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8A000013_AF, Rev 7/31/18
BIN FIll AugeR
ASSEMBLYOPERATIONREPLACEMENT PARTS
PLACE IN COMBINE CAB AFTER ASSEMBLY FOR FUTURE REFERENCE.
READ complete manual CAREFULLY BEFORE attempting operation.
Page 2
Thank you for purchasing a Demco Bin Fill Auger. Proper care and use will result in many years of service.
INTRODUCTION
GENERAL INFORMATION1. Read assembly instructions carefully. Study assem-
bly procedures and all illustrations before you begin assembly. Note which parts are used in each step. This unit must be assembled in proper sequence or complications will result.
2. Whenever terms “LEFT” and “RIGHT” are used in this manual it means from a position behind combine and facing forward.
3. When placing a parts order, refer to this manual for proper part numbers and place order by PART NO. and DESCRIPTION.
TABLE OF CONTENTS General Information ............................................................................................................. 2 Safety, Signal Words ............................................................................................................ 3 Product Safety Guideline ..................................................................................................... 4 Product Disclaimer .............................................................................................................. 4 Safety Sign Locations ......................................................................................................... 5 Safety Sign Care ................................................................................................................. 5 General Assembly / General Hydraulics ............................................................................. 6 Parts List ............................................................................................................................. 7 Assembly / Parts List ........................................................................................................... 8-9 Hydraulic Connections ........................................................................................................ 10 2300 & 2500 Series Case IH Hydraulic Reverser ............................................................... 11 Hydraulic Installation & Diagrams ........................................................................................ 12-24 Operation Instructions ......................................................................................................... 25-26 Optional - BFA Extender 2010 ............................................................................................. 27
WARNING: TO AvOID PERSONAL INjURY OR DEATH, OBSERvE THE FOLLOWING INSTRUCTIONS:
Before applying power to any machinery used in conjunction with a Demco Bin Fill Auger, make sure the area is clear of all bystanders.
Never allow anyone in or near the grain tank of a combine during loading or unloading of grain. The accumulation of grain is dangerous and can cause entrapment, resulting in serious injury or death by suffocation.
Beware of and avoid contact with low power lines and other obstructions.
Page 3
SAFETYTAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INvOLvING YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INjURY OR DEATH!
THIS SYMBOL MEANS
ATTENTION
BECOME ALERT
YOUR SAFETY IS INvOLvED!
SIGNAL WORDS Note use of following signal words DANGER, WARNING, and CAUTION with safety messages. The appropriate signal word for each has been selected using the following guidelines:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to most extreme situations typically for machine components which, for functional purposes, cannot be guarded.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Page 4
PRODUCT SAFETY GUIDELINESEvery year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section. To avoid personal injury, study the following precautions and insist those working with you, or you yourself, follow them.
• Replaceanydanger,warning,orcautiondecalthatisnotlegibleorismissing.Locationof such decals are indicated in this manual.
• Reviewallsafetyinstructionswithallusersannually.
• Theoperatorshouldbearesponsibleadult.DONOTallowpersonstooperateorassemblethis unit until they have developed an understanding of all safety precautions.
• Neverleaverunningequipmentunattended.
• Beforeapplyingpowertoanyequipment,cleartheareaofallbystanders.
• Neverexceedthelimitsofapieceofmachinery.Ifit’sabilitytodoajobsafelyisinquestionDO NOT attempt it.
•Bewareofandavoidcontactwithlowpowerlinesandotherobstructionswhileoperatingcombines equipped with the Demco Bin Fill Auger.
• CollapseandsecuretheBinFillAugerwhentransportingthecombinetoavoidcontactwith low power lines and other obstructions.
Installing a Demco Bin Fill Auger on any combine is at the discretion of the owner. Although Demco has included all the necessary mounting components and has included or recommended various hydraulic components, it does not assume liabilities, or make any warranties pertaining to the structural aspects of the combines grain tank or the combines hydraulicsystem. See thecombinesowner’s/operator’smanual foradditionalcombinespecificationsandsafetyinformationnotlistedinthismanual.
PERFORMING MAINTENANCE
• Goodmaintenanceisyourresponsibility.Poormaintenanceisaninvitationtotrouble.
• Neveruseyourhandstolocateahydraulicleak.Useasmallpieceofpaperorcardboard.Hydraulicfluidescapingunderpressurecanpenetratetheskin.
• Openingsintheskinandminorcutsaresusceptibletoinfectionfromhydraulicfluid.
• Before disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulicpressure.
• Ifequipmenthasbeenalteredinanywayfromtheoriginaldesign,Demcodoesnotacceptanyliability for injury or warranty.
PRODUCT DISCLAIMER
Page 5
Types of safety signs and locations on equipment are shown in the illustration below. Good safety requires that you familiarize yourself with various safety signs, type of warning, and area or particular function related to that area, that requires your SAFETY AWARENESS.
• Keepsafetysignscleanandlegibleatalltimes.
• Replacesafetysignsthataremissingorhavebecomeillegible.
• Besurethatreplacmentpartscontainsafetysigns,iftheoriginalpartwasprovidedwitha safety sign .
• SafetysignsareavailablefromyourdealerorDemco.
