Bleeding system for cooling water treatment · ELADOS® EMP for Water Treatment 05/2017 EMP-Kompakt-II_e.doc 1 • For quantity-proportional metering in water post - treatment technology,

Product catalog Systems / Plants

Measuring Metering Systems Plants

Contents

Proportional metering system

1 Proportional metering device EMP Compact

Bleeding system for cooling water treatment

2 Bleeding unit CoolProtect

3 Bleeding unit Versatronic Cooling Water

Metering units

4 Metering unit with batch tank

5 Metering station

Compact Metering Device

ELADOS® EMP for Water Treatment

05/2017 EMP-Kompakt-II_e.doc 1

• For quantity-proportional metering in water post-treatment technology, tested by DVGW (German assoc. of gas and water experts)

• With contact water meter as proportional pulse generator

• With silent, electric motor driven diaphragm pump • Benefits of the EMP E60 pump

- Graphic display with user-friendly menu navigation - Metering monitoring via stroke signal output - Extensible functions via access code (pulse multiplication, pulse division, registration of operating and consumption data, calibration function)

The ELADOS® EMP compact metering devices are appliances designed for the posttreatment of potable water. They consist of contact water meter including metering valve and metering pump. The concentration needed may be selected via the metering pumps mechanical stroke adjustment

function. By coordinating the components of the EMP-program it is possible to combine compact metering devices for several applications, thus reaching delivery capacities between 0.2 l/h and over 750 l/h with nominal diameters (DN) between 20 and 150.

Technical data: Material no. 141277 141278 141279 Nominal diameter (mm): DN 20 / R 3/4 DN 25 / R 1 DN 40 R 1½ Nominal flow (m³/h): 2,5 6 10 Pump metering capacity (l/h): 1,4 1,4 2,5 Max. metering capacity. (cm³/pulse): 0,21 0,21 0,39 Max. metering back pressure (bar): 10 10 10 Pulse interval (l/pulse): 1 1 2 Max. concentration (ppm): 100 100 100 Connection thread G: R 1 R 1 1/4 R 2 Electric connection (V/Hz): 230 (50/60) 230 (50/60) 230 (50/60) Power input (W): 10,4 10,4 10,4 Protection type: IP 65 IP 65 IP 65




Dimensions:

DN20 (Material No. 141277)






Material No. 141277 141278 141279

Nominal width (mm): DN 20 / R 3/4 DN 25 / R 1 DN 40 R 1½

Length L (mm) without screw connection: 130 260 300

Length L1 (mm) (overall length) 222 365 447

Connection-thread G R 1 R 1 1/4 R 2

Connection-thread G1 R 3/4 R 1 R 1 1/2




Ordering data: Article Material No.

ELADOS® EMP Compact E60 V3014 PP 10 EP KE PP DN20 141277 E60 V3014 PP 10 EP KE PP DN25 141278 E60 V3025 PP 10 EP KE PP DN40 141279 Extent of supply:

1 contact compact water-meter with screw connection and ready-assembled metering valve, assembled metering pump with connection cable, fixing brackets for water-meter, ready-assembled metering line (approx. 500 mm length) including connecting elements and O-ring seals, 2 m metering line (PE) for use in case of on-wall installation, operating instructions.

ELADOS® EMP Compact

Accessories


Article Material No.

Suction lance D16 with empty signal report

SGL VCPVFP99GL000-0008-06-1SS-0525-9999

incl. of ball non-return valve, level-pre-warning-contact, 2 m connecting cable with connector and 2 m suction hose 6/8 Length: 525 mm Nominal width (pipe): 6 mm

Material Suction lance: PVC Valve ball: glass for chemical reservoir 20/30 l length 525 mm

249222

Suction lance D16 with double empty signal report

incl. of ball non-return valve, suction strainer, level-pre- warning-contact, zero-potential empty signal contact (level down = contact interrupted),hose connection material (4/6 mm, 6/8 mm, 6/12 mm) Material: PVC Seals: Viton B Ball: Glass Pipe diameter: 16 mm Suction tube: PE Connection cable: 3-pole connector incl. 5 m cable

for chemical reservoir 20/30 l length 540 mm

for chemical reservoir 60 l length 750 mm

for chemical reservoir 100 l length 970 mm

for chemical reservoir 200 l length1125 mm

249020

249021

249022

249023


Accessories


Article Material No.

Adapter screw cap

for suction lance ø 16 mm can be screwed on 10 l and 20 l canister Thread pitch: 5 mm Threaded internal diameter: 50 mm Threaded external diameter: 55 mm

Adapter screw cap

for suction lance ø 16 mm can be screwed on 60-200 l chemical reservoir or 30 l canister Thread pitch: 5 mm Threaded internal diameter: 56 mm Threaded external diameter: 61 mm

Adapter cable for EMP II

between empty signal input plug suction lance EMP old and empty signal input EMP II/III

38619003

38619004

248201

Suction unit

with floating empty signal contact (empty = contact interrupted) consisting of: Bottom admission valve (PVDF), ceramic weight, float switch (PVC/PP), 5m connection cable with 4-pin plug and PE cover dome Suction unit for 4/6 mm hose Suction unit for 4/6 mm hose with "soft sealing" through O-ring

188461

288461


Spare Parts


Spare parts: Metering pump EMP II, E60, 1.4 l/h (for 141277, 141278) 148070 2.5 l/h (for 141279) 148170

Pos Article Material No. 1 SDV PPEPKE 000 G 3/8 - G 3/8 – 99 Suction/pressure valve, PP/EPDM 248116 2 Connection set 3/8“ PP for hose 4/6, 6/8, 6/12 mm 248492 3 Valve cartridge, V3 EMP II EPKEPP 248435 4 Cover plate, PK-PP 54000188 5 Hexagon socket screw, M 5 x 40, DIN 912, V2A 413031026 6 Washer, B15 x 5.3 x 1.6, DIN9021, ISO7093, V2A 413501720 7 Venting screw, PP/EPDM 243078 8 Bellow 34800132 9 Transparent enclosure cover 34800120 10a Dummy plug, empty signal input 248186 11a Cover cap, control output 34800117 12a Dummy plug, control input 248187 10b Plug 4-poles, empty signal input 418463115 11b Plug 4-poles, control output 418463117 12b Plug 5-poles, control input 418463118 13 Wiring outlet 3-poles, 2 m 34860001

type V3014 type V3025

14 Diaphragm 34800134 34800253 15 Supporting disk 34000158 -- 16 Intermediate plate 34800133 34800150 17 Pump head PVDF 34800293 34800294


Spare Parts


Article Material-No.

