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MANN+HUMMEL ProVent ® Oil separator for closed and open crankcase ventilation

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Page 1: Blow by Separators

MANN+HUMMEL ProVent®

Oil separator for closed and opencrankcase ventilation

Page 2: Blow by Separators

2

ProVent® – high performance with distinct advantages

The development of thewhole MANN+HUMMELProVent® product familywas directed towards thenewest generation of in-dustrial diesel engines.ProVent® sets the standardfor crankcase ventilationand offers important ad-vantages:

• Highly efficient oil sepa-ration through high perfor-mance media

• Excellent protection for theturbocharger and compo-nents fitted downstream

• Integrated safety featureagainst irregularly highcrankcase pressure

• Low installation height tooil level possible throughlow pressure drop

• Lower engine oil consump-tion in comparison to lessefficient separators or toconventional open systemswithout an oil separator

• Easy to service throughquick access and protectionagainst incorrect insertionof replacement element

• Suitable for universal usewith different flow rates

• Excellent flexibility forchoice of installation po-sition and ports

• Compact and light design,but robust

• No auxiliary power requi-red

• Extremely reliable, also atlow temperatures

• Very low running costs• All ProVent® products aresuitable for use with openor closed crankcase venti-lation

Engine output

ProVent® 100

ProVent® 150

ProVent® 200

ProVent® 400

ProVent® 800

0 250 500 750 1000 1250 [kW]

335 670 1005 1340 1675 [HP]

Page 3: Blow by Separators

3

Contents

Presentation of the ProVent® series ................................................................................................................... Page 2

Contents ............................................................................................................................................................. Page 3

ProVent® 100 ...................................................................................................................................................... Page 4

ProVent® 150 ...................................................................................................................................................... Page 6

ProVent® 200 ...................................................................................................................................................... Page 8

ProVent® 400 ...................................................................................................................................................... Page 10

ProVent® 800 ...................................................................................................................................................... Page 12

Crankcase ventilation and environmental protection ......................................................................................... Page 14

Design and function ........................................................................................................................................... Page 15

Performance ...................................................................................................................................................... Page 16

Instructions regarding use ................................................................................................................................. Page 17

Notes .................................................................................................................................................................. Page 18

Dimensioning form ............................................................................................................................................. Page 19

Specifications at a glance .................................................................................................................................. Page 20

Page 4: Blow by Separators

ProVent® 100

The ProVent® 100 is de-signed to offer compactcrankcase ventilation forengines up to 100 kW andis characterised by thefollowing advantages:

• Up to 100 l/min blow-bygas

• Compact design suitablefor fitting in tight installationspaces

• Integrated pressure regu-lation for crankcase

• High-efficiency medium• Available with by-passvalve or pressure-reliefvalve

• Suitable for open or closedCCV

• Use of two ProVent® 100in parallel possible

• Check valve for oil returnavailable as option(recommended)

• Symmetrical elementdesign protects againstincorrect insertion

* HE = High-efficiency medium** UE = Ultra-efficiency medium

Part No.ProVent® with

pressure-relief valve

39 310 70 792

39 310 70 790

ProVent® withby-pass valve

39 310 70 793

39 310 70 791

Blow-by inletto housing

right

rear

MANN-FILTER replacement element

HE*

LC 7001

UE**

on request

Fig.

1

2

Fig. 1

Fig. 2

Cover with integratedcontrol valve (2)

Replacement element (3)

Housing

Pressure-relief valve

Bracket (1)

Oil return

4

ProVent® 100 spare parts list

Bracket

Cover

Replacementelement HE

integrated39 310 30 320(integrated pres-sure regulation)

LC 7001

1

2

3

1

1

1

Part No. Art. Quantity

Page 5: Blow by Separators

5

ProVent® 100 – Specifications

Standard value for use of ProVent®

Blow-by flow rateInstallation positionAllowed tilt position of vertical axis

Positioning

Ambient temperatureScrew mounting to engine block

Material

Resistant against

up to 100 kWmax. 100 l/min

vertical45° in all directions

2 positions4 positions

-35 °C to 120 °C, for a short time to 140 °C2 x M8

PA GF

diesel fuel, engine oil, lube oil, cleaning agents

* Use of two ProVent® of the same type in parallel possible

single unit *

InletOutlet

HousingCoverBracket

ø 84 (3.31)

42 (1.65)

100 (3.94)

