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Biofuels as a business
Ministry of Development, Industry and Foreign Trade - Brazil
Sugarcane numbers – Brazil (2008)*
• GDP: US$ 28 biLarger than the GDP of 110 countries!
• Financial transactions: US$ 86 bi
• Tax’s collection: US$ 10 bi
• 1,28 mi of formal workers~ 2,15% of brazilian jobs
* Source: Markestrat – Mapeamento e Quantificação do Setor Sucroenergético em 2008
Protective equip.
53,80
Diesel e Lubrif.
1.054,01
Pesticides
768,44
Fertilizers
2.259,09
agricultural lime
50,56
Auto p./Maint.
2.851,19
Tractors
320,87
Harvesters
426,52
Implements
425,66
Trucks
331,36
Trailer
233,36
ResellersCooperatives
477,54 pesticides
SugarcaneProduction
Own:6.387,91
Suppliers:5.121,84
Protective equip.
38,96
Labor. products
15,46
Autom./Instrum.
269,76
Equipments
3.400,99
Electrical instal.
366,00
Building
594,75
Prod.Químicos
463,82
Assembly/Maint.
1.110,35
Chemicals
94,19
Sacks
45,42
Big bags
14,67
Ethanol
12.417,36
MILLS Total
22.639,17
Sugar
9.765,08
Bioelectricity
389,63
Carbon credit
3,48
Yeast e Additiv.
63,62
Bioplastic
Beverage ind. and cosmetic
Distributor
8.624,05
Wholesaler
743,89
Distributor
Animal feed industry
retail
3.259,26
Gas station
11.114,50
Food Ind.and Others
FreeConsumer
SpecialConsumer
EN
D C
ON
SU
ME
R
Agentes Facilitators (service providers) – 13.275,58
Before farms
9.252,42On Farms
11.509,75After Farms
52.795,27
Sugarcane Sector - Financial transactions - US$ 86 bi
More than ¾ of financial transactions are after farms.
Ela
bo
rati
on
: N
eves
, Tro
mb
in, C
on
soli,
200
9.
Sugarcane and ethanol Extraction and oil products
Source: Moraes et. al. with data from RAIS (2007) e PNAD (2007)
Employment - 2007
Source: Oliveira, data from PNAD.
WORKERS REMUNERATION EVOLUTION
Farm workers - salary who had the biggest increases (%)(1999 – 2007)
Sugarcane RiceCassavaCornCoffeeSoy
Comparing the value of production per acreage, the value of sugar cane is significantly higher than that of other crops such as soybeans and corn.
Source: Impacto da Produção de Cana-de-Açúcar sobre as Condições Sociais das Regiões Canavieiras André Luis Squarize Chagas
Alphabetization index
Source: A Sustainability Analysis of the Brazilian Bio-ethanol. Walter et al
São Paulo – Comparison between municipalities with and without significant sugarcane activity
Average: 90,6
Average: 88,6
Average: 0,532
Average: 0,516
Gini coefficient
Sugarcane productivity
Ethanol productivity
Note: 07/08e estimate Source: UNICA.
To
nn
es o
f su
gar
can
e p
er h
ect
are
Kilo
liters per h
ectare
Average Productivity of Ethanol Production in Brazil
Annual growth rate2,7%
Annual growth rate1,6%
BEGINNING BEGINNING PROALCOHOLPROALCOHOL TODAYTODAY
CRUSHING CAPACITY (TCD) - 6X78” CRUSHING CAPACITY (TCD) - 6X78” 5,500 14,000
FERMENTATION TIME (H) FERMENTATION TIME (H) 24 6 - 8
BEER ETHANOL CONTENT (BEER ETHANOL CONTENT (OOGL) GL) 6.5 > 9.0
EXTRACTION YIELD (%SUGAR) - 6 MILL UNITSEXTRACTION YIELD (%SUGAR) - 6 MILL UNITS 93 97
FERMENTATION YIELD (%)FERMENTATION YIELD (%) 80 90
DISTILLATION YIELD (%)DISTILLATION YIELD (%) 98 99.7
TOTAL YIELD (LITER HYDR. BIOETH./TON CANE) TOTAL YIELD (LITER HYDR. BIOETH./TON CANE) 66 86
TOTAL STEAM CONSUMP. (KG STEAM/T CANE) TOTAL STEAM CONSUMP. (KG STEAM/T CANE) 600 380
STEAM CONSUMPTION - HYDR.STEAM CONSUMPTION - HYDR. (KG S/LITER) (KG S/LITER) 3.4 2.0
STEAM CONSUMP. - ANHYDR. (KG S/LITER)STEAM CONSUMP. - ANHYDR. (KG S/LITER)
4.5 2.7
BOILER – EFFICIENCY BOILER – EFFICIENCY (% LHV)(% LHV)
PRESSURE (BAR) / TEMPERATURE (ºC)PRESSURE (BAR) / TEMPERATURE (ºC)
66 89
21 / 300 120/ 540
SURPLUS BAGASSE (%) - BIOETHANOL MILLSURPLUS BAGASSE (%) - BIOETHANOL MILL UP TO 8 UP TO 78