Contact water meter DN 20, G 1, 1 l / pulse (for 141260)

Contact water meter DN 25, G 1 ¼, 1 l / pulse (for 141274)

Contact water meter DN 40, G 2, 2 l / pulse (for 141275)

419901047

419901237

419901238

Contact water meter screw connection

Material: Brass for contact water meter DN 20 (G 1i – R ¾a) DN 25 (G 1¼i – R 1a) DN 40 (G 2i – R 1½a) Contact water meter screw connection with hole R 1/4 for metering valve

Material: Brass for contact water meter DN 20 (G 1i – R ¾a) DN 25 (G 1¼i – R 1a) DN 40 (G 2i – R 1½a)

415506343 415506344 415506349

415506331 415506332 415506334


Spare Parts



Mounting bracket (for 141277)

Mounting bracket MS Washer 5.5 x 10 x 1, V2A Hexagon nut M5, V2A Pipe clamps (for 141278)

Pipe clamp D40 – 45 mm, M8, V2A Pipe clamp D48 – 52 mm, M8, V2A Pipe clamps (for 141279)

Pipe clamp D48 – 52 mm, M8, V2A Spacer bolt Brackets

Mounting / Wall bracket (for 141277) Mounting plate (for 141278, 141279), VA 1.4301 Wall bracket (for EMP II pump), PP

34800307 413500360 413200007

415014026 415014027

415014027 413502501

34800306

34127701

207002


Spare Parts


Metering valves - code 1. Valve designation

DVM = metering valve with metering pipe DVO = metering valve without metering pipe

2. Screw-in part material MS = brass VA = stainless steel

3. Valve body material PP = PP PV = PVDF

4. Sealing material EP = EPDM

5. Valve ball / conical nipple material GL = glass 99 = without balls

6. Valve spring pressure 010 = 1.0 bar 018 = 1.8 bar

7. Thread screw-in side G ¼ G ½

8. Thread connecting side G 3/8

9. Connection 21 = set for hose 4/6, 6/8, 6/12 52 = set for hose 4/6 (cutting ring)


DVM MS PV EP 99 010 G 1/4 – G 3/8 – 52 243016 (for 141277)

DVM VA PP EP GL 018 G 1/4 – G 3/8 – 21 248053 (for 141277 and 141278)

DVM MS PV EP 99 010 G1/4 G3/8 52


Wearing Parts


Set of wearing parts (complete)

consisting of 1 piece each:

• Suction valve with hose connection material (1) • Pressure valve with hose connection material (2) • Venting screw (3) • Diaphragms (4) • Supporting ring (5, not for type V3025) • Bellow (6)

Article Code Material-No.

Wearing part set EMP II V3014PPEPKE 248462 EMP II V3025PPEPKE 248471

1. Pump type (pump capacity)

V3014 = 1.4 l/h V3025 = 2.5 l/h

2. Valve material PP = PP

3. Sealing material EP = EPDM

4. Valve ball material KE = ceramics

Wearing part set EMP II

V3014 PP EP KE

3 1, 2

4 5 6

CoolPROTECT

Control Equipment

03/2014 Coolprotect_e.doc 1

Ready-to-connect, preassembled bleeding system with programmable control device for optimum cooling water treatment. • Conductivity-dependent bleeding control • Optional timer-controlled biocide metering • Maintenance-free inductive conductivity measurement • Forced recirculation according to VDI regulation 6022 • Real time module with 2 independent day and week

clock timers • High efficiency due to adjustable

interlocking of simultaneous bleeding and biocide metering)

• Integrated acoustic alarm signal • Simple, menu-assisted operation in plain text • Definable access code Cooling tower bleeding

In a cooling tower, a continuous increase in the minerals dissolved in the water takes place due to the continual evaporation of the water (bleeding). CoolPROTECT continually controls the conductivity and the bleeding grade of the cooling tower water. If the measured value exceeds a preset upper limit W+, deconcentration of the water is introduced by transfer of water from the cooling circuit into the discharge channel. The consequent reduction in the level of the cooling water is sensed by a level control device, which controls the introduction of fresh feed water. This supply of fresh feed water causes the concentration to decrease and the conductivity reduces. If the conductivity now falls below a preset lower limiting value W- the deconcentration process is terminated. The water in the cooling circuit continues to be subject to the process of salination. When the upper limiting value W+ is again reached, the deconcentration process restarts.

Biocide metering

Microbiological cultures form in the cooling water under conditions that are favourable to this phenomenon (high temperatures, high concentration of minerals).

In order to protect the system and preclude any health risks to humans, the cooling water circuit must be dosed with a germicide product at regular intervals. With CoolPROTECT it is possible to carry out time-controlled biocide metering intervals. The duration of the metering and reaction time is arbitrary. The bleeding controller is inhibited during the metering and reaction time. The current operating status is displayed on the screen in plain text. You can also activate a pre-bleeding function. This means that if, when biocide dosing is triggered by the timer, the conductivity value is above the lower bleeding threshold (W), bleeding has priority over biocide dosing.

Circulation control

In order to act against contamination resulting from water circuits that are periodically deactivated, optional communication between CoolPROTECT and the cooling water system control system can be established. This control system independently activates the water circuit circulation pump even if the cooling tower is switched off. It then starts biocide dosing after a settable circulation time has passed.

