept 5.1.2

MEClears an BMPC error. The BMPC accepts the next command only if all errors are cleared.

Reply: no more errors: M E else: M FFhex X1 X2 X3 X4 S1..Sn (next error)

Example: ->M S ;any command <-M FFhex 2 B M P C S o m e E r r o r 0hex ;Error message ->M E ;Error accept <-M FFhex 13 B M P C C h e c k S u m E r r o r 0hex;more errors ->M E ;Error accept <-M E ;no more errors

Change Accept (Querry) 5.1.3

MQWith this command all system changes are reported.

Reply: M Q ;if no changes occur

Configuration 5.1.4

MKSends system configuration data for service tool.

Reply: M K 1 M ;for BMPC only

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Command List

Read BBIS (Bruker Board Information System) 5.1.5

M Z ? X1 X2Read 16 Bytes of the Bruker Board Information System from serial EEPROM.

X1: selects which BBIS to read (0-7) for BMPC: 00hex -> CPU-Board

01hex -> Digital Output Board 02hex -> Digital Input Board 03hex -> Analog I/O Board

X2: Address of first Byte to read for BMPC: 00hex - EFhex

Reply : M Z ? X1 X2 D1 .. D16

Write BBIS 5.1.6

M Z ! X1 X2 D1 .. D16Write 16 Bytes of the Bruker Board Information System to serial EEPROM.

X1: selects which BBIS to write (0-7) for BMPC: 00hex -> CPU-Board

01hex -> Digital Output Board 02hex -> Digital Input Board 03hex -> Analog I/O Board

X2: Address of first Byte to write for BMPC: 00hex - EFhex

Reply : M Z ! X1 X2 D1 .. D16

Program download 5.1.7

M Z ZWhen sent twice, this command clears the application program on the BMPC´s FLASH-EPROM in order to reprogram it.

Example: -> M Z Z <- M Z Z -> M Z Z ;ATTENTION: After the second M Z Z application

program is deleted to allow reprogramming of the

FLASH EEPROM ! <- M Z Z -> M : ;now send first record of source file <- M O K ;record is programmed error free repeat last two points until the last record is programmed -> M : ;now send End-Of-File record <- M F F ;end of download, BMPC performs reset

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Program upload 5.1.8

M Z [ X1 X2 X3 X4This command sends 16 Bytes of programm code from BMPC´s application pro-gram.

X1..X4: Address to read 16 Byte of program code

Reply: M Z [ X1 X2 X3 X4 D1 .. D16

D1..D16: 16 Bytes of program Code starting at adress X1..X4

Before uploading program code check memory map of BMPC!

Version 5.1.9

M Z V X1

Sends version information of the unit.

X1: H = Hardware D = First Piggy Board L = Second Piggy Board B = Boot Software A = Application Software K = Kernel Software C = Checksum Application Firmware E = Checksum Boot Firmware

Reply: M Z V X1 X2 X3 X4 X5 X7

if X1 = B or A

X2: year X3: year X4: month X5: month X6: day X7: day

Example: X2 X3 X4 X5 X6 X7 9 3 0 2 0 8 -> 8. Feb. 1993

if X1 = H or D X2: HW-code

if X1 = C or E X2: high byte X3: low byte

Activate Watchdog 5.1.10

M Z Y

Activates watchdog. The watchdog can only be stopped by a hardware reset. This is a dummy function (for compatibilitiy to BSMS), because Watchdog is always ac-tivated in the BMPC.

Reply: M Z Y

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Command List

Check System 5.1.11

M Z C

Checks all parts of the unit. If an error occurs an error message is replied.

Reply: M Z C ;everything is OK M FFhex.... ;error message (see error messages)

Processor Sleep 5.1.12

M Z D..X1

X1: 0hex go to sleep mode 1hex leave sleep mode

After this command the processor is in sleep mode (no clock, no access on ad-dress- or databus). Waking up is only possible with a Reset or a power down pow-er up sequence.

Reply: M Z D X1

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Application Specific Commands

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Application Specific Commands 5.2

Read / Write Sensor Values 5.2.1

M N X1 X2 D1 D2 D3 D4 Exp Flags

Reads or writes selected Value from/to BMPC (Bruker Magnet Pump Control)

X1: select value (see Table 5.1.) X2: ´R´ or ´W´ D1,..,D4: Sensor Value

Reply: M N X1 X2 D1 D2 D3 D4 Exp Flags Flags = 0 if Value was ok Flags = 1 if Value was out of range

Example: M N 0 R Read Temperature T1 M N 0 R 0 0 7D 88 0 0 Temperature T1 is 32136

M N 3 R Read Pressure P2 M N 3 R 0 0 04 00 0 0 Pressure P2 is 1024 mBar

Cross Reference: all values described can be used instead of X1 Table 5.1. Sensor Value Cross Reference

X1 Value to read Comment

0 Temperature T1 (mV) read only

1 Temperature T2 (mV) read only

2 Pressure P1 (mBar) read only

3 Pressure P2 (mBar) read only

4 Pressure P3 (mBar) read only

5 Helium Flow (SLPM) read only

6 Helium Level (%) read / write

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Command List

Read / Write Limit Values 5.2.2

M L X1 X2 D1 D2 D3 D4 Exp Flags

Reads or writes Limit Values.

X1: select value (see Table 5.2.) X2: ´R´or ´W´ D1,..,D4: Limit Value

Reply: M L X1 X2 D1 D2 D3 D4 Exp Flags Flags = 0 if Value was ok; Flags = 1 if Value was out of range

Example: M L 0 W 0 0 1B 9C 0 0 Set Limit T1 Normal to 7068 M L 0 W 0 0 1B 9C 0 0 Limit T1 Normal set to 7068

Cross Reference: all values described can be used instead of X1Table 5.2. Limit Value Cross Reference

X1 Value

0 T1Normal

1 T1Regulate

2 T1Warning

3 T1Alarm

4 T2Normal

5 T2Regulate

6 T2Warning

7 T2Alarm

8 P1LowNormal

9 P1LowWarning

10 P1LowAlarm

11 P1HighNormal

12 P1HighWarning

13 P1HighAlarm

14 P2Normal *

15 P2Heating *

16 P3Test

17 FlowNormal

18 FlowWarning

19 FlowAlarm

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Application Specific Commands

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Calibrate Gains and Offsets 5.2.3

M C X1 X2 D1 D2 D3 D4 Exp Flags

Calibrate Gain and Offset from selected Sensor

X1: Sensor to be calibrated (see Table 5.3.) X2: 0 = Calibrate High Value

1 = Calibrate Low Value D1,..,D4: Calibration Value

Reply: M C X1 X2 D1 D2 D3 D4 Exp Flags Flags = 0 if Value was ok Flags = 1 if Value was out of range

Example: M C 3 1 0 0 2B 48 0 0 Calibrate Low Value M C 3 1 0 0 2B 48 0 0 Temperature 1 to 11080

To calibrate a sensor, the High Value must be transmitted first, and then the Low Value!

Cross Reference: All Values described can used instead of Xl

Calibrate Zero Offset T1 and T2 5.2.4

M S

Initiates a Zero Offset Calibration of the two ADC´s used to measure Temperature 1 and Temperature 2.

Reply: M S

This command writes the offset Values of both channels into the BBIS of BMPC Analog I/O Board to BBIS Block 4 at Address E9hex for T1 and EBhexfor T2. This may upset the calibration of Gain and Offset.

Table 5.3. Calibration Value Cross Reference

X1 to calibrate

0 Pressure 1

1 Pressure 2

2 Pressure 3

3 Temperature 1

4 Temperature 2

5 Helium Flow

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Command List

Read / Write Heater Regulation Parameters 5.2.5

M H X1 X2 D1 D2 D3 D4 Exp FlagsReads or writes parameter for Heater Regulation

X1: Parameter select (see Table 5.4.) X2: ´R´ or ´W´ D1,..,D4: Parameter Value

Reply: M H X1 X2 D1 D2 D3 D4 Exp Flags Flags = 0 if Value was ok; Flags = 1 if Value was out of range

Example: M H 0 W 0 0 02 EE 0 0 Set maximum Heater Power to 750mW M H 0 W 0 0 02 EE 0 0 Maximum Heater Power is set to 750mW

Cross Reference: all values described can be used instead of X1

Read / Set Real Time Clock RTC 5.2.6

M T X1 D1 D2 D3 D4 D5 D6This command reads or sets the Real Time Clock on the CPU Board.

X1: ‘R´or ´W´ D1, D2: Year in whole format (eg: 1995) D3: Month D4: Day D5: Hours D6: Minutes

Example: M T R ;Read RTC M T R13 5F 03 1C 0E 04

19 95 03 28 14 04 ;RTC reads 1995 03 28 14 04

Table 5.4. Heater Regulation Values Cross Reference

X1 Parameter Range (D1..D4)

0 On-Off Control On = 1 / Off = 0

1 P2 Regulate 0 - 1000 in mBar

2 Proportional Const. 0 - 1000

3 Integral Const 0 - 1000

4 Differential Const. 0 - 1000

5 Regulation Time Base 0 - 21600 in seconds

6 Maximum Heater Power 0 - 1000 in mW

7 Heater Resistor 0 - 200 in Ohms

8 Manual Heater Power 0 - 1000 inmW

9 Integral Start Value 0 - 1000

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Read / Set Time for Pump2 Test 5.2.7

M M X1 D1 D2 D3 D4 D5 D6This command reads or sets the Date and Time for the next Test of Pump 2.

X1: ‘R´or ´W´ D1, D2: Year in whole format (eg: 1995) D3: Month D4: Day D5: Hours D6: Minutes

Example: M T R ;Read Time for next Pump2 Test M T R13 5F 03 1C 0E 04

19 95 03 28 14 04 ;next Pump2 Test is 1995 03 28 14 05

Diagnostic Commands 5.3

Enter / Leave Diagnostic Mode 5.3.1

M D X1This command enters or leaves Diagnostic Mode

X1: 0 ;leave Diagnostic Mode

1 ;enter Daignostic Mode

Reply: M D X1

In Diagnostic Mode all sensor values are monitored, but not compared to their limit values. No Alarm- or Warning functions are provided.

Output Functions 5.3.2

M O X1 X2This command changes the output status of the output selected

X1: output to change (see Table 5.5.) X2: Output Status

X2 = 0 -> Output off X2 = 1 -> Output on

WARNING: This function can directly affect system safety. Use with care

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Command List

Cross Reference: all values described can be used instead of X1Table 5.5. Output Value Cross Reference

X1 Output

0 Automatic Mode

1 Pump 1

2 Pump 2

3 Valve 1

4 Valve 2

5 Valve 3

6 Valve 4

7 Siren

8 Warning Lamp

9 Console

10 Alarm 1

11 Alarm 2

12 Alarm 3

13 Alarm 4

14 Spare 1

15 Spare 2

16 Spare 3

17 24 Volt SSR

18 Led 1

19 Led 2

20 Buzzer 1

21 Buzzer 2

22 Buzzer 3

23 LCD Led

24 Aux Out

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Read Pressure Recorder 5.3.3

M R A X1 X2This command sets the Output-Pointer to the Queue.

X1, X2: Pointer to Queue (Value Range 0-1339)

Example: M R A 00 64 ;Set Pointer to actual Pos. -100 M R A 00 64 ;Pointer is set to Pos. -100

M R B D1 D2 D3 D4 D5 D6 D7 .... D24 D25 D26 D27This command reads the value indexed by pointer from the queue and increments pointer to the next position.

D1: Date BYTE D2: Hour BYTE D3: Minute BYTE D4, D5, D6, D7: Pressure P2 long D8, D9, D10, D11: Proportional term signed long D12, D13, D14, D15: Integral term signed long D16, D17, D18. D19: Differential term signed long D20, D21, D22, D23: PID Sum signed long D24, D25, D26, D27: Heater Power in mWatt long

Example: M R B ;read Values indexed by Pointer M R B 02 09 1F 000027D9 00000019 000002D0 00000000 0000004B 00000078 Date is 02 Hour is 09 Minute is 31 P2 is 10201 Proportional therm is 25 Integral therm is 720 Differential therm is 0 PID Sum is 75 Heater Power is 120 mW

M R C X1 X2 D1 D2 D3 D4 D5 D6 D7 .... D24 D25 D26 D27This command reads the value indexed by the absolute pointer X1, X2 from the queue.

X1, X2: Pointer to Queue absolute

Example: M R C 00 64 ;Set Pointer to Queue Pos. 100

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Command List

Heater Dac Output 5.3.4

M P A X1 D1This command outputs a value to the heater Dac

X1: ´R´ or ´W´ D1: Dac output value - Range 0 to 0xFF

Reply: M P A X1 D1

When using this command the heater regulation must be disabled (see "Read / Write Heater Regulation Parameters" on page 38), and the unit must be set to Diagnostic Mode.

Write I2C Port 5.3.5

M P B X1 D1This command outputs a value to the I2C parallel port on BMPC Digital Output board.

X1: Address of I2C Port PCF 8574 X1 = 0 -> U3 X1 = 1 -> U6 X1 = 2 -> U9

D1: Output value - Range 0 to 0xFF

Reply:M P B X1 D1

WARNING: This function can directly affect system safety. Use with care

Start Test Cycle Pump 2 Test 5.3.6

M P CThis command initiates the Pump 2 test cycle

Reply:M P C

Read Digital Input Ports 5.3.7

M P D X1 D1Read Digital Input Ports of Digital Input Board

X1: Digital Input Port to read

X1 = 0 -> Port 0 X1 = 1 -> Port 1 X1 = 2 -> Port 2

D1 = Data of Port in Hex

Reply:M P D X1 D1

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Diagnostic Commands

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Front Panel LED Test 5.3.8

M P E X1Switch on or off all Front Panel LED´s

X1 = 0 -> Switch off all Front Panel LED´s X1 = 1 -> Switch on all Front Panel LED´s

Reply:M P E X1

Front Panel Key Test 5.3.9

M P FEnable Key Test Function. If enabled, every keypress shows the corresponding keynumber on the LC Display. This function can only be disabled by a hardware reset or a power on sequence.