116 (4.57)

58 (2.28)

62.5 (2.46)

Wrench

size3

ø 12.5 (0.49)

ø19

(0.75)

ø 9 (0.35)

Min. height requiredfor element removal

Outlet

Inlet

Outlet positions

146(5.75)

70(2.76)

19(0.75)

18(0.71)

38(1.50)

19(0.75)

17(0.67)

42(1.65)

27.5

(1.08)

137(5.39)

Oil return

Page 6: Blow by Separators

ProVent® 150

The ProVent® 150 is a com-pact crankcase ventilationunit for engines up to 200kW and is characterised bythe following advantages:

• Ultra-compact design• Up to 150 l/min blow-bygas

• Equipped as standard withhigh-efficiency medium

• Pressure regulation• Available with by-pass orpressure-relief valve

• Suitable for use as anopen or closed CCV

• Use of two ProVent® 150in parallel possible

• Protection against incorrectinsertion of replacementelement through symmetri-cal design

• Check valve for oil returnavailable as option (re-commended)

• Cover position adjustablein steps of 3 degrees

* HE = High-efficiency medium

Part No.ProVent® with

pressure-relief valve

39 310 70 870

on request

on request

ProVent® withby-pass valve

on request

on request

on request

Blow-by inlethousing

rear (integrated in bracket)

left

right

MANN-FILTER replacement element

HE*

LC 7201 X

other

on request

Fig.

1

2

3

Fig. 1

Cover with integratedcontrol valve (2)

Replacement element (3)

Blow-by inlet seal (4)

Housing

Bracket (1)

Pressure-relief valve

Oil return

6

** Sealing element for cover supplied

ProVent® 150 spare parts list

Bracket

Cover

Replacementelement HEBlow-by inlet seal

integrated39 310 50 990(integrated pres-sure regulation)

LC 7201 X **

23 019 33 171

1

2

3

4

1

1

1

1

Part No. Art. Quantity

Fig. 2 Fig. 3

Page 7: Blow by Separators

ProVent® 150 – Specifications

7

ø 76.5 (3.01)

ø 9 (0.35)

Outlet

Inlet

132 (5.20)

33 (1.30)

110 (4.33)

61 (2.40)

45.4

(1.79)

70°

70°

70°

70°

Variable position

ø 12 (0.79)

Standard value for use of ProVent®

Blow-by flow rateInstallation positionAllowed tilt position of vertical axis

Positioning

Ambient temperatureScrew mounting to engine block

Material

Resistant against

up to 200 kWmax. 150 l/min

vertical45° in all directions

1 positionadjustable in steps of 3 degrees!

-35 °C to 120 °C, for a short time to 140 °C2 x M8

PA GF

diesel fuel, engine oil, lube oil, cleaning agents

* Use of two ProVent® of the same type in parallel possible

single unit *

InletOutlet

HousingCoverBracket

Min. height requiredfor element removal

100(3.94)

ø16

(0.63)

22(0.87)

19.6

(0.77)

196(7.72)

46(1.81)

ø20

(0.79)

107.4(4.23)

10.7

(0.42)

Oil return

Page 8: Blow by Separators

ProVent® 200

The ProVent® 200 is a com-pact crankcase ventilationsystem for engines up to250 kW and is characteri-sed by the following advan-tages:

• Up to 200 l/min blow-bygas

• Very compact design• Available with high-effi-ciency or ultra-efficiencymedium

• Integrated pressure regu-lation for crankcase

• Also available with by-pass valve (integrated inseparation element)

• Tool-free element replace-ment with protectionagainst incorrect insertionthrough turn-lock mecha-nism and element withintegrated handle

• Suitable for use with openor closed CCV system

• Use of two ProVent® 200in parallel possible

• Check valve for oil returnavailable (recommended)

Part No.ProVent® with

pressure-relief valve

39 310 70 550

Blow-by inlethousing

Fixed position for inlet and outletadjustable bracket

MANN-FILTER replacement element

HE*

LC 5001 X

UE**

LC 5002 X

HE/UE each with by-pass valve

on request

Fig.

