42
BIO-CHAR AND BIO-OIL PRODUCTION FOR EUROPEAN POWER PLANTS via microfuel biomass depolymerisation using sustainable feedstock from Bionic Palm plantations in Africa © 2012 by Bionic Bionic Group of companies c/o Bionic Laboratories GmbH D- 64521 Gross-Gerau, Germany www.bionic-world.net © Revision 22, Mar 2012, patents pending Bionic Palm Ltd PO Box 14916 GP Accra, Ghana www.bionic-palm.com by 1

BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

Embed Size (px)

Citation preview

Page 1: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

BIO-CHAR FOR EUROPEAN POWER-PLANTS

BIO-CHAR AND BIO-OIL PRODUCTION

FOR EUROPEAN POWER PLANTS

via microfuel biomass depolymerisation

using sustainable feedstock from

Bionic Palm plantations in Africa

© 2012 by Bionic

Bionic Group of companies

c/o Bionic Laboratories GmbH

D- 64521 Gross-Gerau, Germany

www.bionic-world.net

© Revision 22, Mar 2012, patents pending

Bionic Palm Ltd

PO Box 14916 GP

Accra, Ghana

www.bionic-palm.com

by

1

Page 2: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

2

1. Bio-Char for European Power-Plants

2. Table of Contents

3. Substitution of fossile Energy

4. EU targets for renewable Energies

5. From Biomass to Energy

6. Energy content of Biochar / Biooil

7. The System

8. Microfuel Process

9. Mass Balance

10.Free Bio-Coal for European power plants

11.Principal Process Flow

12.Petro Unit

13.Power Generation

14.Bio Oil

15.Bio Char

16.Plant Design (1.000 TPD capacity)

17.Plant Layout

18.Modular Design

19.Calculation Overview

20.Detailed Sample Calculation

21. Comparing of Costs

22. Bionic in Ghana

23. Bionic in Ghana

24. Testfarm in 2010

25. Environment & Resources

26. Continuous soil Improvement

27. Decreasing CO² Footprint

28. Zero waste internal Cycles

29. Social Responsibility & Environment

30. Local Social Responsibility & Equity

31. Affordable energy - the basis of public prosperity

32. Bionic‘s lasting engagment in Africa

33. Strategic Path forward

34. A true Win-Win situation

35. Experience

36. Technical Standards

37. Recent Projects

38. Thank you for your attention

Abbreviations:

MWDP microwave depolymerisation

TCDP thermo catalytic depolymerisation

TPD tons per day

MGY mega gallons per year

REDD reducing emissions from reforestration

ASTM american society for testing of materials

HDS hydrosulphurisation

CDM clean development mechnism

ATEX athmosphere explosive

TABLE OF CONTENTS

Page 3: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

SUBSTITUTION OF FOSSILE ENERGY

• Electricity from fossile oil and coal generates the largest CO2

emissions worldwide.

• Instead of waiting for new technologies, present power production can be easily converted to

prevent fossile CO2 emission by using CO2 neutral biomass instead.

• However, conventional biomass, such as woodchips, straw or biomass pellets, requires

enourmous investment in new incineration and filter technologies for a biomass fuel of

substantially lower energy content.

• A viable alternative offers the use of biochar from the Bionic microfuel process.

• The Bionic microwave depolymerisation process MWDP uses conventional biomass, converts

the volatile components into usable fuels which cover the costs of the complete process and

additionally produces a dry, CO2 neutral biochar with similar calorific values as fossile coal.

• Building on African biomass waste or fast growing biomass plantations allows economic

support for developing countries and real cost savings at the same time.

• Electricity from fossile oil and coal generates the largest CO2

emissions worldwide.

• Instead of waiting for new technologies, present power production can be easily converted to

prevent fossile CO2 emission by using CO2 neutral biomass instead.

• However, conventional biomass, such as woodchips, straw or biomass pellets, requires

enourmous investment in new incineration and filter technologies for a biomass fuel of

substantially lower energy content.

• A viable alternative offers the use of biochar from the Bionic microfuel process.

• The Bionic microwave depolymerisation process MWDP uses conventional biomass, converts

the volatile components into usable fuels which cover the costs of the complete process and

additionally produces a dry, CO2 neutral biochar with similar calorific values as fossile coal.

