Bloom Engineering Company, Inc. BPC120011 1200 Series BPC120011... · 2019-08-25 · 3 1200 Series Bulletin Table 1 -Performance and Selection Chart -Fast Heat Release1 (Short Flame)

1200 Series

Fixed Thermal Release (FTR) Cold Air Refractory Baffle Burner

BPC120011 Bloom Engineering Company, Inc.

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www.bloomeng.com

CAUTION: The improper use of combustion equipment can result in a condition hazardous to people and property. Users are urged to

comply with National Safety Standards and/or Insurance Underwriters recommendations

2

1200 Series Bulletin



Bloom Engineering Company, Inc.

Figure 1 shows an approximation of combustion efficiency based on flue gas temperature and air preheat temperature (for stoichio-

metric natural gas combustion). It is clear that there are real benefits to using preheated combustion air, and Bloom’s 1200 Series

burner is a popular choice for hot air combustion. Able to operate in furnace temperatures up to 2600°F (1425°C), with air tempera-

tures up to 1200°F (650°C), this burner has seen service in countless industries, heating chambers and locations throughout the world.

This burner series is available for a variety of fuels, both liquid and gaseous including natural gas, higher hydrocarbons (such as pro-

pane or LPG), process gases such as Coke Oven Gas (COG) and Blast Furnace Gas (BFG) as well as clean and dirty producer gases. With

proper selection of oil burner (see Bloom Bulletins 1820, 1830, 1850, 1920), it is also possible to burn liquid fuels from distillate oils

through tar. Thermal capacities range from slightly less than 1.0 MMBtu/hr (0.25 Gcal/hr) to slightly more than 50 MMBtu/hr (12.5

Gcal/hr)!

One of the many benefits of this burner is that it is

possible to tailor the flame dimensions to accommo-

date a variety of combustion chambers. There are

two major divisions of this burner: long flame, and

short flame. The long flame burner requires a air

pressure as low as 3-6 “w.c. (7.5-15 mbar) while the

short flame needs 6-12 ”w.c. (15-30 mbar). Further-

more, by providing a tangential spin to the flame

pattern, it is possible to make the flames shorter and

wider for other sized combustion chambers.

Introduction and Capabilities

The key to this burner’s stability and versatility is the

carefully designed refractory baffle. The refractory

baffle consists of several air holes situated in a circle

around a central fuel nozzle (or oil burner). This ar-

rangement forms a jet discharging into the thermal

chamber. The jet, exiting at a reasonably high velocity, sets up a recirculation zone, creating a suction at the baffle face, which serves

two main purposes. First, the suction stabilizes the flame to the baffle, and second, it promotes mixing of the air and fuel for better

combustion. The degree of mixing, and thus the intensity and size/shape of the flame, is dependent on the relative velocities of the

air and fuel. Altering either or both of the velocities can change the characteristics of the flame pattern. As discussed above, the

lower air pressure (and thus velocity) slows the mixing, thus stretching the combustion envelope and giving a longer flame, while

higher pressure/velocity, provide a more vigorous mixing with shorter more compact flames.

Because this burner concept is so robust, it is possible to operate with high excess air if designed properly. In general, for lower air

pressure it is possible to design a burner for up to 2000% excess air. For higher pressures, it is safer to limit excess air to about 300-

500% maximum.

Operational Principles

Figure 1—Benefits of preheating combustion air.

3


Table 1 - Performance and Selection Chart - Fast Heat Release1 (Short Flame) - 12" w.c. (30 mbar) Air Pressure*

1 Heat release tailored to suit application 2 Pilots operate at 4" w.c. (10 mbar) mixture pressure at the tip



Table 2 - Capacity Chart - Fast Heat Release1 (Short Flame) - 12" w.c. (30 mbar) Air Pressure*

* See Table 5 for Flame Dimension Options



Burner Designation 1200 - ___

Max Air Capacity 400°F (204°C)





