Bi-Rib Install Guide - Metal Sales · 2. Allowable load is calculated in accordance with AISI 2007 specifications considering bending, shear, combined bending and shear and deflection.Allowable

Bi-Rib Install Guide

™

SAFETYSTUDY APPLICABLE OSHA AND OTHER SAFETY REQUIREMENTS BEFORE

FOLLOWING THESE INSTRUCTIONS.The installation of metal roof systems is a dangerous procedure and should be supervised by trained knowl-edgeable erectors. USE EXTREME CARE WHILE INSTALLING ROOF PANELS. It is not possible for Metal Sales to be aware of all the possible job site situations that could cause an unsafe condition to exist. The erec-tor of the roof system is responsible for reading these instructions and determining the safest way to install the roof system.

These instructions are provided only as a guide to show a knowledgeable, trained erector the correct part placement one to another. If following any of the installation steps would endanger a worker, the erector should stop work and decide upon a corrective action.

Provide required safety railing, netting or safety lines for crew members working on the roof.

Do not use the roof panel as a walking platform. The roof panels will not withstand the weight of a person standing at the edge of the panel.

Do not stand on the roof panel until the panels have been attached.

The application and detail drawings in this Guide are strictly for illustration purposes and may not be applica-ble to all building designs or product installations. All projects should conform to applicable building codes for that particular area. It is recommended to follow all building regulations and standard industry practices.

Metal Sales Manufacturing Corporation is not responsible for the performance of the roof system if it is not installed in accordance with the suggested instructions referenced in this Installation Guide or in the product overview. (See Product Manual or Product Technical Literature). If there is a conflict between this Guide and the actual erection drawings, the erection drawings are to take precedence.

Prior to ordering and installing materials, all dimensions should be verified by field measurements.

Metal Sales reserves the right to modify, without notice, any details, recommendations or suggestions. Any questions regarding proper installation of the roofing system should be directed to your Metal Sales represen-tative, see pages 2 and 3.

Consult Metal Sales for any additional information not outlined in this Guide.

This guide is designed to be utilized as general direction when installing Bi-Rib roofing systems. It is the responsibility of the erector to ensure the safe installation of this product system.

© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 2

BI-RIB

For more than 50 years, Metal Sales Manufacturing Corporation has earned a reputation as the premier provider of innovative metal building components and accessories.

We’ve backed this reputation with the industry’s largest professional sales and services team. We offer a full line of exceptional quality metal roof and wall panels

for agricultural, commercial, architectural, industrial, and residential projects of every shape and size, new construction or retro-fit.

15

145,101

9 8

13

4

11

18

6 17

3 12

719

2

16

20

21

Branch Territory Map

NOTE: Shaded areas represent regions served by each location. *


BI-RIB

1.) DENVER BRANCH7990 E. I-25 Frontage RoadLongmont, CO 80504303.702.5440 Phone800.289.7663 Toll Free800.289.1617 Toll Free Fax

2.) JACKSONVILLE BRANCH7110 Stuart AvenueJacksonville, FL 32254904.783.3660 Phone800.394.4419 Toll Free904.783.9175 Fax800.413.3292 Toll Free Fax

3.) JEFFERSON BRANCH352 East Erie StreetJefferson, OH 44047440.319.3779 Phone800.321.5833 Toll Free440.576.9242 Fax800.233.5719 Toll Free Fax

4.) INDEPENDENCE BRANCH1306 South Powell RoadIndependence, MO 64057816.796.0900 Phone800.747.0012 Toll Free816.796.0906 Fax

5.) SELLERSBURG BRANCH7800 State Road 60Sellersburg, IN 47172812.246.1866 Phone800.999.7777 Toll Free812.246.0893 Fax800.477.9318 Toll Free Fax

6.) ROGERS BRANCH22651 Industrial BoulevardRogers, MN 55374763.428.8080 Phone800.328.9316 Toll Free763.428.8525 Fax800.938.9119 Toll Free Fax

7.) NASHVILLE BRANCH4314 Hurricane Creek BoulevardAntioch, TN 37013615.229.6570 Phone800.251.8508 Toll Free615.283.4283 Fax800.419.4372 Toll Free Fax

8.) SPOKANE BRANCHEast 2727 Trent AvenueSpokane, WA 99202509.536.6000 Phone800.572.6565 Toll Free509.534.4427 Fax

9.) SEATTLE BRANCH20213 84th Avenue, SouthKent, WA 98032253.872.5750 Phone800.431.3470 Toll Free (Outside WA)800.742.7900 Toll Free (Inside WA)253.872.2008 Fax

