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Biomass Energy in the 21st Century
A PRESENTATION BY:
Keith Thomsen, DrEnv, PE, BCEE
Asst. Director – Center for Bioproducts and Bioenergy
Washington State University TriCities, Richland, WA
2
Biomass Agenda
• Bioenergy Overview
• Biomass Resources
• Creating Energy from Biomass
• Biomass Economics
• Biomass Environmental Issues
• Promise of Bioenergy
• Ethanol Production
3
BioEnergy Overview
4
Global Energy 2010
5
Renewable Energy Use
6
Carbon Cycle
7
Commercial Carbon Cycle
8
US Energy Cropland
http://www.cbsnews.com/htdocs/energy/renewable/map_bioenergy_image.html
9
Biomass Resources In
Ecuador
10
Biomass Basic Data
Boyle, Renewable Energy, Oxford University Press (2004)
11
Solar Energy Conversion
Boyle, Renewable Energy, Oxford University Press (2004)
1 hectare = ~2.5 acres
12
Bioenergy Technologies
Boyle, Renewable Energy, Oxford University Press (2004)
13
Biomass Resources
14
Types of Biomass
Biomass Resources
• Energy Crops
– Woody crops
– Agricultural crops
• Waste Products
– Wood residues
– Temperate crop
wastes
– Tropical crop wastes
– Animal wastes
– Municipal Solid Waste
(MSW)
– Commercial and
industrial wastes
15
http://www.eere.energy.gov/RE/bio_resources.html
16
Corn
http://www.geo.msu.edu/geo333/corn.html
17
Soybeans
http://agproducts.unl.edu/
18
Sorghum
http://www.okfarmbureau.org/press_pass/galleries/grainSorghum/
19
Sugar Cane Bagasse
http://www.nrel.gov/biomass/photos.html
20
Switchgrass
http://www.nrel.gov/biomass/photos.html
21
Hybrid Poplar
http://www.nrel.gov/biomass/photos.html
22
Corn Stover
http://www.nrel.gov/biomass/photos.html
23
Wood Chips & Sawdust
http://www.nrel.gov/biomass/photos.html http://www.energytrust.org/RR/bio/
24
Biomass-to-Energy Plant
Truck unloading wood chips that will fuel
the Tracy Biomass Plant, Tracy, California.
http://www.eia.doe.gov/cneaf/solar.renewables/page/biomass/biomass.html
25
Municipal Solid Waste
http://www.eeingeorgia.org/eic/images/landfill.jpg
26
Creating Energy
from Biomass
27
Bioenergy Conversion
Boyle, Renewable Energy, Oxford University Press (2004)
28
Biomass Direct
Combustion
Boyle, Renewable Energy, Oxford University Press (2004)
29
Heat Energy Content
Boyle, Renewable Energy, Oxford University Press (2004)
30
MSW Power Plant
Boyle, Renewable Energy, Oxford University Press (2004)
31
Composition of MSW
32
Integrated Waste Plant
Boyle, Renewable Energy, Oxford University Press (2004)
33
Landfill Gas
Boyle, Renewable Energy, Oxford University Press (2004)
34
Integrated Biorefinery
35
Sugar Platform
1. Convert biomass to sugar or other fermentation feedstock
2. Ferment biomass intermediates using biocatalysts
• Microorganisms including yeast and bacteria;
3. Process fermentation product
• Yield fuel-grade ethanol and other fuels, chemicals, heat and/or electricity
36
Thermochemical Platform
• Direct Combustion
• Gasification
• Pyrolysis
• Hydrothermal Liquefaction
37
Gasification
• Biomass heated with no oxygen
• Gasifies to mixture of CO and H2
– Called “Syngas” for synthetic gas
• Mixes easily with oxygen
• Burned in turbines to generate electricity
– Like natural gas
• Can easily be converted to other fuels,
chemicals, and valuable materials
38
Biomass Gasifier
• 200 tons of wood
chips daily
• Forest thinnings;
wood pallets
• Converted to gas at
~1850 ºF
• Combined cycle gas
turbine
• 8MW power output McNeil Generating Station
biomass gasifier – 8MW
39
Pyrolysis
• Heat bio-material under pressure
– 500-1300 ºC (900-2400 ºF)
– 50-150 atmospheres
– Carefully controlled air supply
• Up to 75% of biomass converted to liquid
• Tested for use in engines, turbines, boilers
• Currently experimental
40
Pyrolysis Schmatic
http://www1.eere.energy.gov/biomass/pyrolysis.html
Hydrothermal Liquefaction
41
42
Anaerobic Digestion
• Decompose biomass with microorganisms
– Closed tanks known as anaerobic digesters
– Produces methane (natural gas) and CO2
• Methane-rich biogas can be used as fuel
or as a base chemical for biobased
products.
• Used in animal feedlots, and elsewhere
http://www1.eere.energy.gov/biomass/other_platforms.html
43
Carbon Rich Platform
• Natural plant oils such as soybean, corn, palm,
and canola oils
– In wide use today for food and chemical applications
• Transesterification of vegetable oil or animal fat
produces fatty acid methyl ester
– Commonly known as biodiesel.