Pilot Part Number 2 3001-___

SCFH Nm3/hr SCFH Nm3/hr SCFH Nm3/hr SCFH Nm3/hr SCFH Nm3/hr

040 16,300 440 14,700 390 13,400 360 12,500 340 11,700 310 050

060 36,800 990 33,200 890 30,400 820 28,300 760 26,500 710 050

080 65,800 1,760 59,300 1,590 54,300 1,460 50,500 1,350 47,300 1,270 050

100 89,700 2,400 80,800 2,170 74,100 1,990 68,900 1,850 64,600 1,730 100

120 120,900 3,240 108,900 2,920 99,900 2,680 92,800 2,490 87,000 2,330 100

125 144,100 3,860 129,800 3,480 119,100 3,190 110,600 2,970 103,700 2,780 100

140 197,600 5,300 178,000 4,770 163,200 4,380 151,600 4,060 142,200 3,810 100

160 256,800 6,880 231,300 6,200 212,200 5,690 197,100 5,280 184,900 4,960 150

180 324,300 8,690 292,100 7,830 267,900 7,180 248,900 6,670 233,400 6,260 150

200 401,000 10,750 361,200 9,680 331,300 8,880 307,700 8,250 288,600 7,740 150

220 487,000 13,060 438,600 11,760 402,300 10,790 373,700 10,020 350,500 9,400 150

240 576,400 15,450 519,200 13,920 476,200 12,770 442,400 11,860 414,900 11,120 150


Thermal Capacity 400°F (204°C)






MMBtu/hr Gcal/hr MMBtu/hr Gcal/hr MMBtu/hr Gcal/hr MMBtu/hr Gcal/hr MMBtu/hr Gcal/hr

040 1.48 0.37 1.33 0.34 1.22 0.31 1.14 0.29 1.06 0.27 050

060 3.35 0.84 3.02 0.76 2.77 0.70 2.57 0.65 2.41 0.61 050

080 5.98 1.51 5.39 1.36 4.94 1.24 4.59 1.16 4.30 1.08 050

100 8.16 2.06 7.35 1.85 6.74 1.70 6.26 1.58 5.87 1.48 100

120 10.99 2.77 9.90 2.49 9.08 2.29 8.43 2.12 7.91 1.99 100

125 13.10 3.30 11.80 2.97 10.82 2.73 10.05 2.53 9.43 2.38 100

140 17.96 4.53 16.18 4.08 14.84 3.74 13.79 3.47 12.93 3.26 100

160 23.35 5.88 21.03 5.30 19.29 4.86 17.92 4.52 16.81 4.23 150

180 29.48 7.43 26.55 6.69 24.35 6.14 22.62 5.70 21.22 5.35 150

200 36.45 9.18 32.83 8.27 30.11 7.59 27.98 7.05 26.24 6.61 150

220 44.27 11.15 39.87 10.05 36.57 9.21 33.98 8.56 31.86 8.03 150

240 52.40 13.20 47.20 11.89 43.29 10.91 40.22 10.13 37.72 9.50 150

4


Table 3 - Performance and Selection Chart - Fast Heat Release1 (Short Flame) - 6" w.c. (15 mbar) Air Pressure*




Table 4 - Capacity Chart - Fast Heat Release1 (Short Flame) - 6" w.c. (15 mbar) Air Pressure*