1

Cover with pressure-reliefvalve (2)

Cover seal (3)

Replacement element (3)

Housing

Bracket (1)

Control valve

Oil return

8

* HE = High-efficiency medium** UE = Ultra-efficiency medium

*** Sealing element for cover supplied

ProVent® 200 spare parts list

BracketCoverReplacementelement HEReplacementelement UE

39 310 30 95539 310 17 950

LC 5001 X ***

LC 5002 X ***

12

3

3

11

1

1

Part No. Art. Quantity

Fig. 1

Page 9: Blow by Separators

9

ProVent® 200 – Specifications

149 (5.87)

122 (4.80)

ø 12.5 (0.49)

ø 109 (4.29)

ø 9 (0.35)

ø 107 (4.21)

ø 85 (3.35)

ø 57 (2.24)

60 (2.36)

69 (2.72)

12X30°

Bracket

Rotation in 30°steps possible

Standard value for use of ProVent®

Blow-by flow rateInstallation positionAllowed tilt position of vertical axis

Positioning

Ambient temperatureScrew mounting to engine block

Material

Resistant against

up to 250 kWmax. 200 l/min

vertical45° in all directions

12 positions, further positions on request

-35 °C to 120 °C, for a short time to 140 °C2 x M8

PA GF

diesel fuel, engine oil, lube oil, cleaning agents

* Use of two ProVent® of the same type in parallel possible

single unit *

InletOutlet

HousingCoverBracket

ø66

(2.60)

101.5(4.00)

Min. height requiredfor element removal

221(8.70)

84(3.31)

36(1.42)

ø25

(0.98)

ø25

(0.98)

24(0.94)

137(5.39)

Outlet

Inlet

10.6

(0.42)

Oil return

Page 10: Blow by Separators

ProVent® 400

The ProVent® 400 is a com-pact crankcase ventilationsystem for engines up to500 kW and is characteri-sed by the following ad-vantages:

• Up to 400 l/min blow-bygas

• Very compact design• High-efficiency medium• Integrated pressure regu-lation for crankcase

• Very easy to service withtool-free element replace-ment and fitting of elementand cover in only one po-sition

• Suitable for use with openor closed CCV system

• Use of two ProVent® 400in parallel possible

• Check valve for oil returnavailable (recommended)

Part No.ProVent®

39 310 70 700

Blow-by inlethousing

Fixed position for inlet and outletadjustable bracket

MANN-FILTER replacement element

HE*

LC 10 001 X

UE**

on request

HE/UE each with by-pass valve

on request

Fig.

1

Cover with integrated con-trol valve (2)

Cover seal (3)

Blow-by sealinlet/outlet (4)

Replacement element (3)

Housing

Bracket (1)

Oil return

10

* HE = High-efficiency medium** UE = Ultra-efficiency medium

ProVent® 400 spare parts list

Bracket

Cover

Replacementelement HEBlow-by sealinlet/outlet

39 310 30 95639 310 30 970(integrated pres-sure regulation)

LC 10 001 X ***

23 033 33 102

1

2

3

4

1

1

1

2

*** Sealing element for cover supplied

Part No. Art. Quantity

Fig. 1

Page 11: Blow by Separators

11

ProVent® 400 – Specifications

ø 160 (6.30)

ø 8.8 (0.35)

Inlet Outlet

ø 15 (0.59)

Oil return

209 (8.23)

174 (6.85)

200.5 (7.89)

Standard value for use of ProVent®

Blow-by flow rateInstallation positionAllowed tilt position of vertical axis

Positioning

Ambient temperatureScrew mounting to engine block

Material

Resistant against

up to 500 kWmax. 400 l/min

vertical45° in all directions

12 positions

-35 °C to 120 °C, for a short time to 140 °C2 x M8

PA GF

diesel fuel, engine oil, lube oil, cleaning agents

* Use of two ProVent® of the same type in parallel possible

single unit *

InletOutlet

HousingCoverBracket

Min. height requiredfor element removal

301(11.85

)

206(8.11)

159(6.26)

95(3.74)

82(3.23)

162(6.38)

28(1.10)

47(1.85)

124(4.88)

33(1.30)

ø38

(1.50)

Page 12: Blow by Separators

ProVent® 800

The ProVent® 800 is thelargest available crankcaseventilation system. It issuitable for engines up to1250 kW and is characteri-sed by the following advan-tages:

• Extremely stable design insteel (housing and bracket)

• Up to 1000 l/min blow-bygas

• Equipped as standard withhigh-efficiency medium

• Pressure regulation

• Suitable for use as openor closed crankcase venti-lation system

• Pressure-relief and by-pass valve available onrequest

• Use of two ProVent® 800in parallel possible

• Easy to service throughtool-free element replace-ment and fitting of elementand cover in only oneposition

• Check valve for oil returnavailable (recommended)

Part No.ProVent®

39 310 70 800

Blow-by inlethousing

Fixed position for inlet and outletadjustable bracket

MANN-FILTER replacement element

HE*

LC 16 001 X

UE**

on request

HE/UE each with by-pass valve

on request

Fig.

