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Biomaterials in Medical Devices Eunsung Park, Ph.D. Medtronic Strategy and Innovation Medtronic, Inc. [email protected]

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  • Biomaterials in Medical Devices

    Eunsung Park, Ph.D.Medtronic Strategy and Innovation

    Medtronic, [email protected]

  • Contents of Lectures Overview of Biomaterials

    Biomaterials and Biocompatibility Overview of Medical Devices

    Focus on implantable, therapeutic devices Heart Valves

    Mechanical valves and Bioprosthesis Stents

    Stent delivery system Bare metal stents and Drug eluting stents

    Pacemakers and ICDs Components MRI compatibility issues

    Surface Properties Surface energy Surface treatments and coatings

  • 1/40

    Introduction

  • 2/40

    Materials Science and Engineering

    Transparent Plane??!@!

  • 3/40

    What are biomaterials?

    Materials used to make devices to replace a part of a function of the body in a safe, reliable, economic, and physiologically acceptable manner. (Hench and Erthridge, 1982)

    A nonviable material used in a medical device intended to interact with biological systems. (Williams 1987)

    Biomaterials are used in medical devices in direct contact with biological systems.Biomaterials are defined by their application, NOT chemical make-up.

  • 4/40

    Study of Biomaterials S&E

    Interdisciplinary, integrated, sophisticated materials science + biology + physiology +

    biochemistry + clinical science +

    Wide range of materials metals, ceramics, polymers, composites,

    biological materials

    in a biological environment

  • 5/40

    MIT OCW

  • 6/40

    Stainless Steel Ti and alloys Co alloys NiTi Pt-Ir, Ta Au

    Metallic Biomaterials

  • 7/40

    Advantages Properties and fabrication well

    known High mechanical strength Stiff and strong Fatigue resistance, wear

    resistance Joining technologies known

    Disadvantages Corrosion Metal ions may be toxic

    Metallic Biomaterials

  • 8/40

    Pyrolytic carbon, Diamond-like carbon Alumina, Zirconia Hydroxyapatite / Calcium phosphates Bioglasses A/W glass-ceramic

    BioCeramics

  • 9/40

    Advantages Similar in physical properties to bone Readily sterilized High compressive strength when dense Low to high bioreactivity

    Disadvantages Difficult to fabricate Low strength in tension, torsion, bending,

    or impact

    BioCeramics

  • 10/40

    Silicone Polyurethane; Polyethylene: PE Poly(methyl methacrylate): PMMA Poly(ethylene terephthalate): PET (Dacron) Poly(tetrafluoroethylene): PTFE (Teflon) Hydrogels Bioresorbable (biodegradable) polymers

    PGA, PLA, PGLA, Polycaprolactone

    Polymer Biomaterials

  • 11/40

    Advantages Easy fabrication Wide range of compositions and properties Many ways to immobilize biomolecules/

    cells

    Disadvantages Contain leachable compounds

    Additives (stabilizers, plasticizers, etc.)

    Surface contamination Chemical/ biochemical degradation

    Mobility

    Difficult to sterilize

    Polymer Biomaterials

  • 12/40

    Applications of Biomaterials

    Orthopedic artificial hips, knees, shoulders, wrists; intervertebral discs; fracture

    fixation; bone grafts

    Cardiovascular heart valves, pacemakers, catheters, grafts, stents, PTCA balloons

    Dental enamels, fillings, prosthetics, orthodontics

    Soft tissue wound healing, reconstructive and augmentation, intra-ocular lens

    Surgical staples, sutures, scalpels, surgical tools

  • 13/40

    Criteria for Biomaterials as Implants

    Have required physical/chemical properties and maintain these properties over desired time period.

    Do not induce undesirable biologic responses.

    Should be manufactured and sterilized easily and reproducibly.

  • 14/40

    Physical Properties Mechanical properties, tensile, compressive, fatigue Transport properties Degradation rate, degradation products Surface properties, chemistry, morphology, roughness

    Biological interactions Materials-Body interactions Toxicity, Decomposition

    Formability Design Issues Liability

    Issues of Biomaterials in Medical Devices

  • 15/40

    Understanding and controlling performance Physical, Chemical, Biological

    Relevant material performance under biological conditions 37 C, aqueous, saline, extracellular matrix (ECM)

    Material properties as a function of time Initial negative biological response - toxicity

    Long term biological response rejection

    Biology is a science of surfaces and interfaces and it is never at equilibrium.

