5
1) Identify housing: Start/End units are capped on one end. Intermediate units are not capped. Individual units are capped on both ends. NOTE: Ceiling opening should be 3/4” longer than fixture row length. Page 1 of 5, April 14 Regressed Lens Flush Lens 5- 1 / 2˝ 4- 3 / 32˝ 4- 3 / 32˝ 6- 7 / 16 ˝ 1774 East 21st Street, Los Angeles, CA 90058 213-746-0360 www.prulite.com INSTALLATION INSTRUCTIONS Bionic 4 — Standard/Continuous X3, X7 WARNING: Ground fixture in accordance with local and national electrical codes. Failure to do so may result in serious personal injury. We reserve the right to change details of design, materials and finish in any way that will not alter installed appearance or reduce function or performance. All hardware shipped in bulk. X3 Start/End Individual Intermediate PARTS SHIPPED SEPARATELY Reflectors Trim Lens 8-32 x 3/8˝ Self-tapping Machine Screws 8-32 x 5/8˝ Counter Sunk -X7 M Adjustable Hanger Brackets Lens Removal Tool Notes: 1. Housing ships separated from gear tray, reflectors and lens for easy installation. 2. Remove specular reflector protective coating. 3. Install lamps (by others). Aligner Splines 5- 7 / 16˝ 5- 1 / 8˝ ceiling opening 5- 1 / 8˝ ceiling opening

Bionic 4 — Standard/Continuous X3, X7 NOTE: Ceiling ... · 5-1/2" 5" 4-1/16" 5-7/16" 4-1/16" TAPER C OMP UND AS REQUIRED 5-9/16" 5" BACKER FLANGE AS REQUIRED Regressed Lens Flush

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Page 1: Bionic 4 — Standard/Continuous X3, X7 NOTE: Ceiling ... · 5-1/2" 5" 4-1/16" 5-7/16" 4-1/16" TAPER C OMP UND AS REQUIRED 5-9/16" 5" BACKER FLANGE AS REQUIRED Regressed Lens Flush

1) Identify housing: Start/End units are capped on one end.

Intermediate units are not capped. Individual units are capped on both ends.

NOTE: Ceiling opening should be 3/4” longer than fixture row length.

Page 1 of 5, April 14

6-1/2"

5" 5"

6-9/16"

5-7/16"

4-1/16"

4-1/16"

FLUSH X3B SECTION

FLUSHX7 SECTION

Part NumberRev

Description

Finish

Material

1774 East 21st Street, Los Angeles, CA 90058

www.prulite.com

Check

Appr

Date

Date

Of

Drawing Size Drawn By Date ProjectScale

Sheet

Prudential LTG.

FLUSH X3 / X7 SECTIONS

B VAULT

5-1/2"

5"

4-1/16"

5-7/16"

4-1/16"

TAPER COMPOUND

AS REQUIRED

5-9/16"

5"

BACKERFLANGE

AS REQUIRED

Regressed LensFlush Lens

5˝ 5˝

5-1/2˝

4-3/32˝4-3/32˝

6-7/16̋

1774 East 21st Street, Los Angeles, CA 90058 • 213-746-0360 • www.prulite.com

I N S Ta l l aT I O N I N S T r u C T I O N S

Bionic™ 4 — Standard/Continuous X3, X7

WARNING: Ground fixture in accordance with local and national electrical codes. Failure to do so may result in serious personal injury.We reserve the right to change details of design, materials and finish in any way that will not alter installed appearance or reduce function or performance. all hardware shipped in bulk.

X3/X7 Start/End Unit

Intermediate Unit

X1/X2/X6 Start/End Unit

Part NumberRev

Description

Finish

Material

1774 East 21st Street, Los Angeles, CA 90058

www.prulite.com

Check

Appr

Date

Date

Of

Drawing Size Drawn By Date ProjectScale

Sheet

Prudential LTG.

B VAULT

REVISION HISTORYREV DESCRIPTION DATE REV. BY

X3/X7 Start/End Unit

Intermediate Unit

X1/X2/X6 Start/End Unit

Part NumberRev

Description

Finish

Material

1774 East 21st Street, Los Angeles, CA 90058

www.prulite.com

Check

Appr

Date

Date

Of

Drawing Size Drawn By Date ProjectScale

Sheet

Prudential LTG.