CoolPROTECT

Control Equipment


Technical data (conductivity measuring unit):

Dimensions: 360 x 110 x 160 mm (w ∗ d ∗ h)

Ambient temperature: max. 45° C

Weight: approx. 4.8 kg

Power supply: 230 V AC, 15 VA 50/60 Hz

Protection type: IP 65

Protection class: III

Control electronics

Display unit:

Two-line, 16 digit LC Display

Control functions: Conductivity controller Time control

Inputs: − Conductivity probe, inductive − Temperature sensor, conductivity − Enable contact

Outputs: − Change-over contact for alarms − Acoustic alarm, 24 V AC (buzzer) − Change-over contact for bleeding − Change-over contact for biocide control − Potential-free changeover contact for pre-circulation (cooling water

circulation pump)

Conductivity measurement: Measuring range: Accuracy: Repeatability:

0 - 3000 µS/cm in steps of 1 µS/cm ±10% of the set conductivity value < 3000 µS/cm (We recommend that the devices are operated above 150 µS/cm) Amplitude fluctuation max. ± 2.5% of the set value

Timing: Real time clock with battery buffer (lifetime > 10 years) Notice: To guarantee the newest state of our products, we reserve the rights for single technical

changes.

CoolPROTECT

Control Equipment


Ordering data: Article Material-No.

CoolPROTECT basic system

Bleeding unit CoolPROTECT with integrated timer for biocide metering pre-assembled on a mounting plate (500 x 720 mm)

Bleeding unit CoolPROTECT with integrated timer for biocide metering and pre-circulation pre-assembled on a mounting plate (500 x 720 mm)

Extent of supply: CoolProtect conductivity measuring

unit (1)

Manual diaphragm valve (2)

Conductivity measuring probe (3)

Motor driven ball cock 230 V (4)

Test portion cock (5)

on request

on request

CoolPROTECT options

on request

Option 1 Metering valve 1 for biocide metering, ready-assembled

Option 2 Metering valve 2 for metering of a 2nd biocide or a anticorrosive, ready-assembled

Option 3 Manual diaphragm valve on inlet side

Option 4 Filter in front of drain valve, DN 20, PVC, 0.5 mm

Option 5 Contact water meter with pulse output 1 pulse/liter

Option 6 Manometer 0-10 bar

Option 7 Orifice (-30 %), on outlet side

Option 8 Unit in a GFK cabinet with heating

Option 9 Components for biocide metering (see page 4)

1

5

4

3

2

3 5

1

4 6

7

2

8

CoolPROTECT

Control Equipment


Article Material-No. Components for biocide metering on request for self installation by the customer For removal of standard original containers

10-60 liter.

Existing of:

1 diaphragm metering pump EMP II E60

1 wall bracket for metering pump EMP II

1 suction pipe D16, length: 750 mm

1 suction pipe adapter

5 m PE-hose 4/6 mm (ID/AD)

Components for biocide metering (degassing products) for self installation by the customer

on request

For removal of standard original containers 10-60 liter.

Existing of:

1 self-venting diaphragm piston pump EMP KKS E60

1 wall bracket for metering pump EMP KKS

1 suction pipe D32, length: 750 mm with return connection

1 suction pipe adapter

5 m PTFE-hose 4/6 mm (ID/AD)

CoolPROTECT

Control Equipment


Article Material-No. Metering unit for biocide metering 75 liter on request Ready for connection metering unit

Existing of:

1 diaphragm metering pump EMP II E60 mounted on a container

1 metering product container PE, 75 l, Ø 460 mm, height 630 mm

1 suction pipe assembled and connected 1 level switch with level pre-warning and empty signal

assembled and connected

5 m PE-hose 4/6 mm (ID/AD)

Metering unit for biocide metering 75 liter (for

degassing products) on request

Ready for connection metering unit Existing of:

1 self-venting diaphragm piston pump EMP KKS E60

1 metering product container PE, 75 l, Ø 460 mm, height 630 mm

1 suction pipe assembled and connected 1 level switch with level pre-warning and empty signal

assembled and connected

5 m PTFE-hose 4/6 mm (ID/AD)

CoolPROTECT

Spare Parts



CoolPROTECT control unit 255159

CoolPROTECT incl. timer for biocide metering 255155

CoolPROTECT incl. timer and pre-circulation 255166

Conductivity measuring probe, PP, with counter nut and cable 3 m with plug

287407

Conductivity measuring probe, PP, with counter nut and cable 6 m with plug

287408

Adapter PP for conductivity measuring probe CoolProtect to be installed in PVC flow fitting

38740131

O-ring EPDM 25.8 x 3.53 417001981

Versatronic

Cooling Water Treatment

11/2019 Versatronic-Kuehlwasser_e.doc 1

Supports the hygienic operation of evaporation coolers as per VDI 2047, sheet 2 resp. 42 federal regulations for emission protection law

Large illuminated graphic display

Simple operation by clear arranged menu guidance

Bleeding control of up to three cooling towers is possible

Additional monitoring measurements like pH or Redox can be integrated

Optional: Integrated screen recorder for data recording

The Versatronic cooling water allows fully automatic desalination control and timer-controlled biocide dosing of up to three cooling towers. If the device is only designed for one or two cooling towers, two weekly timers can also be set per measuring channel for the dosing of two different biocides.

The Versatronic also includes a communication function to the circulation pump of the cooling tower. Logic links between the functions of bleeding, biocide dosing and circulation control provide adequate process reliability.

Functions:

Adjustable interlocking between biocide dosing and bleeding (preferred bleeding)

Weekly timer with up to 4 dosing points per day (max. 28 per week) for biocide dosing, dosing duration and application time per dosing time freely selectable

Communication with the circulation pump of the cooling circuit (control gives a running command to the circulating pump if it is not running, after starting the circulation, bleeding or biocide dosing remain blocked for an adjustable time)

Selectable conductivity measuring principle (inductive or conductive measurement)

Additional measurement (incl. control output) integrable

Standard signal output (0/4 - 20 mA) for each measuring channel

Option: Integrated screen recorder for data recording and visualization

Option: Current screen display of the device on the PC/laptop via Ethernet interface (integrated web browser)

Versatronic



Technical data:

Bleeding inductive Default setting display range: 0 – 5000 μS/cm Default setting W+: 1800 μS/cm Default setting Ws: 1700 μS/cm Default setting W-: 1600 μS/cm Bleeding conductive

(electrode measurement) Default setting display range: 0 - 500 µS/cm Default setting W+: 180 μS/cm Default setting Ws: 170 μS/cm Default setting W-: 160 μS/cm Biocide timer Weekly timer, up to 4 dosing points per day selectable Dosing time: 0 – 23 h 59 min 59 s Application time: 0 – 23 h 59 min 59 s

pH measurement Default setting display range: 0 - 14 pH Preset setpoint: 7 pH Redox measurement Default setting display range: 0 - 500 mV Preset setpoint: 200 mV Outputs per measuring channel Bleeding: 3 make contacts Additional measurement: 1 make contact Default setting analog outputs: 4 - 20 mA

Display of the Versatronic bleeding device

1 Name of measuring channel

2 Reading

3 Switch point bleeding ON

4 Switching point pre-bleeding on

5 Switch point bleeding OFF

6 Temperature of cooling water

7 Current status of cooling water treatment

8 Calibration timer expired (perform calibration!)

9 Not approved (control output disabled)

10 Biocide dosing flag

11 Circulation flag

12 Nominal value controller additional measurement

13 Additional temperature measurement

14 Switching state output additional measurement (output active)

Versatronic



Dimensions:

495

720

Versatronic



11, 12, 13

Complete device:

Article/name Material No.