• Building on African biomass waste or fast growing biomass plantations allows economic

support for developing countries and real cost savings at the same time.

Page 4: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

EU TARGETS FOR RENEWABLE ENERGIES

4

8,50%

20,00%

2005 required until 2020

contingent of renewable energy inside EU

8

126

140

Available 2010

Max pellet capacity

Required Import

Expansion

estimated for 2020

70 70

6

70

400

80

320

1030

610

~ 550

~ 1.960

Biofuels

Heat

Power

2005 2020 2020

15% agricultural

75% Wood

High energy content

Low ash

High availability

10% Biowaste

growth of biomass requirement for power generation

inside EU. Progression 27 [ Twhel ]

need for biopellet feedstock requires Import

11,5%

Mio t.

Page 5: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

biomass plantations

usable light oil similar to Diesel ( D2 )

high calorific Biochar

water

Bionic

Microfuel process

CO2 neutral

power generation

soil amendment

(tera preta)

FROM BIOMASS TO ENERGY

5

biomass preprocessing

drying, grinding and pelletizing

Page 6: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

Bionic Bionic

ENERGY CONTENT OF BIOCHAR / BIOOIL

6

Unit Wood Pellets Bionic Char Bionic Oil Anthracite

MJ/kg 14,4 19,9 26,8 42,2 30,0

kWh/kg 4,0 5,5 7,4 11,7 8,3

H2O 50,0 % 15,6% 3,4% < 0,1% < 10,0%

CO2 neutral neutral neutral neutral 949 g/kWh

Bionic Char and Bionic Oil has significant higher calorific value and better quality

than conventional pyrolysis or torrefication products

Page 7: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

THE SYSTEM

7

• The Bionic Group provides full service management for plantations in Ghana and

other West African countries for foreign clients.

• Sustainable biomass feedstock, such as Jathropha, Bamboo, Castor or Eucalyptus

will grow under controlled and secure conditions and will be available for harvest 3-

5 times faster than compareable sources in Europe.

• Programs against climate change like reforestration (REDD) can be integrated.

• After preparation (grinding and pelletizing) the feedstock will be processed in

Bionic‘s microwave depolymerisation system for conversion into

• light oil, usable for power generation in local market and

• biochar, usable in European power plants (500 TPD)

• Quality of the light oils complies with ASTM D975 D-2 Diesel

• Quality of the biochar compares to anthracite charcoal, but is CO2 neutral

• Revenues from oil sales cover all costs for feedstock farming and processing

• The Bionic Group provides full service management for plantations in Ghana and

other West African countries for foreign clients.

• Sustainable biomass feedstock, such as Jathropha, Bamboo, Castor or Eucalyptus

will grow under controlled and secure conditions and will be available for harvest 3-

5 times faster than compareable sources in Europe.

• Programs against climate change like reforestration (REDD) can be integrated.

• After preparation (grinding and pelletizing) the feedstock will be processed in

Bionic‘s microwave depolymerisation system for conversion into

• light oil, usable for power generation in local market and

• biochar, usable in European power plants (500 TPD)

• Quality of the light oils complies with ASTM D975 D-2 Diesel

• Quality of the biochar compares to anthracite charcoal, but is CO2 neutral

• Revenues from oil sales cover all costs for feedstock farming and processing

Page 8: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

MICROFUEL PROCESS

8

Lignine

Cellulosis

light oil

biochar

modulated microwave radiation

zeolith catalyst

The complete process is

combined in a single

high-tech reactor system

with a capacity of up to

80 TPD Feedstock.

Biomass

Biomass, containing most Lignine and Cellulosis,

is converted by the combination of a zeolithic

catalyst and modulated microwave radiation to oil

and biochar in a single reactor.

Biomass, containing most Lignine and Cellulosis,

is converted by the combination of a zeolithic

catalyst and modulated microwave radiation to oil

and biochar in a single reactor.