Reply:M P F

Heater Relais On/Off Control 5.3.10

M P G X1Switch on or off the heater relais output

X1 = 0 -> switch of relais output X1 = 1 -> switch on relais output

Reply:M P G X1

Read internal ADC 5.3.11

M P H X1 D1Read ADC Chanells 0 to 7

X1: 0 to 7 D1: result of selected ADC channel

Reply:M P H X1 D1

Read Status of Pump, Valves and Alarms 5.3.12

M P I D1 D2 D3 D4 D5 D6Reads Status of Pump1 (D1), Pump2 (D2), Valve1 (D3), Valve2 (D4), Valve3 (D5), Valve4 (D6)

M P J D1 D2 D3 D4 D5 D6 D7 D8

Read Status of Auto/Manual (D1), Siren (D2), Warninglight (D3), Console (D4), Alarm1 (D5), Alarm2 (D6), Alarm3 (D7), Alarm4 (D8)

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Command List

Read/Write UPS Counter 5.3.13

M P K X1 D1 D2 D3 D4 Exp FlagsRead of write the UPS charge counter

X1: ´R´or ‘W‘

D1..D4: Parameter

Example: M P K R ;Read UPS Counter M P K R 00 00 4D A3 00 00 ;UPS Counter reads 19875

In charging Mode the value 915 corresponds to 1 minute, in discharging mode the same value corresponds to 15 seconds.

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6Error Messages 6

LCD Error Messages 6.1

If any error occurres during work of BMPC, this will be displayed on the LCD in the status line of the standard display mask.

VT1=22175 VT2=19364 Voltage T1 and Vpltage T2

P1 = 11 P2 = 1036 Pressure 1 and Pressure 2

Fl = 119 Helium Flow

1 Errors in Queue BMBC Status indicates 1 Error occurred

Using the Error Key Functions the error queue can be displayed (see"Error" on page 25).

Table 6.1. List of LCD Error Messages

LCD Error Message possible Errorsources

Pump 1 failed Pump 1 defectivePump 1 not connectedPump 1 switched offPump 1 Protection switch 9Q12 switched off

Protection P1 fail Pump 1 Protection switch 9Q12 switched offProtection level too lowpump draws too much current

Valve 1 failed Fuse 5F13 switched off

Pump 2 failed Pump 2 defectivePump 2 not connectedPump 2 switched offPump 2 Protection switch 10Q12 switched off

Protection P2 fail Pump 2 Protection switch 10Q12 switched offProtection level too lowpump draws too much current

Valve 2 failed Fuse 6F13 switched off

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Error Messages

Pump 3 failed Pump 3 Protection switch 11Q12 switched off

Valve 3 failed Fuse 7F13 switched off

Valve 4 failed Fuse 8F13 switched off

Automatic Mode failed automatic function failed

Warning Lamp fail Fuse 18F11 switched off

Siren failed Fuse 18F11 switched off

System running from Generator Main Switch 3S03 is in Position UPS

Protection P3 fail Pump 3 Protection switch 13Q12 switched off

L1 failed Trafo 3TR06 Protection switch 3Q06 swit-ched offFuse 3F07 switched off

Alarm Fuse fail Fuse 18F11 switched off

UPS not present UPS interface not connected

UPS Load on BYPASS UPS switched to Bypass (load too high)

UPS Low Battery UPS Battery is empty

UPS Failure General failure (see UPS manual)

UPS discharging UPS is discharging, power from battery

Pump 2 Test failed BMPC was in manual modePump 2 is not working good enough

WARNING T1 is too high T1 is above Warning level

ALARM T1 is too high T1 is above Alarm level

WARNING T2 is too high T2 is above Warning level

ALARM T2 is too high T2 is above Alarm level

WARNING P1 is too high P1 is above Warning level

ALARM P1 is too high P1 is above Alarm level

WARNING P1 is too low P1 is below Warning level

ALARM P1 is too low P1 is below Alarm level

WARNING Fl is too low Flow is below Warning level

ALARM Fl is too low Flow is below Alarm level

FATAL ERROR more then 255 errors occurred

Table 6.1. List of LCD Error Messages

LCD Error Message possible Errorsources

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SIO Error Messages

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SIO Error Messages 6.2

Depending on the running firmware the following error messages will be sent in the case of any error.

Table 6.2. Error messages from boot firmware

Error No. Error message Description

20 BMPCOrder error Unknown command or syntax error

2 BMPCCheck sum error Wrong command string checksum

37 BMPCErase fail Download: Flash EPROM erase fai-led or not complete

36 BMPCProgrammer fail Download: Flash EPROM pro-gramming failed or not complete

33 BMPCWrong rec type Download: record is not Intel hex format

32 BMPCWrong address Download: address out of valid Flash EPROM address range

34 BMPCWrong checksum Download: wrong checksum in Intel hex record

38 BMPCWrong transmission check

Download: wrong EOF record

31 BMPCWrong data count Download: wrong length of Intel hex string

11 BMPCROM error no valid application software on Flash EPROM

15 BMPCBBIS error no BBIS available

16 BMPCBBIS checksum error block1

wrong data in BBIS block1

17 BMPCBBIS checksum error block2

wrong data in BBIS block2

18 BMPCBBIS checksum error block3

wrong data in BBIS block3

19 BMPCBBIS checksum error block4

wrong data in BBIS block4

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Error Messages

Table 6.3. Error messages from application firmware

Error No. Error message Description

20 BMPCOrder error Unknown command or syntax error

2 BMPCCheck sum error Wrong command string checksum

16 BMPC??Corrupt data in BBIS ? block1, bus ?

wrong data in BBIS No.?, bus No.?, block1

17 BMPC??Corrupt data in BBIS ? block2, bus ?

wrong data in BBIS No.?, bus No.?, block2

18 BMPC??Corrupt data in BBIS ? block3, bus ?

wrong data in BBIS No.?, bus No.?, block3

19 BMPC??Corrupt data in BBIS ? block4, bus ?

wrong data in BBIS No.?, bus No.?, block4

15 BMPC??BBIS ? bus ? not responding

no BBIS No.?, bus No.? available

70 BMPCI2C Parallel Port Error I2C Parallel Port is not respomding

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7Peripheral Connections 7

BMPC Automatic Control Unit 7.1

Temperature 7.1.1

Use P/N HZ3348 CABLE RD 8P25000 BMPC T1/T2 to connect to BMPC Wiring Box.

Table 7.1. Pinout - Connector Temperature

Pin Signal Pin Signal

1 Shield 9 T1 Voltage+

2 T1 Current+ 10 T1 Voltage-

3 T1 Current- 11 T2 Voltage+

4 T2 Current+ 12 T2 Voltage-

5 T2 Current- 13 NC

6 NC 14 NC

7 NC 15 NC

8 NC

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15

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Peripheral Connections

Analog In 7.1.2

Use Cable HZ03799 BMPC CABLE 10P1300 ANALOG to connect to Analog Out at BMPC Panel Meter Unit.

RS 232 7.1.3

Table 7.2. Pinout - Connector Analog In

Pin Signal Comment

A P1+ 4 to 20 mA

B P1- return path

C NC

D Heater- Gnd

E NC

F Flow- Gnd

G Flow+ 0 to 5 Volts

H P3+ 4 to 20 mA

I P2+ 4 to 20 mA

K P2- return path

L Heater+ 0 to 12 Volts

M P3- return path

Table 7.3. Pinout Conectot RS232

Pin Signal Pin Signal

1 NC 6 NC

2 RxD 7 RTS

3 TxD 8 CTS

4 DTR 9 NC

5 GND

A

B

CD

E F

G

H

J

K

LM

1 2 3 4 5

6 7 8 9

Mini D 9 pin Male

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BMPC Automatic Control Unit

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Digital Input 7.1.4

Use P/N HZ03634 CABLE RD 40P1500 to connect to X2 of BMPC Line Control Unit

Table 7.4. Pinout - Connector Digital Input to X2

Pin Signal Comment Pin Signal Comment

1 L.GND to LCU - X2 2 L.GND not used

3 L.GND not used 4 L.GND to LCU - X2

5 L.24V to 24V Relays 6 L.24V to Optocouplers

7 L.24V to 24V Relays 8 L.24V to Optocouplers

9 P1 Status + 24V if on 10 P1 Protection Status + 24V if ok

11 V1 Status + 24V if closed 12 P2 Status + 24V if on

13 P2 Protection Status + 24V if ok 14 V2 Status + 24V if closed

15 P3 Status + 24V if on 16 V3 Status + 24V if closed

17 V4 Status + 24V if closed 18 Auto Status + 24V if Auto

19 W-Light Status + 24Vif on 20 Siren Status + 24Vif on

21 On UPS + 24V if from UPS 22 P3 Protection Status + 24V if ok

23 L1 present + 24V if L1 ok 24 Alarm Fuse Status + 24V if Fuse failed

25 UPS Present + 24Vif UPS pres. 26 UPS Bypas 0V if Bypass

27 UPS Low Bat 0V if Low Bat 28 In Spare 1 not used

29 UPS Gen Alarm 0 if Failure 30 On AC + 24V if 230V ok

31 In Spare 2 not used 32 In Spare 3 not used

33 RS232 - DSR Data Set Ready 34 RS232 - CTS Clear to Send

35 RS232 - RxD Receive Data 36 RS232 - DTR Data Terminal Rdy

37 RS232 - RTS Request to send 38 RS232 - TxD Transmit Data

39 RS232-Gnd Ground 40 Aux out not used

13579111315171921232527293133353739

246810121416182022242628303234363840

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Peripheral Connections

Digital Output 7.1.5

Use P/N HZ03636 CABLE RD 50P1500 to connect to X2 of BMPC LCU

Table 7.5. Pinout Connector Digital Output to X3

Pin Signal Comment Pin Signal Comment

1 L.GND Wiring Box 2 L.GND Wiring Box

3 L.GND Wiring Box 4 L.24V_C Wiring Box

5 L.24V_C Wiring Box 6 L.24V_C Wiring Box

7 Switch 1 Wiring Box 8 Switch 2 Wiring Box

9 Led 1 Wiring Box 10 Led 2 Wiring Box

11 Buzzer 1 Wiring Box 12 Buzzer 2 Wiring Box

13 L.GND SSR 14 L.GND SSR

15 L.GND SSR 16 L.GND not used

17 L.GND not used 18 L.24V_B SSR

19 L.24V_B SSR 20 L.24V_B SSR

21 L.24V_B not used 22 Alarm 3B P1 low

23 Alarm 3A P1 low 24 Alarm 2B P1 high

25 Alarm 2A P1 high 26 Alarm 1B T1 T2 high

27 Alarm 1A T1 T2 high 28 Alarm 4B He Flow low

29 Alarm 4A He Flow low 30 WD_Ok +24V if ok

31 Spare 3 not used 32 Spare 2 not used

33 Spare 1 not used 34 Console +24V if on

35 P2 off Trigger 36 P2 on Trigger

37 P1 off Trigger 38 P1 on Trigger

39 V4 off Trigger 40 V4 on Trigger

41 V3 off Trigger 42 V3 on Trigger

43 V2 off Trigger 44 V2 on Trigger

45 V1 off Trigger 46 V1 on Trigger

47 Warn Light +24V if on 48 Siren +24V if on

49 Auto 50 Manu

135791113151719212325272931333537394143454749

2468101214161820222426283032343638404244464850

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BMPC Panel Meter Unit

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BMPC Panel Meter Unit 7.2

P1 / P2 / Heater 7.2.1

P3 7.2.2

Table 7.6. Pinout - Connector P1 / P2 / Heater

Pin Signal Comment

A P1 + 4 to 20 mA

B P1 - return path

C P2 + 4 to 20 mA

D P2 - return path

E Heater - Gnd

F Heater + 0 to 12 Volts

G NC

H NC

Table 7.7. Pinout - Connector P3

Pin Signal Comment

A P3 + 4 to 20 mA

B P3 - return path

C NC

D NC

E NC

F NC

G NC

H NC

A

BC

D

E

F

G

H

A

BC

D

E

F

G

H

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Peripheral Connections

Flow Sense 7.2.3

Analog Out 7.2.4

see "Analog In" on page 50

Table 7.8. Pinout - Connector Flow Sense

Pin Flowmeter Enall

Flowmeter HFM

1 black -15V

2 white NC

3 red +15V

4 green NC

5 yellow Flow- (GND)

6 shield shield

7 NC Flow+ (0-5V)

12

34

5

67

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BMPC Line Control Unit

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BMPC Line Control Unit 7.3

Connector X12 7.3.1

Table 7.9. Pinout - Connectro X12

Name N L PE Comment

CompressorPressure Switch

1 2 a

a. The compressor switch must be closed when pressure is within limits. If no pressure switch is used connect Pin 1 and Pin 2 at terminal.

Alarm PC 3 4 5 - gn/ye 1,5 mm2

Power from UPS 6 7 8 - gn/ye 10 mm2

Power from Generator 9 10 11 - gn/ye 6 mm2

NL

PE

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Peripheral Connections

Connector X13 7.3.2

Table 7.10. Pinout - Connector X13

Name N L PE Comment

Trafo 3TR06primary side

1 17 gn/yl factory set don´t alter!

Trafo 3TR06secondaryside

2 18 gn/yl factory set don´t alter!