Versatronic Cooling Water basic device auf Anfrage

Bleeding device Versatronic Cooling Water with pre-circulation control pre-assembled on a mounting plate (500 x 720 mm)

Extent of supply: Versatronic Cooling Water conductivity measuring unit (1)

Manual diaphragm valve (2)

Conductivity measuring probe (3)

Motor driven ball cock 230 V (4)

Test portion cock (5)

on request

Versatronic Cooling Water options

on request

Option 1 Metering valve 1 for biocide metering, ready-assembled

Option 2 Metering valve 2 for metering of a 2nd biocide or a anticorrosive, ready-assembled

Option 3 Manual diaphragm valve on inlet side

Option 4 Manometer 0-10 bar

Option 5 Orifice (-30 %), on outlet side

Option 6 Filter in front of drain valve, DN 20, PVC, 0.5 mm

Option 7 Contact water meter with pulse output 1 pulse/litre

Option 8 Unit in a GFK cabinet with heating

Option 9 Motor diaphragm valve instead of motor driven ball cock

Option 10 additional pH measuring incl. probe, ready-assembled

Option 11 Profibus interface

Option 12 Ethernet interface

Option 13 Screen recorder

1

5

4

3

2

3

1

4

2

1009

5

8 75

9

6

Versatronic Cooling Water Treatment

Spare parts measuring and control device


Ordering data single components:

Article Article no.

Basic unit

Versatronic basic unit 155201

incl. operating instructions

Measuring module

Measuring module Plug-in card Ci (inductive conductivity) 255250

Measuring module Plug-in card Cr (conductive conductivity)

255251

Measuring module Plug-in card pH/Redox 255252

Input Plug-in card

Plug-in card, universal input 255253

Plug-in card, binary input (3 make contacts) 255254

Output Plug-in card

Plug-in card, analog output (0/4 - 20 mA) 255255

Plug-in card, binary output (1 change-over contact) 255256

Plug-in card, binary output (2 make contacts) 255257

Plug-in card, binary output (2 x PhotoMOS) 255258

Plug-in card, binary output (1 x TRIAC) 255259

Plug-in card, power supply +/-5 V, 24 V 255260

Interface Plug-in card

Plug-in card, Profibus-DP interface 255261

Plug-in card, Ethernet interface 255262

Versatronic Cooling Water Treatment

Spare parts measuring and control device


Article Article no. USB host socket 255263

Ethernet RJ-45 plug for self-assembly 255266

Panel mounting set 255267

Cable gland set Versatronic 255268

Resistor box for Ci basic adjustment/calibration adapter 255269

USB cable with plug USB/A - USB/B, length: 3 m 255273

Software

Setup software Versatronic (CD) 255264

Software PCA 3000 255270

Software PCC 255271

Function extension

Unlock code for registration function 255265

Versatronic Cooling Water Treatment Spare parts / accessories

Inductive Conductivity Measurement


Inductive conductivity measurement probes with integrated temperature sensor Construction: Oval spherical cap, streamline-shaped with 8 mm meter flume

diameter Material: PVDF

Dimensions: 39 x 50 (Ø h) Pressure resistance: PN = 10 bar at 20 °C Temperature resistance: max. 120 °C Temperature sensor: PT100 Time of response of temperature sensor in measurement cell: approx. 30 s (90 % value) with stainless steel sensor Material sensor's protecting tube: Stainless steel, 1.4571 Sealing element: O-ring, EPDM 281 Length connection cable: 10 m Type of lead: 7-pin special measurement lead Measuring lead connection: prefabricated for terminal connection

Article

Material No.

Conductivity measuring probe as above, with adapter for PP flow fitting or PVC flow fitting

255202

Measuring probe material: PVDF Adapter material: PVDF

Calibration adaptor for conductivity basic adjustment with simulation resistances for five measuring ranges

2551269

Flow fitting Material: PVC Temperature resistance: up to 50 °C Connections: d40 adhesive muffs

287514


Conductive Conductivity Measurement


Article

Material No.

Conductive conductivity measurement probe as described above installed in PVC flow fitting seat Temperature: max. 55 °C Connections: d 32 adhesive muffs

255143

Calibration box for bleeding (conductive) with simulation resistances for the measurement ranges 0 ... 5, 0 ... 50, 0 ... 500 µS/cm

255199


pH / Redox / Temperature Measurement


Article

Material No.

pH-Combination Electrode with screw-in thread PG 13.5 and plug-in screw connection, glass shaft = 120 mm, Ø = 12 mm, collector Ag/AgCI, sintered.

pH-Combination Electrode with dirt-repelling PTFE-circular diaphragm pH range: 0 - 12 Temperature range: -15 °C ...+80 °C Pressure: up to 6 bar Minimum conductivity: 100 µS/cm

418853008

Redox Combination Electrode with screw-in thread PG 13.5 and plug-in screw connection, glass shaft Ø = 12 mm, L = 120 mm, platinum electrode, Ag/AgCI sintered collector, in KCI gel, ceramic diaphragm Temperature up to approx. 80 °C

418853010

Temperature sensor Pt 100 with PG 13.5 screw-in thread and screw connection glass shaft Ø = 12 mm, L = 120 mm Temperature up to 100 °C

418853004




Article

Material No.