10.) NEW ALBANY BRANCH 999 Park PlaceNew Albany, IN 47150812.944.2733 Phone812.944.1418 Fax

11.) ROCK ISLAND BRANCH8111 West 29th StreetRock Island, IL 61201309.787.1200 Phone800.747.1206 Toll Free309.787.1833 Fax

12.) DEER LAKE BRANCH29 Pinedale Industrial RoadOrwigsburg, PA 17961570.366.2020 Phone800.544.2577 Toll Free570.366.1648 Fax800.544.2574 Toll Free Fax

13.) TEMPLE BRANCH3838 North General Bruce DriveTemple, TX 76501254.791.6650 Phone800.543.4415 Toll Free254.791.6655 Fax800.543.4473 Toll Free Fax

14.) WOODLAND BRANCH1326 Paddock PlaceWoodland, CA 95776530.668.5690 Phone800.759.6019 Toll Free530.668.0901 Fax

15.) FONTANA BRANCH14213 Whittram AvenueFontana, CA 92335909.829.8618 Phone800.782.7953 Toll Free909.829.9083 Fax16.) ANCHORAGE BRANCH4637 Old Seward HighwayAnchorage, AK 99503907.646.7663 Phone866.640.7663 Toll Free907.646.7664 Fax

17.) BAY CITY BRANCH5209 Mackinaw RoadBay City, MI 48706989.686.5879 Phone888.777.7640 Toll Free989.686.5870 Fax888.777.0112 Toll Free Fax

18.) DETROIT LAKES BRANCH1435 Egret AvenueDetroit Lakes, MN 56501218.847.2988 Phone888.594.1394 Toll Free218.847.4835 Fax888.594.1454 Toll Free Fax

19.) MOCKSVILLE BRANCH188 Quality DriveMocksville, NC 27028704.859.0550 Phone800.228.6119 Toll Free704.859.0157 Fax800.228.7916 Toll Free Fax

20.) FORT SMITH BRANCH7510 Ball RoadFort Smith, AR 72908479.646.1176 Phone877.452.3915 Toll Free479.646.5204 Fax

21.) SIOUX FALLS BRANCH2700 West 3rd Street, Suite 4Sioux Falls, SD 57104605.335.2745 Phone888.299.0024 Toll Free

TECHNICAL SERVICES545 South 3rd Street, Suite 200Louisville, KY 40202502.855.4300 Phone 800.406.7387 Toll Free502.855.4290 Fax 800.944.6884 Toll Free Fax

TECHNICAL SUPPORT

Branch Locations


BI-RIBPAGE NO.General Information

Important Information ................................................................................1 Metal Sales' Locations ..............................................................................2 Customer Service .....................................................................................3Panel Information Panel Overview .........................................................................................6 Testing and Approvals ...............................................................................6 Fastening Patterns ....................................................................................6 Panel Lap Detail .......................................................................................7 Section Properties ....................................................................................7Bi-Rib Fastener Installation ................................................................................8Post Frame Flashing Profiles .......................................................................9-11Residential Flashing Profiles ..........................................................................12Accessory Profiles ...........................................................................................13Handling Material Receiving Material ..................................................................................14 General Handling ....................................................................................14 Mechanical Handling ..............................................................................14 Manual Handling .....................................................................................15Storage General ...................................................................................................16 Foot Traffic .............................................................................................16 Required Tools .........................................................................................16Design / Installation Considerations General ....................................................................................................17 Condition of Substructure ........................................................................17Field Cutting and Touch-Up Field Cutting .............................................................................................18 Touch-Up Paint ........................................................................................18 Ventilation ................................................................................................18Fastener Selection Guide ................................................................................19Installation Overview ........................................................................................20Post Frame Panel Installation Installing Inside Closures (Step 1) ...........................................................21 Installing First Panel (Step 2) ...................................................................21 Installing Endlap Panel (Step 3) ..............................................................22 Installing Sidelap Panel (Step 4)..............................................................22 14" Universal Ridge Detail .......................................................................23 Low Profile Ridge Vent ............................................................................23 Outside Corner Detail ..............................................................................23 Inside Corner Detail .................................................................................23 Gable Trim Detail .....................................................................................24 Rake Trim Detail ......................................................................................24 Universal Sidewall Detail .........................................................................24 Universal Endwall Detail ..........................................................................24 Eave Molding Detail .................................................................................25 Universal Gambrel Detail .........................................................................25

TABLE OF CONTENTS


BI-RIBPAGE NO.

TABLE OF CONTENTS (cont.)