SAFETY SIGN LOCATIONS
SAFETY SIGN CARE
Page 6
BIN FILL AUGER GENERAL ASSEMBLY
•TherearemanyaspectstotakeintoconsiderationbeforemountingyourBinFillAugertothecombine’sgraintank.Firstdecidewherethepeakofthegrainheapwillbenefityouthemostoncethecombinehopperorgraintankextensionisfull.DuetotheBinFillAugersinfinitepositionsinsidethegraintankthepeak of the grain heap can be placed exactly where you desire.•TheBinFillAugershouldbelocatedasclosetothecenterofthegraintankaspossible,andideallytheBin Fill Auger should be near vertical when operating. However, due to grain tank bracing, location of cross augers, etc. if the Bin Fill Auger cannot be located exactly in the center of the grain tank, there will not be an adverse effect on the operation of the Bin Fill Auger by being positioned in any direction.•Onmostcombinesthetankcrosspipeassembly(Item6onthefollowingpage)shouldbepositionedtothe left side of the fountain augers outlet, running front to rear in the combine tank, so the fountain auger can still fold down into the combine tank.•TheBinFillAugerlatchpinmechanismonthecrosspipeandthereartankmountallowstheaugertoeasily fold 90 degrees from the upright position to the folded position. •Locatethefrontandreartankmountingassemliesasclosetothethetopofthecombinegraintankaspossible. •TheBinFillAugeristhentypicallylocatedtotherearsideofthefountainauger’soutlet.•AlwaysinstalltheBinFillAugersothatthedrivemotorisbelowthedischargeofthefountainorcrossauger when in operation. Hydraulic hoses inside of the combine tank need to routed and secured, to prevent getting entangled in augers and other rotating parts. •ForoptimalperformancetheBinFillAugershouldextend6to8inchesabovethecombine’sbinextension or tip-up boards. •TheBinFillAugerrotationalspeedshouldbeadjustedtopreventgrainfrombeingthrownoutofthetank.
ASSEMBLY SAFETY: Assemble in an area with sufficient space to handle the largest of components related to this product.
When necessary, have someone assist you during the assembly of this product.
GENERAL HYDRAULIC INFORMATION
• WiththeBinFillAugerintheverticalpositionandthemotorportsfacingyou,theleftportisthepower port, and the right is the return port.
• Usecareandkeepthehydraulicsystemcleanfromcontaminates.
• TheBinFillAuger,combinereel,andthechaffspreader(ifequipped)areplumbedinaseriescircuitand can be controlled individually.
• Demcorecommendsusing1/2”wirehydraulichosesforyourhydrauliccircuit.
• Wherepipethreadsareused,DemcorecommendsusingTeflonPasteandnotTeflonTape. Tape over time can disintegrate and cause damage to the hydraulic system.
• ThereturnoilfromthereelisusedtopowertheBinFillAuger,inallcasesexceptwheninstalled on a John Deere 2008 and newer STS 70 series combines. See hydraulic schematics on following pages for proper power supply.
Page 7
NOTE: Item 11 only required with larger combine tanks. (NewHolland,JD-STS,andsomeCNHmodels.)
37
Figure 1
11
4
1
10
5
6
2
PARTS LISTPlease order replacement parts by PART NO. and DESCRIPTION.
BaseUnitPartsList
7
8
88
8
8
88
8
99
9
9
9
9
9
9
10 10
10
10
10
REF. PART NO. NO. QTY. ASSY. DESCRIPTION 1. R5A000010L0 1 Rear Tank Mount Assembly 2. R5A000011L0 1 Front Tank Mount Assembly 3. R5A000003L0 1 Backbone Collar Assembly 4. R5A000004L0 1 Cross Pipe Pivot Assembly 5. R5A000006L0 1 40”MainAugerAssembly 6. R5A000007L0 1 Tank Cross Pipe Assembly 7. R3A000020L0 2 Backing Plate 8. 1AFC08F0000 8 3/8”SerratedFlangeNut 9. 1AFC12FAAH0 8 3/8”x11/2”HexBolt 10. 1AFC24HBA00 6 1/2”x2”SetScrew 11. R3A000019L0 1 SupportCrossPipe-40”Extension 12. 1AFZ51HEA00 1 1/2”x5”BentPinw/Clip
12
FRONT
REAR
RIGHT
LEFT
Page 8
NOTE: Depending on the make and model of your combine you may need to either cut or lengthen the crosspipetofityourapplication.Makesurethelengthofthecrosspipeisasexactaspossibletoallowthe latch mechanism at the rear of the tank to function properly. If the cross pipe needs to be extended, the recommended procedure is to bevel the edges of each pipe to create a beveled seem to weld on.
BIN FILL AUGER ASSEMBLY
STEP ONEDetermine the most effective mounting location for yourBinFillAuger.Usethetankmountingbracketsas a template to mark the location of the eight holes necessary to mount the brackets to the wall of the combinesgraintank.(Usethesupportcrosspipetoensure that both tank mounting brackets are aligned witheachother)Drilleight7/16”holes.
STEP TWOBefore fastening the tank mounting brackets to the grain tank, slide the cross pipe pivot assembly to the center of the support cross pipe. Next slide one tank mount bracket onto each end of the support cross pipe and proceed to fasten the tank mounting bracketswiththeprovidedbackingplatesusing3/8”x11/2”hexboltsand3/8”nuts.Seefigure2.(Tankmountingbracketscanalsobemountedverticallyifadditionalstrengthisrequired.)
STEP THREEWith the support cross pipe secured, estimate where the cross pipe pivot assembly will need to be located and position the assembly so that the female receiver is facing the clean grain auger and temporarily secure to the support cross pipe using the provided set screws.
STEP FOUR Slide the backbone collar to the center of the main auger assembly and temporarily tighten in order to mount the main auger assembly to the cross pipe pivot assembly.
Figure 3
Figure 2
Page 9
PARTS LISTPlease order replacement parts by PART NO. and DESCRIPTION.
Main Auger Assembly Parts List
STEP FIVEWith both the backbone collar and cross pipe pivot assemblies secured, insert the male end of the collar assemblyintothefemaleendofthecrosspipepivotassembly.Tightenbothsetscrews.Seefigure3.
NOTE: Setyourbinfillaugertothepostionwhichbestfitsyourapplication.Makesurethattheaugerwillnotintefere or come in conatct with any other braces, brackets, or augers inside the combine tank. Insure there is plentyofclearanceforthebinfillaugertorotatebetweenboththefoldedandtheuprightpositions.
* Indicates items not shown in illustrations.