Hydrogen

The proprietery microfuel system has been

developed by the Bionic Group since 2001 and is

one of the leading catalytic cracking technologies

in the world. (patents pending)

The proprietery microfuel system has been

developed by the Bionic Group since 2001 and is

one of the leading catalytic cracking technologies

in the world. (patents pending)

Page 9: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

MASS BALANCE

9

Gas 420 kg

Oil 990 kg

Char 1.470 kg

Water 120 kg

Heat

pre-processing conversion output

3.000 kg/h of

dry biomass pellets

~ 14,0%

~33,0%

~49,0%

~4,0%

Microfuel MF 480 B

1.500 kW CHP

Material flow per hour per reactor

600 kW (el)

250 kW (therm)

600 kW (el)

750 kW (therm)

for pre-processing of

feedstock ~ 12-17%

of oil output used

for internal power

production 300 kW (el)

350 kW (therm)

for post-processing

of bio-oil

~ 500 kW @ 90°C

(through energy recovery)

Page 10: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

BIO-COAL FOR EUROPEAN POWER PLANTS

SYNTHETIC FUEL/ LOCAL GREEN ELECTRICITY FROM A

500HA PLANTATION

10

local markets

Export to Europe

100 ton p.a. / ha

fast growing banagrass

CO2 neutral

power generation

from high calorific bio-char

3 t per day

For fuel conversion

1.5 T per day

Bio-char

500 ha ++ 1 x MF480B reactors

121 BPD Diesel OR

143 BPD BIOCRUDE

4 Ton per day available

for local electricity

production in IFGT

yielding 3.2 MWH

Page 11: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

PRINCIPAL PROCESS FLOW

11

Dryer

Shredder

Pelletizer

Silo

Silo

catalyst mixer

Rotor feeder

Rotor feeder

Rotor feeder

Rotor feeder

Big Bag

exhaust gases

input conveyor

output screw

pressure tankfor exhaust gas

generator

heat-exchanger

nitrogentank

nitrogengenerator

fluidcirclesystem

separation tank

Distillationcolumn

fuel tank

PI

hydrotreatingsystem

No Date Rev Description

(c)2010 by BFT Bionic Fuel Technologies AG, Germany

mf480Prozess Flow Diagram

Classification: Reviewed:

Project ID : Drawing No: Rev. :

Sheet:

of :

1 2010/10/18 12 Overview single Unit

01

01

Draft

17/10

Pre-process Reactor Condensation/Distillation

thermaloil

inert gas

steam out

water out

coolingwater25 °C

outputconveyor

fuel output

gas in

uncondensableoutputto generator50 °CAir IN

securityvent

IN80 °C

OUT Rotor

Vacuum

nitrogen

condensers

ATEX Kat 3 Zone 22 T 1

Decagon

Dryer

Shredder

Pelletizer

Silo

Silo

catalyst mixer

Rotor feeder

Rotor feeder

Rotor feeder

Rotor feeder

Big Bag

exhaust gases

input conveyor

output screw

pressure tankfor exhaust gas

generator

heat-exchanger

nitrogentank

nitrogengenerator

fluidcirclesystem

separation tank

Distillationcolumn

fuel tank

PI

hydrotreatingsystem

No Date Rev Description

(c)2010 by BFT Bionic Fuel Technologies AG, Germany

mf480Prozess Flow Diagram

Classification: Reviewed:

Project ID : Drawing No: Rev. :

Sheet:

of :

1 2010/10/18 12 Overview single Unit

01

01

Draft

17/10

Pre-process Reactor Condensation/Distillation

thermaloil

inert gas

steam out

water out

coolingwater25 °C

outputconveyor

fuel output

gas in

uncondensableoutputto generator50 °CAir IN

securityvent

IN80 °C

OUT Rotor

Vacuum

nitrogen

condensers

ATEX Kat 3 Zone 22 T 1

Decagon

Page 12: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

PETRO UNIT

12

propane

butane

nafta

gasfuel

jet A-1

diesel /blender

blenderHS

visbreaker

cracker

HDS

HDS

Alkyl

gaswasher

reformer

atm. destillation

vac. destillation sulphur

nafta

propane

butane

nafta

gasfuel

jet A-1

diesel /blender

blenderHS

visbreaker

cracker

HDS

HDS

Alkyl

gaswasher

reformer

atm. destillation

vac. destillation sulphur

nafta

Page 13: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

BIO OIL

13

Upgraded Bio-oil produced by the microfuel process matches the ASTM specifications in

most cases for transportation and generator low sulphur fuels. Blending with additives like

cetane enhancers and hydrotreatment increases the energy content and quality parameters.