Angle Base Detail ....................................................................................25 Double Angle Detail .................................................................................25 Drip Cap Detail ........................................................................................26 Base Molding Detail .................................................................................26 Cannonball Track Cover Detail ................................................................26 National Track Cover Detail .....................................................................26 Door Jamb Molding Detail .......................................................................27 Mini-Angle - U-Flashing Detail .................................................................27 Post Trim Detail .......................................................................................27 Door Post Trim Detail ...............................................................................27 Overhead Door Trim Detail ......................................................................28 Soffit Detail ..............................................................................................28 12" Soffit Detail ........................................................................................28 24" Soffit Detail ........................................................................................28 Installation Overview ........................................................................................29Residential Panel Installation Installing Inside Closures (Step 1) ...........................................................30 Installing First Panel (Step 2) ...................................................................30 Installing Second Panel (Step 3) .............................................................31 Installing Second Eave Panel (Step 4) ....................................................31 14" Universal Ridge Detail .......................................................................32 Ridge / Hip Cover Detail ..........................................................................32 Vented Ridge Detail .................................................................................32 Gable Trim Detail .....................................................................................32 Eave Detail ..............................................................................................33 Gutter Detail .............................................................................................33 Valley Detail .............................................................................................33 Pitch Break Detail ....................................................................................33 Chimney / Cricket Detail ..........................................................................34 Roof Penetration Detail ............................................................................34Care and Maintenance .....................................................................................35


BI-RIB PANEL INFORMATION

7/16"

36" Coverage

9" 6"C

SLOPE

SUBSTRATE

COVERAGE

LENGTH

AVAILABILITY

APPLICATION

FASTENING SYSTEM

FASTENERS

MATERIALS

FINISH

The minimum recommended slope for any Bi-Rib roof panel is 3:12.

The recommended substrates are 5/8" plywood with a 30 pound felt moisture barrier or open framing. To avoid panel distortion, use a properly aligned and uniform substructure.

Bi-Rib coverage is 36" with a rib height of 7/16".

Lengths under 5'-0" are available with some cutting restrictions. Maximum recommended panel length is 45'-0". Longer panels require additional consideration in packaging, shipping and erection. Please consult your Metal Sales branch for recommendations (see pages 2-3 for branch locations).

29 gauge standard. (Optional 26 ga. Contact your local Metal Sales branch for availability)

Architectural and Residential panel

Direct fastened (exposed)

The fastener selection guide should be consulted for choosing proper fasteners for specific applications. Quantity and type of fastener must meet necessary loading and code requirements (see page 12).

PERFORMANCE TESTUL 790 and UL 263

Steel Grade 50, per ASTM A 792

*Acrylic Coated Galvalume® (ACG) / ASTM A 792 - AZ55Pre-painted Galvalume, MS Colorfast45® / ASTM A 792 - AZ50**PVDF (available in select colors for optional 26 ga material) * Differential appearance of Acrylic Coated Galvalume roofing materials is not a cause for rejection. ** Meets both Kynar 500 and Hylar 5000 specifications.


BI-RIB PANEL INFORMATION

Anti-Siphon Groove

Panel Fastener

Panel Fastener

SECTION PROPERTIES ALLOWABLE UNIFORM LOADS, psfFor various fastener spacings

Ga Widthin

Yieldksi

Weightpsf

Top In Compression Bottom In Compression InwardLoad

OutwardLoadIxx

in4/ftSxxin3/ft

Ixxin4/ft

Sxxin3/ft 1' 1.5' 2' 2.5' 3' 3.6' 1' 1.5' 2' 2.5' 3' 3.5'

29 36 80 0.63 0.0030 0.0108 0.0023 0.0102 273 125 69 35 20 13 286 131 69 35 20 1326 36 80 0.80 0.0040 0.0138 0.0033 0.0130 346 158 82 42 24 15 366 168 82 42 24 15

ROOF FASTENING PATTERN

1. TheoreticalsectionpropertieshavebeencalculatedperAISI2007'NorthAmericanSpecificationfortheDesignofCold-FormedSteelStructuralMembers'.IxxandSxxare effectivesectionpropertiesfordeflectionandbending.2. AllowableloadiscalculatedinaccordancewithAISI2007specificationsconsideringbending,shear,combinedbendingandshearanddeflection.Allowableloadconsidersthe 3ormoreequalspanscondition.Allowableloaddoesnotaddresswebcrippling,fasteners,supportmaterialorloadtesting.Panelweightisnotconsidered.3. DeflectionconsiderationislimitedbyamaximumdeflectionratioofL/180ofspan.4. Allowableloadsdonotincludea1/3stressincreaseforwind.

