Project Feasibility Report on

Hexo-Bleach Industries

Presented By:Akash Deep MauryaMT14IND002

INTRODUCTION

• Sodium Hypochlorite is greenish – yellowish liquid commonly referred to as “Bleach”.

• Sodium Hypochlorite (NaOCl) is a compound that can be effectively used for surface purification, water disinfectants, bleaching, odour removal etc.

• It has a relative density of 1.1 [5.5% water solution].

1.Caustic Soda Flakes : It is also called as Sodium hydroxide . It is an inorganic compound with the chemical formula NaOH.

2. Chlorine Gas:

Raw Material Study

Raw Material Study• Near Sai Mandir, Opp. Methi Hospital, Chandrasekhar Azad

Square, Behind Arafat Hotel, Central Avenue, Nagpur – 440032.

• Tel. No.(0712)2764908, 2763548 Fax No. No. (0712)2770343.

• E – mail: swachem@gmail.com

M/s. Swastik Acids & Chemicals,

• 19 / A, Central Avenue Road, Gandhibagh, Nagpur.• Cont. Person : Shri Suraj Jain / Shri Satish Jain• Tel No.(0712)2766923, 2761233

M/s. Jain Acids & Chemicals

• J – 2, MIDC Area, Nagpur – 440016• Cont. Person : Shri Vishal Agrawal

E-mail :plastotanks@yahoo.com• Mb: 09890016601 Tel. No. (07104)395486, 395487• Visit us at: www.vaibhavplastimoulds.com

M/s. Vaibhav Plastimoulds Pvt. Ltd.

Demand Study

• It is the main ingredient in laundry bleach.

• It is used extensively as a bleaching agent in the textiles, detergents paper & pulp industries.

• It is used as disinfectant in water and waste water treatment plants and sanitary equipment. State Government, Corporations, Nagar Parishad etc. are the major customers of the product to use it as disinfectant.

• It is applied in swimming pools for water disinfection.

• In Food Processing Industry , it is used to sanitize food preparation equipment.

• In petrochemical industry, it is used in petroleum products refining.

Wt. % ofSodium

Hypochlorite

Common Uses

2 % Shock Chlorination of Wells

3 – 6 %

Household Disinfectant,Laundering Clothes,DentistryRoot Canal Treatment Disinfectant in Hospitals,FoodProcessing, Fish Processing etc.

12 – 16 %Disinfectant in Swimming Pools,Water Treatment,Waste Water Treatment etc.

Demand Study

A) Manufacturing Method:

2 NaOH + Cl2 NaCl + NaOCl + H2O

Technical Study

It is produced by Hooker

process in the large scale.

At the small scale it is produced by reacting Caustic Soda Lye (35%) with dosing of Chlorine gas

accompanied by cooling.

In a plastic tank first we take Caustic Soda

(35%) and then chlorine gas

dosing is done.

After 7-8 hours of chemical

reaction, sodium

hypochlorite is produced.

It is exothermic

reaction and temperature is about 35 – 40

C.

The sample is taken out for

checking Chlorine percentage and only after Q.C. approval the

product is packed in suitable plastic

containers.

A) Manufacturing Method:

Technical Study

NaOH

B) Production Capacity:

Production Capacity : 630 K.L. per Annum 3150 liter per DayC) Quality Control &

StandardsAs per IS 11673:1992

Technical Study

• The material shall be packed in air tight plastic containers.

• The containers used shall be dry and free from grease, dirt or other foreign matter likely to cause decomposition of the material.

• Each package shall bear legibly and indelibly the following information :

• Name & Grade of the Material• Indication of the source of the manufacture.• Gross & Net mass.• Date of Packing.• Lot Number

• Available Chlorine i.e. the measure of the oxidizing power of the chlorine present as hypochlorite expressed in terms of chlorine with a gram equivalent mass of 35.46.

Technical Study

D) Packaging, Marking & Storing

Location Study

Location StudyAVAILABILITY OF LAND :

Rented 900 sq. feet land is available in the industrial region of Butibori @ Rs. 560 per Sq. feet.

Approach to Site:

Good network of Rail and Road transport. Near the National Highway NH 7.

Transportation :

Rented vehicles for transportation and supply are easily available near the working site.

Water: Personal Bore water of land Owner is available for drinking water and daily needs. Municipal Corporation taps are also available.

Power : Electricity is easily available with 24 hrs. MSEB has established two Power sub station in Butibori.

Other Facilities :

The amenities like Post office, Banks, Police station, Petrol Pumps, Canteen, Bus services etc. are available in this area.

IMPLEMENTATION SCHEDULE

SR. No.

Activity Estimated Period

1. Registration of industry 0 – 1 Month

2. Preparation of Scheme & Clearance 0 –1 Month

3. Sanction of Loan 1 – 5 Month

4. Placement of Order for Plant & Machinery

5 – 6 Month

5. Power & Water Connection 5 – 6 Month

6. Installation of Plant & Machinery 6 – 7 Month

7. Procurement of Raw material & TrialRun

7 – 8 Month

8. Commercial Production 8th Month onwards

Implementation Schedule

Financial Aspects

A) Land & Building

Sr. No. Description Amount ( Rs. )

01. Total Area of 900 Sq. Feet @ Rs. 560 per sq. foot 5,00,000 /-

02. Building erection 3,00,000/-

B) Machinery & Equipment

Financial Aspects

Sr. No.

Description Quantity

Amount ( Rs.)