1

Cover with integratedcontrol valve (2)

Cover seal (3)

Replacement element (3)

Seal (4)

HousingQuick release fasteners

Bracket (1)

Oil return

12

* HE = High-efficiency medium** UE = Ultra-efficiency medium

ProVent® 800 spare parts list

Bracket

Cover

Replacementelement HEBlow-by sealinlet/outlet

39 165 38 97039 111 71 948(integrated pres-sure regulation)

LC 16 001 X ***

23 051 33 131

1

2

3

4

1

1

1

2

*** Sealing element for cover supplied

Fig. 1

Part No. Art. Quantity

Page 13: Blow by Separators

13

ProVent® 800 – Specifications

148 (5.83)

Variable position 360°

145 (5.71)

Inlet Outlet

ø 15 (0.59)

Oil return

ø 229 (9.02)

18 (0.71)

240 (9.45)200 (7.87)

ø 195 (7.68)

>215

ø 201 (7.91)

Standard value for use of ProVent®

Blow-by flow rateInstallation positionAllowed tilt position of vertical axis

Positioning

Ambient temperatureScrew mounting to engine block

Material

Resistant against

up to 1250 kWmax. 1000 l/min

vertical45° in all directions

stepless

-35 °C to 120 °C, for a short time to 140 °C2 x M10SteelPA GFSteel

diesel fuel, engine oil, lube oil, cleaning agents

* Use of two ProVent® of the same type in parallel possible

single unit *

InletOutlet

HousingCoverBracket

Min. height requiredfor element removal

40(1.57)

350(13.78

)

12(0.47)

ø50

(1.97)

28(1.10)

ø50

(1.97)

124.5(4.90)

4(0.16)

Page 14: Blow by Separators

14

ProVent® – Protects the crankcase and theenvironment

The service life of dieselengines used in commercialand industrial applicationsis longer than the servicelife of diesel engines usedin motor cars. Thereforecomponents of dieselengines used in industrialapplications are subject tohigher requirements withregard to efficiency andlifetime. One of thesecomponents is the closedcrankcase ventilationsystem, which is becomingincreasingly important.

Generation of blow-bygases

For every piston stroke in acombustion engine there areexhaust gases which flowbetween the piston rings andsleeves. These gases enterthe crankcase. In turbochar-ged engine applications, aircan also make its way intothe crankcase through theoil return pipe of the turbo-

charger. These gases aregenerally called blow-bygases. The pressure theygenerate leads to an unac-ceptable pressure build-upand crankcase ventilationbecomes necessary.

In many countries, regulati-ons governing car emissions

stipulate that gases removedfrom the crankcase duringthe ventilation process mustnot enter the atmosphere.That is the reason why blow-by gases from car enginesare redirected by so-calledclosed crankcase ventilationto the intake pipe assemblyand burned. Commercial and

industrial diesel engines arealso subject to internationalemission regulations whichin future can only be metthrough the application ofreliable closed crankcaseventilation systems.

Fig. 1: Components with example of ProVent® 200

Oil separatorelement

Safetyvalve

Tangentialinlet port

Outlet port

Oil return

Cover withbayonet lockand safety

valve

Housing (non-crush design)

Bracket adju-stable for heightand rotation

Pressureregulator1)

1) only effective with closed systems

Closed crankcaseventilation

All MANN+HUMMEL crank-case ventilation solutions aresuitable for use in closedsystems. They thereforeoffer ideal protection forthe crankcase and enablecompliance with futureenvironmental regulations.Contaminants can causedamaging, oily deposits in

the engine intake, turbochar-ger and charge cooler. Inaddition, they compromiseengine performance, increasefuel consumption and shor-ten engine life. To avoid this,an oil separator (9) is usedto remove oil from the blow-by gas. The separated engi-ne oil is then returned to the

oil sump without loss whereit can re-enter the oil circuit.After the blow-by gases arecleaned in the oil separator,they pass the pressure valve(4). This valve regulates thepressure inside the crank-case to within permissiblelimits.