Console 3 19 gn/yl 2,5mm2

Cooling Unit 4 20 gn/yl 2,5mm2

Valve V1 5 21 gn/yl 1,5mm2

Valve V2 6 22 gn/yl 1,5mm2

Valve V31 7 23 gn/yl 1,5mm2

Valve V41 8 24 gn/yl 1,5mm2

Pump P1 9 25 gn/yl 1,5mm2

Pump P2 10 26 gn/yl 1,5mm2

Pump P3 11 27 gn/yl 1,5mm2

Compressor 12 28 gn/yl 1,5mm2

Siren 1 13 29 gn/yl 1,5mm2

Siren 2 14 30 gn/yl 1,5mm2

Warning Lamp 1 15 31 gn/yl 1,5mm2

Warning Lamp 2 16 32 gn/yl 1,5mm2

L

NPE

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BMPC Line Control Unit

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Connector X14 7.3.3

All Alarm output signals are wired to this connector. There are 6 different alarm outputs available. Each alarm output is galvanically isolated from all others. Therefore, two connection terminals are provided for any alarm. If an alarm is pending, the switch between the corresponding alarm terminals is closed. If no alarm is pending, the corresponding alarm switch is open. The resistance in this case is 10 kΩ, if no line break ocurs. A line break will cause a resistance of ∞ Ω. The 10 kΩ resistors are located at terminal block X19. They are plugable.

Technical Data of Alarm Outputs• Maximum switching voltage of Alarm output is 100V DC or 125V AC

• Maximum switching current is 1A.

Alarm CombinationsIf neccessary, some alarms can be combined (paralleled). This can easily be done at Connector X19. All alarm output signals, as described above, are located at pins 1..24 of X19 (see BMPC Line Control Unit shematics sheet 20). The pins 25..37 of X19 are reserved for additional alarm(wiring) combinations. If two or more alarms are paralleled, only one 10 kΩ resistor should be mounted.

Connector X15 7.3.4

This is the connector from the serial interface (RS232) of ’BMPC Automatic Con-trol Unit H5727 to the spectrometer computer X32. Connect the cable HZ3351 be-tween X15 and the CCU. Software downloads (via PC) are also done via this connector. (see also "RS 232" on page 50)

Connector X16 7.3.5

This is the connector from the additional serial interface (RS232) of ’BMPC Auto-matic Control Unit’ H5727 to a PC. This PC, if present, can be used for alarm functions. (see also "Digital Output" on page 52)

Table 7.11. Pinout - Connector X14

Name Pin Pin

T1 or T2 high 1 2

P1 high 3 4

P1 low 5 6

He Flow low 7 8

Auto Fail 9 10

UPS Fail 11 12

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Peripheral Connections

Connector X17 7.3.6

Connect the cable HZ03832 between UPS and X17. Status information (errors) from the UPS can be checked via this link. If this cable is not connected, the spec-trometer console can not be switched on. Also there will be some errormessages concerning UPS-Errors in the Error Queue

Connector X18 7.3.7

Connect the cable HZ3349 to the BMPC wiring box H5743. This cable connects the switch, the Led and the Buzzer of the BMPC Wiring Box to the BMPC

Table 7.12. Pinout - Connector X17

Pin Signal Pin Signal

1 NC 6 Bypass active

2 NC 7 Bettery Low

3 General Alarm 8 NC

4 On common AC 9 NC

5 Common

Table 7.13. Pinout - Connecntor X18

Pin Signal Pin Signal

1 L.GND 9 L.24V_C

2 L.GND 10 L.24V_C

3 Switch 1 11 NC

4 Switch 2 12 NC

5 Led 1 13 NC

6 Led 2 14 NC

7 Buzzer 1 15 NC

8 Buzzer 2

12345

6789Mini D 9 pin Female

12345678

9101112131415Mini D 15 pin Female

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8Installation 8

Hardware 8.1

To ensure good and save operation of the BMPC and the pump system the follow-ing installation procedure has to be followed.

After setup of the unit check all internal wiring for loosen screws.

Switch off all fuses and motor protection switches. Check fuses 3F04, 3F05 (NEOZED 35A), 12F01 (5x20 t 100mA), 12F03 (5x20 t 1A) and 16F13 (5x20 t 200mA). Connect BMPC connector X12 to the UPS or a wall outlet (50A fused) using cable 4x10mm2 (P/N 66758). Power on unit using switch 3S03. Switch on fuse 23F03. Power on BMPC ACU using mains switch on front panel.

Check motor protection switches for setup, 3Q06 must be set to 2A, 9Q12 and 10Q12 must be set to 4,5A, 11Q12 must be set to 12A, 19Q12 must be set to 4A. Switch on motor protection switch 3Q06 and fuse 3F07. The „OFF“ LED´s from the Manual Control Unit should now be on . Close all motor protection switches (9Q12, 10Q12, 11Q12 and 19Q12) and Valve fuses (5F13, 6F13, 7F13, 8F13). Check function of contactors. Pressing P1 On at Manual Control Unit should close Contactor 9K04, pressing P1 Off should open contactor 9K04 (the corresponding LED P1 ON is not iluminated, because the pump is not yet connected ). Check the functions of P2, P3, V1, V2 and V3 with the same procedure.

Connect the pump system to BMPC: P1, P2, P3, Compressor, V1, V2, V3, V4. Connect the console and cooling system to BMPC only if they are also to be pow-ered via the BMPC and the UPS. Connect Warning Lamp and Siren if delivered. Connect UPS Status Interface to BMPC(Cable HZ03832)

Check function of P1, P2, P3, Compressor, V1, V2 and V3 using Manual Control Unit. Check Warning Light and Siren pressing switch18S11 of BMPC LCU Check Console and cooling unit pressing switch 3S11 of BMPC LCU (Console and cooling unit work only if UPS status is ok (Load on inverter)).

Set up timer 3K09 (this function switches off the console and cooling unit 2-3 min-utes after a power fail) to 2 - 3 minutes. Check function by removing connector X17. The contactor 3K11 must be switched off 2 - 3 minutes after removing con-nector X17. Set up timer 18K04 (this function re-enables Warning Light and siren 30 minutes after beeing switched off by the Manual Control Unit if the the alarm is still pending) to 30 minutes.

Connect BMPC Wiring Box to BMPC (P1/P2/Heater to Panel Meter Unit, Temper-ature to Automatic Control Unit and X18 to Line Control Unit). Connect Flow Sensor to Flow Sense at Panel Meter Unit and Pressure Sensor P3 to P3 at Panel Meter Unit.

Connect RS232 Interface to console CCU (cable P/N HZ3351).

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Installation

Figure 8.1. Connections overview

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Hardware

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Solid StateRelays

Opto-couplers

Alarm-Interface

Relays

Contactors

UPS-StatusInterface

Alarm-EquipmentSiren1-X13(29/13/PE)

W-Light1-X13(31/15/PE)

Spectrometer-X13(19/3/PE)Cooling Unit-X13(20/4/PE)

WiringBox

RS232

230Voltsfrom UPS-X12((7/6/8)

Inputs

Automatic Control Unit Manual Control Unit Panel Meter UnitTe

mpe

ratu

re

P1/

P2/

Hea

ter

P3

Flow

Line Control Unit

X6

(3/2

/1)

X6

(6/5

/4)

P1-X13(25/9/PE)P2-X13(26/10/PE)P3-X13(27/11/PE)

V1-X13(21/5/PE)V2-X13(22/6/PE)V3-X13(23/7/PE)V4-X13(24/8/PE)

Compressor-X13(28/12/PE)

Siren2-X13(30/14/PE)

W-Light2-X13(32/16/PE)

T1+T2-X14(1/2)P1high-X14(3/4)P1Low-X14(5/6)HeFlow-X14(7/8)Autofail-X14(9/10)UPSfail-X14(11/12)

X17X18X15 X16

or Generator-X12(10/9/11)

X2

X3

Dig

ital I

nput

Dig

ital O

utpu

t

X9

X10

X7

X8

RS2

32

Line

Line

Ana

log

Out

Ana

log

In

PressureSwitch-X12(1/2)

Connect Pin 1 and 2if Pressure Switch

not present

All peripheral line connections use the following Syntax: FunctionName-ConnectorName(Line/Neutral/ProtectiveEarth)

to BMPC to BMPCWiring Box Wiring Box

to FlowSensor

to PressureSensor

HZ03739

HZ3

348

HZ3

343

HZ3

344

HZ0

3831

HZ0

3634

HZ0

3636

HZ3

346

HZ3

347

HZ0

4232

HZ0

4215

HZ3

351

HZ3

349

6675

8

HZ0

3832

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Installation

Calibration 8.2

For correct operation of BMPC all sensors must be calibrated. There are two ways to calibrate each sensor

Calibration via Front Panel 8.2.1

To calibrate sensors via the front panel, enter Password and select function Cali-brate. The LCD shows the following text.

Calibration Menu indicates Calibration function

Enter high value P1 indicates value to calibrate

996 Calibration value

Actual Value = 2051 ADC readout

To calibrate a sensor, the high value must be typed in first, then the low value. Type in values only if the ADC readout shows a stable condition. After pressing the Enter Key for the low value, gain and offset for the selected sensor is calculat-ed. The gain and offset values are stored in a non volatile E2Prom. The values are loaded after each reset or power on.

WARNING: Any keypress on the Enter-Key will change the current calibra-tion of the selected item. If you want to calibrate a single item e.g. P2, use the ESC - Key until the specific menue point (e.g. „Enter P2 High Value“) is reached.

Temperature calibrationTo calibrate temperatures T1 and T2 use the BMPC T1/T2 Calibration Connector 1 (30kOhm HZ04432) and the BMPC T1/T2 Calibration Connector 2 (4,7kOhm HZ04431). Remove the Temperature connector from the Analog I/O Board of the Automatic Control Unit. Connect the Calibration Connector 1. Enter the high values for T1 and T2 (the values are printed on top of Calibration connec-tors). Then connect the Calibration Connector 2, enter the low values for T1 and T2. After pressing Enter the sensors T1 and T2 are both calibrated. Reconnect the Temperature connector again to the Analog I/O Board.

Pressure CalibrationTo calibrate the pressures, the test volume of the pump system and the pressure transducer P3 is used. First the high values for all three pressures are entered. Read the pressure meter

Table 8.1. Calibration value order

1. High Value P1 2. Low Value P1

3. High Value P2 4. Low Value P2

5. High Value P3 6. Low Value P3

7. High Value T1 8. Low Value T1

9. High Value T2 10. Low Value T2

11. High Value Fl 12. Low Value Fl

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P3 of the Panel Meter Unit, and type in the high value P3, then remove the con-nector P3 on the rear panel of the Panel Meter Unit and connect it to P1/P2/Heat-er. Read the pressure meter P1 and type in the high value P1, then use an adapter cable to connect the Pressure transducer to the pressure meter P2, read out pressure P2 and type in the high value P2. Reconnect the pressure transduc-er to P3. Start Pump P2 using the Pump2 Key. Wait 30 seconds and open Valve V4 using the Valve4 Key. This will evacuate the test barrel. Wait until P3 is stable, then type in the low value P3. Connect the transducer again to P1 type in low val-ue P1 and low value P2 when connected to pressure meter P2.

The Calibration value for P2 must be typed in in 1/10 mBars. That means the pressure 1013 mBar must be typed in as 10130.

Helium Flow calibrationFirst enter the high value Fl by switching on P2 using the Pump2 Key and open-ing Valve4 using the Valve4 Key. This increases flow. Type in the high value read from Flow meter of the Panel Meter Unit. Close the Valve, stopp the Pump and type in the Low value.

After calibration check all connections to the Panel Meter Unit.

WARNING: Don´t leave calibration mode without closing Valve 4. Don´t switch to manual mode without closing Valve 4.

Calibration via RS232 Interface 8.2.2

Calibration can also be done using the RS232 Interface. A PC and a special pro-gram is needed. (see also "Calibrate Gains and Offsets" on page 37)

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Installation

Starting BMPC 8.3

After succesfull installation and calibration, the unit can be started.

To use the automatic mode, all Limit Values (see "Limits" on page 26) and the time for the first automatic Pump 2 test (see "RTC" on page 26 and "Pump 2 Test" on page 19) have to be typed in.

Normally Pump P1 is running and Valve V1 is opened (done in manual mode). Using this settings you can switch to automatic mode. This enables all automatic functions described in "Automatic Mode" on page 17. Switching from Manual Mode to Automatic Mode writes the error message „Automatic Mode failed“ to the Errorqueue. Clear this error message using the erorr functions. (This is not a real error).

If any failure or warning occurs, this will be indicated by the warning Lamp. If the Warning Lamp indicates a malfunction please check the BMPC using the error queue.