Figure 4
1
2 3
4
5 6
7
8
9 1011
5
13
REF. PART NO. NO. QTY. ASSY. DESCRIPTION 1. 1AFC08E0000 3 5/16”SerratedFlangeNut 2. 1AFC37E00L0 3 5/16”x3/4”SerratedFlangeBolt 3. 1AFC37F00L5 4 3/8”SerratedFlangeBolt 4. 1AKMABD0000 1 Hydraulic Motor DH-80 5. 1AL00004000 2 Bearing Flangets 6. 1ALAA003000 1 Bearing1”SelfAligning 7. R5A000003L0 1 Backbone Collar Assembly 8. R5A000005L0 1 Auger Flighting Assembly 9. R3A000002L0 1 Top Auger Plate 10. R3A000003L0 1 Bottom Auger Plate 11. R3A000009L0 1 Backbone Tube *12. 1AF064DAA00 1 1/4”x1”WoodruffKey(HalfMoon) 13. 1AF030QCA00 1 1”ShaftCoupler
Page 10
HYDRAULIC CONNECTION
NOTE: Read the following information before begining to connect the hydraulics.
(Bulkhead Fittings)
STEP ONE ThehydraulicmotorprovidedwithyourBinFillAugerhastwo1/2”FNPTports.Whenlookingdirectlyatthemtheporttoyourleftisthe“ControlFloworCF”port.Theporttoyourrightisthe“ExcessorEX”port.
STEP TWOFastenthe1/2”hosestotheBinFillAugermotor,makenoteofwhichlineisthe“CFandwhichistheEX.”
STEP THREEThelocationofthebulkheadfittingswillbedeterminedbythemakeandmodelofyourcombine.Followtheappropriate recomendations below.
When determining the length of hydraulic hose needed, compensate for when the auger is in the storage position(foldedinsidethetank)andintheuprightposition.
Usecautionwhenroutingallhydraulichosesinsidethegraintank.Avoidmovingpartsandsharpsurfacesthat can damage the hoses.
1400 and 1600 Case IH Series Installthetwobulkheadfittingsonthebottomleftside of the grain tank, ahead of the unloading auger on the sloped surface.
2100, 2300, and 2500 Case IH Series Ifthe“EZ-Connect”hydraulicconnectionisused,you can access the grain tank thru the grain sampler access port in the left front corner of the grain tank; otherwise, install the two bulkhead fittingsonthebottomleftsideofthegraintank,aheadoftheunloadingauger.(Important: see page11forCaseIHhyd.reverserinformation)
John Deere 20 Series Installthetwobulkheadfittingsonthebottomleftside of the grain tank, ahead of the unloading auger on the sloped surface.
John Deere 9000 Series Ifthe“EZ-Connect”hydraulicconnectionisused,you can access the grain tank thru the grain sampler access port in the left front corner of the grain tank; otherwise, install the two bulkhead fittingsonthebottomleftsideofthegraintank,ahead of the unloading auger.
New Holland TR Series 96/97/98/99Installthetwobulkheadfittingsonthebottomrightside of the grain tank, ahead of the loading auger on the sloped surface.
John Deere STS SeriesIfthe“EZ-Connect”hydraulicconnectionisused,you can access the grain tank thru the grain sampler access port in the left front corner of the grain tank; otherwise, install the two bulkhead fittingsonthebottomleftsideofthegraintank,ahead of the unloading auger.
Page 11
Figu
re 5
2300
& 2
500
Serie
s C
ASE
IH H
YDR
AU
LIC
REv
ERSE
R
CH
ECK
vA
LvE
INST
ALL
ATIO
N
WA
RN
ING
Sto
p co
mbi
ne e
ngin
e, s
et p
arki
ng
brak
e, a
nd w
ait f
or a
ll m
ovin
g pa
rts
on m
achi
ne to
com
e to
a c
ompl
ete
stop
bef
ore
inst
allin
g, s
ervi
cing
, ad
just
ing,
or r
epai
ring.
Als
o be
su
re c
ombi
ne is
on
a le
vel s
urfa
ce.
2001
Mod
el y
ear a
nd n
ewer
Cas
e IH
com
bine
s m
ay b
e eq
uipp
ed w
ith
a hy
drau
lic h
eade
r rev
erse
r. T
his
reve
rser
mot
or is
loca
ted
on th
e le
ft si
de o
f the
feed
er h
ouse
.
Whe
n in
stal
ling
a D
emco
Bin
Fill
A
uger
on
thes
e un
its a
che
ck v
alve
ne
eds
to b
e in
stal
led
on th
e re
el
retu
rn li
ne o
f the
reve
rser
mot
or.
The
reel
retu
rn p
ort o
n th
e re
vers
er
motorisidentifiedas“T”.TheT
port
is th
e to
p po
rt to
you
r lef
t whe
n fa
cing
the
reve
rser
mot
or.
To in
stal
l the
che
ck v
alve
, sim
ply
disc
onne
ct th
e ho
se o
n th
e T
port
of th
e re
vers
er m
otor
. S
crew
the
mal
e en
d of
the
chec
k va
lve
into
th
e T
port.
The
n co
nnec
t the
hos
e w
hich
you
dis
conn
ecte
d fro
m th
e T
port
to th
e fe
mal
e en
d of
the
checkvalve.(SeeFigure5.)
Part#1AKGANGANG0
Page 12
Figu
re 6
CA
SE IH
INST
ALL
ATIO
N(W
ith C
haff
Spre
ader
)
WA
RN
ING
Sto
p co
mbi
ne e
ngin
e, s
et p
arki
ng
brak
e, a
nd w
ait f
or a
ll m
ovin
g pa
rts
on m
achi
ne to
com
e to
a c
ompl
ete
stop
bef
ore
inst
allin
g, s
ervi
cing
, ad
just
ing,
or r
epai
ring.
Als
o be
su
re c
ombi
ne is
on
a le
vel s
urfa
ce.
