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Palo Verde Unit 3 Palo Verde Unit 3 Bottom Bottom-Mounted Instrument (BMI) Mounted Instrument (BMI) Bottom Bottom-Mounted Instrument (BMI) Mounted Instrument (BMI) Nozzle #3 Leak Nozzle #3 Leak November 4, 2013 November 4, 2013

(BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

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Page 1: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Palo

Verd

e U

nit

3

Palo

Verd

e U

nit

3

Bo

tto

mB

ott

om

--Mo

un

ted

Inst

rum

en

t(B

MI)

Mo

un

ted

Inst

rum

en

t(B

MI)

Bo

tto

mB

ott

om

--Mo

un

ted

In

stru

men

t (B

MI)

M

ou

nte

d I

nst

rum

en

t (B

MI)

N

ozz

le #

3 L

eak

No

zzle

#3

Leak

Nov

ember

4,

2013

Nov

ember

4,

2013

Page 2: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Palo

Verd

e P

art

icip

an

ts/

Att

en

dees

Dw

ight

Mim

sSen

ior

Vic

ePr

esid

ent

Reg

ula

tory

&O

vers

ight

Dw

ight

Mim

sSen

ior

Vic

e Pr

esid

ent,

Reg

ula

tory

& O

vers

ight

Jack

Cad

ogan

*Vic

e Pr

esid

ent,

Nucl

ear

Engin

eeri

ng

Ron B

arnes

*D

irec

tor, N

ucl

ear

Reg

ula

tory

Affai

rs

Ken

House

*D

irec

tor,

Des

ign

Engin

eering

Ken

House

Direc

tor, D

esig

n E

ngin

eering

Mik

e M

cLau

ghlin

Direc

tor, T

echnic

al S

upport

Mar

k Fa

llon

Direc

tor

(act

ing),

Pal

oVer

de

Com

munic

atio

ns

Tom

Web

er*

Dep

artm

ent

Lead

er,

Nucl

ear

Reg

ula

tory

Affai

rs

Mik

e D

iLore

nzo

Dep

artm

ent

Lead

er,

Progra

m E

ngin

eering

Brian

Cab

leM

anag

er,

Unit 3

Oper

atio

ns

Doug H

anse

n*

Sen

ior

Consu

ltin

g E

ngin

eer,

Pro

gra

m E

ngin

eeri

ng /

Princi

pal

Lev

el I

II

Ed F

ernan

dez

*Sen

ior

Met

allu

rgis

t, E

ngin

eeri

ng P

rogra

ms

/ PW

RO

G M

SC C

hai

rman

Gen

e M

ontg

om

ery

Sen

ior

Engin

eer, D

esig

n E

ngin

eering (

Mec

han

ical

NSSS)

Sco

tt B

auer

Reg

ula

tory

Affai

rs M

anag

er,

STA

RS

kld

dD

ave

Was

key

Man

ager

, W

eldin

g a

nd C

om

ponen

t Rep

air

Des

ign,

Are

va

Doug K

illia

nTe

chnic

al C

onsu

ltan

t, A

reva

Mic

hae

l La

shle

yAss

oci

ate,

Str

uct

ura

l In

tegrity

Ass

oci

ates

, In

c.

NO

TE:

* iden

tifies

pre

sente

rs2

Page 3: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Ag

en

da

•D

isco

very

and I

nitia

l Res

ponse

Ron B

arnes

•N

DE A

ctio

n P

lan a

nd R

esults

Doug H

anse

n

•Cau

salEva

luat

ion

Ed

Fern

andez

Cau

sal Eva

luat

ion

Ed F

ernan

dez

•Rep

air

Plan

Ken

House

•Rel

ief

Req

ues

tTo

m W

eber

•Clo

sing C

om

men

tsJa

ck C

adogan

gg

3

Page 4: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Desi

red

Meeti

ng

Ou

tco

mes

•Aw

aren

ess/

under

stan

din

g o

f:Conditio

nan

dcu

rren

tst

atus

–Conditio

n a

nd c

urr

ent

stat

us

–N

on-d

estr

uct

ive

exam

inat

ion (

ND

E)