    Contd

  • 16/40

    Value LocationpH 6.8 Intracellular 7.0 Interstitial 7.15-7.35 BloodpO2 2-40 Interstitial (mm Hg) 40 Venous 100 ArterialTemperature 37 Normal Core 28 Normal SkinMechanical Stress 4x107 N m-2 Muscle (peak stress) 4x108 N m-2 Tendon (peak stress)Stress Cycles (per year) 3x105 Peristalsis 5x106 - 4x107 Heart muscle contraction

    Length of implant: Day, Month, Years

    Test Conditions:

  • 17/40

    Biocompatibility

    Old Definition Non-irritant, Non-toxic, Non-carcinogenic, Non-

    allergenic, etc.

    New Definition The ability of a material to perform with an

    appropriate host response in a specific application. D. Williams

  • 18/40

    Biocompatibility

    Is a collection of processes involving interactions between the materials and the tissue.

    Refers to the ability of the material to perform a function.

    Refers to the appropriate host responses. Does not stipulate that there should be no responses.

    Is NOT an intrinsic material property.

  • 19/40

    Assessing Biocompatibility

    Question: Will this material stimulate the appropriate biological response for the intended use?

    In vitro tests In vivo/Usage tests

    Clinical Trials

  • 20/40

    In Vitro Analysis of Cell/Biomaterial Interactions

    Nature of cell/biomaterial interactions

    Fundamental phenotypic/functional differences

    Soft/hard tissue cells

    Cell number, growth rate, metabolic rate, cell function, protein expression

    Simple, repeatable, inexpensive, rapid

  • 21/40

    In Vivo Tests

    Relevant mammalian model

    Comprehensive biological response

    Ethical concerns

    Expensive & time-consuming

  • 22/40

    Clinical Trials

    Most relevant test

    Safety and efficacy test

    All other tests measured against this

    Expensive, logistically complicated

    Difficult to interpret results

  • 23/40

    Biological Responses to Biomaterials

    In Tissue Inflammation, Fibrous Tissue Formation, Immune

    Response, Infection, Necrosis

    In Blood Thrombosis, Lipid or Mineral Deposition, Infection

  • 24/40

    Types of Implant-Tissue Response

    If the material is Response

    toxic the surrounding tissue dies

    nontoxic and nearly inert a fibrous tissue forms

    nontoxic and bioactive an interfacial bond forms

    nontoxic and dissolves the surrounding tissue replaces it

  • 25/40

    Why do Medical Devices Fail?

    The types of materials failure in the failure of biomedical devices Mechanical Physico-chemical Chemical (biochemical, electrochemical) Device Design

    Device failure can be catastrophic to the patient and, at the least, costly and risky We often dont have good long term descriptive tests for

    medical devices in-vivo High risk nature precludes new device adoption

  • 26/40

    Mechanisms of Biomaterial Breakdown

    Mechanism Breakdown

    Mechanical Creep, Wear, Stress cracking, Fracture

    Physico-chemical Adsorption of biomolecules (fouling),

    Absorption of water (softening), Desorption of low MWs (weakening), Dissolution

    Biochemical Hydrolysis, Oxidation, Reduction, Mineral deposition

    Electrochemical Corrosion

  • 27/40

    Mechanical Failure

    Mechanisms: Creep: Long term deformation under load Wear/Abrasion: Surface failure during working Stress cracking: Stress relief in local environment Fatigue: Breaking under cycling load Tensile/Torsion/Compression failure

    Issues: Material choice Testing Failure analysis: fractography

  • 28/40

    Fractography: ductile fracture

  • 29/40

    Fractography: brittle fracture

    Mirror

    Mist

    Hackle

    http://www.doitpoms.ac.uk/tlplib/fracture/images/glass2.gif

  • 30/40

    Physico-chemical / Chemical Failure

    Protein/cell adsorption on the surface - fouling Property decay through water interactions

    softening, crazing Leaching of plasticizer, filler, etc. in bio environment Dissolution of component/device Materials degradation of device - hydrolysis of

    esters or amides Corrosion - oxidation or reduction Calcification - growing unwanted bone or Ca

    deposits Catastrophic fibrous encapsulation

  • 31/40

    Material Selection Factors Mechanical

    tensile, compression, dynamic, fracture, stress, strain, stiffness, creep, fatigue