• Biodiesel an important commercial air-emission
reducing additive / substitute for diesel fuel
– could be platform chemical for biorefineries.
44
BioFuels
• Ethanol – Created by fermentation of starches/sugars
– US capacity of 1.8 billion gals/yr (2005)
– Active research on cellulosic fermentation
• Biodiesel – Organic oils combined with alcohols
– Creates ethyl or methyl esters
• SynGas Biofuels – Syngas (H2 & CO) converted to methanol, or liquid fuel similar
to diesel
• Advanced Biofuels – Jetfuel
– Other fuels
45
Biodiesel Bus
46
Plant Products Platform
• Selective breeding and genetic engineering
• Develop plant strains that produce greater amounts of desirable feedstocks or chemicals
• Even compounds that the plant does not naturally produce
• Get the biorefining done in the biological plant rather than the industrial plant.
47
Biomass
Economics
48
Economic Issues
• Sustainable Development
– Move toward sustainable energy production
• Energy Security
– Reduce dependence on imported oil
• Rural Economic Growth
– Provide new crops/markets for rural business
• Land Use
– Better balance of land use
49
Landfill Gas Costs
50
Switchgrass Economics
Tons Per
Acre
Total
Variable
Cost Per
Acre
Total Fixed
Cost Per
Acre
Total Cost
Per Acre
Ethanol Min
Price per
Gallon
2 $131.00 $66.50 $197.50 $2.47
3 $87.33 $44.33 $131.67 $1.65
4 $65.50 $33.25 $98.75 $1.23
5 $52.40 $26.60 $79.00 $0.99
6 $43.67 $22.17 $65.83 $0.82
7 $37.43 $19.00 $56.43 $0.71
8 $32.75 $16.63 $49.38 $0.62
9 $29.11 $14.78 $43.89 $0.55
10 $26.20 $13.30 $39.50 $0.49
51
Energy Crop Potential
52
Environmental
Impacts
53
Environmental Issues
• Air Quality – Reduce NOx and SO2 emissions
• Global Climate Change – Low/no net increase in CO2
• Soil Conservation – Soil erosion control, nutrient retention, carbon
sequestration, and stabilization of riverbanks.
• Water Conservation – Better retention of water in watersheds
• Biodiversity and Habitat – Positive and negative changes
54
Heat and CO2 Content
55
Net Life Cycle Emissions
56
Crop Erosion Rates
SRWC = Short Rotation Woody Crops
57
Biocide Requirements
Short Rotation
Woody Crops
58
Promise of
Bioenergy
59
Biomass Infrastructure
• Biomass Production Improvements
– Genetics, breeding, remote sensing, GIS,
analytic and evaluation techniques
• Biomass Material Handling
– Storage, handling, conveying, size reduction,
cleaning, drying, feeding systems, systems
• Biomass Logistics and Infrastructure
– Harvesting, collecting, storing, transporting,
other biomass supply chain elements
60
Multiple benefits would accrue:
Benefits of Bioenergy
• Rural American farmers producing these fuel crops would see $5 billion of increased profits per year.
• Consumers would see future pump savings of $20 billion per year on fuel costs.
• Society would see CO2
emissions reduced by 6.2 billion tons per year, equal to 80% of U.S. transportation-related CO2 emissions in 2002.
61
Growing US Energy
• 2004 assessment by the National Energy Commission concluded that a vigorous effort to develop cellulosic biofuels between now and 2015 could:
– Produce the first billion gallons at costs approaching those of gasoline and diesel.
– Establish the capacity to produce biofuels at very competitive pump prices equivalent to roughly 8 million barrels of oil per day (122 billion gallons per year) by 2025.
62
TODAY & BUSINESS AS USUAL 30 million hectares soy
NEXT DECADE & FUTURE 30 million hectares switchgrass
Switchgrass 1 to 3x protein productivity + 5 to 10 x mass productivity of soybeans
animal
protein
feed
oils animal
protein
feed
Cellulose
hydrolyzed into
30 billion
gallons ethanol
oils
US Grows its Gas
63
Fuel Efficiency vs. Land
64
Bioenergy Forecasts
65
One Scenario
Semi-Efficient, Ambitious Renewable Energy Scenario
66
Ethanol Production
67
Ethanol Yields
68
Ethanol Production Plant
69
70
Ethanol Production
• Corn kernels are ground in a hammermill to expose the starch
• The ground grain is mixed with water, cooked briefly and enzymes are added to convert the starch to sugar using a chemical reaction called hydrolysis.
• Yeast is added to ferment the sugars to ethanol.
• The ethanol is separated from the mixture by distillation and the water is removed from the mixture using dehydration
71
Ethanol Production
• Energy content about 2/3 of gasoline
– So E10 (10% ethanol, 90% gasoline) will
cause your gas mileage to decrease 3-4%
• Takes energy to create ethanol from
starchy sugars
– Positive net energy balance
– Energy output/input = 1.67
72
In comparison, US consumed
an 140,000 million gallons of
gasoline in 2004
Ethanol Consumption
73
US Ethanol Facilities
74
Ethanol by State
75
Ethanol Fuel Use 2003
76
Federal Reformulated Gasoline
• Required year round in high pollution metro areas (e.g. L.A., San Diego, Dallas,
Houston, Washington, D.C.)
