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BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E.

BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

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Page 1: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

BioMag: New Technology

for Cost Effective

ENR Upgrades

Steve Woodard, Ph.D., P.E.

Page 2: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

Outline

Intro to CWT

Secondary clarification: the weak link

BioMag: ballasted biological treatment

• How does it work?

• Applications

• ENR Technology

Winebrenner BioMag trial in Cascade, MD

ENR without the denit filters

Significant potential cost savings in Maryland

Page 3: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

The Challenges of Biological Treatment

Secondary clarification is the bottleneck of activated sludge treatment

• Filamentous bulking

• Storm flow issues (I&I)

• Pin floc

Limits MLSS concentration

Limits nutrient removal

capacity

Compromises effluent quality

Requires expensivesolutions to correct

Page 4: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

Magnetite: the Enabler

Magnetite is Fe3O4,

• Doesn’t rust or degrade

• Completely inert

Two critical properties:

• It’s dense;specific gravity: 5.2

• Magnetically controllable

Page 5: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

The Benefits of Ballasted Biological Floc

Ballasted floc ensuresrapid, reliable settling

Facilitates increased MLSS concentrations

Maintains control over sludge blankets (I&I)

Frees up tankage for nutrient removal (e.g. anoxic zones)

Provides clean effluent –low TSS

Facilitates low effluent TN!

Page 6: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

BioMag: Enhanced Biological Treatment

Page 7: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

4-Stage Bardenpho Process Flow

Page 8: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

BioMag Pilot Trailer

Page 9: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

Magnetite Feeder

Page 10: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

Shear Mill

Page 11: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

Recovery Drum

Page 12: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

Rapid Clarification Increases Capacity

Page 13: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

Magnets Are Used to Recover Magnetite

Video clip

Page 14: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

Winebrenner Plant Layout

Page 15: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

0.0

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30.0

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1/22/2010 2/11/2010 3/3/2010 3/23/2010 4/12/2010 5/2/2010 5/22/2010 6/11/2010

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g/

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Date

BioMag Influent and Effluent Nitrogen

Influent TKN

Effluent NH4 + NO2 + NO3

Page 16: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

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, lb

s/

day

Date

BioMag Influent and Effluent N, lbs/day

Influent TKN

Effluent NH4 + NO2 + NO3

Page 17: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

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2/21/2010 3/3/2010 3/13/2010 3/23/2010 4/2/2010 4/12/2010 4/22/2010 5/2/2010 5/12/2010 5/22/2010 6/1/2010

Eff

luen

t N

, m

g/

l

Date

BioMag Effluent TN and NH4 + NO2 + NO3

Total Nitrogen

NH4 + NO2 + NO3

Page 18: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

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MLS

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Date

BioMag MLSS(not including magnetite)

Page 19: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

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5.0

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2/1/2010 2/21/2010 3/13/2010 4/2/2010 4/22/2010 5/12/2010 6/1/2010

Eff

luen

t TS

S,

mg

/l

Date

BioMag Effluent TSS

Page 20: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

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0.15

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2/14/2010 2/24/2010 3/6/2010 3/16/2010 3/26/2010 4/5/2010 4/15/2010 4/25/2010 5/5/2010 5/15/2010 5/25/2010

Eff

luen

t TP

, m

g/

l

Date

BioMag Effluent Total P

Page 21: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

BioMag Wet Weather Flow Performance

Page 22: BioMag: New Technology for Cost Effective ENR Upgrades ......BioMag: New Technology for Cost Effective ENR Upgrades Steve Woodard, Ph.D., P.E

ENR Without the Filters

Excellent, reliable TN removal

Same for TP

Low effluent TSS (< 5 mg/l)

High MLSS and low, stable sludge blanket

Frees up tankage for anoxic zones

Often eliminates need for new process tankage and/or IFAS

Also eliminates need for filters

Mitigates impacts of I&I

Scales up very well