    Electricalresistance, contact, power supply, earthing, insulation, electromechanical

    compatibility Thermal

    shrinkage, expansion, stability, insulation Chemical

    (bio)stability, degradation, corroision, interaction/reaction Environmental

    product life span, shelf life, humidity, manufacturing waste, recyclability Surface

    finish, wear, friction, tactility (feel) Aesthetic

    Cosmetic appearance, colors, visual clarity Economic

    Material cost, process introduction

  • 32/40

    Medical Device Sterilization

    To kill the microorganisms

    Sterilization processes E-beam

    Gamma radiation

    Ethylene oxide (EtO)

  • 33/40

    Medical Device Sterilization

    E-beam Accelerated high energy electrons (10MeV)

    Damages DNAs

    E-beam causes crosslinking and chain scissoring of polymers (Teflon, PP, etc.)

  • 34/40

    Medical Device Sterilization

    Gamma radiation Radioisotope (Co60) generated

    gamma rays

    Damages DNAs and cellular structures

    Quick turnaround; easy penetration

    Not for some polymers: acetyls, Teflon, PP

  • 35/40

    Medical Device Sterilization

    Ethylene oxide (EtO) Ethylene oxide gas, temperature, humidity

    Disrupts DNAs

    For nearly all materials

    Takes long time: pre-condition (T, humidity), sterilization, aeration

    Aeration is particularly a problem for polymers (absorbed must be desorbed)

  • 36/40

    Effects of Sterilization Radiation process: e-beam and

    gamma Radiation affects materials with

    low binding energy. Energy of radiation breaks the

    molecular bonds.

    For some polymers (acetyls, Teflon, PP), crosslinking or scissoring occurs.

    It also affects batteries and electronic components.

    Gamma radiation changes the color grade of ceramics.

    ZrO2 hip balls turn dark after sterilization.

  • 37/40

    Effects of Sterilization

    Ethylene oxide (EtO) Aeration is particularly a problem for polymers and porous

    materials.

    Polymers absorb EtO easily. Sterilization is effective, however, all absorbed EtO must be removed (aeration).

  • 38/40

    Bio-Materials Technologypast, present, future

    BIOmaterials

    time

    bioMATERIALS

    BIOMATERIALS

  • 39/40

    Evolution of Biomaterials

    Structural

    Functional Tissue Engineering Constructs

    Soft Tissue Replacements

  • 40/40

    Progression of Biomaterials Technologies: Compatibility

    1960s

    Biostability

    DurabilityTolerance by body

    1980s

    Biocompatibility

    Blood and tissue compatibility

    Bio-Interactivity

    Living implants Modification of cells

    2000

  • 1/26

    Medical Devices

  • 2/26

    What Is a Medical Device?

    What is not?

  • 3/26

    Definition of a Medical Device(by US FDA)

    An instrument, apparatus, or implant intended for diagnosis, treatment, or prevention of disease affect the structure or function of the body without chemical action or metabolism

    Range from simple tongue depressors to complex programmable pacemakers with micro-chip technology and laser surgical devices

  • 4/26

    Classification of Medical Devices(by US FDA)

    Classification depends on three factors Intended use - What disease, symptom, or

    condition is the device intended to treat? How will the device be used?

    Indications for use - What kinds of patients should this be used on? Can be based on age, disease state, medical history, allergies, etc.

    Level of risk - Is the device life-saving? Is the device life-sustaining? Is there an unreasonable risk of illness or injury associated with use of the device?