Dis
conn
ect t
he re
turn
hos
e on
the
bottomsideofthechaffspreader’s
flowcontrolvalveEXport“Tee”.Run
a ne
w h
ose
from
this
Tee
to th
e IN
portoftheBinFillAuger’sflow
control
valv
e. T
hen
plum
b ac
cord
ingl
y to
the
diag
ram
sho
wn
to th
e rig
ht.
The
retu
rn
hoseroutedfrom
theEXportofthe
Bin
Fill
Aug
er th
en c
onne
cts
to th
e ho
se p
revi
ousl
y di
scon
nect
ed fr
om
chaffspreader’sflow
controlvalveto
com
plet
e a
serie
s ci
rcui
t.
Hyd
raul
ic c
ompo
nent
s sh
own
in
bold
das
hed
lines
on
the
diag
ram
to
the
right
, ind
icat
e ne
w h
ydra
ulic
co
mpo
nent
s re
com
men
ded
with
the
use
of a
Dem
co B
in F
ill A
uger
. A
ll ot
her h
ydra
ulic
com
pone
nts
show
n ar
e ex
istin
g fro
m th
e m
anuf
actu
rer.
Page 13
Figu
re 7
WA
RN
ING
Sto
p co
mbi
ne e
ngin
e, s
et p
arki
ng
brak
e, a
nd w
ait f
or a
ll m
ovin
g pa
rts
on m
achi
ne to
com
e to
a c
ompl
ete
stop
bef
ore
inst
allin
g, s
ervi
cing
, ad
just
ing,
or r
epai
ring.
Als
o be
su
re c
ombi
ne is
on
a le
vel s
urfa
ce.
* O
n th
e le
ft si
de o
f the
com
bine
, ab
ove
the
left
front
whe
el, l
ocat
e th
e the“Tee”fittingthatlinksthereel
circ
uits
retu
rn li
nes
toge
ther
. O
n th
e bo
ttom
sid
e of
the
Tee
you
will
not
ice
a re
turn
hos
e th
at h
as a
90
deg
ree
hardelbow
fittingattachedtothe
hose
. Dis
conn
ect t
his
retu
rn h
ose
from
the
Tee.
Thi
s ho
se w
ill b
ecom
e th
e po
wer
sou
rce.
Run
a s
hort
leng
th
of h
ose
from
the
90 d
egre
e el
bow
to
theINportofflow
controlvalvewhich
will
con
trol t
he s
peed
of t
he B
in F
ill
Aug
er.
Then
plu
mb
acco
rdin
gly
to
the
diag
ram
sho
wn
to th
e rig
ht.
The
returnhoseroutedfrom
theEXportof
theBinFillAuger’sflow
controlvalve
then
con
nect
s to
the
exis
ting
Tee
to
com
plet
e a
serie
s ci
rcui
t.*
Hyd
raul
ic c
ompo
nent
s sh
own
in
bold
das
hed
lines
on
the
diag
ram
to
the
right
, ind
icat
e ne
w h
ydra
ulic
co
mpo
nent
s re
com
men
ded
with
the
use
of a
Dem
co B
in F
ill A
uger
. A
ll ot
her h
ydra
ulic
com
pone
nts
show
n ar
e ex
istin
g fro
m th
e m
anuf
actu
rer.
CA
SE IH
INST
ALL
ATIO
N(W
ithou
t Cha
ff Sp
read
er)
Page 14
Figu
re A
Figu
re B
5088
, 608
8, &
708
8 C
ASE
IH H
YDR
AU
LIC
REv
ERSE
R
CH
ECK
vA
LvE
INST
ALL
ATIO
N
Che
ck V
alve
Par
t #
1AKGANGANG0
WA
RN
ING
Sto
p co
mbi
ne e
ngin
e, s
et p
arki
ng
brak
e, a
nd w
ait f
or a
ll m
ovin
g pa
rts
on m
achi
ne to
com
e to
a c
ompl
ete
stop
bef
ore
inst
allin
g, s
ervi
cing
, ad
just
ing,
or r
epai
ring.
Als
o be
su
re c
ombi
ne is
on
a le
vel s
urfa
ce.
5088
, 608
8, a
nd 7
088
Cas
e IH
co
mbi
nes
may
be
equi
pped
with
a
hydr
aulic
hea
der r
ever
ser.
Thi
s re
vers
er m
otor
is lo
cate
d on
the
left
side
of t
he fe
eder
hou
se.
See
Fi
gure
A.
Whe
n in
stal
ling
a D
emco
Bin
Fill
A
uger
on
thes
e un
its a
che
ck v
alve
ne
eds
to b
e in
stal
led
on th
e re
el
retu
rn li
ne o
f the
reve
rser
mot
or.
The
reel
retu
rn p
ort o
n th
e re
vers
er
motorisidentifiedas“T”.TheT
port
is th
e to
p po
rt to
you
r lef
t whe
n fa
cing
the
reve
rser
mot
or.
To in
stal
l the
che
ck v
alve
, sim
ply
disc
onne
ct th
e ho
se o
n th
e T
port
of th
e re
vers
er m
otor
. S
crew
the
mal
e en
d of
the
chec
k va
lve
into
th
e T
port.
The
n co
nnec
t the
hos
e w
hich
you
dis
conn
ecte
d fro
m th
e T
port
to th
e fe
mal
e en
d of
the
chec
k va
lve.
Page 15
WA
RN
ING
Sto
p co
mbi
ne e
ngin
e, s
et p
arki
ng
brak
e, a
nd w
ait f
or a
ll m
ovin
g pa
rts
on m
achi
ne to
com
e to
a c
ompl
ete
stop
bef
ore
inst
allin
g, s
ervi
cing
, ad
just
ing,
or r
epai
ring.
Als
o be
su
re c
ombi
ne is
on
a le
vel s
urfa
ce.
* O
n th
e le
ft si
de o
f the
com
bine
, ab
ove
the
left
front
whe
el, l
ocat
e th
e the“Tee”fittingthatlinksthereel
circ
uits
retu
rn li
nes
toge
ther
. S
ee
Figu
re B
on
prev
ious
pag
e. D
isco
nnec
t th
is re
turn
hos
e fro
m th
e Te
e.