Bio-Oil Analytics

comparing to ASTM specifications for low-sulphur fuel

Parameter Method Unit eucalyptus wood chips Specification ASTM D975 1-D S500

Flash point ASTM D 93 / DIN 2719 °C 56,5 52,5 min 38

Kin. Viscosity (40 °C) ASTM D 445 / DIN 3104 mm2/s 1,126 1,319 1.1 - 2.4

Lubricity HFRR 60°C ASTM D 6079 µm 389 357 max 520

Ash content ASTM D 482 / DIN 6245 % (m/m) < 0,005 < 0,005 max 0.01

Sulfur content ASTM ASTM D 2622 % mass 0,044 0,007 max 0,05

Density (15 °C) ASTM D 1298 kg/m3 832,9 852,6 820 - 845

Distillation temp ASTM D 86 correlation °C 204,4 368,8 max 288

Cetane index ASTM D 976 - 40,1 40,3 min 40

Nitrogen content ASTM D 4629 mg/kg 2500 177 no specification

Cooper strip corrosion ASTM D 130 Corr Degree 1A 1A max No 3

PAH content (Aromates) ASTM D 1319 / DIN 12916 % (m/m) na 0,9 max 35

Cloud point ASTM D 2500 / DIN 23015 °C -16 -16 < 35°C

CFPP ASTM D 6371 / DIN 116 °C -49 -55 < - 20 °C for winter gasoil

Calorific value, lower ASTM D 240 DIN 51900 J/g 39797 37158 -

Calorific value, upper ASTM D 130 / DIN 51900 J/g 42053 39684 -

need to be adjusted by additives

Page 14: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

BIO CHAR

14

Analytical Results for charcoal

Feedstock

content Unit raw material char raw material char

Ho wf kJ/kg 18720 24380 19970 26885

Hu wf kJ/kg 17530 23990 18870 26485

Cl wf Mass.-% 0,11 0,05 0,01 0,08

Cr Mass.-% 0,15 0,04 0,14 0,032

C wf Mass.-% 49,0 61,1 50,9 72,9

F wf Mass.-% < 0,005 < 0,003 < 0,005 0,009

H wf Mass.-% 5,8 2,3 5,9 2,2

H2O Mass.-% 16,5 4,4 15,6 3,4

K2O Mass.-% 14,96 5,68 10,13 3,85

MgO Mass.-% 6,08 2,09 9,8 4,01

Mn Mass.-% 0,21 0,06 0,17 0,02

N wf Mass.-% 0,8 1,3 0,2 0,9

O wf. Mass.-% 42,15 11,27 41,99 8,99

P wf Mass.-% 0,065 0,275 0,007 0,111

Pb wf Mass.-% 0,0022 0,0073 < 0,0005 0,0392

SiO2 Mass.-% 13,5 40,2 14 30,5

Wood ChipsEucalypthus

Analytical Results for charcoal

Feedstock

content Unit raw material char raw material char

Ho wf kJ/kg 18720 24380 19970 26885

Hu wf kJ/kg 17530 23990 18870 26485

Cl wf Mass.-% 0,11 0,05 0,01 0,08

Cr Mass.-% 0,15 0,04 0,14 0,032

C wf Mass.-% 49,0 61,1 50,9 72,9

F wf Mass.-% < 0,005 < 0,003 < 0,005 0,009

H wf Mass.-% 5,8 2,3 5,9 2,2

H2O Mass.-% 16,5 4,4 15,6 3,4

K2O Mass.-% 14,96 5,68 10,13 3,85

MgO Mass.-% 6,08 2,09 9,8 4,01

Mn Mass.-% 0,21 0,06 0,17 0,02

N wf Mass.-% 0,8 1,3 0,2 0,9

O wf. Mass.-% 42,15 11,27 41,99 8,99

P wf Mass.-% 0,065 0,275 0,007 0,111

Pb wf Mass.-% 0,0022 0,0073 < 0,0005 0,0392

SiO2 Mass.-% 13,5 40,2 14 30,5

Wood ChipsEucalypthus

The microfuel process increases the calorific value of the charcoal

significant and allows to use it either as an soil enhancer or for burning

purposes.