  • 5/26

    Classification of Medical Devices(by US FDA)

    Class I: General Controls Present minimal potential for harm to the user

    Devices whose safety & effectiveness are well-established

    Registration with the FDA, GMP, proper labeling, notification of FDA before marketing

    About 40% of all devices are Class I

    Tongue depressor, bandages, exam gloves

  • 6/26

    Classification of Medical Devices(by US FDA)

    Class II: General controls with specific controls Subject to special controls of special labeling,

    mandatory performance standards, postmarket surveillance, preclinical testing

    About half of all devices are Class II

    Contact lenses, x-ray machines, powered wheelchairs, infusion pumps, surgical needles, suture materials, acupuncture needles

  • 7/26

    Classification of Medical Devices(by US FDA)

    Class III: General controls and Premarket Approval Premarket approval, scientific reviews to ensure

    the devices safety and effectiveness

    Life-supporting or life-sustaining devices

    Less than 10% of all devices are Class III

    Heart valves, pacemakers, breast implants, stents

  • 8/26

    Getting a Device to Market

    For a Me Too device 510(k) Notification

    Manufacturer must show substantial equivalence to already marketed device.

    For a new device Pre-market Approval (PMA)

    Manufacturer must show safety and effectiveness of new device.

  • 9/26

    Substantial Equivalence

    A device is found substantially equivalent (SE) if, in comparison to a legally marketed device, it: Has the same intended use, and Has the same technological characteristics as the

    pre-existing (predicate) device; or Does not raise new questions of safety and

    effectiveness, or demonstrates equal safety and effectiveness

  • 10/26

    Premarket Approval

    For a New Device (in Class III)

    Premarket Approval (PMA) requires Valid Scientific Evidence showing safety and

    effectiveness

    Laboratory and Animal Study

    Clinical Study

  • 11/26

    Classes of Medical Devices

    Diagnostic Devices Monitoring Devices Therapeutic Devices

    ---------------------------- External Devices

    Implanted Devices----------------------------

    Devices for Acute Care (short-term use) Devices for Chronic Care (long-term use)

  • 12/26

    Diagnostic Devices

    Determine the cause of disease or injury Examples

    Imaging (X-ray, CT, MRI) DNA-base diagnostics; POC devices Cardiac marker-base diagnostics

  • 13/26

    Monitoring Devices

    Determine the progress of therapy and the state of the patient in response to therapy

    Examples Blood pressure ECG Blood oxygen monitor

  • 14/26

    Therapeutic Devices

    Change structure and function of the biological system to alter the course of disease

    Examples Pacemakers Stents Spinal fixation devices

  • 15/26

    Classes of Medical Devices Diagnostic Devices Monitoring Devices Therapeutic Devices

    ---------------------------- External Devices

    Implanted Devices----------------------------

    Devices for Acute Care (short-term use) Devices for Chronic Care (long-term use)

    Implantable Therapeutic Medical Devices for Chronic Diseases

    Most Advanced Technologies=

  • 16/26

    Cardiac Rhythm DisordersSudden cardiac arrest Implantable cardioverter defibrillators (ICDs)

    Heart failure Cardiac resynchronization systems (CRT)

    Arrhythmias Pacemakers

    Unexplained syncope Implantable diagnostic recorders

    Disease management Internet-based information technology system

    For full safety information, visit medtronic.com

  • 17/26

    Spinal Conditions

    Spinal deformities Fusion systems

    Herniated discs Minimal Access Spinal Technologies (MAST), artificial discs

    Acute tibial fractures Bone morphogenetic proteins

    For full safety information, visit medtronic.com

    Fixation Systems

  • 18/26

    Cardiovascular DiseasesVascular disease Catheters, angioplasty balloons, implantable

    stents, open-heart surgery perfusion and stabilization systems

    Aortic disease Implantable stent grafts

    Heart valve disease Artificial valves

    For full safety information, visit medtronic.com

  • 19/26

    Neurological DisordersMovement disorders Implantable deep brain stimulation systems

    Chronic pain Implantable neurostimulation systems, drug-infusion systems

    Hydrocephalus Implantable shunts (cerebrospinal fluid)