met

hodolo

gy

and r

esults

gy

–Cau

sal ev

aluat

ion m

ethodolo

gy,

res

ults

to d

ate

–Rep

air

pla

n/t

echniq

ue

–Rel

ief

Req

ues

t

•APS

/Pal

o V

erde

under

stan

ds

NRC

/l

dh

ques

tions/

conce

rns

rela

ted t

o t

his

iss

ue

4

Page 5: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Dis

covery

an

d I

nit

ial

Dis

covery

an

d I

nit

ial

Resp

on

seR

esp

on

se

Ron B

arnes

Di

Nl

Rl

Aff

iD

irec

tor, N

ucl

ear

Reg

ula

tory

Affai

rs

Page 6: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Un

it 3

React

or

BM

IN

l#

3

Con

trol

Ele

men

t D

rive

Mec

hani

sm

BM

I N

ozz

le #

3

20

10

20

10

20

13

20

13

In-c

ore

Inst

rum

enta

tion

Noz

zles

Noz

zles

6

Page 7: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

BM

I N

ozz

les

•Fi

xed in-c

ore

inst

rum

enta

tion

61

tti

•61 p

enet

rations

•3.0

” outs

ide

dia

met

er0

”i

iddi

J-gro

ove

wel

d

•0.7

5”

insi

de

dia

met

er•

J-gro

ove

wel

d•

Allo

y 600 n

ozz

le m

ater

ial

Rea

ctor

Ves

sel

7

Page 8: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Init

ial

Resp

on

se

•Eve

nt

Notifica

tion (

EN

S)

to N

RC

•Res

ponse

Team

ses

tablis

hed

–tier

edRes

ponse

Tea

ms

esta

blis

hed

tier

ed

appro

ach

–N

on-d

estr

uct

ive

Exa

min

atio

n (

ND

E)

Team

to

char

acte

rize

flaw

char

acte

rize

fla

w–

Engin

eering/R

epai

r Te

am

–Pr

oje

ct M

anag

emen

t Te

am–

Cau

sal Eva

luat

ion T

eam

•Com

munic

atio

n P

lan im

ple

men

ted

Incl

uded

NRC

and

indust

ryst

akeh

old

ers

–In

cluded

NRC a

nd indust

ry s

take

hold

ers

•Le

vera

ged

indust

ry e

xper

tise

/exp

erie

nce

in a

ll as

pec

ts o

f re

sponse

8

Page 9: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Deci

sio

n

Tre

e

BMI L

eak I

dent

ified

BMI L

eak I

dent

ified

BMI L

eak I

dent

ified

BMI L

eak I

dent

ified

Info

rm N

RC/ In

dust

ryI

fti

lTre

eCh

arac

teriz

e flaw

UT

/ECT

in tu

be

Info

rmat

iona

l he

lium

test

Weld

indi

catio

n of

bubb

le (c

onfir

med

)11

Axial

flaw

in tu

be

OROR

AA

AND

AND

Dete

rmin

e Pe

rform

Circ

umfe

rent

ial fla

w in

tube

Cons

ult in

dust

ry11

11

Repa

ir an

d re

mna

nt

analy

sis

10%

expa

nsio

n

No fl

aw d

etec

ted

in tu

be

boat

sa

mpl

e lo

catio

n

J-we

ld

ECT

Perfo

rm

enha

nced

vis

ual (V

E)

Rem

ove b

oat

sam

ple

Conf

irmed

Not C

onfir

med

OROR

4444

220%

epa

so

Flaw

analy

sis of

ex

pans

ion

AND

AND

J-we

ld E

CTEn

hanc

ed V

isual

Go to

axial

Expa

nd 10

0%

Flaw

analy

sis

of ex

pans

ion

AA

22

OROR

Acce

pt as

isRe

pair

as n

eede

d

Repa

ir

OROR

Acce

ptas

isRe

pair

asne

eded

NO

TE

S1.

For

char

acte

rize

d fla

ws,

J-w

eld a

nd a

Boat

Sam

ple

will

be

consi

der

ed.

2.

If t

he

EPR

I dem

onst

rations

iden

tify

sig

nific

ant

limitat

ions,

th

en e

xpan

sion b

eyond 1

0 C

FR 5

0.5

5a

will

be

re-e

valu

ated

.

3.

Flaw

eva

luat

ion a

nd e

xpan

sion a

re a

pplic

able

to p

ress

ure

boundar

y ar

eas

only

.

4A

dfi

db

iti

d

11 22 33 44Ac

cept

as is

Repa

ir as

nee

ded

4.