ATTACHMENT DETAIL


BI-RIB FLASHING DETAILS

1 - BASE MOLDING 1 - ANGLE BASE 2 - J-CHANNEL

3 - 14" UNIVERSAL RIDGE 4 - SOFFIT 4 - 12" SOFFIT

4 - 24" SOFFIT 5 - UNIVERSAL ENDWALL

1"

C

1"

1"

1"

1 1/2"

C

7/8"

1 1/2"

45°

C7/8"

2"1"

C3/8"

1 3/4"

143°

4"3/8"

C 3 1/2"

12"5 1/2"

C

5 1/8"

12"

5 1/2" 1 3/4"

C

5 1/8"

24"

5 1/2" 1 3/4"

C

3 1/2"

5"

3/4"

1"143°

12

234

22

113

3

182

8

16 7

9

17

15

610

205

14 21

1/2"

1/2"

6 - UNIVERSAL SIDEWALL

C

31/2"4"

1"

7/8"

11


BI-RIB FLASHING PROFILES

7 - MINI ANGLE 8 - INSIDE CORNER 9 - POST TRIM

12 - RAKE TRIM 13 - OUTSIDE CORNER

14 - OVERHEAD DOOR TRIM

C

11/2"

11/2"

C

1"

4"

4"

C91/4"

11/2"

C

21/4"21/2"

31/2"13/4"

1/2"

17/8"41/2"

35/8"C

13/8"5/8"

147°

C13/8"

3/4"15/16"

67/8"

111/16"

147°

23/4"

C

23/8"

3/8"

1/2"

5/8"

C

4"

4"1"

C

7/8"

17/8"3/4"

77/8"C

17/8"

91/4" or 71/4"

15/8"

11/2"

11 - GABLE TRIM

7/8"21/2"

1/2"

C

15 - DOOR JAMB 16 - DRIP CAP

4"

5/8"

51/4"

C

11/16"

5/8"

10. TOP MOUNT TRACK COVER10. NATIONAL TRACK COVER 10. CANNONBALL TRACK COVER


BI-RIB FLASHING PROFILES

18 - FRAMING CLOSURE

21 - EAVE MOLDING 22 - DOUBLE ANGLE

17 - DOOR POST TRIM 20 - TRANSLUCENT PANEL

23 - WIDE Z-METAL

24 - UNIVERSAL GAMBREL

31/4"

C

2"

3/4"

See Panel ProfileFor Dimensions

LENGTHS: 8'-0",10'-0",12'-0"

11/8" C7/8"

5/8"

11/4"C

11/2"23/4"

1/4"

C

41/4"

31/2"

1/4"

120°

25 - RAKE / EAVE TRIM 26 - 3/8" F & J-CHANNEL

C

23/4"

3/8"

1"

11/4"

C

21/4"

3/4"

1"

11/4"

41/8"

C

31/2"

3/4"

105°

130°

13/16"

11/4"

11/2"

55/8"

35/8"

C

26 - 3/4" F & J-CHANNEL

15/8"

23/4"

1/2"3/8" Hem


BI-RIB

1 - RIDGE / HIP COVER 2 - GABLE TRIM

3 - EAVE 4 - UNIVERSAL ENDWALL

10" C C1 1/2"

1"

5/8"

C

3 7/8"

3"

5 1/2"

4"

5/8"

51/4"

C

11/16"

5/8"

C 3 1/2"

4"

7/8"

1"

4 - PITCH BREAK

5 - UNIVERSAL SIDEWALL 6 - VALLEY

C 1"

C

4"

9 1/2"

6"

C

31/2"4"

1"

7/8"

1

1

6

3

25 4

1 - 13" STEP RIDGE/HIP COVER

Specify Angle

RESIDENTIAL FLASHING PROFILES


BI-RIB

MINI (1/4" TO 11/8" O.D. PIPE)#2 (13/4" TO 3" O.D. PIPE)#4 (3" TO 6" O.D. PIPE)#6 (6" TO 9" O.D. PIPE)#8 (7" TO 13" O.D. PIPE)

10.3 oz. CARTRIDGEURETHANE

VERSA VENTTAPE SEALANT TUBE SEALANT

RUBBER ROOF JACK TOUCH-UP PAINT

BI-RIB CLOSURES UNIVERSAL CLOSURE

3/8" X 3/32" X 50'SINGLE BEADBUTYL - GRAY

1" x 3'-0" POLYETHYLENE FOAM

MS-HT UNDERLAYMENT

OUTSIDE

INSIDE

1" x 1-1/2" x 50'-0"1" x 1-1/2" x 10'-0"