Impedance converter We recommend the installation of the impedance converter in order to prevent negative influences on the measurement signal of pH-measurement due to electrical fields of near live wires, dirt or moistures. The impedance converter is also used to short-out higher distances (more than 10 m) between measurement chain and measurement unit. The impedance converter is screwed onto the measurement chain directly. The delivery performance includes also a battery (live approx. 5 years).

Internal resistance: Ri 5 Permitted surrounding temp.: -10...+50 °C Permitted storing temp..: -10...+60 °C Housing: PVC Length: 108 mm Weight: 0.09 kg

418853005

Connection cable with rotating matching plug for Redox measurement Length 2 m Length 5 m Length 10 m Length 20 m

418853101 418853102 418853103 418853104

Connection cable (doubly shielded) with rotating matching plug for pH-measurement

Length 5 m 418853106 Length 10 m 418853107 Length 15 m 418853108 Length 20 m

418853109

Connection cable (3-conductor connection) with rotating matching plug for temperature-measurement Length 10 m

255197

Connection cable (doubly shielded) with rotating matching plug for pH electrode with integrated temperature sensor Pt 100 Length 10 m

on request




Article

Material No.

Buffer solutions pH 4,01 20 ml 418853125 pH 7,00 20 ml 418853126 pH 9,21 20 ml 418853127 pH 4,01 1 l 418853121 pH 7,00 1 l 418853122 pH 9,21 1 l 418853123

Redox-buffer solution 468 mV 250 ml 418853124

Detergent for Combination pH and ORP/Redox Electrodes

418853128

Pepsin-hydrochloric acid solution 250 ml

Angle seat flow fitting for Combination pH or ORP/Redox Electrodes Material: transparent PVC Operational temperature: max. 60 °C Pressure resistance: 10 bar (at 20 °C) 5 bar (at 40 °C) 1 bar (at 60 °C) Nominal diameter: DN 25, 1" (d = 32) Connections: d32 adhesive muffs

418853202

Flow fitting for 3 measuring probes Material: PP Angle support: stainless steel Operational temperature: max. 80 °C Pressure resistance: 10 bar (at 20 °C) Connection thread: G1/2 Hose connection: 6/12 mm (int. Ø/ext. Ø)

418853213


General


Article

Material No.

Motor driven ball cock Type: closed when currentless Nominal voltage: 230 V AC 50/60 Hz Nominal width DN20 Material Armature: brass nickel-plated Closing body and spindle: stainless steel Spindle seal: O-ring, EPDM Ball seat: PTFE, O-ring Viton

on request

Metering Unit with

Batch Tank

11/2019 Dosierstationen-mA-Eco_e.doc 1

Batch tank from 40 - 200 l with sophisticated design for easy installation of the components

On request with space-saving sump

Metering pumps with stepper motor technology in different electronic versions from 5 l/h to 120 l/h

Easy to configure and adapt to operational requirements thanks to modular design

Wide range of accessories

User-friendly, low-maintenance and cost-effective

The metering unit with batch tank was developed specifically for industrial water treatment and chemical plant construction for the safe storage and dispensing of liquid chemicals. Particular emphasis was placed on plant safety and ease of use for the operating personnel. Faced with the increasingly stringent provisions of the German Water Resources Act (WHG) and stricter safety guidelines for employee protection, these metering stations offer an economic solution for supplying chemicals that must be metered.

The individual components are easy to combine, which enables the system to be optimally adjusted to meet operational requirements with metering performance levels of up to 120 l/h. Complete metering stations can be assembled quickly and cost-effectively either in advance at the manufacturing plant or, thanks to the system’s modular design, on site using individual components.

Metering Unit with

Batch Tank


Overview:

Metering valve (9) Oval gear meter (8) Multifunction valve (7) Metering pump (1) Level monitoring (4) Installation (11)

Metering line (10)

Stirring tool (6)

Container (2)

Suction pipe (3)

Sump (5)

Metering Unit with

Batch Tank


Pos. 1) Diaphragm metering pump Article Pump code* Material No. EcoPro PP/FKM EcoPro-ES-00510X-PFC-00S-1S-S0 15201000 EcoPro-ES-01110S-PFC-00S-1S-S0 15202000 EcoPro-ES-03003S-PFC-00S-1S-S0 15203000 EcoPro-ES-05010M-PFC-00S-1S-S0 15205000 EcoPro-ES-12003M-PFC-00S-1S-S0 15206000

PP/EPDM EcoPro-ES-00510X-PEC-00S-1S-S0 15201100 EcoPro-ES-01110S-PEC-00S-1S-S0 15202100 EcoPro-ES-03003S-PEC-00S-1S-S0 15203100 EcoPro-ES-05010M-PEC-00S-1S-S0 15205100 EcoPro-ES-12003M-PEC-00S-1S-S0 15206100

PVDF/FKM EcoPro-ES-00510X-DFC-00S-1S-S0 15201300 EcoPro-ES-01110S-DFC-00S-1S-S0 15202300 EcoPro-ES-03003S-DFC-00S-1S-S0 15203300 EcoPro-ES-05010M-DFC-00S-1S-S0 15205300 EcoPro-ES-12003M-DFC-00S-1S-S0 15206300

PVDF/EPDM EcoPro-ES-00510X-DEC-00S-1S-S0 15201400 EcoPro-ES-01110S-DEC-00S-1S-S0 15202400 EcoPro-ES-03003S-DEC-00S-1S-S0 15203400 EcoPro-ES-05010M-DEC-00S-1S-S0 15205400 EcoPro-ES-12003M-DEC-00S-1S-S0 15206400 EcoAdd PP/FKM EcoAdd-ES-00510X-PFC-00S-1S-S0 15221000 EcoAdd-ES-01110S-PFC-00S-1S-S0 15222000 EcoAdd-ES-03003S-PFC-00S-1S-S0 15223000 EcoAdd-ES-05010M-PFC-00S-1S-S0 15225000 EcoAdd-ES-12003M-PFC-00S-1S-S0 15226000

PP/EPDM EcoAdd-ES-00510X-PEC-00S-1S-S0 15221100 EcoAdd-ES-01110S-PEC-00S-1S-S0 15222100 EcoAdd-ES-03003S-PEC-00S-1S-S0 15223100 EcoAdd-ES-05010M-PEC-00S-1S-S0 15225100 EcoAdd-ES-12003M-PEC-00S-1S-S0 15226100

PVDF/FKM EcoAdd-ES-00510X-DFC-00S-1S-S0 15221300 EcoAdd-ES-01110S-DFC-00S-1S-S0 15222300 EcoAdd-ES-03003S-DFC-00S-1S-S0 15223300 EcoAdd-ES-05010M-DFC-00S-1S-S0 15225300 EcoAdd-ES-12003M-DFC-00S-1S-S0 15226300

PVDF/EPDM EcoAdd-ES-00510X-DEC-00S-1S-S0 15221400 EcoAdd-ES-01110S-DEC-00S-1S-S0 15222400 EcoAdd-ES-03003S-DEC-00S-1S-S0 15223400 EcoAdd-ES-05010M-DEC-00S-1S-S0 15225400 EcoAdd-ES-12003M-DEC-00S-1S-S0 15226400 * Pump code legend see chapter Metering / EcoPro/EcoAdd.