BIOMBIOMETHANE FROM STILLAGE (NMETHANE FROM STILLAGE (NM33/LITER BIOETH.)/LITER BIOETH.) - 0.1
STILLAGE PRODUCTION (L STILLAGE/L BIOET) STILLAGE PRODUCTION (L STILLAGE/L BIOET) 13 0.8
RESULTS OF INDUSTRIAL TECHNOLOGICAL EVOLUTION IN THE SUGAR & BIOETHANOL SECTOR – 2007
TECHNOLOGICAL EVOLUTION OF SUGARCANE INDUSTRY
320
1,6
2,0
15.0002009
98
92
87
Source: Denini
Innovations as a result of biofuel investment
Flex-fuel cars
Ethanol mills
Ethanol-powered plane
Flex thermoelectric plant
Sugarcane planter
Bioeletricity
Seedling production
Sugarcane harvester Steam turbines
1979 to 1989: bus and truck with the ethanol engine in Brazil
The Brazilian experience
Nowadays: testing of new engines
Benefits of cogeneration and distributed generation of eletricity
Experience and know how
Units are self-sufficient in energy
Reduced construction period
Construction in 24-30 months
Renewable and clean energy
Low environmental impact
Provide carbon credits
Synergy with hydro production pattern
Bioelectricity is produced during the dry season
Smaller projects and broader range of investors
Eliminate risks of delay and construction problems
Strengthen the national equipment industry and create jobs
Location close to main load centers
Sources: PSR, Cogen and UNICA
Bioeletricity
Bagass
sugarcane
sugar
ethanol
Genetic improvement of sugarcane.
Each year, close to six new varieties are released to the market and the total number of varieties is currently close to 500.
Best techniques for seedling production of sugarcane
Source: Unica
Green Polyethylene CycleFrom cradle to cradle
Ethylene CH2=CH2Through the dehydration, the ethanol is transformed in ethylene
Ethanol CH3-CH2OHAt the distillery, the sugar juice is fermented and distillated to produce ethanol
SugarcaneThe sugarcane crop metabolizes the CO2 to produce sucrose (85 t/ha; 14% sugars + 28% biomass)
Carbon captureThe green polyethylene is transformed in final products in the same unities already existents
Green PE [CH2=CH2]The ethylene is polymerized in polyethylene production unities (3 t PE/ha)
The green polyethylene is 100% recyclable (Mechanical / Incineration)
Very Favorable Ecoprofile
Recycling
Captures and Fixes 2,5 t CO2/t PE
Source: Brasken
Source: Unica
Source: Unica
Brazilian Expertise
•Mills Projects, design, production, sales, installation and maintenance. Turn-key mills and all machinery and equipments to biofuels production. •Research, development, technology innovation and totally services for biofuels.•Agriculture technology generation to production materials for renewable fuels. •Technologies for ethanol and biodiesel production. •Cogeneration Energy
Products, Services and Brazilian Technology Available
Ethanol production in the world with Brazilian technology
New projects of distilleriesanywhere in the world
• Economical feasibility studies and analysis of area/soils and weather feasibility
• Supply of sprouts and productive & resitant genetic diversity
• Technology for plague control and combat
Products, Services and Brazilian Technology Available
Machinery and Equipment for cutting, loading and transportation
• Consulting and follow-up of all process of the productive chain
• Professional Qualification
Environmental profits
•Carbon sequestration•Lower level of emission in the consumption•Global warming
Political aspects
•Democracy•Energy security
Social aspects
•Jobs creation•Income deconcetration
Economic aspects
•New component of demand•Impact in the trade balance•Monetization of least developed countries
Renewability
•Short cycle of production•Man-controlled process
Why Biofuels?