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Figures

1 Introduction 7Figure 1.1. System Block Diagram ..........................................................7

2 Hardware 9Figure 2.1. Hardware Blockdiagram ........................................................9Figure 2.2. BMPC Automatic Control Unit - Blockdiagramm ...................10Figure 2.3. BMPC Manual Control Unit Frontpanel ................................13

3 Software 17

4 Keypad Functions 23Figure 4.1. Front Panel Automatic Control Unit .....................................23

5 Command List 31

6 Error Messages 45

7 Peripheral Connections 49

8 Installation 59Figure 8.1. Connections overview .........................................................60

A Shematics BMPC Automatic Control Unit69

Figure A.1. BGP 80C535 CPU BOARD Sheet 1 of 3 ............................. 70Figure A.2. BGP 80C535 CPU BOARD Sheet 2of 3 .............................. 71Figure A.3. BGP 80C535 CPU BOARD Sheet 2of 3 .............................. 72Figure A.4. BMPC Frontpanel Board Sheet 1 of 1 ................................. 74Figure A.5. BMPC Analog I/O Board Page 1 of 3 .................................. 76Figure A.6. BMPC Analog I/O Board Page 2 of 3 .................................. 77Figure A.7. BMPC Analog I/O Board Page 3 of 3 .................................. 78Figure A.8. BMPC Digital Input Board Page 1 of 3 ................................ 80Figure A.9. BMPC Digital Input Board Page 2 of 3 ................................ 81Figure A.10. BMPC Digital Input Board Page 3 of 3 ................................ 82Figure A.11. BMPC Digital Input Board Page 1 of 2 ................................ 84Figure A.12. BMPC Digital Input Board Page 2 of 2 ................................ 85

B Shematics BMPC Manual Control Unit87

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Figures

Figure B.1. BMPC Manual Control Unit Page 1 of 3 .............................. 88Figure B.2. BMPC Manual Control Unit Page 2 of 3 .............................. 89Figure B.3. BMPC Manual Control Unit Page 3 of 3 .............................. 90

C Shematics BMPC Panel Meter Unit91

Figure C.1. BMPC Panel Meter Unit Page 1 of 1 ................................... 92

D Shematics BMPC Line Control Unit93

Figure D.1. BMPC Line Control Unit Page 1 of 23 ................................. 94Figure D.2. BMPC Line Control Unit Page 2 of 23 ................................. 95Figure D.3. BMPC Line Control Unit Page 3 of 23 ................................. 96Figure D.4. BMPC Line Control Unit Page 4 of 23 ................................. 97Figure D.5. BMPC Line Control Unit Page 5 of 23 ................................. 98Figure D.6. BMPC Line Control Unit Page 6 of 23 ................................. 99Figure D.7. BMPC Line Control Unit Page 7 of 23 ............................... 100Figure D.8. BMPC Line Control Unit Page 8 of 23 ............................... 101Figure D.9. BMPC Line Control Unit Page 9 of 23 ............................... 102Figure D.10. BMPC Line Control Unit Page 10 of 23 ............................. 103Figure D.11. BMPC Line Control Unit Page 11 of 23 ............................. 104Figure D.12. BMPC Line Control Unit Page 12 of 23 ............................. 105Figure D.13. BMPC Line Control Unit Page 13 of 23 ............................. 106Figure D.14. BMPC Line Control Unit Page 14 of 23 ............................. 107Figure D.15. BMPC Line Control Unit Page 15 of 23 ............................. 108Figure D.16. BMPC Line Control Unit Page 16 of 23 ............................. 109Figure D.17. BMPC Line Control Unit Page 17 of 23 ............................. 110Figure D.18. BMPC Line Control Unit Page 18 of 23 .............................. 111Figure D.19. BMPC Line Control Unit Page 19 of 23 ............................. 112Figure D.20. BMPC Line Control Unit Page 20 of 23 ............................. 113Figure D.21. BMPC Line Control Unit Page 21 of 23 ............................. 114Figure D.22. BMPC Line Control Unit Page 22 of 23 ............................. 115Figure D.23. BMPC Line Control Unit Page 23 of 23 ............................. 116

E Shematics BMPC Wiring Box117

Figure E.1. BMPC Wiring Box Page 1 of 1 .......................................... 118

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Tables

1 Introduction 7

2 Hardware 9Table 2.1. Protection circuits overview ............................................ 14Table 2.2. Switches overview ......................................................... 15

3 Software 17

4 Keypad Functions 23Table 4.1. Limit Value Order ........................................................... 26Table 4.2. RTC Value Order ........................................................... 27Table 4.3. Heater Value order ......................................................... 27

5 Command List 31Table 5.1. Sensor Value Cross Reference ...................................... 35Table 5.2. Limit Value Cross Reference .......................................... 36Table 5.3. Calibration Value Cross Reference ................................. 37Table 5.4. Heater Regulation Values Cross Reference ................... 38Table 5.5. Output Value Cross Reference ....................................... 40

6 Error Messages 45Table 6.1. List of LCD Error Messages ........................................... 45Table 6.2. Error messages from boot firmware ............................... 47Table 6.3. Error messages from application firmware ...................... 48

7 Peripheral Connections 49Table 7.1. Pinout - Connector Temperature .................................... 49Table 7.2. Pinout - Connector Analog In ......................................... 50Table 7.3. Pinout Conectot RS232 .................................................. 50Table 7.4. Pinout - Connector Digital Input to X2 ............................ 51Table 7.5. Pinout Connector Digital Output to X3 ............................ 52Table 7.6. Pinout - Connector P1 / P2 / Heater ............................... 53Table 7.7. Pinout - Connector P3 .................................................... 53Table 7.8. Pinout - Connector Flow Sense ...................................... 54Table 7.9. Pinout - Connectro X12 .................................................. 55Table 7.10. Pinout - Connector X13 .................................................. 56Table 7.11. Pinout - Connector X14 .................................................. 57Table 7.12. Pinout - Connector X17 .................................................. 58Table 7.13. Pinout - Connecntor X18 ................................................ 58

8 Installation 59

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Tables

Table 8.1. Calibration value order .................................................. 62

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AShematics BMPC Automatic Control Unit A

BGP 80C535 CPU BOARD

Book Title Version 000 BRUKER 69 (119)

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J:\Nil\BMPC Manual\BMPC_FM7\ACUSHEM0.APX März 18, 2004 8:58 am

Figure A.1. BGP 80C535 CPU BOARD Sheet 1 of 3

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70 (119) BRUKER Book Title Version 000

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Figure A.2. BGP 80C535 CPU BOARD Sheet 2of 3

87

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1

RTS

RTS

TxD

RxD

DS

RD

CD

TXD

12

13

11

U6D

7518

8

R6

3k3 D3

ZPD

5V

1

+12V

_GI

4 36

U7B

HC

PL-

2731

5 6

U9C

74LS

05

R1

390R

P31

P30

R4

1k

VC

C

1 2 7

58

U8A

HC

PL-

2731

VC

C

D4

1N41

48

RX

DR

8

3k3

-12V

_GI

+12V

_GI

R9

3k3

4 3 6

U8B

HC

PL-

2731

R2

1k

VC

C

P33

D5

1N41

48

CTS

2 3

7

1 41

U6A

7518

8

9 10

8 U6C

7518

8

+12V

12

J2

12

J3

+12V

_GI

C12

100n

C13

100n

C1 6u

8

C7 6u

8

C18

100n

C15

100n

1 24

11 14 10 15 3 22 2 23 1

2 1

3

U1

DC

-DC

VA

12-1

2

VC

C

C9 33

u

If ga

lvan

ic is

olat

ed S

IO

is n

ot n

eede

d, u

se J

1, J

2 an

d J3

inst

ead

of U

1 - D

C-D

C V

A12

-12

12

J1

-12V

_GI

-12V

Title

:

Boa

rd P

art N

o.: H

5053

Prin

t Par

t No.

: H50

52P

rint N

o.: H

4P15

23C

Doc

umen

t No.

: H3S

1013

53Fi

lena

me:

BG

PS

IO.S

HE

BR

UK

ER E

LEK

TRO

NIK

Gm

bH

BG

P 8

0C53

5 C

PU

Boa

rd -

SIO

Par

t

She

etof

Dat

e: 1

9.01

.94

Des

igne

r: U

. Doe

ttlin

g

23

EC

-Lev

el: 0

1

Technical Manual Version 001 BRUKER 71 (119)

Page 72: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\ACUSHEM1.APX März 18, 2004 8:58 am

Figure A.3. BGP 80C535 CPU BOARD Sheet 2of 3

87

65

43

21

ABCD

12

34

56

78

D C B A

C1

C2

C3

C4

C5

C6

C7

C8

C9

C10

C11

C12

C13

C14

C15

C16

C17

C18

C19

C20

C21

C22

C23

C24

C25

C26

C27

C28

C29

C30

C31

C32

X3

VG

96C

MA

LE H

-12V

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

B14

B15

B16

B17

B18

B19

B20

B21

B22

B23

B24

B25

B26

B27

B28

B29

B30

B31

B32

X2

VG

96B

MA

LE H

A[0

..16]

A[0

..16]

P4[

0..7

]

P5[

0..7

]

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

A21

A22

A23

A24

A25

A26

A27

A28

A29

A30

A31

A32

X1

VG

96A

MA

LE H

P4[

0..7

]

P5[

0..7

]/F

[0..7

]

19

1 2 3 4 5 6 7 8 9

18 17 16 15 14 13 12 11

U19

74LS

245/F[0

..7]

/DIR D

[0..7

]D

[0..7

]

D0

D1

D2

D3

D4

D5

D6

D7

ED

0

ED

1E

D2

ED

3E

D4

ED

5E

D6

ED

7

/RD

/WR

/RE

SE

T

ALE

ALE

/RD

/WR

/RES

ET

/F0

/F3

/F4

VG

PU

0

VG

PU

1

VG

PU

2

RE

FAV

P40

P41

P50

P51

P52

P53

P54

P55

P56

A0

A1

A2

A3

A12

A13

A14

A15

GN

DA

VA

N0

AN

1

AN

2

P13

P32

A4

A5

A6

A7

P17

P34

A8

A9

A10

P43

P44

P45

P46

P47

P31

P30

P35

P11

P15

VG

PU

5

P57

ED

0

ED

1

ED

2

ED

3

ED

4

ED

5

ED

6

/F1

/F2

VG

PU

3

VG

PU

4

1 2 3 4 5 6 7 8 9 10

11

12

13

14

15

16

17

18

19

20

X4

P10

1 2 3 4 5 6 7 8 9 10

11

12

13

14

15

16

17

18

19

20

X6

P40

P41

P42

P43

P44

P45

P46

P14

P11

P12

P13

P15

P17

P32

P50

P51

P52

P53

P54

P55

P56

P1[

0..7

]

ED

7/F

6/F

7

/F5

VC

C

P1[

0..7

]

P12

P10

P42

P33

P14

A11

AN

3+1

2V

P3[

0..5

]P

3[0.

.5]

/RE

SE

TP

57P

34V

CC

P33

P47

VC

C

1 3 5 7 9 11

2 4 6 8 10 12

J10

P6[

0..7

]

AN

0A

N1

AN

2A

N3

RE

FAV

GN

DA

V

P60

P61

P62

P63

P6[

0..7

]

P60

P61

P62

P63

2 3 4 5 6 7 8 9 10

11

12

13

14

15

16

17

18

19

20

1X

7

IN 8

LBI

3

SH

DN

5

SE

T 6

GN

D 4

OU

T2

LBO

7

DD

1

U10

MA

X66

7

+12V

R14

390k

C8

10u

+12V

Ffo

r Fla

sh E

prom

C2

100n

C29

100n

C28

100n

GB

3

GB

4V

CC

C26

100n

C17

100n

C16

100n

C24

100n

C27

100n

C25

100n

C20

100n

C6

100n

C5

100n

C3

100n

C4

100n

C11

100n

C14

100n

C10

100n

2 3 4 5 6 7 8 9

1IR

2

8x4k

7

VG

PU

0V

GP

U1

VC

C

1 2 3

X9

VC

C

R12

12k

R10

47k

C22

10u

12

J12

P64

P65

P66

P67

VC

C

VA

RE

F

VAG

ND

If no

ext

erna

l Ref

eren

ceis

use

d, in

sert

J11

and

J12GB

2

12

J11

VG

PU

2V

GP

U3

VG

PU

4V

GP

U5

Title

:

Boa

rd P

art N

o.: H

5053

Prin

t Par

t No.

:505

2P

rint N

o.: H

4P15

23C

Doc

umen

t No.

: H3S

1013

73Fi

lena

me:

BG

PCO

N.S

HE

BR

UK

ER E

LEK

TRO

NIK

Gm

bH

BG

P 8

0C53

5 C

PU

Boa

rd -

Con

nect

or

She

etof

Dat

e: 1

9.01

.94

Des

igne

r: U

. Doe

ttlin

g

33

EC

-Lev

el: 0

1

72 (119) BRUKER Technical Manual Version 001

Page 73: BMPC - University of Illinois at Chicago

Goto

BMPC Frontpanel Board H5744

Technical Manual Version 001 BRUKER 73 (119)

J:\Nil\BMPC Manual\BMPC_FM7\ACUSHEM1.APX März 18, 2004 8:58 am

Page 74: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\ACUSHEM1.APX März 18, 2004 8:58 am

Figure A.4. BMPC Frontpanel Board Sheet 1 of 1

87

65

43

21

ABCD

12

34

56

78

D C B A

13

12

U6F

74LS

04

KE

YE

NTP

10TP

11

KE

YIN

T

C14

100n

7 6 12

11

9 8 1 2 3 4 5

13 14 19 18 17 16 15

U3

74C

923

INT2

1 2 3 4 5

X3

C6

10u

KY

5

1*4

KE

YP

AD

1 2 3 4 5 6 7 8

X4

KY

1K

Y2

KX

1

KX

1K

X2

KX

3K

X4

KX

1K

X2

KX

3K

X4

KY

1K

Y2

KY

3K

Y4

KY

5

DB

0D

B1

DB

2D

B3

DB

4

11

10

U6E

74LS

04

13 2

P1

20k

VC

C

CO

NTR

AS

TC

1

100n

VC

C

KE

YB

OA

RD

EN

CO

DE

RK

Y3

KY

4

KX

2K

X3

KX

4K

EY

PA

D4*

4

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1X

5

3M 2

6PIN

MA

LE H

DB

0D

B1

DB

2D

B3

DB

4D

B5

VC

C

VC

C 1

9 1 2 3 4 5 6 7 8 9

18 17 16 15 14 13 12 11

U5

74LS

245

LCD

BU

F

DB

0A

00D

D0

R/W

VC

C

DIS

PLA

YC

ON

NE

CTO

R

1 2 3 4 5 6 7 8 9 10

11

12

13

14X2

SIL

14 V

DIS

PLA

YC

ON

NE

CTO

R

A00

R/W

VC

C

1 2 3 4 5 6 7 8 9 10

11

12

13

14

15

16X1

SIL

16 V

+ -

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

EN

AB

LE

PIN

15

PIN

16

12

J2

DD

1D

D2

DD

3D

D4

DD

5D

D6

DD

7

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

EN

AB

LE

DIS

PLA

Y D

RIV

ER

DB

1D

B2

DB

3D

B4

DB

5D

B6

DB

7

5 6 4

U1B

74LS

02

1 2

U6A

74LS

04

3 4

U6B

74LS

04

/STF

PEN

/DIS

P1

/KEY

EN

R/W

R1

3k3

1 2 6 4 5

15 14 13 12 11 10 9

3

7

U4

74LS

138

DB

6D

B7

/F0

A00

A01

A02

A03

INT2

/RD

/WR

2 3 1

U1A

74LS

02

1 11

2 3 4 5 6 7 8 9

19 18 17 16 15 14 13 12

U2

74A

LS57

3

STF

PE

N

DB

0D

B1

2 3 4 5 6 7 8 9

1IR

1

8x47

0R

246810121416

1 3 5 7 9 11

13

15

LB1

22B

/8E

VC

C

R6

0R

R9

0RR

24R

7R

34R

7R

44R

7

VC

C

TP8

TP4

TP7

R5

4R7 TP

5TP

9TP

6R

7, R

8, R

9ar

e no

t pla

ced

R2,

R3

not p

lace

d

R7

0R

R8

0R

VC

C

STA

TUS

LE

DS

AN

D L

ATC

H

DB

2D

B3

DB

4D

B5

DB

6D

B7

EN

AB

LE 8 9

10

U1C

74LS

02

11

12

13

U1D

74LS

02

5 6

U6C

74LS

04

9 8

U6D

74LS

04

/WR

/RD

TP1

TP2

H1

H2

H3

H4

H5

H6

/F0TP

3

H7

H8

C8

100n

GB

1

C11

100n

C7

100n

C10

100n

C4

100n

C9

100n

C13

100n

C5

33u

VC

C

C12

33u

C3

33u

C2

33u

VC

C

Title

:

Boa

rd P

art N

o.: H

5744

Prin

t Par

t No.