Page 15: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

POWER GENERATION BY STEAM TURBINES

15

Page 16: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

A 5 MW GAS TURBINE UNIT

16

Electricity:

42.500

MW/year for

sale

pre-processing conversion output

4.000 kg/h of

banagrass

250 kW (el)

500 kW (therm)for pre-

processing of

feedstock

300 C exhaust

heat

600 C clean air for

cogen

Fertilizer ash

Page 17: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

GAS TURBINE PROCES

17

ACTUAL IFGT TURBINE

Page 18: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

GASIFICATION UNIT AT ORDOS / CHINA

18

Page 19: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

MF 480 B IN COMBINATION WITH 5 MW IFGT

19

Gas 420 kg ~14% for internal proces

Bio-Oil 990 kg

Char 1.470 kg

Water 120 kg

pre-processing conversion output

3.000 kg/h of

Dry banagrass

pellets

~ 33,0%

~49,0%

~4%

Microfuel MF 480 B

5 Mwh Turbine Unit

of which ~ 1.8Mwh for internal proces

at cost price of ~ $ 0,07 kwh

Material flow per hour and reactor

420 kg gas for

burning

chamber

800 kW (el)

750 kW (therm)

300 kW (el)

350 kW (therm)

for post-processing

of bio-oil

600 kW (el)

250 kW (therm)

4.000 kg/h of

<12% banagrass

pellets

27.200

MW/year for

local electricity

300 C exhaust heat

600 C clean air for

cogen

Fertilizer ash

Page 20: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

PLANT DESIGN (1.000 TPD CAPACITY)

20

Page 21: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

SINGLE MF 480 UNIT

21

Page 22: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

PLANT LAYOUT

22

Page 23: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

MODULAR DESIGN

23

Page 24: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

CALCULATION OVERVIEW

24

Input Capacity 1.000 ton per day / 10.000 ha plantages

Investment ~ 300 MM Euro

Annual total costs ~ 78 MM Euro

Annual revenue from oil ~ 85 MM Euro

Annual financial gains ~ 7 MM Euro

Remaining biochar for free 500 tons per day

Comparable value in Europe ~ 35 MM Euro p.a.