ACCESSORIES

Available in 2oz BottlesMS Colorfast45 or PVDF


BI-RIB FASTENER INFORMATION

USING SCREWS:Forfasteningwithscrews,itisbesttouseapaintedorplatedscrew,TypeAordrillertipwithaflatrubberwasher.Thecorrectscrewgunisalsoimportanttotheproperinstallationofself-drillingorself-tappingscrews.Atoolwiththeappropriatespeedandtorquesetting(asrecommendedbythefastenermanufacturer)willhelppreventfastenerthreadstrip-outandpossibledamagetothepaneloritscoating.Typically80screwsshouldbeusedpersquarefor3' wide panels.

SEATING THE WASHER-Applysufficienttorquetoseatthewasher-donotoverdrivethefastener.

TO PREVENT WOBBLING-Makesurefastenerheadiscompletelyengagedinthesocket.Iftheheaddoesnotgoallthewayinthesocket-tapthemagnetdeeperintothesockettoallowfullheadengagement.Metalchipswillbuildupfromdrillingandshouldberemovedfromtimetotime.

PROTECT DRILL POINT-Pushonlyhardenoughonthescrewguntoengageclutch.Thispreventsexcessfrictionandburnoutofthedrillpoint.Correctpressurewillallowscrewtodrillandtapwithoutbinding.

PANCAKE HEAD WOODSCREW SIZE TYPE FINISH APPLICATION

#10-12 x 1" A Plated Panel or Flashing to wood substructure

POP RIVET SIZE TYPE FINISH APPLICATION 1/8" x 3/16" A Unpainted Flashing to Panel, Flashing to Flashing 1/8" x 3/16" A Painted Flashing to Panel, Flashing to Flashing

#9-15 x 1" A Painted Panel or Flashing #9-15 x 11/2" A Painted to wood substructure #9-15 x 2" A Painted

WOODSCREW SIZE TYPE FINISH APPLICATION

#1/4 - 14 x 7/8" Stitch Painted Flashing to Panel, Flashing to Flashing, Panel Sidelap

STITCH SCREW SIZE TYPE FINISH APPLICATION

CORRECTSealingmaterialslightlyvisibleatedgeofwasher.Assemblyiswatertight.

TOO LOOSESealingmaterialisnotvisible;notenoughcompressiontoseal.

TOO TIGHTWasherisdeformed;sealingmaterial

pressedbeyondfasteneredge.


BI-RIB

Itistheresponsibilityoftheinstallertounloadmaterialfromthedeliverytruck.Theinstallershallberesponsibleforprovidingsuitableequipmentforunloadingofmaterialfromthedelivery.

Afterreceivingmaterial,checktheconditionofthematerial,andreviewtheshipmentagainsttheshippinglisttoensureallmaterialsareaccountedfor.Ifdamagesorshortagesarediscovered,itshouldbenotedontheBillofLadingatthetimeofdelivery.Aclaimshouldbemadeagainstthecarrierassoonaspossible.MetalSalesisnotresponsibleforanydamagesorshortagesunlesstheyaredocumentedinwritingandpresentedtoMetalSaleswithin48hours.

Eachbundleshouldbehandledcarefullytoavoidbeingdamaged.Careshouldbetakentopreventbendingofthepanelorabrasiontofinish.Wheneverpossible,thebundleshouldremaincrateduntilitislocatedinitsplaceofstor-age.Ifbundlesmustbeopened,werecommendyoure-cratethembeforelifting.Toavoiddamagepleaseliftthebundleatitscenterofgravity.

Forklift -Aforkliftmaybeusedforpanelsupto20'-0"long.Pleasemakesuretheforksareattheirmaximumseparation.Donottransportopenbundles.Whentransportingbundlesacrossroughterrain,oroveralongerdistance,somemeansofsupportingthepanelloadmustbeused.

Crane -Acraneshouldbeusedwhenliftingpanelswithlengthsgreaterthan20'-0".Pleasebesuretoutilizeaspreaderbartoensuretheevendistributionoftheweighttothepickuppoints.Asarulewhenliftingpanels,nomorethan1/3ofthelengthofthepanelshouldbeleftunsupported.Neverusewireropebecausethiswilldamagethepanels.

HANDLING MATERIAL

RECEIVING MATERIAL

GENERAL HANDLING

MECHANICAL HANDLING

CAUTIONImproper loading and unloading of bundles and crates may result in bodily harm and/or

material damage. Metal Sales is not responsible for bodily injuries and/or material damages resulting from improper loading and unloading.