: H39

16P

rint N

o.: H

5P13

73B

Doc

umen

t No.

: H3S

1016

73Fi

lena

me:

FP

AN

.SH

E

BR

UK

ER E

LEK

TRO

NIK

Gm

bH

BM

PC

Fro

nt P

anel

l Boa

rd

She

etof

Dat

e: 1

4.03

.94

Des

igne

r: U

. Doe

ttlin

g

11

EC

-Lev

el: 0

1

74 (119) BRUKER Technical Manual Version 001

Page 75: BMPC - University of Illinois at Chicago

Goto

BMPC Analog I/O Board H5717

Technical Manual Version 001 BRUKER 75 (119)

J:\Nil\BMPC Manual\BMPC_FM7\ACUSHEM2.APX März 18, 2004 8:58 am

Page 76: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\ACUSHEM2.APX März 18, 2004 8:58 am

Figure A.5. BMPC Analog I/O Board Page 1 of 3

87

65

43

21

ABCD

12

34

56

78

D C B A

R18

3k3

VC

C

-15V

C1

C2

C3

C4

C5

C6

C7

C8

C9

C10

C11

C12

C13

C14

C15

C16

C17

C18

C19

C20

C21

C22

C23

C24

C25

C26

C27

C28

C29

C30

C31

C32

X2

VG

96C

MA

LE H

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

B14

B15

B16

B17

B18

B19

B20

B21

B22

B23

B24

B25

B26

B27

B28

B29

B30

B31

B32

X1

VG

96B

MA

LE H

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

A21

A22

A23

A24

A25

A26

A27

A28

A29

A30

A31

A32

X3

VG

96A

MA

LE H

/RD

/WR

D0

D1

D2

R21

10k

A0

1

A1

2

A2

3

TES

T 7

SC

L 6

SD

A 5

U14

X24

022

P5.

5 VC

CR

22 3k3

R20

10k

VC

C

VC

C

A0

A1

A2

A3

A4

1 2 6 4 5

15 14 13 12 11 10 9

3

7

U13

74LS

138

/CS

AD

C4

/CS

AD

C5

/CS

AD

C0

/CSD

AC

0xFF

200x

FF24

0xFF

280x

FF2C

0xFF

400x

FF44

0xFF

480x

FF4C

/F1

/F2

defa

ult

/AD

C5B

US

Y

/AD

C0B

US

Y/A

DC

4BU

SY

VC

C

EE

PR

OM

256

Byt

eIIC

Bus

Adr

esse

3

D3

D4

D5

D6

D7

VC

C

/F1

= 0x

FF20

/F2

= 0x

FF40

123J1

+24V

+15V

19

1 2 3 4 5 6 7 8 9

18 17 16 15 14 13 12 11

U7

74LS

245

VC

C

/BR

D/B

WR

BA

0

BA

1

23

45

67

89

1IR 3k

3pl

aced

on

Sol

ders

ide

BA

0

BA

1/B

RD

/BW

R

plac

ed a

tFr

ontp

anel

TP22

TP23

HS

1

HE

ATS

INK

PR

137

100R

/10W

Res

isto

r

+24V

2

13T1 B

D67

9

5 6 7

U15

BLM

358

+15V

+5V

AD

C

10

9 1 2 3 4 5 6 7 8

11 12 13 16 15 14

U20

AD

557

/CS

DA

C

BD

0B

D1

/BW

R

19

1 2 3 4 5 6 7 8 9

18 17 16 15 14 13 12 11

U8

74LS

245

BD

0

BD

1B

D2

D0

D1

D2

D[0

..7]

D3

D4

D5

D6

D7

BD

3B

D4

BD

5B

D6

BD

7

BD

2B

D3

BD

4B

D5

BD

6B

D7

-15V

3 2 1

8 4

U15

ALM

358

13 2

P1

10k

P5.

5

R12

8k2

VC

C

7 4 1 8

3 5

RL1

RE

LAY

SD

S R

S

21 3

T2 BC

177

Not

e:T1

: Pin

2 a

nd 3

are

chan

ged Hea

ting

Res

isto

r

Mag

net

plac

ed in

TP21

TP20

D1

1N41

48R

232k

+15V

-15V

BD

[0..7

]B

D[0

..7]

VC

C-5

VA

DC

VI

2V

O 3

G N D 1

U2

79L0

5-1

5V+5

VA

DC

VI

1G N D 2

VO

3

U1

78L0

5+1

5V

C5

330n

C4

100n

C59

100n

C7

330n

GB

5

C6

100n

C31

100n

C14

100n

DG

ND

C41

100n

C50

100n

C46

100n

C56

100n

H1

H2

Title

:

Boa

rd P

art N

o.: H

5717

Prin

t Par

t No.

: H57

18P

rint N

o.: H

5P21

93B

Doc

umen

t No.

: H3S

1015

33Fi

lena

me:

dac

qcon

.she

BR

UK

ER E

LEK

TRO

NIK

Gm

bH

BM

PC

Ana

log

I/O B

oard

She

etof

Dat

e: 0

2.06

.95

Des

igne

r: U

. DO

ETT

LIN

G

13

EC

-Lev

el: 0

2

76 (119) BRUKER Technical Manual Version 001

Page 77: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\ACUSHEM2.APX März 18, 2004 8:58 am

Figure A.6. BMPC Analog I/O Board Page 2 of 3

87

65

43

21

ABCD

12

34

56

78

D C B A

4..2

0 m

ATP

11

TP9

TP10

+15V

in out

V+

16

V-

4

RE

FIN

12

-IN 1

CT

2

+IN

3

RC

VC

OM

13

RE

FCO

M 5

RC

VFB

15

RC

VO

UT

14

RE

FOU

T11

RE

FFB

10

RE

FTR

IM 8

RE

FNO

ISE

RE

D 7

U18

RC

V42

0

+15V

-15V

C55

100n

R28

3k

R29

12k

R19

1R

C61

10u

C62

10n

-5V

AD

C

VC

C 9

DG

ND

8

RE

FIN

6

RD

18

CS

19

WR

20

BY

SL

21

CLK

23

A0

24

A1

25

AIN

0 2

AIN

1 3

AIN

2 4

AIN

3 5

CA

Z 1

VD

D28

VS

S27

AG

ND

7

RE

FOU

T26

(LS

B)D

B0

17

DB

116

DB

215

DB

314

DB

413

DB

512

DB

611

DB

710

BU

SY

22

U19

MA

X18

2

BD

0B

D1

BD

2B

D3

BD

4

+15V

/BR

D

/BW

R/C

SA

DC

0

VC

CTP

24

4..2

0 m

ATP

14

TP12

TP13

+15V

in out

V+

16

V-

4

RE

FIN

12

-IN 1

CT

2

+IN

3

RC

VC

OM

13

RE

FCO

M 5

RC

VFB

15

RC

VO

UT

14

RE

FOU

T11

RE

FFB

10

RE

FTR

IM 8

RE

FNO

ISE

RE

D 7

U17

RC

V42

0

+15V

-15V

C54

100n

R26

3k

R27

12k

C60

4n7

BA

0B

A1

AD

C0.

.3

BD

5B

D6

BD

7

to In

t6 o

f uP

BD

[0..7

]

/AD

C0B

US

Y

BD

[0..7

]

TP25

4..2

0 m

ATP

17

TP15

TP16

+15V

in out

V+

16

V-

4

RE

FIN

12

-IN 1

CT

2

+IN

3

RC

VC

OM

13

RE

FCO

M 5

RC

VFB

15

RC

VO

UT

14

RE

FOU

T11

RE

FFB

10

RE

FTR

IM 8

RE

FNO

ISE

RE

D 7

U16

RC

V42

0

+15V

-15V

C53

100n

R24

3k

R25

12k

C51 4u7

C43 4u7

+15V

C44 4u7

C25

100n

C42

4u7

C45

4u7

C37

100n

-15V

C52

4u7

-5V

AD

C C58

100n

C63

100n

C64

100n

C65

100n

C48

100n

C49

100n

C57

100n

C47

100n

3 2 6 1

8

7 4

U10

OP

27

+15V

0..5

VTP

19

TP26

TP18

-15V

GB

1G

B2

GB

3G

B4

Title

:

Boa

rd P

art N

o.: H

5717

Prin

t Par

t No.

: H57

18P

rint N

o.: H

5P21

93B

Doc

umen

t No.

: H3S

1015

43Fi

lena

me:

dac

q1.s

he

BR

UK

ER E

LEK

TRO

NIK

Gm

bH

BM

PC

Ana

log

I/O B

oard

She

etof

Dat

e: 0

2.06

.95 2

3

Des

igne

r: U

. DO

ETT

LIN

GE

C-L

evel

: 02

Technical Manual Version 001 BRUKER 77 (119)

Page 78: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\ACUSHEM2.APX März 18, 2004 8:58 am

Figure A.7. BMPC Analog I/O Board Page 3 of 3

87

65

43

21

ABCD

12

34

56

78

D C B A

VIN

2

VO

6

TEM

P3

TRIM

5

GN

D4

U4

RE

F02

C19

100n

+15V

C20

100n

R5

470k

3 2

15

6

7 4

U3

LM74

1

+15V

Cur

rent

Sou

rce T1

T1I+

+15V

Gai

n =

1V

+ 2

8

V-

16

AG

ND

18

CS

1

RD

2

AG

ND

20

WR

3

INH

I 1

7

INLO

19

OS

C1

5

OS

C2

4

CR

EF+

23

CR

EF-

24

BU

FOU

T27

INTO

UT

26

INTI

N25

RE

F+22

RE

F-21

D0

6

D1

7

D2

8

D3

9

D4

10

D5

11

D6

12

D7

13

DG

ND

14

EO

C15

U6

MA

X13

5

-5V

AD

C+5

VA

DC

C1

4n7

R1

390k

R2

12k

132

P4

50k

R6

20k

C3

1uB

D0

BD

1B

D2

BD

3B

D4

BD

5B

D6

BD

7C

210

0n

12

Q1

3276

8Hz

/CSA

DC

4/B

RD

/BW

RR

80R

R9

2

6 5

1 8 3

7 4

U5

INA

114

R7

-15V

C15

10n T1I-

T1V

-

T1V

+

13 2

P2

50k

-15V

R4

470k

R3

4k7

12

J2

+15V

R7

+R

9 ar

e no

t pla

ced

AD

C4

-5V

AD

C+5

VA

DC

R10

390k

R11

12k

to In

t4 o

f uP

/AD

C4B

US

Y

C32

1u

C29

4n7

BD

0B

D1

BD

2B

D3

V+

28

V-

16

AG

ND

18

CS

1

RD

2

AG

ND

20

WR

3

INH

I 1

7

INLO

19

OS

C1

5

OS

C2

4

CR

EF+

23

CR

EF-

24

BU

FOU

T27

INTO

UT

26

INTI

N25

RE

F+22

RE

F-21

D0

6

D1

7

D2

8

D3

9

D4

10

D5

11

D6

12

D7

13

DG

ND

14

EO

C15

U12

MA

X13

5

/CSA

DC

5

R16 0R

2

6 5

1 8 3

7 4

U11

INA

114

R15

+15V

Gai

n =

1C

urre

nt S

ourc

e T2

C33

10nT2

I+

T2V

-

3 2

15

6

7 4

U9

LM74

1

-15V

R14

470k

13 2

P3

50k

R13

4k7

12

J3

T2I-

T2V

+

-15V

R15

+R

17 a

re n

ot p

lace

d

R17

AD

C5

C30

100n

12

Q2

3276

8Hz

BD

4B

D5

BD

6B

D7

to In

t5 o

f uP

BD

[0..7

]

/AD

C5B

US

Y

BD

[0..7

]

C35

4u7

C11

4u7

-5V

AD

C

C10 4u7

C34 4u7

+5V

AD

C

C9

4u7

C28

4u7

C24

4u7

-15V

C26 4u7

C22 4u7

C8 4u7

+15V

815 714 613 512 411 310 2 9 1X

4

T1I+

T1I-

T1V

+

T1V

-

T2V

+

T2I-

T2I+

T2V

-

C13

100n

+15V

-15V

C23

100n

C12

100n

C27

100n

C36

100n

C18

100n

C38

100n

C21

100n

C16

100n

C39

100n

C17

100n

C40

100n

Title

:

Boa

rd P

art N

o.: H

5717

Prin

t Par

t No.