040 11,500 310 10,400 280 9,500 250 8,800 240 8,300 220 050

060 26,100 700 23,500 630 21,500 580 20,000 540 18,800 500 050

080 46,500 1,250 41,900 1,120 38,400 1,030 35,700 960 33,500 900 050

100 63,400 1,700 57,100 1,530 52,400 1,400 48,700 1,310 45,700 1,230 100

120 85,500 2,290 77,000 2,060 70,600 1,890 65,600 1,760 61,500 1,650 100

125 101,900 2,730 91,800 2,460 84,200 2,260 78,200 2,100 73,300 1,970 100

140 139,700 3,750 125,800 3,370 115,400 3,090 107,200 2,870 100,600 2,700 100

160 181,600 4,870 163,600 4,390 150,000 4,020 139,400 3,740 130,700 3,500 150

180 229,300 6,150 206,500 5,540 189,400 5,080 176,000 4,720 165,000 4,420 150

200 283,500 7,600 255,400 6,850 234,200 6,280 217,600 5,830 204,100 5,470 150

220 344,300 9,230 310,200 8,320 284,500 7,630 264,300 7,090 247,800 6,640 150

240 407,600 10,930 367,100 9,840 336,800 9,030 312,800 8,390 293,400 7,870 150









040 1.05 0.26 0.94 0.24 0.86 0.22 0.80 0.20 0.75 0.19 050

060 2.37 0.60 2.13 0.54 1.96 0.49 1.82 0.46 1.70 0.43 050

080 4.23 1.07 3.81 0.96 3.49 0.88 3.25 0.82 3.04 0.77 050

100 5.77 1.45 5.19 1.31 4.76 1.20 4.43 1.12 4.15 1.05 100

120 7.77 1.96 7.00 1.76 6.42 1.62 5.96 1.50 5.59 1.41 100

125 9.26 2.33 8.34 2.10 7.65 1.93 7.11 1.79 6.67 1.68 100

140 12.70 3.20 11.44 2.88 10.49 2.64 9.75 2.46 9.14 2.30 100

160 16.51 4.16 14.87 3.75 13.64 3.44 12.67 3.19 11.88 2.99 150

180 20.84 5.25 18.77 4.73 17.22 4.34 16.00 4.03 15.00 3.78 150

200 25.77 6.49 23.22 5.85 21.29 5.37 19.78 4.98 18.55 4.67 150

220 31.30 7.89 28.20 7.10 25.86 6.52 24.02 6.05 22.53 5.68 150

240 37.06 9.34 33.38 8.41 30.61 7.71 28.44 7.17 26.67 6.72 150

5


Table 5 - Flame Dimensions - Fast Heat Release1 (Short Flame) - 12" w.c. (30 mbar) Air Pressure*

1 Heat release tailored to suit application 2 Flame lengths and diameters are approximate with natural gas and 10% excess air



* See Table 1 for Performance and Selection


Burner Straight Holes 15° Spin 25° Spin Special Port w/spin

Designation 1200-___

Length Diameter Length Diameter Length Diameter Length Diameter

[ft] [ft] [ft] [ft] [ft] [ft] [ft] [ft]

040 3 1 2 2 1.5 2.5 1 3

060 5 1.5 3 2.5 2.5 3 2 3.5

080 7 2 5 3 4.5 3.5 3 4

100 9 2.5 6 3 5.5 4 4 4.5

120 11 2.5 7 3.5 6.5 4 5 4.5

125 13 3 8.5 3.5 7 4.5 5.5 5

140 15 3 11 4 9 5 7 5.5

160 18 3.5 13 4.5 10.5 5.5 8 6.6

180 21 4 15.5 5 12 6.5 9 7

200 23 4 17.5 5.5 13.5 7 10 8

220 25 4.5 19 6 14.5 7.5 11 8.5

240 27 4.5 21 6.5 16 8.5 12 9.5

Burner Straight Holes 15° Spin 25° Spin Special Port w/ spin



[m] [m] [m] [m] [m] [m] [m] [m]

040 0.9 0.3 0.6 0.6 0.5 0.8 0.3 0.9

060 1.5 0.5 0.9 0.8 0.8 0.9 0.6 1.1

080 2.1 0.6 1.5 0.9 1.4 1.1 0.9 1.2

100 2.7 0.8 1.8 0.9 1.7 1.2 1.2 1.4

120 3.4 0.8 2.1 1.1 2.0 1.2 1.5 1.4

125 4.0 0.9 2.6 1.1 2.1 1.4 1.7 1.5

140 4.6 0.9 3.4 1.2 2.7 1.5 2.1 1.7

160 5.5 1.1 4.0 1.4 3.2 1.7 2.4 2.0

180 6.4 1.2 4.7 1.5 3.7 2.0 2.7 2.1

200 7.0 1.2 5.3 1.7 4.1 2.1 3.0 2.4

220 7.6 1.4 5.8 1.8 4.4 2.3 3.4 2.6

240 8.2 1.4 6.4 2.0 4.9 2.6 3.7 2.9

6


Table 6 - Flame Dimensions - Fast Heat Release1 (Short Flame) - 6" w.c. (15 mbar) Air Pressure*

1 Heat release tailored to suit application 2 Flame lengths and diameters are approximate with natural gas and 10% excess air



* See Table 3 for Performance and Selection


Burner Straight Holes 15° Spin 25° Spin Special Port w/Spin



[ft] [ft] [ft] [ft] [ft] [ft] [ft] [ft]