BI-RIB

Whenhandlingpaintedsteel,careshouldbetakentopreventscratchingofmaterial.Cleanglovesshouldbewornatalltimestopreventareactionwithsaltsfoundonbareskin.Installersshouldwearrubbersoleshoestokeepfromscuffingmaterialwhilewalkingontheroof.

Handlingofindividualpanelsshouldbedonecarefullyandproperlytoavoidbendingordamaging.Panelsshouldbecarriedbygraspingtheedgeofthepanelsothatthepanelisverticaltotheground.Thepanelshouldnotbecarriedhorizontaltothegroundasthiscouldcausethepaneltobuckleorbendinthecenter.

Normally,individualpanelscanbehandledbypeopleplacedevery6'-0"to8'-0"alongthelengthofthepanel.

INCORRECT

MANUAL HANDLING

CORRECT

HANDLING MATERIAL (cont.)

6' - 8' MAX


BI-RIB

PANELS

TARP

Pleaseinspectpanelsformoistureaccumulation.Ifmoisturehasformed,thepanelsshouldbeunbundled,wipeddry,andallowedtodrycompletely.Oncedry,carefullyre-stackthepanelsandlooselyrecoverallowingforampleaircirculation.

Bundledsheetsshouldbestoredhighenoughoffofthegroundtoallowforaircirculationandpreventcontactwithaccumulatingwater.Elevateoneendofthebundletoallowanymoisturetorunoffthepanels.MetalSalesrecommendscoveringthebundlewithatarpaulin.Donotusetightfittingplastic-typetarpsaspanelbundlecovers.Whiletheymayprovideprotectionfromheavydownpours,theycanalsoretardnecessaryventilationandtrapheatandmoisturethatmayacceleratemetalcorrosion.Ifpanelsaretobestoredinpossiblebadweather,wesuggesttheybestoredinside.Extendedstorageofpanelsinabundleisnotrecommended.Under no circumstances should the panels be stored near or come in contact with salt water, corrosive chemicals, ash, or fumes generated or released inside the building or nearby plants, foundries, plating works, kilns, fertilizer, and wet or green lumber.

STORAGE

GENERAL

ELEVATE END OF BUNDLE

Careofmetalpanelsandflashingsmustbeexercisedthroughouterection.Foottrafficcancausedistortionofpanelanddamagetofinish.Trafficovertheinstalledsystemmustbekepttoanabsoluteminimum.Installersshouldwearrubbersoleshoestokeepfromscuffingmaterialwhilewalkingontheroof.

Whenwalkingontheroofpanelsisunavoidable,walkonlyintheflatsofthepanel.Walkingontheribscancausedamagetothepanels.

FOOT TRAFFIC

PANEL COVER SHEET

PANEL COVER SHEET

TARP

• Screw Guns •MagneticBits •MetalNibblerorShear •TinSnips(Right,LeftandCenter) •TapeMeasure

• Hammer •ChalkLine •Drillwithbits •PopRivetTool •SafetyGoggles

• Gloves • Hard Hat •StraightEdge •LargeTriangle •FallProtection

REQUIRED TOOLS

Standardrequiredtoolsforfieldinstallationinclude:


BI-RIB DESIGN / INSTALLATION CONSIDERATIONS

MetalSales’panelsaredesignedtobeinstalledoveropenframingand/ordirectlyoverawoodsubstrate(minimum5/8”)with30#feltmoisturebarrier(oranIceandWaterShieldwhenrequiredbyLocalBuildingCodes).

Alwayscheckwithlocalbuildingcodespriortoallinstallationsforanyadditionalrequirementsthatmaybespecifictoyourarea.

GalvanizedandGalvalumepanelsshouldnotbeincontactwith,orsubjectto,waterrunofffromcopper,lead,oruncoatedsteel materials.

Condensatewaterfromairconditioningunitstypicallycontainsdissolvedcopper.Thiscondensateshouldbedischargedthroughaplasticpipeextendedbeyondtheedgeoftheroof.

GENERAL

CONDITION OF SUBSTRUCTURETheroofshouldbeinspectedforanytrappedmoistureorstructuraldamagesuchasbowingorsaggingraftersandwarpedorlooseroofpurlinsorsoliddecking.Theseareasshouldberepairedpriortoinstallingnewmetalpanels.

Priortoinstallation,makesuretherearenonailsorfastenersprotrudingfromtheroofframingorwoodsubstratewhichcoulddamagethepanelsandimpedetheinstallationprocess.