    For full safety information, visit medtronic.com

  • 20/26

    Urological and Digestive Disorders

    Acid reflux Diagnostic tools

    Gastroparesis Implantable gastric stimulation systems

    Overactive bladder/urinary retention Implantable sacral stimulation systems

    Enlarged prostate Radio frequency ablation systems

    For full safety information, visit medtronic.com

  • 21/26

    Diabetes

    Glucose monitoring Real-time continuous glucose monitoring systems

    Insulin delivery External and implantable insulin pumps

    Disease management Internet-based information technology system

    For full safety information, visit medtronic.com

  • 22/26

    Bio-Materials Technologypast, present, future

    BIOmaterials

    time

    bioMATERIALS

    BIOMATERIALS

  • 23/26

    Drugs

    Biologics

    Devices

    Combin

    ation

    Combination

    Com

    bin a

    ti on

    Drugs

    Biologics

    Devices

    Combination Products

  • 24/26

    Antibiotic bone cement and orthopedic implants

    Steroid eluting pacemaker

    Lumbar fusion device with growth factor

    Drug eluting stents

    Combination Products

  • 25/26

    Recently ApprovedCombination Products

    Transdermal patch for treatment of Parkinsons disease

    Absorbable collagen sponge with genetically engineered human protein

    Transdermal patch for ADHD

    Transdermal patch for Depression

    Inhaled insulin for diabetes

    Dental bone grafting material with growth factor

    Surgical mesh with antibiotic coating

    Dermal iontophoresis system

    ..Source: Office of Combination Products, FDA, www.fda.gov/oc/combination/approvals.html, as of May, 2007

    http://www.fda.gov/oc/combination/approvals.html

  • 26/26

    Miniaturization and longevity

    Improved sensors and diagnostics

    Enhanced biomaterials

    Better disease prevention

    Better technologies

    Traditional Medical

    Technology

    Biotechnology

    Nanotechnology

    Information technology

    +

    Innovative Medical Technology

  • 1/30

    Heart Valves

  • 2/30

    Prosthetic Heart Valve

    A prosthetic (artificial) heart valve is a replacement for a diseased or dysfunctional heart valve.

  • 3/30

    Heartand

    HeartValves

    Right Atrium

    Right Ventricle

    Left Ventricle

    Left Atrium

    Pulmonary Vein Aorta

  • 4/30

    4 Heart Valves

    Body

    Lung

    LungBody

    Texas Heart Institute

    Tricuspid

    Mitral

    Pulmonary

    Aortic

    Superior vena cava

    Pulmonary artery

    Blood Flow: Body->RA->RV->Lung->LA->LV->Body

    Heart Pump: Atrial contraction (RA/LA->RV/LV)

    Ventricular contraction (RV/LV->Lung/Body)

  • 5/30

    Heart Valves

  • 6/30

  • 7/30

    Mitral Valve

  • 8/30

    When is it used?

    Two conditions that may require a heart valve replacement are Stenosis (smaller opening)

    Leaflets thicken or stiffen

    Regurgitation (incompetence) Valve doesnt close properly and blood leaks backward

  • 9/30

    Type of Prosthetic Heart Valves

    Mechanical heart valves

    Biological heart valves

    Medtronic Hancock II Medtronic Freestyle Medtronic Mosaic

  • 10/30

    Mechanical Heart Valves Caged ball valve

    Occluder in restraining cage 1960s Very durable, but suboptimal

    hemodynamics

    Tilting disc valve Single leaflet on a central strut Good hemodynamics

    Bileaflet valve Two leaflets rotate on pivots

    St. Jude medical

    Medtronic

    Edwards

  • 11/30

    Mechanical Heart Valves Advantages

    The main advantage of mechanical valves is high durability. They usually last a lifetime.

    Disadvantages Mechanical heart valves can increase the risk of blood

    clots. Because of this, patients must take anticoagulant (blood thinners) for the rest of their lives.

    Even though blood thinners are relatively safe, they do increase the risk of bleeding in the body.

  • 13/30

    Biological Heart Valves

    Stented Mostly made from porcine aortic valves

    or bovine pericardium Preserved in glutaraldehyde (reduces

    calcification) Sewing ring provides structural stability Some hemodynamic issues

    Stentless Primarily made from aortic valves Implanted on native valvular annulus w/o

    a sewing cuff Provides native anatomical and

    hemodynamic profiles Medtronic Freestyle

    Medtronic Mosaic

  • 14/30

    Biological Heart Valves Advantages

    Excellent hemodynamics

    Less prone to thromboembolism. Anticoagulant therapy is generally not necessary.