Open crankcaseventilation

All ProVent® systems canalso be used for open crank-case ventilation. In this casethe pressure regulator of theProVent® is not in operation.The outlet port (2) leads tothe atmosphere. In this con-figuration there is a slightexcess pressure in the crank-case.

Page 15: Blow by Separators

Design and function of ProVent®

Fig. 3: Pressure adjustment curve (ProVent® 200)

Design and function ofProVent®

During development of theProVent®, priority was givento functionality and design.High quality, robust compo-nents (see Fig. 2) are repre-sentative of the high perfor-mance of the whole system.

Housing

All ProVent® systems have alow flow resistance in orderto protect the engine fromexcessive crankcase pressu-re. Generous cross-section

Increasing negative air intake pressure

20

10

0

-10

-20

-30 Pres

sure

inth

ecr

ankc

ase

[mba

r]

0

100 % Load

6

7

4

5

3

Oil level

Fig. 2: Diagram of closed and open crankcase ventilation

EngineCharge cooler Turbocharger Air filter

Atmosphereonly with open

systems

connections and other tech-nical details facilitate the flowand ensure that its compactdesign is not subject to highflow resistance.

Safety valve

A safety valve (item 6 indiagram) is integrated in thehousing cover to protect theengine from an impermissi-ble rise in pressure in caseother components fail. If theengine is fitted with a crank-case pressure monitoring

Oil separator

The filter elements used byMANN+HUMMEL (see item2 in diagram) are the resultof intensive developmentwork and experience. Therespective medium is perfec-tly matched to each ProVent®

while satisfying the require-ments for quality and eco-nomy. The high performancecoalescence separators areable to reduce the residualoil content of the blow by gasto an extremely low level.Depending on the particlespectrum of the oil content,the separator uses the mostappropriate separation prin-ciple. As a result, ProVent®

is ideally suitable to compre-hensively meet the require-

ments of the next generationof engines. Servicing of theoil separator is made accor-ding to the installation andmaintenance instructionsunder consideration of thespecifications of the engineproducer.

Pressure regulation

In closed systems the pres-sure regulator (item 3 in dia-gram) can be set as requiredto maintain a constant levelindependent of the negativepressure of the air intakemanifold. The set pressurelevel simply depends on thequantity of blow-by gases(see Fig. 3).The crankcase pressureremains within a narrow

Minimum columnfor a and brespectively atleast 350 mm

ab

range even with a variablenegative air intake pressureand fluctuating blow-by gasvolumes. The pressure regu-lator does not operate in anopen ProVent® system.

50 % Load

system, it is possible to con-figure the bypass valve suchthat the opening pressure ofthe safety valve is greaterthan the pick-up pressure ofthe monitoring pressure onthe engine side.

15

ProVent® (depending on type and configuration)

a = Use with check valveover oil level (recom-mended)

b = Use without checkvalve with lineconnection belowoil level

1 = Blow-by inlet2 = Oil separator element3 = Pressure regulation

(with closed systems)4 = Outlet port5 = Oil return6 = Safety valve7 = Check valve

(recommended)

Page 16: Blow by Separators

ProVent® performance

Fractional separationefficiency

As there is no standard go-verning the determinationof separation efficiency, itis not possible to publishstandardised values.However, numerous testshave shown that operatingconditions such as speed,output, torque and age ofthe unit are relevant factorswith regard to the generationof oil droplets. Thus the sizeand distribution of the oildroplets partly depend onthese factors.

The separation efficiencieslisted in the table forMANN+HUMMEL HE andUE media relate to an oilpresence of≤ 1 g/m³ in the blow-by gaswith an oil droplet distributionof ds = 0.8 (Sauter diameter).

16

Separation efficiencies of media typesMediumHE

UE

Efficiency80 - 85 %

85 - 90 %

∆p10 - 15 mbar

20 - 35 mbar

In respect of the Δp value, alower value signifies a greaterflexibility with regard to themounting location. If the Δpis lower, the ProVent® can befitted closer to the oil level orcheck valve in the oil returnpipe of the engine.

The exact fractional separati-on efficiencies, i.e. the sepa-ration efficiencies of certainparticle size ranges, have tobe determined for the res-pective application in tests.

The non-existence of astandard and numerousoperating parametersrequiring definition meanthat in many cases dimen-sioning of the filter isnecessary.