As

def

ined

by

insp

ection p

roce

dure

.44

9

Page 10: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

No

nN

on

--Dest

ruct

ive

Dest

ruct

ive

Exam

inati

on

(ND

E)

Exam

inati

on

(ND

E)

Exam

inati

on

(N

DE)

Exam

inati

on

(N

DE)

Act

ion

Pla

n a

nd

Resu

lts

Act

ion

Pla

n a

nd

Resu

lts

Doug H

anse

nS

iC

li

Ei

PE

ii

Sen

ior

Consu

ltin

g E

ngin

eer, P

rogra

m E

ngin

eering

Prin

cipal

Leve

l II

I

Page 11: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Bare

Meta

l V

isu

al

Exam

inati

on

(V

E)

•Exa

min

atio

ns

per

form

ed p

er C

ode

Cas

e N

722-1

All

61

li

d•

All

61 n

ozz

les

exam

ined

•N

ozz

le #

3 w

as t

he

only

one

with lea

kage

note

d

11

Page 12: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Wast

ag

e E

xam

inati

on

N

ozz

le#

3Res

ults

Nozz

le #

3 R

esults

•Ph

ased

Arr

ay U

ltra

sonic

Tes

ting

Cd

td

fth

tid

–Conduct

ed f

rom

the

outs

ide

–Adja

cent

to n

ozz

le #

3–

Focu

son

deg

radat

ion

(was

tage)

inth

eve

ssel

Focu

s on d

egra

dat

ion (

was

tage)

in t

he

vess

el

shel

l at

the

nozz

le b

ore

•Exa

min

atio

n d

emonst

ration:

–South

Tex

as P

roje

ct (

STP)

mock

-up a

nd

tech

niq

ue

–All

mock

-up f

law

s w

ere

det

ecte

dp

•Exa

min

atio

n r

esults:

–N

o indic

atio

n o

f w

asta

ge

was

det

ecte

d

12

Page 13: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Heli

um

Bu

bb

le T

est

13

Page 14: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Vid

eo

Here

Vid

eo

Here

14

Page 15: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

J-G

roo

ve W

eld

Ed

dy

Ct

Tti

Cu

rren

t Test

ing

•O

nth

edec

isio

ntr

ee•

On t

he

dec

isio

n t

ree

•Te

chnolo

gy

not

avai

lable

to

pla

ceco

ilat

the

to p

lace

coil

at t

he

hel

ium

are

a

15

Page 16: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Ult

raso

nic

& E

dd

y C

urr

en

t Test

ing

•Sim

ilar

to r

eact

or

vess

el c

losu

re h

ead

exam

inat

ions

exam

inat

ions

•Conduct

ed fro

m t

he

nozz

le insi

de

dia

met

er•

Sin

gle

pro

be

with m

ultip

le t

echniq

ues

gp

pq

•Te

chniq

ues

dem

onst

rate

d a

t EPR

I:–

TOFD

(tim

e of

flig

ht

diffr

action)

•Both

axi

al a

nd c

ircu

mfe

rential

–Additio

nal

tec

hniq

ues

use

d:

•In

side

dia

met

ered

dy

curr

ent

Insi

de

dia

met

er e

ddy

curr

ent

•45 d

egre

e sh

ear-

wav

e U

T;

looki

ng d

ow

n•

Zer

o d

egre

e U

T;

looki

ng p

erpen

dic

ula

r to

the

surf

ace

16

Page 17: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Ult

raso

nic

Test

ing

Dem

on

stra

tio

n(E

PRI

ND

ECen

ter)

(EPR

I N

DE C

ente

r)

•M

ock

-up d

esig

n a

nd

fb

iti

l2013

fabrica

tion e

arly

2013

─Fl

aw loca

tions:

insi

de

and

outs

ide

dia

met

eran

d o

uts

ide

dia

met

er─

Flaw

orien

tations:

axi

al,

off

angle

, an

d

circ

um

fere

ntial

•Res

ults:

all

flaw

s d

tt

ddet

ecte

d

17

Page 18: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

No

zzle

#3

TO

FD

Gra

ph

ic3

60

3

60

Deg

ree s

lice

Deg

ree s

lice

36

0

36

0 D

eg

ree s

lice

Deg

ree s

lice

Deep

est

0.3

78

” D

eep

est

0.3

78

” D

eep

est

0.3

78

” D

eep

est

0.3

78

Zo

om

ed

in

to

sh

ow

~

0.4

” o

f n

ozz

le o

f 1

.12

5”