Federal Winter Oxygenated Fuel
• Required during winter in selected high pollution metro areas (e.g. Denver, Phoenix,
Las Vegas)
Ethanol Use by Market
77
MTBE
• MTBE (methyl tertiary-butyl ether)
– A chemical compound that is manufactured by the
chemical reaction of methanol and isobutylene
– Used almost exclusively a fuel additive in gasoline
– It is one of a group of chemicals commonly known as
"oxygenates" because they raise the oxygen content
of gasoline.
– At room temperature, MTBE is a volatile, flammable
and colorless liquid that dissolves rather easily in
water.
78
MTBE
• Oxygen helps gasoline burn more completely, reducing tailpipe emissions from motor vehicles
• Oxygen dilutes or displaces gasoline components such as aromatics (e.g., benzene) and sulfur
• Oxygen optimizes the oxidation during combustion.
• Most refiners have chosen to use MTBE over other oxygenates primarily for its blending characteristics and for economic reasons
79
MTBE and
The Clean Air Act
• The Clean Air Act Amendments of 1990 (CAA) require
the use of oxygenated gasoline in areas with unhealthy
levels of air pollution
– The CAA does not specifically require MTBE. Refiners may
choose to use other oxygenates, such as ethanol
– Winter Oxyfuel Program: Originally implemented in 1992, the
CAA requires oxygenated fuel during the cold months in cities
that have elevated levels of carbon monoxide
– Year-round Reformulated Gasoline Program: Since 1995, the
CAA requires reformulated gasoline (RFG) year-round in cities
with the worst ground-level ozone (smog).
80
MTBE and
Groundwater Pollution
• MTBE has the potential to occur in high concentrations in groundwater
• Some MTBE has appeared in drinking water wells throughout the U.S
• Highly water soluble – Not easily absorbed into soil
– Resists biodegradation
• Travels far from leak sources, – Hazard on a regional scale.
• Some states are banning MTBE
81
State MTBE Bans
82
Corn Use for Ethanol
83
Corn Use by Segment
84
Sorghum Use by Segment
85
Energy Policy Act of 2005
• Small Producer Biodiesel and Ethanol Credit – 10 cent per gallon tax credit
– Up to 15 million gallons annually per producer
– Expires year end 2008
• Fueling stations – 30% credit for cost of installing clean-fuel vehicle
refueling equipment
– $30,000 maximum
– e.g. E85 • 85% Ethanol, 15% gasoline
• GM pushing their E85 vehicles as an alternative to hybrids
• Seven SUV/Trucks, two sedans
86
Energy Policy Act of 2005
• The Renewable Fuel Standard – Requires use of 7.5 billion gallons of biofuels by 2012
• includes ethanol and biodiesel
– Up from 3.4 billion gallons in 2004
• All refiners required to abide by targets – Credit trading mechanism in place
• For example, refiners in states with little or no ethanol production may buy credits from refiners in states with excess production
• Increased costs across the nation
• Decrease oil imports by 2.1%
87
Cellulosic Ethanol
• Ethanol produced from agricultural
residues, woody biomass, fibers,
municipal solid waste, switchgrass
• Process converts lignocellulosic feedstock
(LCF) into component sugars, which are
then fermented to ethanol
88
Cellulosic Ethanol
Energy Policy Act of 2005
• Minimum 250 million gallons/year by 2012
• Incentive grants for facility construction
– 2006: $500 million
– 2007: $800 million
– 2008: $400 million
• Other research grants/production
incentives
– 2006 – 2010: $485 million
89
Ethanol
Energy Policy Act of 2005
• Presidental Directive
– Reduce our “addiction to oil”
• Replace 75% of U.S. oil imports from the
Middle East by 2025
– But that’s just 4.3 million barrels/day
– Total consumption of 26.1 million barrels/day
90
U.S. Petroleum Supply
2004
8.6
1.86.2
3.3
2.6
Domestic Oil
Domestic Ethanol
Western Hemisphere
Europe/Africa
Persian Gulf
2025
5.1
5.3
6.7
3.2
5.8
Domestic Oil
Domestic Ethanol
Western Hemisphere
Europe/Africa
Persian Gulf
91
Ethanol
Energy Policy Act of 2005
• Brazil produces ethanol at $25/oil equivalent barrel – Adjusted price taking into account energy differences
between ethanol and oil
– Compare $25/barrel to current oil price of $60+/barrel
• Largest commercial application of biomass energy in the world – Sugar cane used a feedstock
• Domestic automakers building flex-fuel vehicles
92
Promoting Bioenergy
• Why not import ethanol from Brazil?
• The U.S. imposes a $22/barrel import tariff on Brazilian ethanol
• So, are the ethanol subsidies in the EPAct05 just a payoff to the agricultural lobby?
• Or, are we attempting to build a domestic ethanol industry by subsidizing its early efforts?
• How best to promote bioenergy?
Questions?
93