Page 25: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

DETAILED SAMPLE CALCULATION

25

Feedstock

1000 tpd Biomass

Production

330 tpd Oil D2 800,00 € to 264.000,00 € 320 d 84.480.000,00 €

500 tpd Char - € to - € 320 d - €

84.480.000,00 €

Investment

reactors 12 reactors 6.900.000,00 € 82.800.000,00 €

preprocessing 12 lines 5.500.000,00 € 66.000.000,00 €

postprocessing 3 lines 12.000.000,00 € 36.000.000,00 € 184.800.000,00 €

farming

trucks 150 units 110.000,00 € 16.500.000,00 €

harvesting 12 units 1.100.000,00 € 13.200.000,00 €

pruning 12 lines 440.000,00 € 5.280.000,00 €

misc 10 1.000.000,00 € 10.000.000,00 € 44.980.000,00 €

cultivation of land

preparation 10.000,00 ha 1.500,00 € 15.000.000,00 €

seedlings 10.000,00 ha 1.000,00 € 10.000.000,00 €

fertilizers 10.000,00 ha 500,00 € 5.000.000,00 €

misc 10.000,00 ha 1.000,00 € 10.000.000,00 € 40.000.000,00 €

Total Investment 269.780.000,00 €

depreciation 12,00 years 22.481.666,67 €

interest 4,50% p.a. 12.140.100,00 €

annual capital costs 34.621.766,67 €

Annual costs

capital cost 34.621.766,67 €

staff 350 employees 500,00 € 2.100.000,00 €

recultivation 10000 ha p.a. 1.200,00 € 12.000.000,00 €

fuel 2500 to p.a. 800,00 € 2.000.000,00 €

catalyst 1600 to p.a. 4.400,00 € 7.040.000,00 €

maintenance 6% average 229.780.000,00 € 13.786.800,00 €

lease of land 10000 ha p.a. 200,00 € 2.000.000,00 €

misc 1.500.000,00 € 1.500.000,00 €

management 2.500.000,00 € 2.500.000,00 €

77.548.566,67 €

Revenue 6.931.433,33 €

Biochar to Europe from Bionic plantations in Africa

Page 26: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

COMPARING OF COSTS

26

comparing to traditonal fossile char

Fossile Char from Canada or Australia

500 free border 220,00 € 320,00 d 35.200.000,00 €

500 CO2 zertificates 13,00 € 320,00 € d 2.080.000,00 €

Total 37.280.000,00 €

Biochar from Africa

500 to - € 320,00 € d - €

500 to transport 40,00 € 320,00 € d 6.400.000,00 €-

./. revenue 6.931.433,33 €

Total 531.433,33 €

savings per year 36.748.566,67 €

Page 27: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

BIONIC IN GHANA • Bionic Palm Limited (BPL) is registered in Ghana as a 100% subsidiary of Bionic Fuel Oil

Trading Ltd, Singapore (BFOT) since 2007.

• BPL and BFOT are core members of the Bionic Group of Companies.

• BPL is well integrated in Ghana’s plant oil sector through strong local partners.

• Ghana is the prime emerging economy in West Africa, politically stable with strong

international ties to Europe and North America.

• Ghana’s strong economic development helped attaining the status of a mid income

country in November 2010

• Ghana offers favorable terms for foreign investment.

• Ghana is positioning itself successfully for its role as

“Gateway to West Africa”.

• At least 80% of Ghana’s arable land is currently unused.

• Bionic Palm Limited (BPL) is registered in Ghana as a 100% subsidiary of Bionic Fuel Oil

Trading Ltd, Singapore (BFOT) since 2007.

• BPL and BFOT are core members of the Bionic Group of Companies.

• BPL is well integrated in Ghana’s plant oil sector through strong local partners.

• Ghana is the prime emerging economy in West Africa, politically stable with strong

international ties to Europe and North America.

• Ghana’s strong economic development helped attaining the status of a mid income

country in November 2010

• Ghana offers favorable terms for foreign investment.

• Ghana is positioning itself successfully for its role as

“Gateway to West Africa”.

• At least 80% of Ghana’s arable land is currently unused.

27

Page 28: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

TESTFARM IN 2010

28

Page 29: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

ENVIRONMENT & RESOURCES

29

Integrated farming concept

e.g. Jatropha double hedge

Hedge roots stabilize soil

and prevent erosion

Eucalypthus, Miscanthus(elephant gras)

Bamboo , Castor are possible energy crops

Change of agricultural crop

on a regular basis reduces

decrease of nutrients in

soil like in a monocropping

Natural pollination

through bees

changing crops

Oil extraction

Jatropha Seeds

Jatropha oil

Local soap production

Biojetfuel

Biochemicals

and more

press

cake

fertilizer

Food and honey

for local markets

Harvested biomass

from fields

biochar

soil improvement

Synthetic Fuel

Biochar

Zero

waste

appro

ach

any waste

biomass Value food and energy products

Page 30: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

CONTINUOUS SOIL IMPROVEMENT

30

Eroded savanna soil

Soil stabilization

by reforesting

Growing maize and other

grains between hedges

Growing more

valuable food

between hedges

The continuous improvement of land from eroded soil to valuable farmland instead of radical change of