tota

l th

ickn

ess

Zo

om

ed

in

to

sh

ow

~

0.4

” o

f n

ozz

le o

f 1

.12

5”

tota

l th

ickn

ess

Axia

l In

dic

ati

on

sA

xia

l In

dic

ati

on

sN

ozz

le O

D

No

zzle

OD

N

ozz

le O

D

No

zzle

OD

Weld

W

eld

A

rea

Are

aW

eld

W

eld

A

rea

Are

a

18

Page 19: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

BM

I N

ozz

le #

3

Bu

bb

les

vis

ually o

bse

rved

at

42

deg

rees

12

3

4

Deep

est

:0

.37

8”

eep

est

03

8Lo

ng

est

: 1

.88

”O

vera

llw

idth

: 7

(1.8

7”)

19

Page 20: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Co

ncl

usi

on

s/S

um

mary

•BM

I nozz

le #

3O

nly

visu

alle

akin

gnozz

le–

Only

vis

ual

lea

king n

ozz

le–

Hel

ium

val

idat

ed lea

k lo

cation

–N

oin

side

dia

met

erin

dic

atio

ns

det

ecte

dN

o insi

de

dia

met

er indic

atio

ns

det

ecte

d–

Multip

le a

xial

ultra

sonic

indic

atio

ns

•APS

Princi

pal

Lev

el I

II•

Two W

esD

yne

Leve

l II

Is•

Wes

Dyn

eChie

f Engin

eer

•EPR

Iin

dep

enden

tre

view

erEPRI

indep

enden

t re

view

er

•All

oth

er n

ozz

les

(60)

–N

o u

nac

cepta

ble

indic

atio

ns

p

20

Page 21: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Cau

salEvalu

ati

on

Cau

salEvalu

ati

on

Cau

sal Evalu

ati

on

Cau

sal Evalu

ati

on

Ed F

ernan

dez

Si

Mll

iE

ii

PSen

ior

Met

allu

rgis

t, E

ngin

eering P

rogra

ms

PWRO

G M

SC C

hai

rman

Page 22: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Cau

sal

Evalu

ati

on

Tea

mCom

posi

tion

Tea

m C

om

posi

tion

•Sta

tion

core

team

Sta

tion c

ore

tea

m–

Consi

stin

g o

f st

atio

n p

erso

nnel

and indust

ry

pee

rs incl

udin

g S

truct

ura

l In

tegrity

, W

estinghouse

and A

REVA

•In

dust

ry g

roups

PWRO

GM

ti

lS

bitt

(MSC)

–PW

RO

G M

ater

ials

Subco

mm

itte

e (M

SC)

–EPR

I M

ater

ial Rel

iabili

ty P

rogra

m (

MRP)

INPO

–IN

PO

22

Page 23: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Cau

sal

Evalu

ati

on

Proce

ssPr

oce

ss

•Fa

ilure

modes

and

effe

cts

anal

ysis

(FM

EA)

Failu

re m

odes

and e

ffec

ts a

nal

ysis

(FM

EA)

–Pa

lo V

erde

Corr

ective

Act

ion P

rogra

m (

CAP)

Cau

se A

nal

ysis

Man

ual

–Rev

iew

ed a

nd info

rmed

by

EPR

I M

RP-

206

“Insp

ection a

nd E

valu

atio

n G

uid

elin

es f

or

Rea

ctor

Ves

selBott

om

-Mounte

dN

ozz

les”