B VAULT

REVISION HISTORYREV DESCRIPTION DATE REV. BY

X3 Start/End Individual

Intermediate

PARtS ShIPPed SePARAteLy

reflectors Trim lens

8-32 x 3/8˝ Self-tapping Machine Screws

8-32 x 5/8˝Counter Sunk -X7

X7 TRIM

END

VIEW

SCA

LE 1 : 1FR

ON

T VIEW

SCA

LE 1 : 1

PICTO

RIA

L VIEW

SCA

LE 1 : 1

Part Num

ber

Rev

Description

Finish

Material

1774 East 21st S

treet, Los Angeles, C

A 90058

ww

w.prulite.com

Check

Appr

Date

Date

Sheet

Draw

ing Size

Draw

n ByD

ateProject

Scale

Prudential LTG

82484

R. C

OR

TEZ

1 Galvanized S

teel

9/4/2012

NO

TED

NO

TED

LEN

S RE

MO

VE

R TO

OL

BIO

NIC

/P40 S

ER

IES

A

2.562

.437

75°

1.000

.250

.187 X .375 SLO

T

GEN

ERA

L NO

TES: UN

LESS SPECIFIED

1- MA

TER

IAL : 2- A

LL RO

UN

DS

AND

FILLETS

TO B

E .030 R

AD.

3- TOLER

AN

CE : .X = ±.03, .XX = ±.010, .XX

X = ±.0054- A

LL AN

GLE

S TO

BE

±.5°5- FIN

ISH : A

S S

PE

CIFIE

D

#24 GA. G

ALVANIZED

R.125 (TY

P.)

adjustable Hanger Brackets

lens removal Tool

Notes:1. Housing ships separated from gear tray, reflectors and lens for easy installation.2. remove specular reflector protective coating.3. Install lamps (by others).

aligner Splines

5-7/16˝5-1/8˝ ceiling opening

5-1/8˝ ceiling opening

Part NumberRev

Description

Finish

Material

1774 East 21st Street, Los Angeles, CA 90058

www.prulite.com

Check

Appr

Date

Date

Of

Drawing Size Drawn By Date ProjectScale

Sheet

Prudential LTG.

B VAULT

Page 2: Bionic 4 — Standard/Continuous X3, X7 NOTE: Ceiling ... · 5-1/2" 5" 4-1/16" 5-7/16" 4-1/16" TAPER C OMP UND AS REQUIRED 5-9/16" 5" BACKER FLANGE AS REQUIRED Regressed Lens Flush

Option to hang drywall from backer flange

A)

B) Hang 1/4-20 or wire from adjust-able hanger bracket

1774 East 21st Street, Los Angeles, CA 90058 • 213-746-0360 • www.prulite.com

Page 2 of 5, April 14

I N S Ta l l aT I O N I N S T r u C T I O N S

Bionic™ 4 — Standard/Continuous X3, X7

dO NOt ReMOVe Shipping strap.

Safety Strap

1A) Install Aligner Splines (inside or outside housing). 2 per joint on Seamless, Flush & rEG1. 4 per joint on rEG3.

2) Secure housing to structure (multiple options) X

y y

Top view of Option A Installation hole spacing

X= 2´ Y = 9 ̋from center hole

X= 3´ Y = 15˝

X= 4´ Y = 21˝

X= 5´ Y = 27˝

X= 6´ Y = 33˝

X= 7´ Y = 39˝

X= 8´ Y = 45˝

1/4-20 all thread can protrude into housing no more than 3/8˝

#8-32 x 3/8˝ machine screws - self-tapping

Page 3: Bionic 4 — Standard/Continuous X3, X7 NOTE: Ceiling ... · 5-1/2" 5" 4-1/16" 5-7/16" 4-1/16" TAPER C OMP UND AS REQUIRED 5-9/16" 5" BACKER FLANGE AS REQUIRED Regressed Lens Flush

1774 East 21st Street, Los Angeles, CA 90058 • 213-746-0360 • www.prulite.com

Page 3 of 5, April 14

I N S Ta l l aT I O N I N S T r u C T I O N S

Bionic™ 4 — Standard/Continuous X3, X7

3) Fasten Inside Joiner Brackets on row mounted housings.