: H57

18P

rint N

o.: H

5P21

93B

Doc

umen

t No.

: H3S

1015

53Fi

lena

me:

dac

q2.s

he

BR

UK

ER E

LEK

TRO

NIK

Gm

bH

BM

PC

Ana

log

I/O B

oard

She

etof

Dat

e: 0

2.06

.95

Des

igne

r: U

. DO

ETT

LIN

G

33

EC

-Lev

el: 0

2

78 (119) BRUKER Technical Manual Version 001

Page 79: BMPC - University of Illinois at Chicago

Goto

BMPC Digital Input Board H5719

Technical Manual Version 001 BRUKER 79 (119)

J:\Nil\BMPC Manual\BMPC_FM7\ACUSHEM2.APX März 18, 2004 8:58 am

Page 80: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\ACUSHEM2.APX März 18, 2004 8:58 am

Figure A.8. BMPC Digital Input Board Page 1 of 3

87

65

43

21

ABCD

12

34

56

78

D C B A

DIG

ITA

L IN

PUTS

DA

TA[0

..7]

/CS

PO

RT[

0..2

]

/TX

D

/RX

D

DTR

CTS

RTS

DS

R

FUS

E_C

HE

CK

SE

NS

24V

1

/AU

X_O

UT

D0[

0..7

]

-15V

/RE

SE

T/R

D

/WR

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

A21

A22

A23

A24

A25

A26

A27

A28

A29

A30

A31

A32

X5

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

B14

B15

B16

B17

B18

B19

B20

B21

B22

B23

B24

B25

B26

B27

B28

B29

B30

B31

B32

X4

SC

LS

DA

A0

A1

A2

A3

SE

NS

24V

1

C1

C2

C3

C4

C5

C6

C7

C8

C9

C10

C11

C12

C13

C14

C15

C16

C17

C18

C19

C20

C21

C22

C23

C24

C25

C26

C27

C28

C29

C30

C31

C32

X3

D0

D1

D2

/DIR

19

1 2 3 4 5 6 7 8 9

18 17 16 15 14 13 12 11

U12

74H

CT2

45

DA

TA0

DA

TA1

DA

TA2

DA

TA3

DA

TA4

DA

TA5

DA

TA6

DA

TA7

DA

TA[0

..7]

D3

D4

D5

D6

D7

A4

P62

D0

D1

D2

D3

D4

D5

VC

C

D6

D7

/F7

24V

+15V

P63

/CS

PO

RT[

0..2

]

/WR

SIO

A_A

.SH

E

/TX

D

/RX

D

DTR

RTS

CTS

DS

R

DA

TA[0

..7]

/WR

/RD

/CS

SIO

RE

SE

T

A[0

..4]

/AU

X_O

UT

FUS

E_C

HE

CK

LCD

_PO

WE

R

INT0

/RX

D

/TX

D

DS

R

RTS

CTS

DTR

/AU

X_O

UT

/CS

SIO

RE

SE

T

/RD

/CS

PO

RT0

/CS

PO

RT1

/CS

PO

RT2

/INT0

/DIR

/F7

A0

A1

A2

A3

A4

/RE

SE

T/R

D/W

RIN

T0

I1 1

I2 2

I3 3

I4 4

I5 5

I6 6

I7 7

I8 8

I9 9

I10

11

O1

19

O2

18

O3

17

O4

16

O5

15

O6

14

O7

13

O8

12

U2

18P

8C

46 100n

VC

C

VC

CR

94k

7

R7

10k

A0

1

A1

2

A2

3

TES

T 7

SC

L 6

SD

A 5

U8

X24

022

VC

C

R8

10k

+15V

R16

10k

+15V

A[0

..4]

LCD

_PO

WE

R

R18

100R

C65

100n

D27

ZPD

5V

1

-15V

-15V

C59 100n

3 2

15

6

7 4

U14

LM74

1 R26

3k3

R25

10k

R15

3k3

C43

100n

D23

ZPD

5V

1

H1

H2

R17

not

pla

ced

GB

2R

17 0RG

B1

C9

100n

C23

100n

TP1

C44

100n

C22

100n

C42

100n

C28

100n

C27

100n

VC

CC

4733

uC

1933

uC

2633

u

C13

100n

C18

33u

C56

33u

VC

C

Title

:

Boa

rd P

art N

o.: H

5719

Prin

t Par

t No.

: H57

20P

rint N

o.: H

5P21

83A

Doc

umen

t No.

: H3S

1019

43Fi

lena

me:

INR

OO

T.S

HE

BR

UK

ER E

LEK

TRO

NIK

Gm

bH

BM

PC

Dig

ital I

nput

Boa

rd

She

etof

Dat

e: 1

2.12

.94

Des

igne

r: H

. Kno

err

13

EC

-Lev

el: 0

1

80 (119) BRUKER Technical Manual Version 001

Page 81: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\ACUSHEM2.APX März 18, 2004 8:58 am

Figure A.9. BMPC Digital Input Board Page 2 of 3

87

65

43

21

ABCD

12

34

56

78

D C B A

/CS

PO

RT[

0..2

]

DA

TA0

DA

TA1

DA

TA2

/CSP

OR

T[0.

.2]

/CS

PO

RT0

1 19

2 3 4 5 6 7 8 9

18 17 16 15 14 13 12 11

U13

74H

C54

1

C52

C54

C51

C53

C55

C50

C48

C49

78

IR8D

56

IR8C

34

IR8B

12

IR8A

P1_

ER

RO

RP

1

FUS

E_C

HE

CK

FUS

E_C

HE

CK

V1

24V

F1

MU

LTIF

US

E M

FR03

0 VC

C

/AU

X_O

UT

7 4 1 8

3 5

RL1

21 3

T1 BC

177

R19 8k

2

P2

P2_

ER

RO

R

P3

R21 0R

V2

V3

D28

34

IR9B

78

IR9D

56

IR9C

D29

D30

12

IR9A

D32

D31

D33

D34

D35

23

45

67

89

1

IR10

8x47

0R

DA

TA3

DA

TA4

DA

TA5

DA

TA6

DA

TA7

/CS

PO

RT1

1 19

2 3 4 5 6 7 8 9

18 17 16 15 14 13 12 11

U5

74H

C54

1

C33

C35

C32

C34

C36

C29

C31

C30

RTS

/TXD

RTS

/TX

D

AU

X_O

UT

2 3 4 5 6 7 8 91011121314151617181920212223242526272829303132333435 13637383940X

2

3M 4

0PIN

MA

LE H

D24

1N41

48 UP

S_P

RE

SB

YP

AS

SLO

W_B

AT

IN_S

PA

RE

1G

EN

_ALA

RM

ON

_AC

IN_S

PA

RE

2IN

_SP

AR

E3

DS

RC

TS/R

XD

DTR

DS

R

/RX

DC

TS

DTR

ALA

RM

_FU

SE

AU

TOW

AR

N_L

IGH

TS

IRE

NO

N_U

PS

V4

ALA

RM

_FU

SE

L1_P

RE

SE

NT

P3_

ER

RO

R

D15

34

IR6B

56

IR6C

78

IR6D

D16

D17

12

IR6A

78

IR5D

56

IR5C

34

IR5B

12

IR5A

D19

D18

D20

D21

D22

23

45

67

89

1

IR7

8x47

0R

DA

TA0

DA

TA1

DA

TA2

DA

TA3

DA

TA4

DA

TA5

DA

TA6

DA

TA7

/CS

PO

RT2

P2

P2_

ER

RO

R

P3

AU

TOW

AR

N_L

IGH

TS

IRE

NO

N_U

PS

L1_P

RE

SE

NT

P3_

ER

RO

R

V4

V3

V2

P1_

ER

RO

RP

1

24V

F

V1

UP

S_P

RE

SB

YP

AS

SLO

W_B

AT

IN_S

PAR

E1

C2

C3

C1

78

IR1D

12

IR2A

56

IR1C

12

IR1A

34

IR1B

C4

C6

C8

C7

C5

DA

TA0

DA

TA1

DA

TA2

DA

TA3

1 19

2 3 4 5 6 7 8 9

18 17 16 15 14 13 12 11

U1

74H

C54

1

DA

TA[0

..7]

DA

TA[0

..7]

DA

TA4

DA

TA5

DA

TA6

DA

TA7

23

45

67

89

1

IR3

8x47

0R

D5

D4

D6

D7

D8

D1

34

IR2B

56

IR2C

78

IR2D

D2

D3

GE

N_A

LAR

MO

N_A

CIN

_SPA

RE

2IN

_SPA

RE

3

24V

R24 2k

F2

MU

LTIF

US

E M

FR05

0

R23

470R

SE

NS

24V

1

C62

2u2

D26

ZPD

4V

7

D1.

.D8,

D15

..D22

, D28

..D35

= Z

PD

4V7

IR1,

IR2,

IR5,

IR6,

IR8,

IR9

= 4x

2K

C1.

.C8,

C29

..C36

, C48

..C55

= 1

00n

24V

F

C60

33u

C61

33u

C45

100n

C58

100n

C64

33u

C63

33u

24V

Title

:

Boa

rd P

art N

o.: H

5719

Prin

t Par

t No.

: H57

20P

rint N

o.: H

5P21

83A

Doc

umen

t No.

: H3S

1019

53Fi

lena

me:

OP

TOIN

.SH

E

BR

UK

ER E

LEK

TRO

NIK

Gm

bH

BM

PC

Dig

ital I

nput

Boa

rd -

Inpu

ts

She

etof

Dat

e: 1

2.12

.94

Des

igne

r: H

. Kno

err

23

EC

-Lev

el: 0

1

Technical Manual Version 001 BRUKER 81 (119)

Page 82: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\ACUSHEM2.APX März 18, 2004 8:58 am

Figure A.10. BMPC Digital Input Board Page 3 of 3

87

65

43

21

ABCD

12

34

56

78

D C B A

13

12

U10

F

74LS

05

11

10

U10

E

74LS

05

9 8

U10

D

74LS

05

R22

470R

D25

ZPD

4V

7

TP4

R20 2k

8Q

1

8MH

z

FUS

E_C

HE

CK

/AU

X_O

UT

DA

TA[0

..7]

DA

TA[0

..7]

XIN

18

XO

UT

19

D0

2

D1

3

D2

4

D3

5

D4

6

D5

7

D6

8

D7

9

WR

20

WR

21

DD

IS 2

6

RD

25

RD

24

AD

S 2

8

MR

39

INTR

33

A0

31

A1

30

A2

29

CS

0 1

4

CS

1 1

5

CS

2 1

6

RC

LK10

BA

UD

OU

T17

TXR

DY

27

OU

T235

OU

T138

SIN

11

CTS

40

DS

R41

DC

D42

RI

43

SO

UT

13

RTS

36

DTR

37

RX

RD

Y32

U11

1655

0 P

LCC

DA

TA0

DA

TA1

DA

TA2

DA

TA3

DA

TA4

DA

TA5

DA

TA6

DA

TA7

3 4

U10

B

74LS

05

/RTS

VC

C

R13

390R

VC

C

1 27

58U

7AH

CP

L-27

31

+12V

GT

+12V

GT

+12V

GT

1 2

IR4A

5x3k

3

D13

ZPD

4V

7 4 5 6

U3B

7518

8

RTS

DS

R/R

XDR

TS/T

XD

CTS

DTR

2 3 4 5 6 7 8 9 10

1X

1

3M 1

0PIN

MA

LE H

LP

9 10

8

U3C

7518

8

/TX

D

+12V

GT

3 4

IR4B

5x3k

3

5 6

IR4C

5x3k

3

D14

ZPD

4V

7

R14

390R

VC

C

R12

390R

4 36

U7B

HC

PL-

2731

1 2

U10

A

74LS

05

TXD

RX

D

/CTS

/DSR

TXD

/RTS

A0

A1

A2

/WR

/RD

RE

SE

TIN

T0

A[0

..4]

A[0

..4]

/CS

SIO

910

IR4E

5x3k

3

VC

C

VC

C

/DTR

R6

4k7

5 6

U10

C

74LS

05

/DTR

VC

C

1 287

U6A

MC

T6

VC

C

R11

1k

D12 ZP

D 4

V7 12

13

11

U3D

7518

8

DTR

R1

1k2 R3

1k2

/RXD

CTS

D11

1N41

48V

CC

R10

1k

1 2 7

58U

9AH

CP

L-27

31

4 3 6

U9B

HC

PL-

2731

RX

D

12

J1M

OD

E

VC

C

R4

10k

LCD

_PO

WE

RLC

D_P

OW

ER

2 3

1T2 B

UZ1

0

VC

C

R5

10k

/CTS

/DS

R4 3

5 6U

6B

MC

T6

VC

C 7 8

IR4D

5x3k

3

D10

1N41

48

D9

1N41

48

R2

1k2

DS

RD

SR

CTS

/RX

D

DTR

RTS

/TXD

DS

R

/RXD

RTS

/TX

D

CTS

DTR

-12V

GT

+12V

GT

1 2

J2

SIO

-GN

D

VC

C

+12V

GT

TP3

C14

100n

C38

100n

C37

100n

C20

10u

C24

10u

1 24

11 14 10 15 3 22 2 23 1

2 1

3

U4

DC

-DC

VA

12-1

2

VC

C

C12

100n

C17

33u

C11

10u

C10

10u

C21

100n

C15

100n

C16

100n

-12V

GT

C41

100n

C25

100n

TP2

C39

100n

C40

100n

C57

33u

2 3

7

1 41

U3A

7518

8

Title

:

Boa

rd P

art N

o.: H

5719

Prin

t Par

t No.

: H57

20P

rint N

o.: H

5P21

83A

Doc

umen

t No.