040 3 1 2 2 1.5 2.5 1 3

060 5.5 1.5 3 2.5 2.5 3 2 3.5

080 8 2 5 2.5 4.5 3 3 3.5

100 10 2 6 3 5.5 3.5 4 4

120 12 2.5 7 3 6.5 4 5 4.5

125 14 2.5 8.5 3 7 4 5.5 4.5

140 18 2.5 11 3.5 9 4.5 7 5

160 21 3 13 4 10.5 5 8 5.5

180 25 3.5 15.5 4.5 12 5.5 9 6.5

200 27 3.5 17.5 5 13.5 6.5 10 7

220 30 4 19 5 14.5 6.5 11 7

240 32 4.5 21 5.5 16 7 12 8

Burner Straight Holes 15° Spin 25° Spin Special Port w/Spin



[m] [m] [m] [m] [m] [m] [m] [m]

040 0.9 0.3 0.6 0.6 0.5 0.8 0.3 0.9

060 1.7 0.5 0.9 0.8 0.8 0.9 0.6 1.1

080 2.4 0.6 1.5 0.8 1.4 0.9 0.9 1.1

100 3.0 0.6 1.8 0.9 1.7 1.1 1.2 1.2

120 3.7 0.8 2.1 0.9 2.0 1.2 1.5 1.4

125 4.3 0.8 2.6 0.9 2.1 1.2 1.7 1.4

140 5.5 0.8 3.4 1.1 2.7 1.4 2.1 1.5

160 6.4 0.9 4.0 1.2 3.2 1.5 2.4 1.7

180 7.6 1.1 4.7 1.4 3.7 1.7 2.7 2.0

200 8.2 1.1 5.3 1.5 4.1 2.0 3.0 2.1

220 9.1 1.2 5.8 1.5 4.4 2.0 3.4 2.1

240 9.8 1.4 6.4 1.7 4.9 2.1 3.7 2.4

7


Table 7 - Performance and Selection Chart - Fixed Thermal Release1 (Long Flame) - 6" w.c. (15 mbar) Air Pressure*




Table 8 - Capacity Chart - Fixed Thermal Release1 (Long Flame) - 6" w.c. (30 mbar) Air Pressure*

* See Table 11 for Flame Dimensions











040 16,300 440 14,700 390 13,400 360 12,500 340 11,700 310 050

060 36,800 990 33,200 890 30,400 820 28,300 760 26,500 710 050

080 65,800 1,760 59,300 1,590 54,300 1,460 50,500 1,350 47,300 1,270 050

100 89,700 2,400 80,800 2,170 74,100 1,990 68,900 1,850 64,600 1,730 100

120 120,900 3,240 108,900 2,920 99,900 2,680 92,800 2,490 87,000 2,330 100

125 144,100 3,860 129,800 3,480 119,100 3,190 110,600 2,970 103,700 2,780 100

140 197,600 5,300 178,000 4,770 163,200 4,380 151,600 4,060 142,200 3,810 100

160 256,800 6,880 231,300 6,200 212,200 5,690 197,100 5,280 184,900 4,960 150

180 324,300 8,690 292,100 7,830 267,900 7,180 248,900 6,670 233,400 6,260 150

200 401,000 10,750 361,200 9,680 331,300 8,880 307,700 8,250 288,600 7,740 150

220 487,000 13,060 438,600 11,760 402,300 10,790 373,700 10,020 350,500 9,400 150

240 576,400 15,450 519,200 13,920 476,200 12,770 442,400 11,860 414,900 11,120 150









040 1.48 0.37 1.33 0.34 1.22 0.31 1.14 0.29 1.06 0.27 050

060 3.35 0.84 3.02 0.76 2.77 0.70 2.57 0.65 2.41 0.61 050

080 5.98 1.51 5.39 1.36 4.94 1.24 4.59 1.16 4.30 1.08 050

100 8.16 2.06 7.35 1.85 6.74 1.70 6.26 1.58 5.87 1.48 100

120 10.99 2.77 9.90 2.49 9.08 2.29 8.43 2.12 7.91 1.99 100

125 13.10 3.30 11.80 2.97 10.82 2.73 10.05 2.53 9.43 2.38 100

140 17.96 4.53 16.18 4.08 14.84 3.74 13.79 3.47 12.93 3.26 100

160 23.35 5.88 21.03 5.30 19.29 4.86 17.92 4.52 16.81 4.23 150

180 29.48 7.43 26.55 6.69 24.35 6.14 22.62 5.70 21.22 5.35 150

200 36.45 9.18 32.83 8.27 30.11 7.59 27.98 7.05 26.24 6.61 150

220 44.27 11.15 39.87 10.05 36.57 9.21 33.98 8.56 31.86 8.03 150

240 52.40 13.20 47.20 11.89 43.29 10.91 40.22 10.13 37.72 9.50 150

8


Table 9 - Performance and Selection Chart - Fixed Thermal Release1 (Long Flame) - 3" w.c. (7.5 mbar) Air Pressure*




