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SANDEEP K PSANDEEP K P
AEM 10AEM 10
1ENVIRONMENTAL MICROBIOLOGY
What is corrosion?
Corrosion of metal in an oxygenated aqueous environment is an electrochemical phenomenon in which the metal ions go into solution (anodic reaction) leaving electron that combine with oxygen to produce hydroxyl ions (cathodic reaction)
In anaerobic environments, oxygen is replaced by hydrogen ions or water as cathodic reactants
2ENVIRONMENTAL MICROBIOLOGY
The deterioration of metal due to microbial activity Biocorrosion or microbial corrosion or
microbiologically influenced corrosion (MIC) may be defined as an electrochemical process where the participation of microorganisms is able to initiate, facilitate or accelerate the corrosion
Biocorrosion refers to the accelerated deterioration of metals owing to the presence of biofilm on their surface
The detailed mechanisms of biocorrosion are poorly understood
3ENVIRONMENTAL MICROBIOLOGY
Biocorrosion means the processes at metal surfaces which are associated with microorganisms, or the products of their metabolic activities like enzymes, exopolymers, organic and inorganic acids, as well as volatile compounds such as ammonia or hydrogen sulphide
These can affect cathodic and/or anodic reactions, thus altering electrochemistry at the biofilm/metal interface
4ENVIRONMENTAL MICROBIOLOGY
Biocorrosion is a process in which metabolic activities of microorganisms associated with metallic materials (e.g. manganese oxidation by bacteria) supply insoluble products (e.g. manganic oxides/hydroxides), which are able to accept electrons from the base metal
Pitting corrosion on 316S stainless steel, an example of MIC 5ENVIRONMENTAL MICROBIOLOGY
Recent investigations in biocorrosion have focused on the influence of biominerilization process taking place in metallic surfaces & the impact of extracellular enzymes, active within biofilm matrix and on the electrochemical reactions at the biofilm-metal interface
The two component system (metal + solution) characteristics of abiotic corrosion changes to a three component system (metal + solution + microorganism) in biocorrosion
The subsequent behavior of metal / solution interface will be conditioned by the interactions between these three components
6ENVIRONMENTAL MICROBIOLOGY
A thick biofilm develops, an anaerobic zone develops adjacent to the colonized surface
Microorganisms develop colonies and complex consortia
These trap ions and create localized chemical and physical gradients at the metal surface
An electrochemical cell is set up and metal dissolves, causing pit formation beneath the affected area
7ENVIRONMENTAL MICROBIOLOGY
Bacteria are considered as the primary colonizers of inanimate surfaces in both natural and manmade environment
Bacterial biofilm on Fe, Cu, Al and their alloys The main types of bacteria associated with metals in
terrestrial and aquatic habitats are sulfate reducing & oxidizing
bacteria, iron oxidizing & reducing bacteria, manganese oxidizing bacteria and bacteria secretes organic acids, slime
A consortium of bacteria coexists in naturally occurring biofilm complex
8ENVIRONMENTAL MICROBIOLOGY
Biofilms consist of microbial cells, their EPS, which facilitate irreversible attachment of cells to the surface, inorganic precipitates derived from the bulk aqueous phase &/or corrosion products of the metal substratum
EPS consist of a complex mixture of cell-derived polysaccharides, proteins, lipids and nucleic acids.
9ENVIRONMENTAL MICROBIOLOGY
EPS
FeS SRB CELLS
FeS
SRB Cell surface
SRB on mild steel10ENVIRONMENTAL MICROBIOLOGY
1.Free-floating /planktonic bacteria encounter a submerged surface and within minutes can become attached. They begin to produce slimy extracellular polymeric substances (EPS) and to colonize the surface.
2.EPS production allows the emerging biofilm community to develop a complex, three-dimensional structure that is influenced by a variety of environmental factors.
3.Biofilms can propagate through detachment of small or large clumps of cells, or by a type of "seeding dispersal" that releases individual cells 11ENVIRONMENTAL MICROBIOLOGY
12ENVIRONMENTAL MICROBIOLOGY
Bacteria, Yeast and Fungi The synergistic effects of several properties of the
microorganisms such as their growth rate, varied metabolic products and their high surface to volume ratio allow them to interact very actively
Biofilm Gallionella, an iron-oxidising bacterium and Pedomicrobium
manganicum, a manganese-oxidising bacterium Hyphomicrobium, Sphaerotilus, Crenothrix, Leptothrix,
Siderocapsa. Thiobacillus thioparus and Thiobacillus thiooxidans.
13ENVIRONMENTAL MICROBIOLOGY
Acidithiobacillus bacteria produce sulphuric acid; Acidothiobacillus thiooxidans frequently damages sewer pipes.
Ferrobacillus ferrooxidans directly oxidizes iron to iron oxides and iron hydroxides
aerobic bacteria like Thiobacillus thiooxidans, Thiobacillus thioparus, and Thiobacillus concretivorus
anaerobic bacteria especially Desulfovibrio and Desulfotomaculum
14ENVIRONMENTAL MICROBIOLOGY
Sulphate-Reducing Bacteria (SRB) Anaerobes which carry out reduction of sulphur
compounds such as sulphate, sulphite, thio-sulphate and even sulphur itself to sulphide
Oil, gas and shipping industries are seriously affected by the sulphides generated by SRB
Biogenic sulphide production leads to health and safety problems, environmental hazards and severe economic losses due to reservoir souring (increased sulphur content) and the corrosion of equipment
Desulfovibrio alaskensis, Desulfovibrio vulgaris
15ENVIRONMENTAL MICROBIOLOGY
Metal-Depositing Bacteria (MDB) Bacteria of the genera Siderocapsa, Gallionella,
Leptothrix, Sphaerotilus, Crenothrix and Clonothrix participate in the biotransformation of oxides of metals such as iron and manganese
Iron-depositing bacteria (e.g., Gallionella and Leptothrix) oxidize Fe2+, either dissolved in the bulk medium or precipitated on a surface, to Fe3+
Bacteria of the genera given above are also capable of oxidizing manganous ions to manganic ions with subsequent deposition of manganese dioxide
These bacteria have been typically associated with formation of tubercles 16ENVIRONMENTAL MICROBIOLOGY
Slime-producing bacteria Slime-forming microorganisms on stainless steels
include Clostridium spp., Flavobacterium spp., Bacillus spp., Desulfovibrio spp., Desulfotomaculum spp. and Pseudomonas spp
Fungi produce organic acids Hormoconis resinae, Aspergillus spp., Penicillium
spp. and Fusarium spp
17ENVIRONMENTAL MICROBIOLOGY
Enzymes such as catalases, peroxidases and superoxide dismutases are involved in reactions of oxygen reduction, therefore facilitate corrosion by accelerating the overall cathodic reaction
Extracellular catalase produced by Pseudomonas species
SEM image of a mild steel surface after the removal of bacterial biofilm, revealing changes in surface characteristics 18ENVIRONMENTAL MICROBIOLOGY
Destroys the metal distribution pipes Water quality deterioration, environmental
contamination Economic losses in water distribution systems Damage to sewage systems by acid deterioration MIC of carbon steel in cooling water system in
power plants Losses in oil and gas companies Approximately 20% of all corrosion damage to
metallic materials is microbially influenced
19ENVIRONMENTAL MICROBIOLOGY
20ENVIRONMENTAL MICROBIOLOGY