Wheninstalled,paneldistortionmayoccurifnotappliedoverproperlyalignedanduniformsubstructure.

Whetherinstallingoverneworexistingroof,theinstallershouldchecktheroofdeckforsquarenessbeforeinstallingpanels.Severalmethodscanbeusedtoverifysquarenessofthestructureforproperinstallationofthepanels.

METHOD“A”-Onemethodforcheckingtheroofforsquarenessistomeasurediagonallyacrossoneslopeoftherooffromsimilarpointsattheridgeandeaveandobtainthesamedimension.

METHOD“B”-The3-4-5trianglesystemmayalsobeused.Tousethissystem,measureapointfromthecorneralongtheedgeoftheroofatamoduleofthree(3).Measureapointfromthesamecorneralonganotheredgeatamoduleoffour(4).Bymeasuringdiagonallybetweenthetwopointsestablished,thedimensionshouldbeexactlyamoduleoffive(5)tohaveasquarecorner.Multipleusesofthissystemmayberequiredtodeterminebuildingsquareness.Iftheendwallcannotbemadesquare,theroofsystemcannotbeinstalledasshownintheseinstructions.

METHOD AMETHOD B

10

10

4

35


BI-RIB

Tinsnipsora"nibbler"typeelectrictoolarerecommendedforfieldcuttingmetalpanels.Cuttingthesteelgeneratessliversormetalchips.Thesesliversandmetalchipsmustbeimmediatelyremovedfromthepanelsbecausetheywilldamagethefinishandshortenthelifeoftheproduct.

Onemethodofpreventingthisproblemistoflipthepanelsoverwhencutting.Thisallowsthesliversandmetalchipstobebrushedfromthebacksideandavoidsdamagingthepaintonthetopsideofthepanels.

Whencuttingmetalpanelsandflashings,gogglesmustbewornforeyeprotection.

CAUTIONAll product surfaces should be free of debris at all times. Installed surfaces should be

wiped clean at the end of each work period. Never cut panels over metal surfaces. Metal shavings will rust on the surface, voiding the warranty.

Allpaintedpanelsandflashingshaveafactoryappliedbakedonfinish.Handlingandinstallingpanelsmayresultinsomesmallscratchesornickstothepaintfinish.Touch-uppaintisavailableinmatchingcolorsfromMetalSales.Itisrecom-mendedthatasmallbrushbeusedtoapplytouch-uppainttothoseareasthatareinneedofrepair.Touch-uppaintdoesnothavethesuperiorchalkandfaderesistanceofthefactoryappliedpaintfinishandwillnormallydiscoloratanacceleratedrate.Aerosolpaintshouldnotbeusedbecauseoftheoverspraythatmayoccur.

FIELD CUTTING AND TOUCH-UP

TOUCH-UP PAINT

FIELD CUTTING

TOUCH-UP PAINT

SPRAY PAINT

Properdesignandinstallationofvaporbarriersandventilationsystemsareimportanttopreventcondensationandtheresult-ingproblemsofmoisturedamageandlossofinsulationefficiency.

Condensationoccurswhenmoistureladenaircomesincontactwithasurfacetemperatureequaltoorbelowthedewpointoftheair.Thisphenomenoncreatesproblemsthatarenotuniquewithmetalbuildings;theseproblemsarecommontoalltypesofconstruction.

Theundersideofthemetalroofonatypicalmetalbuilding(noattic)shouldbeprotectedfromcondensationbyinsulatingwithafacedinsulation.Thisshouldreducethepotentialofcondensationformingontheundersideofthepanels.Onbuildingsthathaveanatticspaceorarebeingretrofittedwithametalroofingsystem,ventsshouldbeplacedatboththeeaveandpeakoftheroofinordertopreventabuildupofmoisture(humidity)intheatticspace.

VENTILATION

BUILDINGWITHOUT ATTIC

BUILDINGWITH ATTIC

VENT

WALL VENTSOR OPENINGS

VENT

ATTICINSULATION

VENT ATEAVE


BI-RIB INSTALLATION OVERVIEW

Asshownbelowwiththenumberdesignations,installpanelagainsttheprevailingwind.InstallingWallPanelsfirstthen RoofPanels Tominimizecorrosion,sidingpanelsshouldnotbeinstalledallthewaytotheground. Sidingpanelsshouldlapoverthefoundationsorsplashboardsatleastthreeinches. Makesurepanelsaresquareandplumb,toassurestraightandproperalignmentoftheentirerowofpanels. Forareaswithhighwindconsiderations,closerfastenerspacingmayberequired. Itisnecessarytoattachatemporaryguidetothefoundationtouseasanalignmentguidewheninstallingsidingpanels. Siphongroovesideofpanelmustbeoverlappedwiththenonsiphongroovesideoftheadjacentpanel.