    Disadvantages Biological heart valves may wear out over time. They may

    need to be replaced every 10 to 15 years.

    Calcification can be a problem. (More with young patients.)

  • 15/30

    Materials in Mechanical Heart Valves

    Valve housing CP Ti (grade 4), PyC coated cage,

    Co-Cr alloys

    Sewing rings/cuffs Polyester (Dacron), PTFE (Teflon)

    Occluder (Leaflet) Pyrolytic carbon coated graphite

    (W doped graphite)

    Most commonly used materials

  • 16/30

    CP Ti All -Ti (HCP) ~99% Ti with O

    Grade 1 ~ 4 according to O content (0.18 ~ 0.4 %).

    Oxygen has a great influence on yield/fatigue strength and corrosion resistance, with acceptable ductility.

    Properties Grade 1 Grade 2 Grade 3 Grade 4

    Oxygen (w/o) 0.18 0.25 0.35 0.40

    Tensile strength (MPa) 240 345 450 550

    Yield strength (MPa) 170 275 380 485

    Elongation (%) 24 20 18 15

    Area reduction (%) 30 30 30 25

    Oxygen Concentration and Mechanical Properties of CP Ti

  • 17/30

    Yield Strength to Density Ratio

  • 18/30

    Co-Cr Alloys 2 major areas of use for the Co-Cr alloys are orthopedic

    (prosthetic replacements, fixation devices) and cardiovascular (heart valve).

    Good corrosion resistance and mechanical properties Co-Cr-Mo (F75, F799)

    Vitallium (Howmedica), Haynes-Stellite (Cabot), Zimaloy (Zimmer)

    Good corrosion resistance in chloride environment Orthopedic, Dental

    Co-Ni-Cr-Mo (F562) MP35N (SPS Technologies) High strength/corrosion resistance Good fatigue strength Cardiovascular (stents)

  • 19/30

    Relative Properties: Metals

  • 20/30Buddy Ratner, Introduction to Biomaterials

  • 21/30

    Pyrolytic Carbon Similar to graphite, but with some covalent bonding

    between its graphene sheets: disordered wrinkles and distortions within layers improved durability

    Belongs to turbostratic carbons Produced by heating a hydrocarbon nearly to its

    decomposition temperature, and permitting the graphite to crystallize (pyrolysis).

    disordered

  • 22/30

    Is man-made.

    Is a coating. Deposited through the thermal decomposition

    of hydrocarbon (fluidized bed process)

    Coated on graphite Pyrolysis takes place at high temperature

    Thermal expansion match

    Pyrolytic Carbon

  • 23/30

    Inert and Biocompatible

    Thromboresistant (i.e. resistant to blood clotting) not perfect (still needs anticoagulant)

    Good durability

    Good wear resistance

    Good strength

    High fracture toughness (~X20 higher than alumina)

    Pyrolytic Carbon

  • 24/30

    Allotropes of Carbon

    Allotropes: structures with different molecular configurations

  • 25/30

    PET and PTFE

    PET (polyethylene terephthalate) High melting (Tm=260C) crystalline polymer High tensile strength (~70 MPa) Dacron is a common commercial PET

    Available as woven fabric, knit graft

    PTFE (poly-tetrafluoroethylene) PE with 4 Hs replaced with Fs High melting (Tm=325C) polymer Very hydrophobic and lubricious catheter, graft Teflon

  • 26/30

    Medtronic Hancock II

    Aortic/Mitral

    Valve Porcine valves or Bovine pericardium Entire porcine aortic root and aorta

    (stentless) Stiffened with glutaraldehyde (less

    calcification, stable collagen cross-links)

    Sewing ring/skirt Wire: Co-Ni alloy, Ni-Ti alloy PET (Dacron), PTFE (Teflon)

    Materials in Biological Heart Valves

    Most commonly used materials

  • 27/30

    Percutaneous Valves Still in early stage of development or infant clinical studies Ability to be delivered to the heart using traditional cardiac

    catheterization techniques (balloon catheter), through femoral artery (retrograde) or cardiac apex (anterograde).

    Heart does not need to be arrested during the operation no need to use a bypass pump.

    Edwards Transcatheter Valve

    Cleveland Clinic

  • 28/30

    Percutaneous Valves

  • 29/30

    What Does it Take to Get a Surgical Valve to Market?