along

Rea

ctor

Ves

sel Bott

om

Mounte

d N

ozz

les

alo

ng

with O

per

atin

g E

xper

ience

les

sons

lear

ned

–D

evel

oped

a s

um

mar

y of

pote

ntial

cau

sal

fact

ors

bas

ed o

n input

from

EPR

I,

Wes

tinghouse

, AREVA,

STP

and S

truct

ura

l In

tegrity

Ass

oci

ates

Inte

grity

Ass

oci

ates

23

Page 24: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Cau

sal

Evalu

ati

on

─FM

EA

Noz

zle

Leak

Axi

al-R

adia

l W

eld

or B

utte

r Fl

aw

Circ

-Axi

al W

eld

or B

utte

r Fla

w

RPV

Surf

ace

Brea

king

Lac

k of

Fus

ion

ID/O

D A

xial

Fl

ow in

Tub

eID

/OD

Cir

cFl

aw in

Tub

e

Off

Wat

er

Chem

istr

y C

diti

iP

t

Nat

ural

Cir

cula

tion

Insi

de th

e N

ozzl

e T

b

Prim

ary

Wat

er

Envi

ronm

ent

Envi

ronm

enta

l Fa

tigue

Prim

ary

Wat

er

Envi

ronm

ent

Volu

met

ric

Def

ects

in N

ozzl

e Tu

befr

omM

at’l

Surf

ace

Def

ects

in

Noz

zle

Tube

from

Pr

oces

sing

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y 60

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eria

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er

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ition

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/

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ace

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amin

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eld

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on A

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from

b

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e Tu

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fter

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pera

tiona

l Im

pact

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ious

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try

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atio

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atio

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eria

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ress

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ronm

ent

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ects

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ntam

inan

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icat

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atl

Proc

essi

ngA

fter

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stal

latio

nRe

sin

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usio

nsp

pof

Rx

Wor

k

24

Page 25: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Pro

bab

le C

au

se

•Pr

obab

le c

ause

–Cra

ck initia

tion w

aslik

ely

due

to a

wel

d d

efec

t ex

pose

d

toprim

ary

wat

eren

viro

nm

ent

resu

ltin

gin

prim

ary

to p

rim

ary

wat

er e

nvi

ronm

ent,

res

ultin

g in p

rim

ary

wat

er s

tres

s co

rrosi

on c

rack

ing (

PWSCC)

•Pr

obab

leca

usa

lfa

ctors

Probab

le c

ausa

l fa

ctors

–M

ater

ial

•Allo

y 600

•N

ear

surf

ace

wel

d d

efec

t–

Str

ess

•W

eld r

esid

ual

str

ess

•W

eld r

epai

rs a

nd g

rindin

g–

Envi

ronm

ent

–Envi

ronm

ent

•Pr

imar

y w

ater

•Te

mper

ature

•O

per

atin

g e

nvi

ronm

ent

25

Page 26: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Cau

sal

Evalu

ati

on

Additio

nal

Anal

yses

Additio

nal

Anal

yses

•Colle

ctio

nof

boat

sam

ple

Colle

ctio

n o

f boat

sam

ple

•Sam

ple

conte

nt

–RCS

leak

entr

ance

poin

tRCS lea

k en

tran

ce p

oin

t–

Wel

d d

efec

t–

Axi

al c

rack

Are

a of

hig

h r

efle

ctiv

ity

–U

naf

fect

ed A

lloy

600 a

nd 1

82

ti

lm

ater

ial

26

Page 27: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

BM

I N

ozz

le #

3

Bu

bb

les

vis

ually o

bse

rved

at

42

deg

rees

12

3

4

Deep

est

:0

.37

8”

eep

est

03

8Lo

ng

est

: 1

.88

”O

vera

llw

idth

: 7

(1.8

7”)

27

Page 28: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Bo

at

Sam

ple

Dim

en

sio

ns

28

Page 29: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Cau

sal

Evalu

ati

on

Boat

Sam

ple

Boat

Sam

ple

•M

etal

lurg

ical

anal

ysis

and

test

pla

nM

etal

lurg

ical

anal

ysis

and t

est

pla

n–

Vis

ual

insp

ections

–Li

quid

pen

etra

nt

(PT)

–X-r

ay r

adio

gra

phy

–H

igh-r

esolu

tion r

eplic

atio

n–

Sca

nnin

g E

lect

ron M

icro

scopy

(SEM

)–

Ener

gy

Dis

per

sive

Spec

trosc

opy

(ED

S)