* Thi
s ho
se w
ill b
ecom
e th
e po
wer
so
urce
. R
un a
sho
rt le
ngth
of
hose
from
the
hose
just
you
just
disconnectedtotheINportofflow
co
ntro
l val
ve w
hich
will
con
trol t
he
spee
d of
the
Bin
Fill
Aug
er.
Then
pl
umb
acco
rdin
gly
to th
e di
agra
m
show
n to
the
right
. Th
e re
turn
hos
e routedfrom
theEXportoftheBin
FillAuger’sflow
controlvalvethen
conn
ects
to th
e ex
istin
g Te
e to
co
mpl
ete
a se
ries
circ
uit.
* H
ydra
ulic
com
pone
nts
show
n in
bo
ld d
ashe
d lin
es o
n th
e di
agra
m
to th
e rig
ht, i
ndic
ate
new
hyd
raul
ic
com
pone
nts
reco
mm
ende
d w
ith th
e us
e of
a D
emco
Bin
Fill
Aug
er.
All
othe
r hyd
raul
ic c
ompo
nent
s sh
own
are
exis
ting
from
the
man
ufac
ture
r.
5088
, 608
8, &
708
8 C
ASE
IH IN
STA
LLAT
ION
Page 16
Figu
re 8
jOH
N D
EER
E IN
STA
LLAT
ION
“Pr
ior t
o ST
S 70
Ser
ies”
(W
ith C
haff
Spre
ader
)
WA
RN
ING
Sto
p co
mbi
ne e
ngin
e, s
et p
arki
ng
brak
e, a
nd w
ait f
or a
ll m
ovin
g pa
rts
on m
achi
ne to
com
e to
a c
ompl
ete
stop
bef
ore
inst
allin
g, s
ervi
cing
, ad
just
ing,
or r
epai
ring.
Als
o be
su
re c
ombi
ne is
on
a le
vel s
urfa
ce.
Dis
conn
ect t
he re
turn
hos
e on
the
bottomsideofthechaffspreader’s
flowcontrolvalveEXport“Tee”.Run
a ne
w h
ose
from
this
Tee
to th
e IN
portoftheBinFillAuger’sflow
control
valv
e. T
hen
plum
b ac
cord
ingl
y to
th
e di
agra
m s
how
n to
the
right
. Th
e returnhoseroutedfrom
theEXportof
theBinFillAuger’sflow
controlvalve
then
con
nect
s to
the
hose
pre
viou
sly
disconnectedfrom
chaffspreader’s
flowcontrolvalvetocom
pleteaseries
circ
uit.
Hyd
raul
ic c
ompo
nent
s sh
own
in
bold
das
hed
lines
on
the
diag
ram
to
the
right
, ind
icat
e ne
w h
ydra
ulic
co
mpo
nent
s re
com
men
ded
with
the
use
of a
Dem
co B
in F
ill A
uger
. A
ll ot
her h
ydra
ulic
com
pone
nts
show
n ar
e ex
istin
g fro
m th
e m
anuf
actu
rer.
Page 17
Figu
re 9
jOH
N D
EER
E IN
STA
LLAT
ION
“Pr
ior t
o ST
S 70
Ser
ies”
(With
out C
haff
Spre
ader
)
WA
RN
ING
Sto
p co
mbi
ne e
ngin
e, s
et p
arki
ng
brak
e, a
nd w
ait f
or a
ll m
ovin
g pa
rts
on m
achi
ne to
com
e to
a c
ompl
ete
stop
bef
ore
inst
allin
g, s
ervi
cing
, ad
just
ing,
or r
epai
ring.
Als
o be
su
re c
ombi
ne is
on
a le
vel s
urfa
ce.
*Locatetheexisting“Tee”fitting
that
link
s th
e re
el c
ircui
t ret
urn
lines
to
geth
er. D
isco
nnec
t the
retu
rn h
ose
at th
e Te
e th
at ru
ns b
ack
to th
e re
el
mot
or.
This
hos
e w
ill b
ecom
e th
e po
wer
sou
rce.
Rou
te th
is h
ose
to
theINportofflow
controlvalvewhich
will
con
trol t
he s
peed
of t
he B
in F
ill
Aug
er.
Then
plu
mb
acco
rdin
gly
to th
e di
agra
m s
how
n to
the
right
. Th
e re
turn
hoseroutedfrom
theEXportofthe
BinFillAuger’sflow
controlvalvethen
conn
ects
to th
e ex
istin
g Te
e, w
here
th
e pr
evio
us h
ose
was
dis
conn
ecte
d,
to c
ompl
ete
a se
ries
circ
uit.
* H
ydra
ulic
com
pone
nts
show
n in
bo
ld d
ashe
d lin
es o
n th
e di
agra
m
to th
e rig
ht, i
ndic
ate
new
hyd
raul
ic
com
pone
nts
reco
mm
ende
d w
ith th
e us
e of
a D
emco
Bin
Fill
Aug
er.
All
othe
r hyd
raul
ic c
ompo
nent
s sh
own
are
exis
ting
from
the
man
ufac
ture
r.
Page 18
Figu
re 1
0
jOH
N D
EER
E IN
STA
LLAT
ION
“20
08 M
odel
Yea
r to
Cur
rent
, STS
70
Serie
s” (W
ith H
ydra
ulic
Rev
erse
val
ve)
WA
RN
ING
Sto
p co
mbi
ne e
ngin
e, s
et p
arki
ng
brak
e, a
nd w
ait f
or a
ll m
ovin
g pa
rts
on m
achi
ne to
com
e to
a c
ompl
ete
stop
bef
ore
inst
allin
g, s
ervi
cing
, ad
just
ing,
or r
epai
ring.
Als
o be
su
re c
ombi
ne is
on
a le
vel s
urfa
ce.