1. PVC tank capacity 2000 litres each

2 Nos. 70,000 /-

2. Laboratory Equipments - - - 50,000/-

3. Other Misc. material handling equipment

- - - 10,000 /-

4. Office Furniture & Equipment

- - - 25,000 /-

5. Installation of Machinery Equipment

- - - 10,000 /-

6. Preoperative Expenses - - - 20,000 /-

Total 1,85,000 /-

C) RAW & PACKING MATERIAL PER MONTH

Sr. No.

Description Quantity Amount ( Rs.)

1. Caustic Soda Flakes @ Rs. 25 per Kg.

12500 Kg 3,12,500 /-

2. Chlorine gas @ Rs. 14 per Kg.

7500 Kg 1,05,000 /-

3. Plastic cans 40 Litres Capacity @ Rs. 120 per can.

1250 Nos. 1,50,000 /-

4. Other Misc. items - - - 10,000 /-

Total 5,77,500 /-

Financial Aspects

D) SALARY & WAGES PER MONTH

Sr. No.

Description Quantity Amount (Rs.)

1. Manager 1 Self

2. Supervisor / Chemist

2 10,000 /-

3. Skilled worker 2 8,000 /-

4. Unskilled Worker 4 6,000 /-

5. Accountant 2 8,000 /-

Total 76,000 /-

Financial Aspects

E) UTILITIES PER MONTH

Sr. No.

Description Quantity Amount (Rs.)

1. Power @ Rs. 8.40 per unit

10 H.P. 10,000 /-

2. Water & Fuel --- 7,000 /-

Total 17,000 /-

Financial Aspects

F) OTHER EXPENSES PER MONTH

Sr. No.

Description Amount ( Rs. )

1. Post treatment of wastes 5,000 /-

2. Telephone Expenses 1,000 /-

3. Postage & Stationery 1,000 /-

4. Marketing & Traveling Expenses

5,000 /-

5. Maintenance 1,000 / -

6. Other Misc. Expenses 1,000 /-

Total 14,000 /-

Financial Aspects

WORKING CAPITAL PER MONTH

Working Capital Per Month = c + d + e + f = 5,77,500 + 31,000 + 13,000 +

14,000 = Rs. 9,19,500 /-

TOTAL CAPITAL INVESTMENT :

Sr. No.

Description Amount ( Rs. )

1. Fixed Capital 9,85,000/-

2. Working Capital for three Months

27,58,500 /-

Total 36,43,500 /-

Financial Aspects

• Bank Name- Bank of Baroda• Principal amount – Rs. 38,00,000 /-• Rate of interest – 14.5 % p.a.• Loan tenure – 5 years

Source of Finance

http://www.loanboss.com/business-loan-india/bank-of-baroda.html

A) COST OF PRODUCTION PER ANNUM

Sr. No.

Description Amount ( Rs.)

1. Raw & Packing Materials 69,30,000 /-

2. Salary & Wages 9,12,000 /-

3. Utilities 2,04,000 /-

4. Other Expenses 1,68,000 /-

5. Annual Instalment paid 87,02,000/ -

6. Depreciation on Machinery & Equipment @ 10 % p.a.

18,500 /-

Total 91,02,700/-

Financial Analysis

B) TURNOVER PER ANNUM

Total 630 K.L. of Sodium Hypochlorite @ Rs. 18/- Per Litres. = Rs. 1,13,40,000 /-

Profit = Total Turnover - Cost of Production = 1,13,40,000 - 91,02,700

= Rs. 22,37,300 /-

Financial Analysis

C) PROFIT PER ANNUM

D) Taxation

1. Income Tax Calculations: Rs. 1,00,000/- deduction under section 80(C) INCOME TAX ACT for capital repayment.

Taxable Income: Rs. 22,37,300 - Rs. 1,00,000 = Rs. 21,37,300/-

2. Income Coming under Income Slab: exceeding Rs. 10,00,000 /- Taxation rate: Rs. 125,000/- + 30% of the amount by which the taxable income exceeds Rs. 10,00,000/-.3. Amt. exceeding 10,00,000: Rs. 11,37,300 /-

4. Tax Amount: 1,25,000 + 30% x 11,37,300 = 1,59,119 /-

5. Education Cess: 3% of Income Tax: Rs. 4,773.5 /-

6. Total tax payable: Rs. 1,63,892/-

Financial Analysis

Financial AnalysisE) Net. Annual Profit

Net Annual Profit : Total Profit – Tax Amount = Rs. 22,37,300 – Rs. 1,63,892

= Rs. 20,73,408 /-

PROFIT ON SALES :

% Profit = x 100

= x 100

= 18.28%

RATE OF RETURN ON TOTAL CAPITAL INVESTMENT (ROR):

ROR = x 100

= x 100 = 56.91 %

Profitability Analysis

NAME & ADDRESSES OF MACHINERY & EQUIPMENT

SUPPLIERS• 201, Konarka Mugdha Apartment, Plot No.36, Saraswati Cooperative Housing Society, Deendayal Nagar ,Nagpur - 22.

• Cont. Person : Dr. Mukund Moholkar,Mb: 09823116709 Tel. No.235675,2224362

• Visit us at : http./www.uniquepulveriser.com

M/s. Unique Enterprises

• J – 3, MIDC, Hingna, Nagpur – 440016.• Cont. Person : Shri Neelesh Agrawal. Mb:

09373104501 Tel No. (07104)236672, 236671128

M/s. Plasto Containers

(India) Pvt. Ltd.

• J – 2, MIDC Area, Nagpur - 440016• Cont. Person : Shri Vishal Agrawal

Mb:09890016601 Tel. No. (07104)395486, 395487

• Visit us at: www.vaibhavplastimoulds.com• E-mail plastotanks@yahoo.com

M/s. Vaibhav Plastimoulds Pvt.

Ltd.

THANK YOU !!