In this case MANN+HUMMELoffers support and technicalassistance.

Example of a typicalProVent® 200 installation.

ProVent®

Air cleaner

Engine

Oil return

Blow-By Inlet

Blow-By Outlet

Turbocharger

Page 17: Blow by Separators

17

Instructions regarding the use of ProVent®

Mounting location on theengine

ProVent® systems are desi-gned for OE producers andare also suitable for retrofit-ting.

Instructions

• ProVent® can be fitted tothe engine or applicationframe.

• Observe the installationand maintenance instruc-tions of the respectiveProVent® system.

Connection to the engine

Observe the following whenconnecting to diesel engines:

• Position the blow-by outletin an area free of splashingoil (e.g. upper area of thecrankcase).

• Observe the mounting andmaintenance instructionsof the respective ProVent®

system.

Connection with a closedsystem

The respective outlet port isconnected to the engine in-take. As opposed to conven-tional systems, the ProVent®

installation location is prac-tically independent of thenegative air intake pressureon the outlet port. The resultis a large degree of flexibilityfor the fitting position on theengine. The negative air in-take pressure present during

operation sucks the blow-bygas via ProVent® and returnsthe cleaned blow-by gas tothe engine air intake.

Connection with an opensystem

The blow-by gas now freeof oil is released into theatmosphere.

Oil return

The respective port of the oilreturn (see diagram on page15) is connected to the oilsump via a drainage pipe.There are two principalconnection possibilities:

1. Below the oil level

The oil return is connectedvia a drainage pipe belowthe minimum permissible oillevel of the engine oil sump.According to the principle ofconnected pipes, the sameoil level is present in the oilsump and the drainage pipe.This oil receiver acts like asiphon so that when the oilis sucked from the outlet portthe blow-by is directed viathe oil separator. The negati-ve pressure in the oil returnpipe during operation is thesame as the negative pres-sure at the oil separator. Asopposed to conventionalsolutions, this intake negati-ve pressure is reduced dueto design considerations so

that the height of the oilcolumn in the drainage pipeduring operation is accor-dingly low. As a result thedrainage pipe need only takeinto account a respectivelylow oil column and this ena-bles numerous installationpossibilities.

2. Above the oil level

This connection variationrequires fitting of a checkvalve which is available asan option. The valve is fittedin the drainage pipe as closeto the engine as possible.Separated oil collects abovethe check valve during ope-ration. The check valve is

closed during operation bythe negative suction pressu-re present in the housingof the ProVent®. When theweight of the oil column isabove the closing pressureof the valve, for examplewhen the engine has beenswitched off, the separatedoil flows back to the oilsump.

Instruction

In all cases observe Fig. 2on page 15, the generaloverview, and the respec-tive installation and main-tenance instructions.

Page 18: Blow by Separators

18

Notes

Page 19: Blow by Separators

19

Fax to:

MANN+HUMMEL GMBHIndustrial Filters Business Unit67346 Speyer, GermanyE-Mail: [email protected]

Required information: to dimension the ProVent® MANN+HUMMEL needs the following information

• Engine manufacturer:

• Engine type:

• Effective mean pressure (BMEP):

• No. of cylinders:

• Engine capacity [l]:

• Output [kW]:

• Blow-by flow rate [l/min]:

• Permissible crankcase pressure min./max. [mbar]:

• Available intake negative pressure at the intake port (1) when idling, at 50% load, and with 100% load [mbar]:

• Available installation space:

• Optional specifications (if available):

• Blow-by oil content before ProVent® [g/h]:

• Permissible oil content after ProVent® [g/h]:

Company

Name

Department

Street

Town/Post code

Country

Tel. no.

Mobile tel. no.

Fax

Email

Dimensioning the ProVent®

copy – fill in – faxFax-No. +49 (62 32) 53 – 82 70

copy – fill in – faxFax-No. +49 (62 32) 53 – 82 70

Page 20: Blow by Separators

ProVent® – Overview

O = OptionS = Series/within scope of delivery

* Use of two ProVent® of the same type in parallel possible** HE = High-efficiency medium UE = Ultra-efficiency medium

Part

Nos.