    Pre-Clinical In Vitro Testing (ISO 5840, FDA HV Guidance): Hydrodynamic Performance Assessment

    Structural Testing/Analysis

    Material Assessmentbiocompatibility, material property testing

    Pre-Clinical In Vivo Testing (ISO 5840, FDA HV Guidance): Chronic animal study

    Clinical Study (ISO 5840, FDA HV Guidance): Non-randomized study against objective performance criteria compiled

    from currently marketed heart valves.

    Study not designed to show superiority, but rather safety/effectiveness against currently marketed valves.

  • 30/30

    Pre-Clinical Hydrodynamic Test

    Hydrodynamic performance is compared with a clinically-approved reference valve Steady, Pulsatile Flow Pressure Drop

    P vs. Q Steady, Pulsatile Flow Regurgitation and Leakage

    Flow Visualization to assess flow patterns through valve

  • 31/30

    Pre-Clinical Structural Test

    Valve Durability Test (Accelerated Wear) 200x106 cycles simulate five years implant

    duration (tissue valves) Performed at 10-15x physiologic heart rate Periodic hydrodynamic testing and visual

    examination is performed Valve wear characteristics are compared to

    clinically approved reference valve

    Valve Stent Structural Assessment Finite Element Stress Analysis (FEA) Fatigue analysis Valve stent fatigue and creep testing

    Leaflet Tearing--Pericardial valves

  • 32/30

    Pre-Clinical In Vivo Testing

    Chronic animal study 20-week implants, usually sheep

    Control animals implanted with clinically-approved reference heart valves for comparison

    Hemodynamic performance Mean/peak pressure gradients,

    effective orifice area, regurgitation, etc.

    Assess biological response to device

    Pathology, blood work, calcification, thrombus assessment

    Biomaterials in Medical DevicesContents of Lectures1_Biomaterials Overview.pdfIntroductionWhat are biomaterials?Study of Biomaterials S&EMetallic BiomaterialsBioCeramicsBioCeramicsPolymer BiomaterialsPolymer BiomaterialsApplications of BiomaterialsCriteria for Biomaterials as ImplantsIssues of Biomaterials in Medical DevicesContdBiocompatibilityAssessing BiocompatibilityIn Vitro Analysis of Cell/Biomaterial InteractionsIn Vivo TestsClinical TrialsBiological Responses to BiomaterialsTypes of Implant-Tissue ResponseWhy do Medical Devices Fail?Mechanisms of Biomaterial BreakdownMechanical FailureFractography: ductile fractureFractography: brittle fracturePhysico-chemical / Chemical FailureMaterial Selection FactorsMedical Device SterilizationMedical Device SterilizationMedical Device SterilizationMedical Device SterilizationEffects of SterilizationEffects of SterilizationEvolution of Biomaterials

    2_Medical Devices Overview.pdfMedical DevicesWhat Is a Medical Device?Definition of a Medical Device(by US FDA)Classification of Medical Devices(by US FDA)Classification of Medical Devices(by US FDA)Classification of Medical Devices(by US FDA)Classification of Medical Devices(by US FDA)Getting a Device to MarketSubstantial EquivalencePremarket ApprovalCardiac Rhythm DisordersSpinal ConditionsCardiovascular DiseasesNeurological DisordersUrological and Digestive DisordersDiabetesCombination ProductsRecently Approved Combination ProductsExtra SlidesDefinition of a Medical Device(by EU)Classification of Medical Devices(by EU)

    3_Valves.pdfHeart ValvesProsthetic Heart ValveHeartandHeartValvesWhen is it used?Type of Prosthetic Heart ValvesMechanical Heart ValvesMechanical Heart ValvesBiological Heart ValvesBiological Heart ValvesMaterials in Mechanical Heart ValvesYield Strength to Density RatioPyrolytic CarbonPyrolytic CarbonPyrolytic CarbonPET and PTFEMaterials in Biological Heart ValvesPercutaneous ValvesWhat Does it Take to Get a Surgical Valve to Market?Pre-Clinical Hydrodynamic TestPre-Clinical Structural TestPre-Clinical In Vivo Testing