On
the
left
side
of t
he c
ombi
ne, a
bove
th
e fro
nt d
rive
whe
el, l
ocat
e th
e re
el
cont
rol v
alve
. D
isco
nnec
t the
exi
stin
g hosefrom
theportidentifiedas“P”
whi
ch is
the
mai
n pr
essu
re li
ne.
This
ho
se w
ill b
ecom
e th
e po
wer
sou
rce.
Fa
sten
a n
ew h
ose
to th
is h
ose
and
rout
e it
to th
e IN
por
t of t
he B
in F
ill
Auger’sflow
controlvalve.Then
plum
b ac
cord
ingl
y to
the
diag
ram
sh
own
to th
e rig
ht.
The
retu
rn h
ose
routedfrom
theEXportoftheBill
FillAuger’sflow
controlvalvethen
connectstothe“P”portofthereel
cont
rol v
alve
, to
com
plet
e a
serie
s ci
ruit.
Hyd
raul
ic c
ompo
nent
s sh
own
in
bold
das
hed
lines
on
the
diag
ram
to
the
right
, ind
icat
e ne
w h
ydra
ulic
co
mpo
nent
s re
com
men
ded
with
the
use
of a
Dem
co B
in F
ill A
uger
. A
ll ot
her h
ydra
ulic
com
pone
nts
show
n ar
e ex
istin
g fro
m th
e m
anuf
actu
rer.
Page 19
Figu
re 1
1
CN
H IN
STA
LLAT
ION
for 7
010,
801
0, C
R94
0,C
R90
40, C
R96
0, C
R90
60, C
R97
0, C
R90
70, C
R98
0, C
R90
80 C
OM
-B
INES
WA
RN
ING
Sto
p co
mbi
ne e
ngin
e, s
et p
arki
ng
brak
e, a
nd w
ait f
or a
ll m
ovin
g pa
rts
on m
achi
ne to
com
e to
a c
ompl
ete
stop
bef
ore
inst
allin
g, s
ervi
cing
, ad
just
ing
or re
pairi
ng.
Als
o be
sur
e co
mbi
ne is
on
a le
vel s
urfa
ce.
Loca
te th
e ch
aff s
prea
der c
ontro
l val
ve
(FigureC)ontheleftrearsideofthe
com
bine
. D
isco
nnec
t the
pre
ssur
e ho
se fr
om th
e po
rt on
rear
sid
e of
this
va
lve,
that
pow
ers
the
chaf
f spr
eade
rs.
This
por
t will
be
the
pow
er s
ourc
e fo
r th
e B
in F
ill A
uger
. R
un a
hos
e fro
m
this
por
t to
the
IN p
ort o
f the
Bin
Fill
Auger’sflow
controlvalve.Thenplum
bac
cord
ingl
y to
the
diag
ram
sho
wn
to th
e rig
ht.
The
retu
rn h
ose
rout
ed
fromtheEXportoftheBinFillAuger’s
flowcontrolvalvethenconnects
to th
e ho
se th
at w
as p
revi
ousl
y di
scon
nect
ed, t
o co
mpl
ete
a se
ries
circ
uit.
Hyd
raul
ic c
ompo
nent
s sh
own
in
bold
das
hed
lines
on
the
diag
ram
to
the
right
, ind
icat
e ne
w h
ydra
ulic
co
mpo
nent
s re
com
men
ded
with
the
use
of a
Dem
co B
in F
ill A
uger
. A
ll ot
her h
ydra
ulic
com
pone
nts
show
n ar
e ex
istin
g fro
m th
e m
anuf
actu
rer.
Figu
re C
PRES
-SU
RE
RET
UR
N
(EX
)
PRES
-SU
RE
RET
UR
N
(EX
)
Page 20
CIH
INST
ALL
ATIO
N fo
r 712
0, 8
120,
& 9
120
CO
MB
INES
WA
RN
ING
Figu
re E
Figu
re D
Sto
p co
mbi
ne e
ngin
e, s
et p
arki
ng
brak
e, a
nd w
ait f
or a
ll m
ovin
g pa
rts
on m
achi
ne to
com
e to
a c
ompl
ete
stop
bef
ore
inst
allin
g, s
ervi
cing
, ad
just
ing
or re
pairi
ng.
Als
o be
sur
e co
mbi
ne is
on
a le
vel s
urfa
ce.
Loca
te th
e ch
aff s
prea
der c
ontro
l val
ve
(FigureD)ontheleftrearsideofthe
com
bine
. Fo
llow
ste
el p
ress
ure
line
backtotheJunctionPoint(F
igureE).
Dis
conn
ect t
he b
otto
m, p
ress
ure
hose
fro
m th
e ba
ck s
ide
of th
e Ju
nctio
n P
oint
that
pow
ers
the
chaf
f spe
ader
s.
This
por
t will
be
the
pow
er s
ourc
e fo
r th
e B
in F
ill A
uger
. R
un a
hos
e fro
m
this
por
t to
the
IN p
ort o
f the
Bin
Fill
Auger’sflow
controlvalve.Thenplum
bac
cord
ingl
y to
the
diag
ram
sho
wn
to th
e rig
ht.
The
retu
rn h
ose
rout
ed
fromtheEXportoftheBinFillAuger’s
flowcontrolvalvethenconnects
to th
e ho
se th
at w
as p
revi
ousl
y di
scon
nect
ed, t
o co
mpl
ete
a se
ries
circ
uit.
Hyd
raul
ic c
ompo
nent
s sh
own
in
bold
das
hed
lines
on
the
diag
ram
to
the
right
, ind
icat
e ne
w h
ydra
ulic
co
mpo
nent
s re
com
men
ded
with
the
use
of a
Dem
co B
in F
ill A
uger
. A
ll ot
her h
ydra
ulic
com
pone
nts
show
n ar
e ex
istin
g fro
m th
e m
anuf
actu
rer.