Table 10 - Capacity Chart - Fixed Thermal Release1 (Long Flame) - 3" w.c. (7.5 mbar) Air Pressure*












040 11,500 310 10,400 280 9,500 250 8,800 240 8,300 220 050

060 26,100 700 23,500 630 21,500 580 20,000 540 18,800 500 050

080 46,500 1,250 41,900 1,120 38,400 1,030 35,700 960 33,500 900 050

100 63,400 1,700 57,100 1,530 52,400 1,400 48,700 1,310 45,700 1,230 100

120 85,500 2,290 77,000 2,060 70,600 1,890 65,600 1,760 61,500 1,650 100

125 101,900 2,730 91,800 2,460 84,200 2,260 78,200 2,100 73,300 1,970 100

140 139,700 3,750 125,800 3,370 115,400 3,090 107,200 2,870 100,600 2,700 100

160 181,600 4,870 163,600 4,390 150,000 4,020 139,400 3,740 130,700 3,500 150

180 229,300 6,150 206,500 5,540 189,400 5,080 176,000 4,720 165,000 4,420 150

200 283,500 7,600 255,400 6,850 234,200 6,280 217,600 5,830 204,100 5,470 150

220 344,300 9,230 310,200 8,320 284,500 7,630 264,300 7,090 247,800 6,640 150

240 407,600 10,930 367,100 9,840 336,800 9,030 312,800 8,390 293,400 7,870 150









040 1.05 0.26 0.94 0.24 0.86 0.22 0.80 0.20 0.75 0.19 050

060 2.37 0.60 2.13 0.54 1.96 0.49 1.82 0.46 1.70 0.43 050

080 4.23 1.07 3.81 0.96 3.49 0.88 3.25 0.82 3.04 0.77 050

100 5.77 1.45 5.19 1.31 4.76 1.20 4.43 1.12 4.15 1.05 100

120 7.77 1.96 7.00 1.76 6.42 1.62 5.96 1.50 5.59 1.41 100

125 9.26 2.33 8.34 2.10 7.65 1.93 7.11 1.79 6.67 1.68 100

140 12.70 3.20 11.44 2.88 10.49 2.64 9.75 2.46 9.14 2.30 100

160 16.51 4.16 14.87 3.75 13.64 3.44 12.67 3.19 11.88 2.99 150

180 20.84 5.25 18.77 4.73 17.22 4.34 16.00 4.03 15.00 3.78 150

200 25.77 6.49 23.22 5.85 21.29 5.37 19.78 4.98 18.55 4.67 150

220 31.30 7.89 28.20 7.10 25.86 6.52 24.02 6.05 22.53 5.68 150

240 37.06 9.34 33.38 8.41 30.61 7.71 28.44 7.17 26.67 6.72 150

9


Table 11 - Flame Dimensions - Long Flame Burners*

1 Heat release tailored to suit application 2 Flame dimensions are approximate with natural gas and 10% excess air



* See Tables 7 and 9 for Performance and Selection


Burner

Approximate Flame Length 3" Δ P, 700°F

(7.5mbar, 370°C)

Approximate Flame Length 6" Δ P, 700°F

(15mbar, 370°C)


Length Length Length Length

[ft] [m] [ft] [m]

040 6 1.8 4 1.2

060 8 2.4 7 2.1

080 10 3.0 10 3.0

100 14 4.3 13 4.0

120 17 5.2 16 4.9

125 20 6.1 17 5.2

140 24 7.3 22 6.7

160 29 8.8 26 7.9

180 34 10.4 29 8.8

200 37 11.3 32 9.8

220 41 12.5 34 10.4

240 44 13.4 36 11.0

10


Table 12 - Burner Dimensions



A air

N M B gas

C D

E

G

Square

K—dia. 4 holes

Customer to have a good seal

Port block by customer. Surface must be smooth and free of irregularities

H

H

Observation Port

125# Standard Air Flange Data: R—O.D. , O—B.C., P—Dia. S—Holes equally spaced straddling centerlines