Metering Unit with

Batch Tank


Article

Material No.

Pos. 2) Metering container

Metering container 40 l, LLDPE 460 mm x height: 490 mm 34124001




Pos. 3) Suction pipe

Suction pipe ECO, G3/8 NW8, length: 560 mm, 40 l (for ECO metering pump 5 and 11 l/h)

241251

Suction pipe ECO, G3/8 NW8 length: 700 mm, 75/140 l (for ECO metering pump 30 and 50 l/h)

241252

Suction pipe ECO, G3/8 NW8 length: 950 mm, 120 l (for ECO metering pump 120 l/h)

241253

Pos. 4) Level monitoring

for 40 l container, 16 mm, length: 435 mm 418264039

for 75/140 l container, 16 mm, length: 605 mm 418264040

for 200 l container, 16 mm, length: 805 mm 418264041

Metering Unit with

Batch Tank


Article

Material No.

Pos. 5) Sumps, PE

500 mm, height: 540 mm for 40/75 l container

419800427

650 mm, height: 540 mm for 120 l container

419800428

655 mm, height: 730 mm for 200 l container

419800429

Pos. 6) Mixer / stirring tool

Hand mixer PVC length: 1200 mm (can be cut to length on request)

419800023

Hand mixer for 40/75/140 l container on request

Hand mixer for 200 l container on request

Stirring tool motor 230 V, 0.12 kW, 750 1/min 415708767

Stirring tool motor 3/PE 400/230 V, 0.06 kW, 750 1/min 415708768

Stirring tool shaft, V4A, d = 11 mm, l = 400 mm 415708763




Mixing propeller 100 PVDF 415708761

Metering Unit with

Batch Tank


Article

Material No.

Pos. 7) Multifunction valve

for pumps up to 11 l/h:

MFV PV FP 050 G 3/8 – G 5/8 – 21* 249240

MFV PV EP 050 G 3/8 – G 5/8 – 21* 249260

MFV PV FP 100 G 3/8 – G 5/8 – 21* 249241

MFV PV EP 100 G 3/8 – G 5/8 – 21* 249261


MFV PV FP 050 G 5/8 – G 5/8 – 06* 249242

MFV PV EP 050 G 5/8 – G 5/8 – 06* 249262

MFV PV FP 100 G 5/8 – G 5/8 – 06* 249243

MFV PV EP 100 G 5/8 – G 5/8 – 06* 249263


MFV PV FP 050 G 1¼ – G 5/8 – 07* 249244

MFV PV EP 050 G 1¼ – G 5/8 – 07* 249264

MFV PV FP 100 G 1¼ – G 5/8 – 07* 249245

MFV PV EP 100 G 1¼ – G 5/8 – 07* 249265

* Type key legend see chapter EcoPro/EcoAdd

Pos. 8) Oval gear meter

OGM PLUS 00112VCFPPKKE-G1/8i-99-0001 (for 11 l/h)

280041


280043


280044

Connecting adapter OGM 00112 1/8-3/8-PV FP-21 280080



Connection cable OGM PLUS - EcoAdd, 5 m 252084

Connection cable OGM PLUS - SPS, 5 m 418439006

Metering Unit with

Batch Tank


Article

Material No.

Wall-mounting bracket for OGM type 00112/00540/01200 280084

Pos. 9) Metering valve*


DVP PFC-H03-G1/4-G3/8-045-99 252150

DVP PEC-H03-G1/4-G3/8-045-99 252151

DVP DFC-H03-G1/4-G3/8-045-99 252153

DVP DEC-H03-G1/4-G3/8-045-99 252154

DVP PFC-003-G1/2-G3/8-045-99 252155

DVP PEC-003-G1/2-G3/8-045-99 252156

DVP DFC-003-G1/2-G3/8-045-99 252157

DVP DEC-003-G1/2-G3/8-045-99 252158


DVP PFC-007-G1/2-G5/8-045-99 252177

DVP PEC-007-G1/2-G5/8-045-99 252178

DVP DFC-007-G1/2-G5/8-045-99 252179

DVP DEC-007-G1/2-G5/8-045-99 252180

Note: Please order connection material for hose and pipe connection separately (see chapter EcoPro/EcoAdd in section metering).

* Type key legend see chapter EcoPro/EcoAdd

Metering Unit with

Batch Tank


Article

Material No.


DVP PFC-008-G3/4-G11/4-150-99 252184

DVP PEC-008-G3/4-G11/4-150-99 252185

DVP DFC-008-G3/4-G11/4-150-99 252186

DVP DEC-008-G3/4-G11/4-150-99 252187

Note: Please order connection material for hose and pipe connection separately (see chapter EcoPro/EcoAdd in section metering).

Pos. 10) Metering lines


PE hose 4/6 mm 417400301

PE hose 6/8 mm 417400310

PTFE hose 4/6 mm 417400215

PTFE hose 6/8 mm 417400224


PVC-fabric 6/12 mm 417400123

PVC-fabric 10/16 mm 417400126


PVC-Gewebeschlauch 12/21 mm 417400127

PVC-Gewebeschlauch 19/27 mm 417400131

Note: We explicitly point out that PVC fabric tubes have a limited lifetime if alkaline chemicals will be used. To avoid damage for your staff and your company the tubes have to be exchanged at least every 6 months. In case of non-compliance we exclude all kinds of liability and responsibility.