Mt

llh

–M

etal

logra

phy

29

Page 30: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Co

ncl

usi

on

s/S

um

mary

•The

UT r

esults

are

char

acte

rist

ic o

f

PWSCC

PWSCC

•The

initia

tion lik

ely

occ

urr

ed a

t a

wel

d

def

ect

whic

hw

asex

pose

dto

the

prim

ary

def

ect

whic

h w

as e

xpose

d t

o t

he

prim

ary

wat

er e

nvi

ronm

ent

resu

ltin

g in P

WSCC

•Boat

sam

ple

rem

oval

and

met

allu

rgic

alBoat

sam

ple

rem

oval

and m

etal

lurg

ical

an

alys

is a

nd t

esting a

re p

lanned

30

Page 31: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Rep

air

Pla

nR

ep

air

Pla

nR

ep

air

Pla

nR

ep

air

Pla

n

Ken

House

Direc

tor

Des

ign

Engin

eering

Direc

tor, D

esig

n E

ngin

eering

Page 32: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Rep

air

Op

tio

ns

Co

nsi

dere

d

•H

alf-

nozz

le r

epai

r se

lect

edCode

com

plia

nt

repai

r–

Code

com

plia

nt

repai

r–

Prov

en t

echnolo

gy

—ex

tensi

ve indust

ry

exper

ience

p–

ALA

RA

–Pe

rman

ent

repai

r

•O

ther

options

consi

der

ed:

Et

lh

il

l–

Ext

ernal

mec

han

ical

plu

g–

Inner

dia

met

er t

emper

bea

d (

IDTB)

repai

r

32

Page 33: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Half

-No

zzle

Rep

air

Allo

y600

Allo

y 600

182 F

iller Te

mper

Bea

d P

ad52M

Fill

er

Allo

y 690

p

Tem

per

Bea

d P

ad

33

Page 34: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Exte

nsi

ve M

ock

-Up

Pre

para

tio

n

34

Page 35: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Bo

re M

ach

inin

g M

ock

-Up

35

Page 36: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Tem

per

Bead

Pad

Mo

ck-U

p

36

Page 37: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Weld

Pad

37

Page 38: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Rep

air

Tim

eli

ne

•Com

men

ced w

ork

: 10/2

7/2

013

TB

dP

dC

lt

11/0

2/2

013

•Te

mper

-Bea

d P

ad C

om

ple

te:

11/0

2/2

013

•H

alf-

Nozz

le C

om

ple

te:

11/0

7/2

013

38

Page 39: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Rep

air

An

aly

ses

Corr

osi

on

Ass

essm

ent

ASM

EASM

E

Anal

yses

39

Page 40: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

AS

ME S

ect

ion

III

Cla

ss 1

An

aly

sis

•Str

ess

and f

atig

ue

anal

ysis

consi

sten

t w

ith

origin

alre

acto

rve

ssel

des

ign

spec

ific

atio

norigin

al r

eact

or

vess

el d

esig

n s

pec

ific

atio

n

requirem

ents

–Str

ess

load

s(n

orm

al/u

pse

t/em

ergen

cy/f

aulted

Str

ess

load

s (n

orm

al/u

pse

t/em

ergen

cy/f

aulted

co

nditio

ns)

–Fa

tigue

load

s (t

her

mal

tra

nsi

ent)