4) Slide & tighten aligner splines over joint.

Part NumberRev

Description

Finish

Material

1774 East 21st Street, Los Angeles, CA 90058

www.prulite.com

Check

Appr

Date

Date

Of

Drawing Size Drawn By Date ProjectScale

Sheet

Prudential LTG.

INTERNAL JOINER BRACKET ISO

BIONICB

VAULT

REVISION HISTORYREV DESCRIPTION DATE REV. BY

A)

B) Hang 1/4-20 or wire from adjustable hanger bracket

5) Measure and install Backer Flanges (X7BF) at appropriate height (required for X7 installs).

drywall should be flush with housing

Backer flange can install with up to 21/8˝ thick hard ceiling.

except on pre-framed soffits

8-32 x 3/8˝ machine screws

drywall screws (by others) must be flush with drywall.

6) Install drywall and self-tapping drywall screws into X7BF.

A)

B) Hang 1/4-20 or wire from adjustable hanger bracket

7) Remove shipping straps.

2a) If additional holes are drilled in top plate for 1/4-20 all thread, support with additional #8 screws at closest location to new holes.

8-32 x 1/4” machine screws (by others)

8-32 x 3/8”

WARNING! Failure to properly installtop plate screws will void warranty.

A)

B) Hang 1/4-20 or wire from adjustable hanger bracket

Page 4: Bionic 4 — Standard/Continuous X3, X7 NOTE: Ceiling ... · 5-1/2" 5" 4-1/16" 5-7/16" 4-1/16" TAPER C OMP UND AS REQUIRED 5-9/16" 5" BACKER FLANGE AS REQUIRED Regressed Lens Flush

1774 East 21st Street, Los Angeles, CA 90058 • 213-746-0360 • www.prulite.com

Page 4 of 5, April 14

I N S Ta l l aT I O N I N S T r u C T I O N S

Bionic™ 4 — Standard/Continuous X3, X7

9) Install Cross Brace Brackets over Gear trays every 4’.

WARNING! Failure to properly installCross Brace Brackets will void warranty.

11) Re-install shipping straps (Required for X7 Installs Only).

A)

B) Hang 1/4-20 or wire from adjustable hanger bracket

10) Install trims, cut last piece to fit.

A)

B) Hang 1/4-20 or wire from adjustable hanger bracket

X7 Installs - Proceed to Step 11X3 Installs - Skip to Step 17

Plug Quick Connects as you install each Gear Tray.

8) Snap “Gear trays” into housing where required.

13b) MUSt teSt lens fit in ALL (X7) applications before mud-in.

13a) Remove Shipping Strap.12) Install screws through backer flange (recess).

A)

B) Hang 1/4-20 or wire from adjustable hanger bracket

Secure trim to drywall using drywall screws (by others).

A)

B) Hang 1/4-20 or wire from adjustable hanger bracket

Page 5: Bionic 4 — Standard/Continuous X3, X7 NOTE: Ceiling ... · 5-1/2" 5" 4-1/16" 5-7/16" 4-1/16" TAPER C OMP UND AS REQUIRED 5-9/16" 5" BACKER FLANGE AS REQUIRED Regressed Lens Flush

17) Install lamps (by others).16) Install ‘U’ end trims & straight trims, cut last piece to fit.

18) Install lensing, cut last piece to fit.

NOte: Leave 1/16˝ air gap at each end of run

Table saw or chop saw with a 80T blade recommended.

15) Install reflectors.

Use filler reflector as needed, trim to fit at end of rows.

Gear Tray

1774 East 21st Street, Los Angeles, CA 90058 • 213-746-0360 • www.prulite.com

Page 5 of 5, April 14

I N S Ta l l aT I O N I N S T r u C T I O N S

Bionic™ 4 — Standard/Continuous X3, X7

14) tape & Mud-in to trim edge (X7).

A)

B) Hang 1/4-20 or wire from adjustable hanger bracket

trim edge