T

B—125# Standard Flange Connection

AA AB

12 9/16

2”

2”

NOTE: General Dimension Information. See Bloom Representative for certified dimensions for construction



General Dimensions (in inches) Est. Ship Weight Less

Block (lb) A B C D E G H K M N O P R S T AA AB -040 4

SEE GA

S LINE SIZE C

HA

RT (TA

BLE 1

3)

4 3/8 10 3/4 7 3/4 14 5 1/2 7/8 10 3/4 6 1/2 5 15/16 5/8 6 11/16 8 15 1/8 3/8 1/2 120 -060 6 5 3/8 11 1/2 8 3/4 16 6 7/8 12 3/4 8 1/2 7 7/8 5/8 8 11/16 8 16 7/8 3/8 1/2 175 -080 8 6 3/8 12 1/2 9 3/8 18 7 1 1/8 14 9 3/4 10 5/8 10 13/16 8 18 7/8 3/8 1/2 225 -100 10 7 3/8 15 10 3/8 20 8 1 1/8 16 11 3/4 12 1/4 3/4 14 1/16 12 22 3/8 3/8 1/2 340 -120 12 8 3/8 17 11 1/2 22 9 1 1/8 18 14 14 1/4 3/4 16 1/16 12 25 3/8 1/2 1/2 455 -125 12 8 3/8 17 12 1/2 24 10 1 1/8 20 16 14 1/4 3/4 16 1/16 12 25 3/8 1/2 1/2 500 -140 14 9 3/8 18 13 1/2 26 11 1 1/8 22 18 16 1/4 3/4 18 1/16 12 27 3/8 1/2 1/2 570 -160 16 10 3/8 19 14 1/2 28 12 1 1/8 24 20 19 1/4 3/4 21 1/4 16 29 3/8 1/2 1/2 685 -180 18 11 3/8 20 15 1/2 30 13 1 1/8 26 22 21 1/4 3/4 23 1/4 16 31 3/8 1/2 1/2 840 -200 20 12 3/8 21 16 1/2 32 14 1 3/8 28 24 23 1/8 3/4 25 1/4 20 33 3/8 5/8 1/2 975 -220 22 13 3/8 22 17 3/4 35 15 1 3/8 30 26 1/4 26 3/4 28 1/4 20 35 3/8 5/8 1/2 1,185 -240 24 14 3/8 23 18 3/4 37 16 1 1/2 32 28 1/4 27 3/4 3/4 30 20 37 3/8 5/8 1/2 1,395


General Dimensions (in mm) Est. Ship Weight Less

Block (kg) A B C D E G H K M N O P R S T AA AB

-040 DN100

SEE GA

S LINE SIZE C

HA

RT (TA

BLE 1

3)

111 273 197 356 140 22 273 165 151 16 170 203 384 10 13 54 -060 DN150 137 292 222 406 152 22 324 216 200 16 221 203 429 10 13 79 -080 DN200 162 318 238 457 178 29 356 248 254 16 275 203 479 10 13 102 -100 DN250 187 381 264 508 203 29 406 298 311 19 357 305 568 10 13 154 -120 DN300 213 432 292 559 229 29 457 356 362 19 408 305 645 13 13 206 -125 DN300 213 432 318 610 254 29 508 406 362 19 408 305 645 13 13 227 -140 DN350 238 457 343 660 279 29 559 457 413 19 459 305 695 13 13 259 -160 DN400 264 483 368 711 305 29 610 508 489 19 540 406 746 13 13 311 -180 DN450 289 508 394 762 330 29 660 559 540 19 591 406 797 13 13 381 -200 DN500 314 533 419 813 356 35 711 610 587 19 641 508 848 16 13 442 -220 DN550 340 559 451 889 381 35 762 667 660 19 718 508 899 16 13 538 -240 DN600 365 584 476 940 406 38 813 718 705 19 762 508 949 16 13 633

11


Table 15 - Standard Port Block Dimensions



NOTES:

• General Dimension Information. See Bloom Representative for certified dimensions for construction

• The port block is normally rammed as an integral portion of the furnace wall. However, refractory port blocks are available

B square A

D F

G

Table 13 - Gas Line Size Chart

Table 14 - Maximum Excess

Burner Air Static Pressure Rating

Rich Gaseous Fuels Oil (LP Burner)