40

Page 41: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Co

rro

sio

n A

ssess

men

t

•Sm

all gap

bet

wee

n o

rigin

al A

lloy

600 n

ozz

le

and

new

Allo

y690

nozz

lew

illex

ist

follo

win

gan

d n

ew A

lloy

690 n

ozz

le w

ill e

xist

follo

win

g

repai

r•

Low

-allo

y st

eel co

rrosi

on r

ate

due

to inte

ract

ion

with p

rim

ary

coola

nt

in o

per

atin

g r

eact

ors

has

pro

ven t

o b

e ex

trem

ely

smal

l •

WCAP

15973

docu

men

tsm

ethod

for

eval

uat

ing

•W

CAP-

15973 d

ocu

men

ts m

ethod for

eval

uat

ing

corr

osi

on o

f lo

w a

lloy

stee

l fo

llow

ing h

alf-

nozz

le

repai

rs•

Palo

Ver

de

pla

nt-

spec

ific

anal

yses

are

in

pro

gre

ss,

whic

h f

ollo

w t

he

WCAP

met

hodolo

gy

41

Page 42: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Rem

nan

t A

naly

sis

Rem

nan

t Anal

ysis

42

Page 43: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Rem

nan

t A

naly

sis

for

Reli

ef

Req

uest

•Fi

nite

Ele

men

t Anal

ysis

pre

viousl

y done

for

a re

pre

senta

tive

Palo

Ver

de

BM

Inozz

lere

pre

senta

tive

Pal

o V

erde

BM

I nozz

le

configura

tion

–Pr

essu

re,

ther

mal

and r

esid

ual

str

esse

s

•AREVA p

erfo

rmed

a f

ract

ure

mec

han

ics

anal

ysis

on a

post

ula

ted m

axim

um

rem

nan

t fl

il

di

tifl

ti

fflaw

incl

udin

g c

onse

rvat

ive

flaw

ext

ensi

on for

crac

k gro

wth

during o

ne

oper

atin

g c

ycle

•Anal

ysis

dem

onst

rate

sth

ew

eld

flaw

•Anal

ysis

dem

onst

rate

s th

e w

eld fla

w

mai

nta

ins

stru

ctura

l in

tegrity

and is

acce

pta

ble

43

Page 44: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Su

mm

ary

/C

on

clu

sio

ns

•Pa

lo V

erde

imple

men

ting h

alf-

nozz

le r

epai

r on

Unit

3nozz

le#

3on U

nit 3

, nozz

le #

3─

Code

com

plia

nt

repai

r─

Perm

anen

tre

pai

rbac

ked

by

exte

nsi

vePe

rman

ent

repai

r bac

ked b

y ex

tensi

ve

indust

ry e

xper

ience

─Rep

air

bounds

pro

bab

le c

ause

(s)

•The

rem

nan

t an

alys

es s

upport

the

relie

f re

ques

t

44

Page 45: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Reli

ef

Req

uest

Reli

ef

Req

uest

Reli

ef

Req

uest

Reli

ef

Req

uest

Tom

Web

erD

epar

tmen

tLe

ader

Nucl

ear

Reg

ula

tory

Affai

rsD

epar

tmen

t Le

ader

, N

ucl

ear

Reg

ula

tory

Affai

rs

Page 46: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Palo

Verd

e A

pp

lica

ble

AS

ME C

od

es

•D

esig

n C

ode

for

reac

tor

vess

el

ASM

EII

I1971

Editio

nW

inte

r1973

Adden

da

–ASM

E I

II 1

971 E

ditio

n,

Win

ter

1973 A

dden

da

•Const

ruct

ion C

ode

ASM

EII

I1974

Editio

nW

inte

r1975

Adden

da

–ASM

E I

II 1

974 E

ditio

n,

Win

ter

1975 A

dden

da

•Rep

airs

/Rep

lace

men

ts–

ASM

EXI

2001

Editio

n2003

Adden

da

–ASM

E X

I 2001 E

ditio

n,

2003 A

dden

da

•Pa

lo V

erde

3rd

ISI

Inte

rval

–U

nit

1th

ru7-1

7-2

018

Unit 1

thru

717

2018

–U

nit 2

thru

3-1

7-2

017

–U

nit 3

thru

1-1

0-2

018

46

Page 47: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Reli

ef

fro

m A

SM

E C

od

e

•Tw

o s

epar

ate

relie

f re

ques

tsRes

tart

anal

ysis

–Res

tart

anal

ysis

•D

ura

tion o

f one

oper

atin

g c

ycle

–Lo

ng-t

erm

eva

luat

ion

og

tee

auat

o•

Det

aile

d a

nal

ysis

incl

udin

g f

atig

ue

crac

k gro

wth

•O

per

atio

n b

eyond n

ext

oper

atin

g c

ycle

47

Page 48: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Reli

ef

fro

m A

SM

E C

od

e

•Rem

oval

of

def

ects

IWA

4421

“Def

ects

shal

lbe

rem

oved

or

–IW

A 4

421,

“Def

ects

shal

l be

rem

oved

or

mitig

ated

in a

ccord

ance

…”

–IW

A 4

422.1

a, “

A d

efec

t is

consi

der

ed r

emov

ed

,w

hen

it

as b

een r

educe

d t

o a

n a

ccep

table

si

ze…

”IW

A4422

1b

“Alt

tl

thd

ft

l–

IWA 4

422.1

b,

“Alter

nat

ely,

the

def

ect

rem

oval

ar

ea a

nd a

ny

rem

ainin

g p

ort

ion o

f th

e def

ect

may

be

eval

uat

ed a

nd t

he

com

ponen

t ac

cepte

d

in a

ccord

ance

with t

he

appro

priat

e flaw

ev

aluat

ion p

rovi

sions

of

Sec

tion X

I…”