land use saves resources and preserves the environment

By improving soil all climate advantages

of tropical farming can be used: • 5 time faster growth of bio mass

• up to 4 planting seasons under irrigation

Page 31: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

DECREASING CO² FOOTPRINT

31

Raising the amount of plants the CO²

absorption volume will be increased from

the first moment of farming

Significantly positive overall CO² balance

Eroded savanna soil depleted

through unsustainable farming

Soil stabilization

by reforesting

Growing high value

foods between hedges

Growing maize and other

grains between hedges

Low impact clearing

Low till farming

Organic fertilizer, bio-char

Page 32: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

ZERO WASTE INTERNAL CYCLES

32

Jatropha Seeds

Oil extractionOil extraction

Press Cake

Continuous

fertilization and soil improvement

Energy Crops

Waste Biomass

Biomass from plantages

Microfuel plant

Biochar

Power Generation Power Generation

Export

5%

Export

Page 33: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

Enviro

nm

ent&

Res

ources

Socia

l

Res

ponsib

ility

&

Equity

Economic

Prosperity &

Continuity

Enviro

nm

ent&

Res

ources

Socia

l

Res

ponsib

ility

&

Equity

Economic

Prosperity &

Continuity

Poverty reduction Domestic workforce

National food security Building up a sustainable

national food production

Healthy economy Improving national

trade balance

Integrated

Product Mix

Zero waste approach

Low impact farming

methods Innovative tropical

farming concept

Economic Sustainability Postive cash flows generated by

selling maize and Jatropha oil

Production of bio-char & bio-oil Production of high calorific bio-char and

bio-oil under sustainable conditions

Carbon negative

footprint Sequestration of

biochar

33

SOCIAL RESPONSIBILITY & ENVIRONMENT

Page 34: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

LOCAL SOCIAL RESPONSIBILITY & EQUITY

34

Fully local

value chain

International

markets

Satisfy domestic food

demand with domestic

production

Raising food security

Reducing food imports

Import Export

- + Better living conditions

for local population

More jobs

Increased prosperity

Supply of health services

Improve level of training and

education on the job

Social innovation through

spillover effects

Improved trade balance

Healthy Economy National Food Security Poverty Reduction

Page 35: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

AFFORDABLE ENERGY - THE BASIS OF PUBLIC PROSPERITY

35

Public prosperity requires economic growth, which in turn requires sufficient energy availability.

Raising production requires more automation

and mechanization

More production requires more goods to be moved

from production sites to markets

More economic growth requires more people to be

moved from home to work

More personal prosperity raises private

expectations on quality of life

Increasing energy demands from machines

Increasing energy demands of logistic operations

Increasing energy demands of public transportation

Increasing energy demands of private transportation

Increasing energy for private housekeeping

Without enough affordable energy national economic growth is highly limited. The right sources of energy must be found for each national economy.

Solar energy Wind energy Water energy Energy from

biomass

Energy based

on fossil fuels

To expensive at this time

for emerging countries,

cannot be used for all

national energy demands

Favorable, but requires

back up source of energy

depending on weather. Not

sufficient for all national

energy demands

Favorable, but requires

appropriate rivers, cannot

be used for all national

energy demands

A clear option

for the future

High and unstable prices at

world markets, continually

increasing prices in the

future

Page 36: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

BIONIC‘S LASTING ENGAGMENT IN AFRICA

• The Bionic Group has dedicated major portions of its future royalty income to

philanthropic activities. Development Support for the African people plays a key role in

that context.

• At Bionic we believe in accelerating human development through sustainable business

projects that create a lasting change for as many people as possible. This applies to the

local community level as much as to the national and regional levels.

• Bionic Palm has been living up to those standards in Ghana since 2007. We are

working on completely new models to drive innovative agricultural and bioenergy

sectors adapted to African requirements.

• Bionic Palm currently operates a 150ha testfarm developing an approach that reclaims

formerly depleted and eroded soils for agricultural use. The concept combines food and

fuel at a 70/30 ratio, as Africans need both, food and energy.

• In the same context Bionic Palm runs development programs for better seeds for the

region and a Jatropha breeding program that aims to bring non-toxic Jatropha hybrids

to the market at least doubling current yields at the same time

• The Bionic Group has dedicated major portions of its future royalty income to

philanthropic activities. Development Support for the African people plays a key role in

that context.

• At Bionic we believe in accelerating human development through sustainable business

projects that create a lasting change for as many people as possible. This applies to the

local community level as much as to the national and regional levels.

• Bionic Palm has been living up to those standards in Ghana since 2007. We are

working on completely new models to drive innovative agricultural and bioenergy

sectors adapted to African requirements.

• Bionic Palm currently operates a 150ha testfarm developing an approach that reclaims

formerly depleted and eroded soils for agricultural use. The concept combines food and

fuel at a 70/30 ratio, as Africans need both, food and energy.