: H3S

1019

63Fi

lena

me:

SIO

.SH

E

BR

UK

ER E

LEK

TRO

NIK

Gm

bH

BM

PC

Dig

ital I

nput

Boa

rd -

SIO

She

etof

Dat

e: 1

2.12

.94

Des

igne

r: H

. Kno

err

33

EC

-Lev

el: 0

1

82 (119) BRUKER Technical Manual Version 001

Page 83: BMPC - University of Illinois at Chicago

Goto

BMPC Digital Output Board H5715

Technical Manual Version 001 BRUKER 83 (119)

J:\Nil\BMPC Manual\BMPC_FM7\ACUSHEM2.APX März 18, 2004 8:58 am

Page 84: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\ACUSHEM2.APX März 18, 2004 8:58 am

Figure A.11. BMPC Digital Input Board Page 1 of 2

87

65

43

21

ABCD

12

34

56

78

D C B A

1 2

BZ1

VC

C

VC

C

9 10

8

U14

C

74H

C13

2

1 2

IR8A

8x4k

7

C1

C2

C3

C4

C5

C6

C7

C8

C9

C10

C11

C12

C13

C14

C15

C16

C17

C18

C19

C20

C21

C22

C23

C24

C25

C26

C27

C28

C29

C30

C31

C32

X2

P40

BU

ZZE

R1

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

B14

B15

B16

B17

B18

B19

B20

B21

B22

B23

B24

B25

B26

B27

B28

B29

B30

B31

B32

X3

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

A21

A22

A23

A24

A25

A26

A27

A28

A29

A30

A31

A32

X4

/RE

SE

TS

CL

SD

A

P40

P41

P57

P56

(P52

)(P

53)

AN

0

P41

P42

LED

1

LED

2

12

13

11

U14

D

74H

C13

2

1 2 3

U13

A

74H

C86

3

IR8B

8x4k

7

4

IR8C

8x4k

7

1 2 3 4 5 6 7 8 910 18 17 16 15 14 13 12 11

U12

L603

D1

1N41

48

24V

12

J1

VC

C

1 10

4 3 2 7 8 9

RL1

RE

LAY

SD

S T

Q

BU

ZZE

R1

ALA

RM

4

BU

ZZE

R2

BU

ZZE

R3

SP

AR

E3

4 5 6

U13

B

74H

C86

9 10

8

U13

C

74H

C86

5

IR8D

8x4k

7

6

IR8E

8x4k

7

P43

BU

ZZE

R2

P42

P43

P44

P45

P46

P47

P15

VC

C24

V

24V

P44

P45

BU

ZZE

R3

ALA

RM

4 1

2

U11

A

74H

CT0

4

3 4

U11

B

74H

CT0

4

LED

1

LED

2

4 5 6

U14

B

74H

C13

2

P56

SW

ITC

H2

D7

ZPD

4V

7

R14

470R

R10 2k

C32

22n

P46

P47

SP

AR

E3

OU

TPU

T M

OD

ULE

SC

L

SD

A

RE

L_P

OW

SP

AR

E3

LED

2LE

D1

SW

ITC

H1

SW

ITC

H2

WIR

EB

OX

_PO

WE

R

WD

_IN

/RE

SE

T

ALA

RM

4A

ALA

RM

4B

BU

ZZE

R3

BU

ZZE

R2

D8

ZPD

4V

7

R15

470R

R11 2k

C33

22n

P15

SW

ITC

H1

1 2 3

U14

A

74H

C13

2

GB

1G

B2

R17

not

pla

ced

R17 0R

R9 2k

F3

MU

LTIF

US

E M

FR09

0

24V

C7

100n

VC

C2

34

56

78

91 0

1

X5

TP1

C5

100n

C9

100n

C11

100n

C3

100n

C4

100n

C1

100n

A0

1

A1

2

A2

3

TES

T 7

SC

L 6

SD

A 5

U10

X24

022

7

IR8F

8x4k

7

H1

H2

C12

33u

C16

33u

C8

100n

C26

33u

C18

33u

C10

33u

VC

CC

1510

0nC

1410

0nC

2910

0nC

1910

0nC

3010

0nC

3110

0n

VC

C

C20

100n

R16

470R

D9

ZPD

4V

7

Title

:

Boa

rd P

art N

o.: H

5715

Prin

t Par

t No.

: H57

16P

rint N

o.: H

5P21

73A

Doc

umen

t No.

: H3S

1019

73Fi

lena

me:

IOR

OO

T.S

HE

BR

UK

ER E

LEK

TRO

NIK

Gm

bH

BM

PC

Dig

ital O

utpu

t Boa

rd -

Roo

t

She

etof

Dat

e: 1

2.12

.94

Des

igne

r: H

. Kno

err

12

EC

-Lev

el: 0

1

84 (119) BRUKER Technical Manual Version 001

Page 85: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\ACUSHEM2.APX März 18, 2004 8:58 am

Figure A.12. BMPC Digital Input Board Page 2 of 2

87

65

43

21

ABCD

12

34

56

78

D C B A

2 3 4 5 6 7 8 9 10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

1 36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

X1

/MA

NU

/AU

TO/S

IRE

N/W

LIG

HT

/V1_

ON

/V1_

OFF

/V2_

ON

/V2_

OFF

/V3_

ON

/V3_

OFF

24V

SW

2 3 4 5 6 7 8 9

1IR

1

8x10

k

C2

100n

/MA

NU

/AU

TO/S

IRE

N

/MA

NU

/AU

TO/S

IRE

N

24V

SW

1 2 3 4 5 6 7 8 910 18 17 16 15 14 13 12 11

U1 L6

03

1 19

2 3 4 5 6 7 8 9

18 17 16 15 14 13 12 11

U2

74H

C54

0

VC

C

SC

L 1

4

SD

A 1

5P

0 4

P1

5

P2

6

P3

7

P4

9

P5

10

P6

11

P7

12

A0

1

A1

2

A2

3

INT

13

U3

PC

F857

4

23

45

67

89

1IR

38x

10k

R5

10k

R6

10k

SC

L SD

A

VC

C

VC

C 23

45

67

89

1IR

48x

10k

1 19

2 3 4 5 6 7 8 9

18 17 16 15 14 13 12 11

U5

74H

C54

0

1 2 3 4 5 6 7 8 910 18 17 16 15 14 13 12 11

U4 L6

03

/WLI

GH

T/W

LIG

HT

24V

SW

/V1_

ON

/V1_

OFF

/V2_

ON

/V2_

OFF

/V1_

ON

/V1_

OFF

/V2_

ON

/V2_

OFF

SP

AR

E3

SP

AR

E4A

SP

AR

E4B

/P1_

ON

/P1_

OFF

/P2_

ON

/P2_

OFF

/CO

NS

OLE

/SP

AR

E1

/SP

AR

E2

/WD

_OK

/V4_

ON

/V4_

OFF

ALA

RM

1AA

LAR

M1B

ALA

RM

2AA

LAR

M2B

ALA

RM

3AA

LAR

M3B

24V

SW

2 3 4 5 6 7 8 9

1IR

2

8x10

k

C6

100n

/P1_

ON

/P1_

OFF

/P2_

ON

/P2_

OFF

/P1_

ON

/P1_

OFF

/P2_

ON

/P2_

OFF

/V3_

ON

/V3_

OFF

/V4_

ON

/V4_

OFF

/V3_

ON

/V3_

OFF

/V4_

ON

/V4_

OFF

SC

L 1

4

SD

A 1

5P

0 4

P1

5

P2

6

P3

7

P4

9

P5

10

P6

11

P7

12

A0

1

A1

2

A2

3

INT

13

U6

PC

F857

4

PU

0

PU

1

VC

C 23

45

67

89

1IR

78x

10k

SC

L 1

4

SD

A 1

5P

0 4

P1

5

P2

6

P3

7

P4

9

P5

10

P6

11

P7

12

A0

1

A1

2

A2

3

INT

13

U9 PC

F857

4

1 19

2 3 4 5 6 7 8 9

18 17 16 15 14 13 12 11

U8

74H

C54

0

1 2 3 4 5 6 7 8 910 18 17 16 15 14 13 12 11

U7 L6

03

/CO

NS

OLE

/CO

NS

OLE

/ALA

RM

1/A

LAR

M2

/ALA

RM

3/S

PA

RE

1/S

PA

RE

2

/SP

AR

E1

/SP

AR

E2

/WD

_OK

24V

SW

24V

SW

2 3 4 5 6 7 8 9

1IR

5

8x10

k

C13

100n

BU

ZZE

R1

LED

1LE

D2

BU

ZZE

R2

SW

ITC

H1

SW

ITC

H2

WIR

EB

OX

_PO

WE

R

ALA

RM

1AA

LAR

M1B

VC

C

1 10

4 3 2 7 8 9

RL2

RE

LAY

SD

S T

Q

D6

1N41

48

/WD

_OK

R4

100k

24V

12

13

11

U13

D

74H

C86

VO

UT

2BA

TT O

N 5

VB

ATT

1C

E O

UT

12

CE

IN13

WD

I11

PFO

10

RE

SE

T16

RE

SE

T15

WD

O14

LOW

LIN

E 6

PFI

9

OS

C IN

7

OS

C S

EL

8

U15

MA

X69

1

WD

_IN

R13

0R

R12

, R13

not p

lace

d

3 1

2T1 B

S17

0

R3

100k

2

13T2 B

UZ1

72F1

MU

LTIF

US

E M

FR09

0F2

MU

LTIF

US

E M

FR09

0

24V

24V

SW

HS

1

/ALA

RM

1

/ALA

RM

2

TP2

24V

F

VC

C

1 10

4 3 2 7 8 9

RL3

RE

LAY

SD

S T

Q

D4

1N41

48

ALA

RM

2AA

LAR

M2B

ALA

RM

3AA

LAR

M3B

VC

C

1 10

4 3 2 7 8 9

RL4

RE

LAY

SD

S T

Q

D5

1N41

48/A

LAR

M3

R7

2k R8

470R

C25 10u

C17

100n

not p

lace

d

/RE

SE

TLE

DR

2

470R

D2

RE

D

VC

C

R12

0R

9 8

U11

D

74H

CT0

4

5 6

U11

C

74H

CT0

4

RE

L_P

OW

/RE

SE

T

11

10

U11

E

74H

CT0

4

13

12

U11

F

74H

CT0

4

WA

TCH

DO

GA

LAR

MR

1

470R

D3

RE

D

VC

C

2 3 4 5 6 7 8 9

1IR

6

8x4k

7

PU

0P

U1

/ALA

RM

1/A

LAR

M2

/ALA

RM

3

VC

C

C24

100n

C21

100n

C27

33u

24V

SW

C22

33u

C28

33u

C23

33u

Title

:

Boa

rd P

art N

o.: H

5715

P

rint P

art N

o.: H

5716

P

rint N

o.: H

5P21

73A

File

nam

e: S

SR

OU

T.S

HE

D

ocum

ent N

o.: H

3S10

1983

BR

UK

ER E

LEK

TRO

NIK

Gm

bH

BM

PC

Dig

ital O

utpu

t Boa

rd -

Driv

ers

She

etof

Dat

e: 1

2.12

.94

EC

-Lev

el: 0

1D

esig

ner:

H. K

noer

r

22

Technical Manual Version 001 BRUKER 85 (119)

Page 86: BMPC - University of Illinois at Chicago

Goto

86 (119) BRUKER Technical Manual Version 001

J:\Nil\BMPC Manual\BMPC_FM7\ACUSHEM2.APX März 18, 2004 8:58 am

Page 87: BMPC - University of Illinois at Chicago

Goto

BShematics BMPC Manual Control Unit B

Book Title Version 000 BRUKER 87 (119)

J:\Nil\BMPC Manual\BMPC_FM7\MCUSHEMA.APX März 18, 2004 8:58 am

Page 88: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\MCUSHEMA.APX März 18, 2004 8:58 am

Figure B.1. BMPC Manual Control Unit Page 1 of 3

C1

X9

sold

er s

ide

C13

A13

C13

39p

mal

eD

IN41

618

A1

11H

07

-

7

1

11H

09

-

8

(6)

31

3

34

(bro

wn)

11S

0311

S05

A2

N.H

.X9

L.M

anu.

X9

9H07

--

89

13

9H09

3

6

9S05

13

9S04

2

(bro

wn)

A2

N.H

.X9

L.M

anu.

X9

5x20

200m

A

2F1

A4

A5

A7

A6

(9K

04 A

1)

(9K

04 E

1)

M1

On

24

M1

Off

24

M1

On

LED

GR

EE

NM

1 O

FFLE

D R

ED

++

(11K

04 A

1)

(11K

04 E

1)

A12

A13

B1

B2

A2

N.H

.X9

M3

M3

On

Off

42

4

(bro

wn)

2M

3 O

nM

3 O

FFLE

D R

ED

LED

GR

EE

N+

(6)

+

1110

Man

u

2

3 4

1

4S05

A3

B8

L1.H

.X9

67

5

(6)

4

(bro

wn)

A2

N.H

.X9

L.M

anu.

X9

A8

A9

(10K

04 A

1)

(10K

04 E

1)

A10

M2

On

1 2

3 4

10S

04

M2

Off

1 2

3 4M

2 O

nLE

D G

RE

EN

10H

09

10S

05

M2

OFF

LED

RE

D

10H

07

+-

+-

Aut

o

B10

12 4S04

13

1213

Aut

o

4H11

Man

u+-

LED

YE

LLO

WLE

DG

RE

EN

4H12

+-

24

B11

B9

B12

B13

Not

e:

109

(yel

low

/gre

en)

1A

1

A11

PE

.X9

back

sid

e

X10

X9

all c

able

s re

d, u

nlik

e ot

hers

not

ed

iilo

cate

d at

con

nect

or b

lock

ii

Title

:

Doc

umen

t No.

: H3S

1023

73Fi

lena

me:

BM

PC

MC

U1.

SH

E

Part

No.