48

Page 49: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Reli

ef

fro

m A

SM

E C

od

e

•Char

acte

riza

tion o

f flaw

s in

J-g

roov

e w

eld

IWA

3100(a

)“E

valu

atio

nsh

allbe

mad

eofflaw

s–

IWA 3

100(a

),

Eva

luat

ion s

hal

l be

mad

e of flaw

s det

ecte

d d

uring a

n inse

rvic

eex

amin

atio

n a

s re

quired

by

IWB-3

000 f

or

Cla

ss 1

pre

ssure

re

tain

ing

com

ponen

ts”

reta

inin

g c

om

ponen

ts…

–IW

A 3

300(b

), “

Flaw

s sh

all be

char

acte

rize

d in

acco

rdan

ce w

ith I

WA-3

310 t

hro

ugh I

WA-3

390..

.”

–IW

A 3

420,

“Eac

h d

etec

ted fla

w o

r gro

up o

f flaw

s sh

all be

char

acte

rize

d b

y th

e ru

les

of

IWA-3

300 t

o

est a

blis

h t

he

dim

ensi

ons

of

the

flaw

s. T

hes

e ab

do

oa

dim

ensi

ons

shal

l be

use

d in c

onju

nct

ion w

ith t

he

acce

pta

nce

sta

ndar

ds

of

IWB-3

500.”

49

Page 50: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Reli

ef

fro

m A

SM

E C

od

e

•Succ

essi

ve e

xam

inat

ions

IWB

2420(b

)“I

fa

com

ponen

tis

acce

pte

dfo

r–

IWB 2

420(b

), “

If a

com

ponen

t is

acc

epte

d f

or

continued

ser

vice

in a

ccord

ance

with I

WB-

3132.3

or

IWB-3

142.4

, th

e ar

eas

conta

inin

g

flaw

s or

rele

vant

conditio

ns

shal

l be

reex

amin

ed d

uring t

he

nex

t th

ree

insp

ection

per

iods

liste

din

the

sched

ule

of

the

insp

ection

per

iods

liste

d in t

he

sched

ule

of

the

insp

ection

pro

gra

m o

f IW

B-2

400…

50

Page 51: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Pro

po

sed

Alt

ern

ati

ve p

er

10

CFR

50

55

a(a

)(3

)(i)

10

CFR

50

.55

a(a

)(3

)(i)

•Im

ple

men

t des

ign r

epai

r on o

uts

ide

surf

ace

of U

nit 3

rea

ctor

vess

el•

Rel

oca

te p

ress

ure

-ret

ainin

g w

eld

•Anal

yze

a post

ula

ted m

axim

um

fla

w in

rem

nan

t J-

gro

ove

wel

d•

Dura

tion o

f re

lief

to b

e one

oper

atin

g c

ycle

51

Page 52: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Basi

s fo

r R

elief

Req

uest

•ASM

E C

ode

com

plia

nt

hal

f-nozz

le r

epai

r N

th

lil

bl

f•

No t

echnolo

gy

avai

lable

for

char

acte

riza

tion o

f flaw

s in

J-g

roov

e w

eld

•Anal

ysis

of

post

ula

ted

max

imum

flaw

•Anal

ysis

of

post

ula

ted m

axim

um

fla

w

dem

onst

rate

s re

mnan

t flaw

rem

ains

acce

pta

ble

for

one

oper

atin

gcy

cle

acce

pta

ble

for

one

oper

atin

g c

ycle

52

Page 53: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Reli

ef

Req

uest

Su

mm

ary

•Pr

opose

d a

lter

nat

ive

pro

vides

an

acce

pta

ble

leve

lof

qual

ity

and

safe

tyfo

rac

cepta

ble

lev

el o

f qual

ity

and s

afet

y fo

r th

e nex

t oper

atin

g c

ycle

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arat

eASM

ERel

iefReq

ues

tto

addre

ssSep

arat

e ASM

E R

elie

f Req

ues

t to

addre

ss

succ

essi

ve A

SM

E C

ode

exam

inat

ions

and

oper

atio

n b

eyond t

he

nex

t oper

atin

g c

ycle

py

pg

y

53

Page 54: (BMI) Palo Verde Unit 3 Mounted Instrument (BMI)Mounted

Clo

sin

gC

om

men

tsC

losi

ng

Co

mm

en

tsC

losi

ng

Co

mm

en

tsC

losi

ng

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mm

en

ts

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