ProVent® standard version

Oil separator element

Check valve for oil return

(recommended)

Complete

with

element

HE **

UE **

39 310 70 792

LC 7001

on request

39 310 70 870

LC 7201 X

on request

39 310 70 550

LC 5001 X

LC 5002 X

39 310 70 700

LC 10 001 X

on request

39 310 70 800

LC 16 001 X

on request

HE element **

24 008 43 621 24 013 45 992

Highly efficient oil separation

Crankcase pressure regulation

Oil return

Mounting bracket

Pressure-relief valve

Check valve for oil return

(recommended)

By-pass valve

Used as open

CCV system

Used as closed

CCV system

Service interval

Installation height of

ProVent® above check

valve or oil level

Stationary

applica-

tions

Mobile

applica-

tions

S

S

S

S

S

O

yes

yes

S

S

S

S

S

O

yes

yes

S

S

S

S

S

O

option

yes

yes

S

S

S

S

O

O

on request

yes

yes

S

S

S

S

O

O

on request

yes

yes

Conf

igur

atio

n&

inst

ruct

ions

depends on the application

For continuous operation at the rated load dimensioning is

necessary by MANN+HUMMEL.

min. 350 mm with use of the check valve

option instead of

pressure-relief valve

ProVent® 100 ProVent® 150 ProVent® 200 ProVent® 400 ProVent® 800

Standard value for use

of ProVent®

Blow-by flow rate (single unit)

Installation position

Allowed tilt position

of vertical axis

Positioning

Ambient temperature

Screw mounting to

engine block

Material

Resistant against

Weight

single *

up to [KW]

single *

up to [HP]

Inlet

Outlet

Housing

Cover

Bracket

100

135

max. 100 l/min

2 positions

4 positions

0.25 kg

200

270

max. 150 l/min

1 position

further on request

adjustable

in steps

of 3°

0.33 kg

250

340

max. 200 l/min

12 positions

further positions

on request

0.39 kg

500

675

max. 400 l/min

12 positions

1.20 kg

1250

1690

max. 1000 l/min

stepless

2 x M10

Bracket

PA GF

Bracket

5.41 kg

Spec

ifica

tions

vertical

-35 °C bis 120 °C, kurzzeitig bis 140 °C

45° in all directions

diesel fuel, engine oil, lube oil, cleaning agents

2 x M8

PA GF

Page 21: Blow by Separators

Selection from the range of MANN+HUMMELindustrial filters catalogue program

Air cleaners

Oil-wetted air cleanersEuropiclon®

Vacuum filter

Catalogue part no.19 941 10 100 de19 941 10 101 enOther languages

available on request.

MANN-FILTER

Filter elements in OEM mat-ching quality for constructionand agricultural machines:- Air cleaners- Oil filters- Fuel filters- Hydraulics filters- Cabin filters

Catalogue part no.19 939 24 600Available in a numberof languages

Air/oil separators for com-pressors and vacuum pumps

Air/oil separatorsAir/oil boxes

Catalogue part no.19 943 00 100 de19 943 00 101 enOther languagesavailable on request.

Liquid filters

Spin-on filtersFuel filters

In-line filters

Catalogue part no.19 942 10 100 de19 942 10 101 enOther languages

available on request.

Page 22: Blow by Separators

1994410101en0709

PrintedinGermany

©MANN+HUMMELGMBH

MANN+HUMMEL Group

The MANN+HUMMEL Groupis an international companywith its headquarters inLudwigsburg, Germany.The group employs approx.11,500 people worldwide atmore than 41 locations.

The company develops, pro-duces and sells technicallycomplex components for theautomotive and other

industries. A key area is highquality filtration productsfor vehicles, engines andindustrial applications. TheOEM business with globalmarket leaders and pro-ducers of vehicles, machinesand installations defines thequality and performanceof the group. Filters for theinternational aftermarket aresold under numerous inter-

national brands as well asunder the MANN-FILTERbrand.

MANN+HUMMELIndustrial Filters

The Industrial Filters BusinessUnit with its headquarters inSpeyer, Germany is spe-cialised in meeting therequirements of off-highway

vehicle and engine appli-cations, compressed airand vacuum technology,mechanical engineering andplant construction. For theseand other industrial fieldsMANN+HUMMEL IndustrialFilters offers high perform-ance products for the fil-tration and separation of air,gases and liquids.

MANN+HUMMEL companyJoint venture company

MANN+HUMMEL GMBH, Business Unit Industrial Filters67346 Speyer, Germany, Telephone +49 (62 32) 53-80, Fax +49 (62 32) 53-88 99

E-Mail: [email protected], Internet: www.mann-hummel.com