Figu
re 1
2
Page 21
Figu
re 1
3
NEW
HO
LLA
ND
TR
SER
IES
INST
ALL
ATIO
N(W
ith C
haff
Spre
ader
)
WA
RN
ING
Sto
p co
mbi
ne e
ngin
e, s
et p
arki
ng
brak
e, a
nd w
ait f
or a
ll m
ovin
g pa
rts
on m
achi
ne to
com
e to
a c
ompl
ete
stop
bef
ore
inst
allin
g, s
ervi
cing
, ad
just
ing
or re
pairi
ng.
Als
o be
sur
e co
mbi
ne is
on
a le
vel s
urfa
ce.
Dis
conn
ect t
he re
turn
hos
e on
the
bottomsideofthechaffspreader’s
flowcontrolvalveEXport“Tee”.Run
a ne
w h
ose
from
this
Tee
to th
e IN
portoftheBinFillAuger’sflow
control
valv
e. T
hen
plum
b ac
cord
ingl
y to
th
e di
agra
m s
how
n to
the
right
. Th
e returnhoseroutedfrom
theEXportof
theBinFillAuger’sflow
controlvalve
then
con
nect
s to
the
hose
pre
viou
sly
disconnectedfrom
thechaffspreader’s
flowcontrolvalve,thatshouldreturnto
thefiltertocompleteaseriescircuit.
Hyd
raul
ic c
ompo
nent
s sh
own
in
bold
das
hed
lines
on
the
diag
ram
to
the
right
, ind
icat
e ne
w h
ydra
ulic
co
mpo
nent
s re
com
men
ded
with
the
use
of a
Dem
co B
in F
ill A
uger
. A
ll ot
her h
ydra
ulic
com
pone
nts
show
n ar
e ex
istin
g fro
m th
e m
anuf
actu
rer.
Page 22
NEW
HO
LLA
ND
TR
SER
IES
INST
ALL
ATIO
N(W
ithou
t Cha
ff Sp
read
er)
Figu
re 1
4
WA
RN
ING
Sto
p co
mbi
ne e
ngin
e, s
et p
arki
ng
brak
e, a
nd w
ait f
or a
ll m
ovin
g pa
rts
on m
achi
ne to
com
e to
a c
ompl
ete
stop
bef
ore
inst
allin
g, s
ervi
cing
, ad
just
ing,
or r
epai
ring.
Als
o be
su
re c
ombi
ne is
on
a le
vel s
urfa
ce.
*Locatetheexisting“Tee”fitting
that
link
s th
e re
el c
ircui
ts re
turn
line
s to
geth
er.
Dis
conn
ect t
he re
turn
hos
e fro
m th
e Te
e th
at ru
ns b
ack
to th
e filter.Runanew
hosefromtheTeeto
theINportoftheBinFillAuger’sflow
co
ntro
l val
ve.
Then
plu
mb
acco
rdin
gly
to th
e di
agra
m s
how
n to
the
right
. Thereturnhoseroutedfrom
theEX
portoftheBinFillAuger’sflow
control
valv
e th
en c
onne
cts
to th
e ho
se th
at
was
pre
viou
sly
disc
onne
cted
from
th
e ex
istin
g Te
e to
com
plet
e a
serie
s ci
rcui
t.*
Hyd
raul
ic c
ompo
nent
s sh
own
in
bold
das
hed
lines
on
the
diag
ram
to
the
right
, ind
icat
e ne
w h
ydra
ulic
co
mpo
nent
s re
com
men
ded
with
the
use
of a
Dem
co B
in F
ill A
uger
. A
ll ot
her h
ydra
ulic
com
pone
nts
show
n ar
e ex
istin
g fro
m th
e m
anuf
actu
rer.
Page 23
Figu
re 1
5
GLE
AN
ER R
SER
IES
INST
ALL
ATIO
N(W
ith C
haff
Spre
ader
)
WA
RN
ING
Sto
p co
mbi
ne e
ngin
e, s
et p
arki
ng
brak
e, a
nd w
ait f
or a
ll m
ovin
g pa
rts
on m
achi
ne to
com
e to
a c
ompl
ete
stop
bef
ore
inst
allin
g, s
ervi
cing
, ad
just
ing
or re
pairi
ng.
Als
o be
sur
e co
mbi
ne is
on
a le
vel s
urfa
ce.
Dis
conn
ect t
he re
turn
hos
e on
the
bottomsideofthechaffspreader’s
flowcontrolvalveEXport“Tee”.Run
a ne
w h
ose
from
this
Tee
to th
e IN
portoftheBinFillAuger’sflow
control
valv
e. T
hen
plum
b ac
cord
ingl
y to
th
e di
agra
m s
how
n to
the
right
. Th
e returnhoseroutedfrom
theEXportof
theBinFillAuger’sflow
controlvalve
then
con
nect
s to
the
hose
pre
viou
sly
disconnectedfrom
thechaffspreader’s
flowcontrolvalve,thatshouldreturnto
thefiltertocompleteaseriescircuit.
Hyd
raul
ic c
ompo
nent
s sh
own
in
bold
das
hed
lines
on
the
diag
ram
to
the
right
, ind
icat
e ne
w h
ydra
ulic
co
mpo
nent
s re
com
men
ded
with
the
use
of a
Dem
co B
in F
ill A
uger
. A
ll ot
her h
ydra
ulic
com
pone
nts
show
n ar
e ex
istin
g fro
m th
e m
anuf
actu
rer.
Page 24
Figu
re 1
6
GLE
AN
ER R
SER
IES
INST
ALL
ATIO
N(W
ithou
t Cha
ff Sp
read
er)
WA
RN
ING
Sto
p co
mbi
ne e
ngin
e, s
et p
arki
ng
brak
e, a
nd w
ait f
or a
ll m
ovin
g pa
rts
on m
achi
ne to
com
e to
a c
ompl
ete
stop
bef
ore
inst
allin
g, s
ervi
cing
, ad
just
ing,
or r
epai
ring.
Als
o be
su
re c
ombi
ne is
on
a le
vel s
urfa
ce.