• In the same context Bionic Palm runs development programs for better seeds for the

region and a Jatropha breeding program that aims to bring non-toxic Jatropha hybrids

to the market at least doubling current yields at the same time

36

Page 37: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

STRATEGIC PATH FORWARD

37

Innovative Knowledge & Technology Base

Commercial Farming

Food & Fuel

Test

Farming

Breeding Program

Jatropha and Food

Agriculture Logistics Agri

Processing

Agriculture

Marketing & Trading

Plantation

Management

Agri

Services Consulting & Support

Managed Funds for

BPL Plantations

Green

Finance

Third Party Green

Venture Investment

Foundation 2007-2009

Phase 1 2009

Phase 2 2011

Phase 3 2012

Phase 4 2013

Plantations Plantations Production Production Biooil & Biochar Biooil & Biochar Phase 5 2015

Page 38: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

A TRUE WIN-WIN SITUATION

38

Europe Africa

Significant reduction of carbon footprint

for coal fired power-plants

Production of a biofuel from local

resources

Independence from fossile feedstock Reduced import cost, increased exports

Independence from market developments Creation of hundreds of lasting jobs for

local workforce

Stable prices for several years Improvement in food security

Use of African climate situation for faster

growth of feedstock

Poverty reduction

Significant cheaper prices than fossile

coal, even cheaper than new processes

using wood pellets

Technology transfer

Improved competitiveness at a lower risk Supporting REDD & CDM projects

Page 39: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

EXPERIENCE

39

Bionic, a group of companies

Market approach since 2004

Several laboratory reactors in market

Demonstration plant established in 2008

Modified Systems available for

municipal waste, plastics, tyres and decontamination of hazardous soil

Bionic Palm Ltd., Ghana Market approach since 2007

150 ha test plantation, 5.000 ha roll out in preparation

Research for African food and fuel farming

World leading Jatropha breeding program

Smeral Brno a.s., Czech Republic Experience in mechanical construction and manufacturing since 1861

600 employees working on large scale manufacturing projects

Acts as general manufacturer and contractor for the Bionic Group

Process validation

Bionics microfuel Technology has been validated in 2010 on a client‘s request

Report is available upon request

Page 40: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

TECHNICAL STANDARDS Bionic‘s microfuel System complies to the following technical Standards:

DIN EN ISO 9001

ASME Div 01, Div 02 (AIA TÜV, Germany)

CE conformative declaration

ATEX 94/9/EU explosive protection directive

Maschinenrichtlinie (machinery directive) 2006/42/EU

- manufactured by SMERAL a.s., BRNO, Czeck Republik

Bionic‘s microfuel System complies to the following technical Standards:

DIN EN ISO 9001

ASME Div 01, Div 02 (AIA TÜV, Germany)

CE conformative declaration

ATEX 94/9/EU explosive protection directive

Maschinenrichtlinie (machinery directive) 2006/42/EU

- manufactured by SMERAL a.s., BRNO, Czeck Republik

40

Page 41: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

RECENT PROJECTS

41

Biomass processing

• 1000 TPD on K‘au, Hawaii

• 1000 TPD on M‘aui, Hawaii

• 500 TPD on Big Island, Hawaii

• 1000 TPD in Georgia, US

• 300 TPD in Arkansas, US

Waste processing

• 100 TPD in Germany, Tyre processing

• 1000 TPD in Bahrain, Tyre processing

• 40 TPD in Germany, Tyre processing

• 24 TPD in Czech Republic, waste processing

Biomass processing

• 1000 TPD on K‘au, Hawaii

• 1000 TPD on M‘aui, Hawaii

• 500 TPD on Big Island, Hawaii

• 1000 TPD in Georgia, US

• 300 TPD in Arkansas, US

Waste processing

• 100 TPD in Germany, Tyre processing

• 1000 TPD in Bahrain, Tyre processing

• 40 TPD in Germany, Tyre processing

• 24 TPD in Czech Republic, waste processing

Page 42: BIO CHAR AND BIO PRODUCTION FOR EUROPEAN …pdf.bionic-world.net/Bionic-From Biomass to energy_030312_rev_22.pdf · CDM clean development mechnism ... 1 2010/10/18 12 Overview single

THANK YOU FOR YOUR ATTENTION

42

@ : [email protected]