SHEO KISHORE SINGHMechanical Engineer

shivasinghsk@yahoo.co.in+91 84 74 052751

Recent ResponsibilitiesStrategic Planning for scheduling & execution, Resource Planning & Allocation, Vendors &

Contractors Development & Appraisal, Planning for Continuous Plant improvement, Review meetings,

Cost Monitoring, Identifying personnel Training needs & ensuring training, Plant Shut Down Planning,

Feedback of site problems for incorporating solutions in future designs, To ensure Statutory Compliances, To ensure ISO Compliances, To ensure Issue of NITs, collection of offer, scrutiny

of documents, To ensure supply of materials, Inspection and execution of jobs, Co-ordination and

Interaction and liasioning with International Consultants, Day to day Monitoring of plant performance & taking preventive measures

MechanicalInstrumentationElectricalCivilMaterial Management Project & PlanningFire & Safety

G M, BVFCL Namrup & Factory Manager ( Operation & Maintenance)

Looking After-

Reporting to: Director/C M D

Area of work- Complete Plant but not limited to

Jack well & water treatment PlantD M PlantCaptive Power PlantAmmonia PlantCentral Mech workshop including NDT Section. Auto shop, Heavy Earth Moving Section.etc.Monitoring & troubleshooting of all the rotary machines in complete plantUrea PlantProduct HandlingSpare parts planning Planning CellProjectStudy of energy consumption & taking necessary step for reduction.Any task as assigned

Increase in Urea Production.Modi�cation of Reformed Gas Boiler in consultation with M\s L & T and its installation for sustained operation. Complete replacement of Syn Gas Compressor complete train along withturbine in a record period of 60 days.

Major achievements-oo

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Education-

Professional Snapshot-

B.Sc. Engg. (Mech) i1979 Four Year Degree Course in Mechanical from M.I.T.Muzaffarpur, Bihar

June 1981- Nov1985

Nov1985 - Mar 1994

Mar 1994 - July 1997

Junior Engineer (M), HFCL Barauni

Asstt. Plant Engineer (M), HFCL Namrup

Plant Engineer (M), HFCL Namrup

July 1997 - March 2001 Dy.Chief Engineer (M), HFCL Namrup

March 2001- April 2006 Additional Chief Engineer / Area Manager (Amm-III)

Maintenance 0f 3 nos. of coal �red Boiler – Pulveriser, coal mill (hammer type), PF lines, Pumps,turbines, fans etc. Repairing of ID Fan rotor- replacement of vanes, In situ dynamic balancing.Repairing of Turbine rotor, replacement of vanes with new ones & get it dynamically balanced.Complete maintenance of 1000 Te/day Urea Plant – Heat exchangers, Pumps, compressors, turbines, gearboxes, governing system etc.Trouble shooting & maintenance of Coal �red boilers, Gas �red boilers & its accessories, coalhandling, ash handling, etc.

Project Management (Between Nov’85 – Aug’87) for N-III Project Amm Plant (brown �eld):

Overall planning, scheduling and management of projects, ensuring completion of assignmentswithin time and budgetary parameters.Actively involved in planning for materials, developing vendors to obtain timely procurement ofmaterials and equipments to facilitate smooth production process.Responsible for preparing engineering designs / drawings, proposals / quotations and carryingout technocommercial functions.Monitoring projects with respect to Cost, Resource Deployment, Time over-runs, Quality compliance and manpower planning to ensure timely execution of projects.

Complete In charge of Mechanical maintenance (Functional Head) of Namrup III Ammonia Plant.Coordination with different departments viz. Production, Elect, Inst & Civil.Preparation of plant modi�cation to remove bottle necking, Recti�cation of chronic problems.Liasioning with OEMs, Vendors.Complete review of N D T, PDM, procurement activities, technical speci�cations & scope, vendor list, spare part planning etc.

Worked as complete in charge of Ammonia III Plant comprising Production, Mechanical, Electrical & Instrumentation.Complete study of plant for identi�cation of week areas.Preparation of complete scheme along with scope of work for revamping & negotiation with expert agency (PDIL).Review of NITs, Quotations (Technical) & follow up for material after placement of Purchase Order.

B.Sc. Engg. (Mech) i1979 Four Year Degree Course in Mechanical from M.I.T.Muzaffarpur, Bihar I/C of revamping acties of A-III plant. Major areas:Reformation – Primary & Secondary Reformer R G Boiler Installation of DCS System Major overhauling of compressor & drive turbines with modi�cation of -3 turbine of M/s BHEL supporting system.Complete In charge of Mechanical Maintenance for Ammonia Group of plant & boiler/CPP. Involvement in ongoing revamp jobs of Amm-II Plant of Namrup II.Study of problems in coordination of operation in each of machineries & taking necessary action with available resources without the help of OEMs for reduction of time.Establishing the Amm-II plant for sustainable operation.

Major Achievment:Operation of Amm-III Plant on sustainable after a gap of 10 Yrs. Started taking measures foreduction of energy.

April 2006 - March 2009 Chief Engineer (M), BVFCL Namrup

March 2009 - July 2012 Dy G M (Maint), BVFCL Namrup

as Addi. Chief Engineer

Chief Engineer Planning cell (Feb’2007-Mar’2008)

Setting up of planning cell for structured maintenance activities consisting the following: Development of structured process to plan work Modi�cation and/or expansion of plan Scheduling of work Auditing of schedule Introduction of root cause study based on cause-effect analysis (5 why) In house repairing of major components Preparation of indents of critical items, Procurement of services and ascertaining the reliability of the source.

Chief Engineer N-III (Mar’2008-Mar’2009)

Worked as Head of Mechanical & instrumentation maintenance for N-III group of plant comprising Ammonia, Urea, Bagging & CPP. In charge of all the activities required for the purpose of maintenance.

Worked as I/c of Maintenance activities (elect, mech, inst, civil etc ) Major area of work: Planning and Strategising Initiates, Implements and manages the plant maintenance program based on best practices in the industry, with an emphasis on planning/ scheduling and preventive maintenance To monitor the shift and general shift activities of technicians and engineers. Monitors the use and inventories of spare parts, maintenance supplies, and equipment and initiates reordering when necessary Day to day man and material planning.

PDM planning and scheduling Break down analysis and corrective action To plan for yearly expenditure and monitor the cost time to time Revamping of machine or equipment, Vendor developments Policy and Process Design, Implementation and Review Implements programs and procedures required to ensure plant cleanliness Assists with planning and implementing plant improvements and expansions. Identify / secure critical supply and service agreements To monitor the PM, B/d history record time to time ISO documents to be maintained time to time Coordination, Interface, Imparting Training Tracks, analyzes and improves key maintenance parameters such as asset utilization, maintenance cost, PM compliance, etc. Communicates regularly with all maintenance technicians both individually as well as a group concerning maintenance issues. Need based training to staff internal or external Management of performance, capability and morale Conducts employee performance reviews based on job descriptions to determine competency, knowledge and contribution of maintenance technicians. Infrastructure and Technology Investment and Management

July 2012 - Jan 2015 General Manager, BVFCL Namrup

MAJOR ACHIEVMENT

Conversion of S100 Ammonia Convertor into S200 in a record time of 18 days.

Construction of Dam and channel in the local Dilli River (Dishang) to ensure availability of water round the year

REFERENCES

1. Sri R K Aggarawal, Director KRIBHCO

2. Sri A K Dixit, Ex Sr G M IFFCO – SHYAM