*Locatetheexisting“Tee”fitting
that
link
s th
e re
el c
ircui
ts re
turn
line
s to
geth
er.
Dis
conn
ect t
he re
turn
hos
e fro
m th
e Te
e th
at ru
ns b
ack
to th
e filter.Runanew
hosefromtheTeeto
theINportoftheBinFillAuger’sflow
co
ntro
l val
ve.
Then
plu
mb
acco
rdin
gly
to th
e di
agra
m s
how
n to
the
right
. Thereturnhoseroutedfrom
theEX
portoftheBinFillAuger’sflow
control
valv
e th
en c
onne
cts
to th
e ho
se th
at
was
pre
viou
sly
disc
onne
cted
from
th
e ex
istin
g Te
e to
com
plet
e a
serie
s ci
rcui
t.*
Hyd
raul
ic c
ompo
nent
s sh
own
in
bold
das
hed
lines
on
the
diag
ram
to
the
right
, ind
icat
e ne
w h
ydra
ulic
co
mpo
nent
s re
com
men
ded
with
the
use
of a
Dem
co B
in F
ill A
uger
. A
ll ot
her h
ydra
ulic
com
pone
nts
show
n ar
e ex
istin
g fro
m th
e m
anuf
actu
rer.
Page 25
OPERATING SAFETY
• ReadandfollowthisOwner’s/Operator’sManualbeforeoperation.
• Bewareofandavoidcontactwithlowpowerllinesandotherobstructions.
•Installandsecureallguardsandshieldsbeforeoperation.
• Keephands,feet,hair,andclothingawayfromallmovingparts.
• Beforeapplyingpowertoanyequipment,cleartheareaofallbystanders
• Besureallhydrauliclines,fittings,andcouplersaretightbeforeandduringoperation.
• Shutoffcombineenginebeforeconnectinganyhydraulicstomachine.
OPERATION
The Demco Bin Fill Auger is designed to mount inside of a combine grain tank and direct the grain to a desired location. The Bin Fill Auger is also designed to reduce the strain on the OEM clean grain auger system and improve grain quality. Power is provided by the combines hydraulics.
STEP ONEOnce the Bin Fill Auger has been properly installed to the combines hydraulic system, with the lines underpressure,opentheflowcontrolvalveslightly.ThiswillcausehydraulicfluidtoflowtotheBinFillAuger and purge any air from the system.
INITIAL OPERATION
STEP TWOWhen the Bin Fill Auger begins to operate, inspect the system for leaks. Tighten or replace any hoses orfittingsifaleakisfound.
STEP THREEMake sure the engine is off and the machine has stopped.UseFigure 17 as a reference and adjust the Bin Fill Auger to the desired location. Once a location has been determined, Demco recommends removing one set screw at a time and drilling a small countersunk hole in the location of each set screw. This will aid the set screw in locking to the pipe and give the operator a reference point as to thepositionoftheauger.(Replaceandtightenallsetscrewswhencomplete)
STEP ONEIfequipped,usetheflowcontrolvalvetosetthespeed of the Bin Fill Auger.
OPERATING THE BIN FILL AUGER
STEP TWOOnce the speed has been set the Bin Fill Auger will run when the reel or chaff spreader circuit is engaged.
STEP ONEMake sure the engine is off and the machine has stopped, before entering the grain tank.
FOLDING THE BIN FILL AUGER
STEP TWOEnter the grain tank of the combine and grasp the bottom of the hydraulic motor with one hand.
STEP THREEUseyourotherhandtopullthelatchtowardyouand allow the Bin Fill Auger to rotate 90 degrees into the tank.
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Please order replacement parts by PART NO. and DESCRIPTION.
Figure 17
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Please order replacement parts by PART NO. and DESCRIPTION.
REF. PART NO. NO. QTY. ASSY. DESCRIPTION 1. R5A000004L0 1 Cross Pipe Assembly 2. R3A000079L0 1 16”BFAExtenderPipe 3. 1AR00000100 1 PlasticBarrelPlug-2.130”Dia.
If you have questions not answered in this manual, require additional copies, or if your manual is damaged, please contact your dealer or Demco P.O. Box 160, 1300 38th Ave. West, Spencer, Iowa 51301,Ph:(712)262-2992
OPTIONAL EQUIPMENT - BFA EXTENDER 2010
1
3
2
Figure 18
Figure 19
ASSEMBLY of BFA EXTENDER 20101)Loosen(2)setscrewsthatconnectthemainauger assembly to the existing cross pipe pivot.
2)Removethemainaugerassembly.
3)Rotateexistingcrosspipepivottoverticalposition. See Figure 19.
4)Insert16”BFAextenderpipeinexistingcrosspipe pivot. Tighten all set screws in existing cross pipe pivot.
5)Installplasticbarrelpluginthetopoftheofthe16”extenderpipe.
6)Slidenewcrosspipeassemblyover16”extenderpipe. Adjust to preferred position and height, and tighten the two sets crews.
7)Attachmainaugerassemblytonewcrosspipeassembly, and tighten the two remaining set screws.
8)TightenalljamnutsonsetscrewstosecureBinFill Auger and BFA Extender assemblies.
Existing Cross Pipe Pivot
NOTE: Set your Bin Fill Auger to the postion which bestfitsyourapplication.Makesurethattheaugerwill not intefere or come in conatct with any other braces, brackets, or augers inside the combine tank. Insure there is plenty of clearance for the Bin Fill Auger to rotate between both the folded and the upright positions.
WARNING: TO AvOID PERSONAL INjURY OR DEATH, OBSERvE THE FOLLOWING INSTRUCTIONS:
•Bewareofandavoidcontactwithlowpowerlinesand other obstructions while operating combines equipped with the Demco Bin Fill Auger and BFA Extender.
• Collapse and secure the Bin Fill Auger whentransporting the combine to avoid contact with low power lines and other obstructions.
9A000051 = BFA Extender 2010 Complete Assembly
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