Oil (FET Burner) Baffle Design

"w.c. mbar No Spin 25˚ Spin Distillate Distillate Residual

3 7.5 1500 - 2000% - N/A N/A N/A

6 15 400 - 500% 500 - 750% 100 - 150% 100 - 150% 50 - 60%

12 30 200 - 300% 300 - 500% 100 - 150% 100 - 150% 50 - 60%



General Dimensions (inches) Weight

(lbs)

General Dimensions (mm) Weight

(kg) A B D F G A B D F G

-040 6 12 1/2 6 1/2 11 1 3/4 170 152 318 165 279 44 77

-060 6 15 8 1/2 13 1 3/4 225 152 381 216 330 44 102

-080 12 17 1/2 9 3/4 14 1/4 1 3/4 395 305 445 248 362 44 179

-100 12 20 11 3/4 16 1/4 1 3/4 395 457 508 298 413 44 179

-120 18 22 1/2 14 18 1/4 1 3/4 495 457 572 356 464 44 225

-125 18 22 1/2 16 20 3/8 1 3/4 410 457 572 406 518 44 186

-140 18 25 18 22 3/8 1 3/4 510 457 635 457 568 44 231

-160 18 27 1/2 20 24 3/8 1 3/4 610 457 699 508 619 44 277

-180 18 30 22 26 3/8 1 3/4 720 457 762 559 670 44 327

-200 18 32 1/2 24 28 3/8 1 3/4 845 457 826 610 721 44 383

-220 24 35 26 1/4 30 7/8 1 3/4 940 610 889 667 784 44 426

-240 24 37 1/2 28 1/4 32 7/8 1 3/4 1070 610 953 718 835 44 485

Gas Line Size [Natural Gas -

[in] [mm] MMBtu/hr Gcal/hr

2 DN25 4 1.0

2 1/2 DN40 6 1.5

3 DN80 11 2.8

4 DN100 20 5.0

6 DN150 48 12.1

8 DN200 80 20.2

10 DN250 124 31.3

12 DN300 175 44.1

12




NOTE: General Dimension Information. See Bloom Representative for certified dimensions for construction

Table 16 - Spare Parts List

Part Number Must be Preceded by Catalog Number

(EXAMPLE: To Order Baffle Part 02 for 1200-080 Burner, specify 1200-080-02)

Flame Safety

Flame Safety

Lighting Hole

Lighting Hole

* Please consult Bloom Representative for selection of direct spark igniter type

Part Number Description

01 Body

02 Baffle

03 Nozzle Assembly

06 Observation Port

07 Port Block


Table 17 - Lighting Hole and Flame Safety Connection Sizes and Details

Burner Designa-

tion 1200 - ___

Lighting Hole Con-nection Size

Flame Safety Con-nection Size

* Direct Spark Igniter Part Num-ber

inches mm inches mm Air-Assisted Non Air-Assisted

-040 1.0 25 0.75 19 3500-120-AA 3500-120 -060 1.0 25 0.75 19 3500-120-AA 3500-120 -065 1.0 25 0.75 19 3500-120-AA 3500-120 -080 1.0 25 0.75 19 3500-120-AA 3500-120 -100 1.0 25 0.75 19 3500-120-AA 3500-120 -120 1.25 32 0.75 19 3500-120-AA 3500-120 -125 1.25 32 0.75 19 3500-120-AA 3500-120 -140 1.25 32 0.75 19 3500-120-AA 3500-120 -160 1.5 38 0.75 19 3500-120-AA 3500-120 -180 1.5 38 0.75 19 3500-120-AA 3500-120 -200 1.5 38 0.75 19 3500-120-AA 3500-120 -220 1.5 38 0.75 19 3500-120-AA 3500-120 -240 1.5 38 0.75 19 3500-120-AA 3500-120

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Table 18 - Burner Numbering Designation 120X-YYZ


Example: 1206-125 this burner is a Gas and LP oil burner with a 1900 series oil gun and an

increased capacity 12” air connection.