Pos. 11) Installation incl. small parts

Installation of pump, suction pipe, level monitoring incl. electrical connection

Hand mixer installation

Stirring tool installation

Metering Consoles

07/2013 Dosierkonsolen_e.doc 1

• Available as wall bracket or stand-alone version with drip tray • Minimum costs for installation and startup • Optimal adaption to process parameters thanks to modular system • Wide range of applications

Economic and environmentally responsible use of liquid chemicals demands defined, safe and functional metering. Thanks to a universal modular system the metering consoles provide multiple possibilities to meet the specific metering requirements.

By combining the comprehensive EMP pump range with the corresponding accessories and containers almost any metering task can be realized.

Metering Consoles

EMP KKS / EMP II / EMP III


Examples of wall brackets

2 EMP KKS pumps, 2 EMP II pumps, 1 EMP III pump 2 EMP III pumps 1 metering line 2 metering lines 1 metering line, OGM

Examples of stand-alone versions

2 EMP KKS pumps 2 EMP II pumps 2 EMP III pumps 2 metering lines 2 metering lines, 2 OGM 2 metering lines

Metering Consoles



Technical data:

EMP KKS EMP II EMP III Metering capacity [l/h]

0,2 0,5 0,9 1,4 1,4 2,5 4,8 4,3 7,2 7,2 11,2 24 16 25 54 Metering back pressure[bar] 10 10 4 10 6 10 5 2 10

Metering accuracy: < +/- 3% Suction height [mWs]: 2 Ambient temperature [°C]: + 5 to + 40

Power supply [V / Hz]: 230 / 50 Safety type: IP 65 IP 55 Weight [kg] wall bracket with 2 pumps: approx. 10 approx. 10 approx. 12 approx. 21 Weight [kg] stand bracket with 2 pumps: approx. 20 approx. 20 approx. 22 approx. 31

Wall bracket consisting of:

Version with one pump Version with two pumps 1 wall bracket PP Dimensions with EMP KKS/II (h ∗ w ∗ d): 800 x 600 x 304 mm Dimensions with EMP III: 800 x 600 x 363 mm

1 wall bracket PP Dimensions with EMP KKS/II (h ∗ w ∗ d): 800 x 600 x 304 mm Dimensions with EMP III: 800 x 600 x 363 mm

1 diaphragm metering pump 2 diaphragm metering pumps 1 pump bracket 2 pump brackets 1 terminal box 1 terminal box 2 manual diaphragm non-return valves 3 manual diaphragm non-return valves (4 valves on

the version with 2 metering lines) Assembly of components, piping and wiring on the unit included

Assembly of components, piping and wiring on the unit included

Stand-alone version consisting of:

Version with one pump Version with two pumps 1 stand bracket with drip tray PP / VA Dimensions: 1750 x 660 x 550 mm (h ∗ w ∗ d)

1 stand bracket with drip tray PP / VA Dimensions: 1750 x 660 x 550 mm (h ∗ w ∗ d)

1 Wall bracket PP (mounted on stand bracket) Dimensions with EMP KKS/II (h ∗ w ∗ d): 800 x 600 x 304 mm Dimensions with EMP III: 800 x 600 x 363 mm

1 Wall bracket PP (mounted on stand bracket) Dimensions with EMP KKS/II (h ∗ w ∗ d): 800 x 600 x 304 mm Dimensions with EMP III: 800 x 600 x 363 mm

1 diaphragm metering pump 2 diaphragm metering pumps 1 pump bracket 2 pump brackets 1 terminal box 1 terminal box 2 manual diaphragm non-return valves 3 manual diaphragm non-return valves (4 valves on

the version with 2 metering lines) Assembly of components, piping and wiring on the unit included

Assembly of components, piping and wiring on the unit included

Metering Consoles



Available as an option: - Container PE (40, 75, 140, 200 l/h) and accessories (e.g. sump, stirring tool,…) - Suction pipe with level control (evaluation in the pump) - Multifunction valve (overflow, pressure maintenance, venting and drainage) - Degassing valve (only for EMP II) - Oval gear meter for volumetric measurement of the rate of flow (evaluation in the pump) - Metering hose - Metering valve - Drip tray PP für wall bracket See also chapter EMP KKS, EMP II, EMP III, metering container of “Metering Technology“ or chapter oval gear meter of “Measuring and Controlling”. Hydraulic connections:

EMP KKS EMP II EMP III Pump (inlet): 6/8, 6/10, 6/12 mm 4/6, 6/8, 6/12 mm 6/12, 10/16 mm Pump (outlet): 2/4 bzw. 4/6 mm 4/6, 6/8, 6/12 mm 6/12, 10/16 mm Hand valve outlet: 6/8 mm 6/8 mm 6/12 mm Multifunction valve: 4/6, 6/8, 6/12 mm 4/6, 6/8, 6/12 mm 6/12, 10/16 mm

Material:

Console with EMP KKS / EMP II Console with EMP III Console: PP Console: PP Support frame for stand- alone console:

1.4301 Support frame for stand- alone console:

1.4301

Pump: Pump: Pump head / suction and pressure

valves: PVDF Pump head / suction and pressure

valves: PP or PVDF*

Diaphragm: PTFE coated Diaphragm: PTFE coated Seals: FPM or EPDM* Seals: FPM or EPDM* Valve balls: Ceramics Valve balls: Ceramics

Diaphragm valves: PVC / PTFE Diaphragm valves: PVC / PTFE Container: PE Container: PE Suction pipe: PVC Suction pipe: PVC Multifunction valve: PVDF Multifunction valve: PP or PVDF* Degassing valve: PVDF -- -- Oval gear meter OGMPLUS: PVC / PVDF Oval gear meter OGMPLUS: PVC / PEEK Hose: PE or PTFE* Hose: PVC Metering valves: PVC / PVDF Metering valves: PP or PVDF*

* The material compatibilities on the product data sheet are to be observed.

Metering Consoles



Ordering key:

Other versions on request.