: H57

26

BR

UK

ER E

LEK

TRO

NIK

Gm

bH

BM

PC

Man

ual C

ontro

l Uni

t

She

etof

EC

-Lev

el: 0

1

Dat

e: 0

7.02

.94 1

3

Des

igne

r: H

KN

88 (119) BRUKER Book Title Version 000

Page 89: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\MCUSHEMA.APX März 18, 2004 8:58 am

Figure B.2. BMPC Manual Control Unit Page 2 of 3

C1

C10X

10 s

olde

r sid

e

A10

C10

A2

30p

mal

e

N.H

.X10

5x20F2

DIN

4162

2

A1

(bro

wn)

18A

2N

.H.X

10(b

row

n)(1

8)

7H09

22 -1

MV

3 O

nM

V3

OFF

7H08

1623 -

31

3

MV

3

7S04

7S05

15

L.M

anu.

X10

MV

1 O

FF

5H09

2021 -

-1

3

MV

1 O

n5S

055H

08

14

13

MV

1

5S04

15

L.M

anu.

X10

14

200m

A

A4

A5

A7

A6

(5K

04 A

1)

(5K

04 E

1)O

nO

ff2

4M

V1

24

LED

GR

EE

NLE

D R

ED

++

B4

B5

(7K

04 A

1)

(7K

04 E

1)

B2

B3

On

Off

42

4M

V3

2LE

D R

ED

LED

GR

EE

N+

+

18H

07

19

18H

06

20

(18)

13

18S

05(bro

wn)

24

24

25

Off

Sire

n

A3

L.H

.X10

N.H

.X10

A2

6H09

--

1819

13

6S05

6H08

(18)

13

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Title

:

Doc

umen

t No.

: H3S

1023

83Fi

lena

me:

BM

PC

MC

U2.

SH

E

Part

No.

: H57

26

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7.02

.94 2

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Des

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KN

Book Title Version 000 BRUKER 89 (119)

Page 90: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\MCUSHEMA.APX März 18, 2004 8:58 am

Figure B.3. BMPC Manual Control Unit Page 3 of 3

N.H

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Title

:

Doc

umen

t No.

: H3S

1023

93Fi

lena

me:

BM

PC

MC

U.S

HE

Part

No.

: H57

26

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UK

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Man

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.94 3

3

Des

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90 (119) BRUKER Book Title Version 000

Page 91: BMPC - University of Illinois at Chicago

Goto

CShematics BMPC Panel Meter Unit C

Book Title Version 000 BRUKER 91 (119)

J:\Nil\BMPC Manual\BMPC_FM7\PMUSHEMA.APX März 18, 2004 8:58 am

Page 92: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\PMUSHEMA.APX März 18, 2004 8:58 am

Figure C.1. BMPC Panel Meter Unit Page 1 of 1

P+Pre

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Title

:

File

nam

e:

Part

No.

: H57

28

Doc

umen

t No.

: H3S

1031

53

BR

UK

ER E

LEK

TRO

NIK

Gm

bH

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951

1

92 (119) BRUKER Book Title Version 000

Page 93: BMPC - University of Illinois at Chicago

Goto

DShematics BMPC Line Control Unit D

Book Title Version 000 BRUKER 93 (119)

J:\Nil\BMPC Manual\BMPC_FM7\LCUSHEM1.APX März 18, 2004 8:58 am

Page 94: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\LCUSHEM1.APX März 18, 2004 8:58 am

Figure D.1. BMPC Line Control Unit Page 1 of 23

BM

PC

Line

Con

trol U

nit

Title

:

Doc

umen

t No.

: H3S

1017

03Fi

lena

me:

CO

VE

R.S

HE

Part

No.

: H57

60

BR

UK

ER E

LEK

TRO

NIK

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DO

& H

KN

EC

-Lev

el: 0

2

Dat

e: 0

5.10

.95 1

23

94 (119) BRUKER Book Title Version 000

Page 95: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\LCUSHEM1.APX März 18, 2004 8:58 am

Figure D.2. BMPC Line Control Unit Page 2 of 23

new

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:

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to X

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X7

X7

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X23

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1

conv

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on ta

bles

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X23

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

2 3 4 5 6 7 8 9 10 11 12 13

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

15 16 17 18 19 20 21 22 23 24 25 26

C2

C3

C4

C5

C6

C7

C8

C9

C10

C11

C12

C13

28 29 30 31 32 33 34 35 36 37 38 39

11 12A1

14 22 21 24 32 34 A2

31

1 2 3 4 6 7 8 9 10 115

11 12 13

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B3

B4

B5

14 15

21 22 23 24 25

C1

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C4

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to X

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6 7 8 9 10

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B7

B8

B9

B10

16 17 18 19 20

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6C

7C

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10

27 28 29 30

Title

:

Doc

umen

t No.

: H3S

1017

13Fi

lena

me:

LE

GE

ND

.SH

E

Part

No.

: H57

60

BR

UK

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5.10

.95 2

23

Book Title Version 000 BRUKER 95 (119)

Page 96: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\LCUSHEM1.APX März 18, 2004 8:58 am

Figure D.3. BMPC Line Control Unit Page 3 of 2314

15

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(7)

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31

27

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2122

Title

:

Part

No.

: H57

60

Doc

umen

t No.

: H3S

1017

33Fi

lena

me:

CO

NP

OW

.SH

E

BR

UK

ER E

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4.09

.96 3

23

96 (119) BRUKER Book Title Version 000

Page 97: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\LCUSHEM1.APX März 18, 2004 8:58 am

Figure D.4. BMPC Line Control Unit Page 4 of 2314

15

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Title

:

Part

No.

: H57

60

Doc

umen

t No.

: H3S

1017

33Fi

lena

me:

AU

TMA

N.S

HE

(5)

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(8)

BR

UK

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KN

EC

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2

Dat

e: 0

4.09

.96 4

23

Book Title Version 000 BRUKER 97 (119)

Page 98: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\LCUSHEM1.APX März 18, 2004 8:58 am

Figure D.5. BMPC Line Control Unit Page 5 of 23

L1

1415

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85

63

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Sol

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5.08

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56

5.08

5.09

Title

:

Part

No.

: H57

60

Doc

umen

t No.

: H3S

1017

43Fi

lena

me:

MV

1.S

HE

BR

UK

ER E

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TRO

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bH

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r: U

DO

& H

KN

EC

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el: 0

2

Dat

e: 0

5.10

.95 5

23

98 (119) BRUKER Book Title Version 000

Page 99: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\LCUSHEM1.APX März 18, 2004 8:58 am

Figure D.6. BMPC Line Control Unit Page 6 of 23

L1

1415

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85

63

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2122

1314

6.08

6.10

2122

56

6.08

6.09

13K

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cate

d13

K13

on

X4

Title

:

Part

No.

: H57

60

Doc

umen

t No.

: H3S

1017

53Fi

lena

me:

MV

2.S

HE

BR

UK

ER E

LEK

TRO

NIK

Gm

bH

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Des

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r: U

DO

& H

KN

EC

-Lev

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2

Dat

e: 0

5.10

.95 6

23

Book Title Version 000 BRUKER 99 (119)

Page 100: BMPC - University of Illinois at Chicago

Goto

J:\Nil\BMPC Manual\BMPC_FM7\LCUSHEM1.APX März 18, 2004 8:58 am

Figure D.7. BMPC Line Control Unit Page 7 of 23

L1

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97

85

63

41

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6

13

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13

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on X

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LED

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on

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9491

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1314

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2122

56

7.08

7.09

Title

:

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No.

: H57

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t No.

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1017

63Fi

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3.S

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UK

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BM

PC

Lin

e C

ontro

l Uni

tS

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oid

Val

ve V

3

She

etof

Des

igne

r: U

DO

& H

KN

EC

-Lev

el: 0

2

Dat

e: 0

5.10

.957 7

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100 (119) BRUKER Book Title Version 000

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Figure D.8. BMPC Line Control Unit Page 8 of 23

L1

1415

1213

1011

97

85

63

41

2

L-A

uto

PE

N.H

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17.0

3

104

101

8V11

248

Sol

enoi

d va

lve

V4

X13

2122

56

8.09

8.08

Title

:

Part

No.

: H57

60

Doc

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t No.

: H3S

1017

73Fi

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4.S

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BR

UK

ER E

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TRO

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bH

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PC

Lin

e C

ontro

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tS

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4

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Des

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r: U

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& H

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Technical Manual Version 001 BRUKER 101 (119)

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Figure D.9. BMPC Line Control Unit Page 9 of 23

L1

1415 L1

.F

1213

1011

97

85

63

41

2

L1.H

L-A

uto

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anu

PE

N.H

switc

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ted

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6

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1

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24

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man

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4

5

9.11

1.21

1.22

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3

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kW 4

A 2

20-2

40V

67

8

9.09

11

2122

56

9.09

9.08

16.0

2

14

Title

:

Part

No.

: H57

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t No.

: H3S

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PU

MP

1.S

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BR

UK

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BM

PC

Lin

e C

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P1 S

heet

of

Des

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r: U

DO

& H

KN

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-Lev

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2

Dat

e: 0

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102 (119) BRUKER Technical Manual Version 001

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Figure D.10. BMPC Line Control Unit Page 10 of 23

L1

1415 L1

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1213

1011

97

85

63

41

2

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N.H

19.0

2L.

CO

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8

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13

5

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4

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11

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12

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cate

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1 2

34

10.1

2

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9

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3

LED

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d in

man

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t3

4

5

10.1

1

10.0

9

1.13

1.14

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10.0

9

10.0

8

10M

13

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8

51 54

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41

67

821

22

56

10.0

8

14K

11

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cate

d on

X4

16.0

7

44

Title

:

Doc

umen

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PC

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e C

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P2

She

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r: U

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& H

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Technical Manual Version 001 BRUKER 103 (119)

Page 104: BMPC - University of Illinois at Chicago

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Figure D.11. BMPC Line Control Unit Page 11 of 23

L1

1415 L1

.F

1213

1011

97

85

63

41

2

L1.H

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PE

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ted

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1.21

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12

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5

2,2k

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11.0

9

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8

Title

:

Doc

umen

t No.

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03Fi

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No.

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BR

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bH

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PC

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Figure D.12. BMPC Line Control Unit Page 12 of 2314

1512

1310

119

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34

12

PE L1 N

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A

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(9)

(9)

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3132 34

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32 34

(8)

(9)

(11)

(11)

Title

:

Doc

umen

t No.

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VIC

BO

X.S

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Part

No.

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UK

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IK G

mbH

BM

PC

Lin

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Dat

e: 0

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Technical Manual Version 001 BRUKER 105 (119)

Page 106: BMPC - University of Illinois at Chicago

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Figure D.13. BMPC Line Control Unit Page 13 of 2314

1512

1310

119

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6.02

8384

6.03

Title

:

Doc

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SS

R1.

SH

E

Part

No.

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UK

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Gm

bH

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PC

Lin

e C

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2

Dat

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Figure D.14. BMPC Line Control Unit Page 14 of 2314

1512

1310

119

78

== X

4

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9394

7.02

103

104

7.03

113

114

124

8.03

123

8.05

133

134

144

9.02

10.0

314

315

315

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163

164

10.0

3

Title

:

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PC

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e C

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s II

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r: U

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& H

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Dat

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Figure D.15. BMPC Line Control Unit Page 15 of 2314

1512

1310

119

78

56

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sole

ON

/OFF

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02

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1314

3.08

2324

4.05

3334

4344

12.0

6

Title

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Figure D.16. BMPC Line Control Unit Page 16 of 2314

1512

1310

119

78

56

34

1/2

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24A

P3

ER

RO

RP

3V

2P

2 E

RR

OR

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P1

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RO

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Title

:

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IK G

mbH

BM

PC

Lin

e C

ontro

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tO

ptoc

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ers

I

She

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Des

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& H

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Technical Manual Version 001 BRUKER 109 (119)

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Figure D.17. BMPC Line Control Unit Page 17 of 2314

1512

1310

119

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56

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1/2

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1

L.24

A

SIR

EN

ON

UP

SW

AR

NIN

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GH

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MFU

SE

V4

V3

Title

:

Doc

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SH

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Part

No.

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UK

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IK G

mbH

BM

PC

Lin

e C

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tO

ptoc

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II

She

etof

Des

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& H

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Figure D.18. BMPC Line Control Unit Page 18 of 23

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.96 18

23

Technical Manual Version 001 BRUKER 111 (119)

Page 112: BMPC - University of Illinois at Chicago

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Figure D.19. BMPC Line Control Unit Page 19 of 23

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4.09

.96 19

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112 (119) BRUKER Technical Manual Version 001

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Figure D.20. BMPC Line Control Unit Page 20 of 2314

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.96

Technical Manual Version 001 BRUKER 113 (119)

Page 114: BMPC - University of Illinois at Chicago

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Figure D.21. BMPC Line Control Unit Page 21 of 2314

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4.09

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114 (119) BRUKER Technical Manual Version 001

Page 115: BMPC - University of Illinois at Chicago

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Figure D.22. BMPC Line Control Unit Page 22 of 2314

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23

Technical Manual Version 001 BRUKER 115 (119)

Page 116: BMPC - University of Illinois at Chicago

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Figure D.23. BMPC Line Control Unit Page 23 of 2314

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.95 23

23

116 (119) BRUKER Technical Manual Version 001

Page 117: BMPC - University of Illinois at Chicago

Goto

EShematics BMPC Wiring Box E

Book Title Version 000 BRUKER 117 (119)

J:\Nil\BMPC Manual\BMPC_FM7\WIREBOX.APX März 18, 2004 8:58 am

Page 118: BMPC - University of Illinois at Chicago

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J:\Nil\BMPC Manual\BMPC_FM7\WIREBOX.APX März 18, 2004 8:58 am

Figure E.1. BMPC Wiring Box Page 1 of 1

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118 (119) BRUKER Book Title Version 000

Page 119: BMPC - University of Illinois at Chicago

Technical Manual Version 001 BRUKER 119 (119)

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