X Designation Fuel Oil Burner

0 Gas Only --

1 Gas & Retractable ET Oil 1800 Series

2 Gas & Fixed ET Oil 1800 Series

3 Fixed ET Oil Only 1800 Series

4 TTA Oil Only 1850 Series

5 LP Oil Only 1900 Series

6 Gas & LP Oil 1900 Series

7 Retractable ET Only 1800 Series

8 Gas & Retractable TTA Oil 1850 Series

9 Special --

YY: Air connection dimension in inches from 04-24 (e.g. 08 = 8” diameter air connection)

Z: 0 or 5; 0-Standard capacity, 5-enhanced capacity

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Application Guidelines *

FUEL CAPABILITIES **:

• Natural Gas

• LP Gas

• Coke Oven Gas

• Blast Furnace Gas

• #2 through #6 Oil

• Low Btu/Calorific Mixed Gas

**Please Consult a Bloom Representative for availability of other fuel types

BURNER IGNITION:

• Pilot

• Direct Spark

• Manual

CONTROL:

• Volumetric Fuel/Air Ratio

• Pressure Balance Ratio Regulators

• Tandem Valves

NOTE: Because low gas pressure the burner design, it is recommended that gas distribution orifice plates are installed at each burner in multiple burner zones

Spare Parts and Replacement parts are available for virtually all industrial burners and combustion

systems supplied by Bloom Engineering in the past 50 years. Spare and replacement parts are

manufactured to original dimensions and tolerances to ensure performance is maintained. For

more information, please visit our website at www.bloomeng.com/burner-spare-parts.

SPARE OR

REPLACEMENT PARTS

FLAME MONITORING:

• UV Detector

NOTE: Please contact your Bloom Representative for flame monitoring with residual oils

OPTIONS:

• Clean-out Doors or Couplings

• Angled Mounting flange

• Burner block / tile

* NOTE: Due to continual developments in the Bloom Laboratory and results from field research, the applicability of

different fuels and other options listed above are constantly being updated. Please consult a Bloom Representative to

inquire about the availability of any guidelines/options that are not shown above.



comply with National Safety Standards and/or Insurance Underwriters recommendations 10

• Round mounting flange

• Vertical Firing

• Air or gas lance for increased

turndown

• Angled air riser

• Round mounting flange

• Removable end plate

• Alloy patch plate

https://www.bloomeng.com/burner-spare-parts

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To REQUEST A QUOTE *, Please Contact your local representative at www.bloomeng.com/locate-arep

and provide the following information:

INFORMATION UNITS

General Information:

Application -

Burner Input (MMBtu/hr; kcal/hr; kW) in (HHV or LHV)

Quantity of Burners -

Ignition Type and Fuel -

Main Fuel Information:

Fuel (s) and Heating Value (s) (Btu/ft3; kcal/Nm3; MJ/Nm3) in (HHV or LHV)

Fuel Flow (scfh; Nm3/hr)

Available Fuel Pressure (“w.c.; psi; mbar; kPa)

Fuel Constituents -

Combustion Air Information:

Combustion Air Temperature (˚F; ˚C)

Combustion Air Pressure Available (“w.c.; psi; osi; mbar; kPa)

Minimum / Maximum Excess Air Required (%)

Flame Information:

Desired Flame Length (feet; inches; m; mm)

Desired Flame Diameter (feet; inches; m; mm)

Furnace / Combustion Chamber Information:

Wall thickness (feet; inches; m; mm)

Burner Assembly / Connection Requirements -

Furnace / Chamber Dimensions or Drawings for Emissions estimate -

POC (Products of Combustion) / Furnace Temperature (˚F; ˚C)

Other Information:

Operational / Control Requirements (i.e. Turndown, Control Type) -

Emissions Requirements (NOx, CO) -

Chamber Backpressure -

Oil / Atomizing agent Details -

Any other special requirements -

For more details and a complete listing of products,

please visit our website at:

www.bloomeng.com/industrial-burners


Corporate Headquarters

5460 Horning Road

Pittsburgh, PA 15236-2822

Main: 412-653-3500

Email: [email protected]

Web: www.bloomeng.com

* NOTE: Information required to process a quote includes, but may not be limited to, the information specified above. Additional

details may also be required to quote a combustion control system.


11

https://www.bloomeng.com/locate-arep

http://www.bloomeng.com/industrial-burners

mailto:[email protected]

https://www.bloomeng.com/

Documents

Bloom Engineering Company, Inc. BPC120011 1200 Series BPC120011... · 2019-08-25 · 3 1200 Series Bulletin Table 1 -Performance and Selection Chart -Fast Heat Release1 (Short Flame)