1. Description DOK = metering console

2. Version WK = wall bracket SK = stand-alone

3. Electrical metering pump version E00 = E00 (only for EMP III) E10 = E10 E60 = E60

4. Pump capacity 50 Hz [60 Hz] pump type 00002 = 0.2 l/h [0.24 l/h] EMP KKS 00005 = 0.5 l/h [0.6l/h] EMP KKS 00009 = 0.9 l/h [1.1l/h] EMP KKS 00014 = 1.4 l/h [1.7l/h] EMP KKS V3014 = 1.4 l/h [1.7l/h] EMP II V3025 = 2.5 l/h [3.0l/h] EMP II 00043 = 4.3 l/h [5.2 l/h] EMP II 00048 = 4.8 l/h [5.8 l/h] EMP II 00072 = 7.2 l/h [8.6 l/h] EMP II 00112 = 11.2 l/h [13 l/h] EMP II 00240 = 11.2 l/h [29 l/h] EMP II 00160 = 16 l/h [19 l/h] EMP III 00250 = 25 l/h [30 l/h] EMP III 00540 = 54 l/h [64 l/h] EMP III

5. Pump head / suction and pressure valve material PP = PP PV = PVDF

6. Seal material EP = EPDM FP = Viton B

7. Number of pumps 1P1 = 1 pump, 1 metering line 2P1 = 2 pumps redundant on 1 metering line 2P2 = 2 pumps, 2 metering lines

8. Accessories MFV = multifunction valve (not for EMP KKS) EGV = degassing valve (for EMP II)

99 = without 9. Flow measurement

OGM = oval gear meter (OGM Plus) 99 = without

10. Console version

EC = Ecolab 99 = neutral

DOK WK E60 V3025 PV FP 2P1 MFV OGM EC

Example of a configured metering console.

Metering Consoles

Accessories


Metering pumps

EMP KKS Motor-driven diaphragm piston pump with self-venting function. Metering capacities: 0.2 / 0.5 / 0.9 / 1.4 l/h

Description / Order

Please see chapter Metering Technology / EMP KKS

EMP II Motor-driven diaphragm metering pump Metering capacities: 1.4 / 2.5 / 4.3 / 4.8 / 7.2 / 11.2 / 24 l/h

Description / Order

Please see chapter Metering Technology / EMP II

EMP III Motor-driven diaphragm metering pump Metering capacities: 16 / 25 / 54 l/h

Description / Order

Please see chapter Metering Technology / EMP III (a)

Metering Consoles

Accessories


Metering container

Technical data: Material: LLD-PE nature (low level density PE) Level scale: on the container Equipment: Supporting for stiring tool or hand mixer Aperture for sampling probe and level monitoring Screw cap with EPDM seal Outlet screw connection R 3/4"

Dimensions: Volume [L] Height [mm] External ∅ [mm] Cap ∅ [mm] 40 490 460 220 75 630 460 220 140 660 600 220 200 880 600 220

Description / Order

Please see chapter Metering Technology / Metering container

Suction pipes

Suction pipes EMP KKS

Suction pipe ∅ 32 with reserve and empty signal report incl. connecting cable 5 m with plug, return connection Lengths: 475 / 725 / 975 / 1125 mm Description / Order Please see chapter Metering Technology / EMP KKS

Suction pipes EMP II Suction pipe ∅ 16 with reserve and empty signal report incl. connecting cable 5 m with plug, Lengths: 540 / 750 / 970 / 1125 mm

Suction pipes EMP II / EMP III Suction pipe ∅ 32 with reserve and empty signal report incl. connecting cable 5 m with plug, Lengths: 475, 725, 975, 1125 mm Description / Order Please see chapter Metering Technology / EMP II/III

Metering Consoles

Accessories


Multifunction valve This safety-relevant component serves the purpose of protecting the piping system and the metering pump and permits safe and reliable commissioning and maintenance of the system.

The multiple function valve combines all of the following functions: overflow, pressure maintenance, venting and drainage

Description / Order

Please see chapter Metering Technology / EMP II/III

Degassing Control DegasPLUS The DegasPLUS is a combination of a degassing valve (EGV) and a connection cable with plug. Directly mountable on the pump metering valve, DegasPLUS in combination with a pump of the EMPII E60 series ensures an automatic degassing when metering an aerogenic medium. It is controlled by the pump software.

Description / Order Please see chapter Metering Technology / EMP II

Pos. Designation 1 Degassing Valve 2 Connection cable

Oval gear meter The OGMPLUS is used for volumetric measurement of the rate of flow of pure and cleaned liquids (max. 1000 mPas). The fact that this is a volumetric meter means that surging and discontinuous ("intermittent") flows can also be measured. This meter is therefore also extremely suitable for measurement of the volumetric flow of EMP diaphragm pumps.

Description / Order

Please see chapter Measuring and Controlling

1 2

Metering Consoles

Accessories


Suction and pressure lines

Suction line EMP KKS

PVC-Duo-hose 6/10 mm (suction and return line EMP-KKS)

See chapter Metering Technology / EMP KKS

Metering line EMP KKS

Hose PE 2/4 mm Hose PE 4/6 mm Hose PTFE 2/4 mm Hose PTFE 4/6 mm

See chapter Metering Technology / EMP KKS

Suction and pressure lines EMP II

Hose PE 4/6 mm Hose PE 6/8 m Hose PTFE 4/6 mm Hose PTFE 6/8 mm

See chapter Metering Technology / EMP II

PVC- fabric 6/12 mm

Suction and pressure lines EMP III

Hose PE 6/8 mm Hose PTFE 6/8 mm

See chapt. Metering Technology / EMP III (a)

PVC-fabric 6/12 mm

Metering valve

Metering valve EMP KKS / EMP II Spring-loaded ball valve with Elastomer ring on the outlet (prevents crystallisation, applicable for chloric products ) connection thread G3/8“, screw-in thread G1/4“ or G1/2“ Spring-loaded ball valve with metering pipe, connection thread G3/8“, screw-in thread G1/4“ or G1/2“ Description / Order See chapter Metering Technology / EMP KKS/II

Metering valve EMP III (a) Federbelastetes Kugelventil mit Dosierrohr, connection thread G5/8“, screw-in thread G1/2“ Description / Order See chapter Metering Technology / EMP III (a)

L 45

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Documents

Bleeding system for cooling water treatment · ELADOS® EMP for Water Treatment 05/2017 EMP-Kompakt-II_e.doc 1 • For quantity-proportional metering in water post - treatment technology,