INSTALLATION OVERVIEW

PrevailingWinds

ANGLE BASE DETAIL(SEE PAGE 32)

CORNER DETAIL(SEE PAGE 30)

EAVE DETAIL(SEE PAGE 32)

GABLE DETAIL(SEE PAGE 31)

RIDGE DETAIL(SEE PAGE 30)

1

PANEL ENDLAP(SEE PAGE 29)

35

24

12

3J-CHANNEL(SEE PAGE 34)


BI-RIB

1. Apply a row of Tape Sealant across the top leg of the Eave Molding along the width of the building.2. Align and place Inside Closures over the Tape Sealant. It is critical that Inside Closures are square

to building as this will control the alignment of the panels. (See page 24 to check building square).3. Apply a row of Tape Sealant across the top of the Inside Closure (Not shown for clarity).

BI-RIB PANEL INSTALLATION NOTE: -Eave Molding, Gutter and Valley Flashings must first be installed before panel installation can begin. -Panels can be installed going from either left to right or right to left / looking from eave to peak.

INSTALLING FIRST PANEL

INSTALLING INSIDE CLOSURES

1. Install the first panel over the Inside Closure allowing desired overhang. Make sure the panel is square to the eave and rake.

2. Fasten through panel, closure, and sealants into decking with appropriate amount of fasteners to meet local building code. (See fastening patterns on pages 13 and 14). Fasteners must penetrate closure and sealant.

3. After securing panel at eave, repeat the fastening pattern at all panel support locations.

STEP1

STEP2

FASTENER

INSIDE CLOSUREw/ TAPE SEALANT

TAPE SEALANT

INSIDE CLOSURE

ROOF PANEL


BI-RIB BI-RIB PANEL INSTALLATION

FIRST PANEL INSTALLED

1. ApplyarowofTapeSealantacrossandovertheribsoftheeavepanelabout3"frompanelend.2. InstalltheridgepanelovertheeavepanelandTapeSealantwitha6"Endlap.Fasten through both

panels and Tape Sealant into support with appropriate amount of fasteners to meet local building code. (See fastening patterns on pages 13 and 14). Fasteners must penetrate sealant.

3. After securing panel, repeat the fastening pattern at all panel support locations.

INSTALLING SIDELAP PANEL

1. Placethelappingseamofthesecondpanelontopofpreviouslyinstalledpanelsothatpanelendsareflushateave(Seebelow).

2. Fasten through panel, closure, and Tape Sealant into support with appropriate amount of fasteners to meet local building code. (See fastening patterns on pages 13 and 14). Fasteners must penetrate closure and sealant.

3. After securing panel, repeat the fastening pattern at all panel support locations.

STEP3

STEP4

INSTALLING ENDLAP PANEL

STITCH SCREW

RIDGE PANEL

EAVE PANEL

TAPE SEALANT

FASTENER

INSIDE CLOSURE

FASTENER

SYPHONGROOVE*

6"LAP

*PANELS WITHOUT A SYPHON GROOVE REQUIRE TAPE SEALANT IN THE SIDELAP

(IF REQUIRED)


BI-RIB POST FRAME BUILDING DETAILS

14" UNIVERSAL RIDGE DETAIL

INSIDE CORNER DETAILOUTSIDE CORNER DETAIL

ROOF PANEL

STITCH SCREW

OUTSIDE CLOSURE

FASTENER

TAPE SEALANT

14" OR 20" UNIVERSALRIDGE CAP

WALL PANEL

OUTSIDE CORNER

FASTENER

TAPE SEALANT

FASTENER

TAPE SEALANT

STITCH SCREW(1'-0" O.C.)

WALL PANEL


INSIDE CORNER

LOW PROFILE RIDGE VENT DETAIL

RIDGE VENT

RIDGE / HIP COVER

FASTENER

* FASTENER SPACING TO BE 8" - 12" O.C. * FASTENER SPACING TO BE 8" - 12" O.C.



GABLE TRIM DETAIL RAKE TRIM DETAIL

UNIVERSAL SIDEWALL DETAIL UNIVERSAL ENDWALL DETAIL

ROOF PANEL

STITCH SCREW

OUTSIDE CLOSURE

TAPE SEALANT

TAPE SEALANT

FASTENER

GABLE TRIM

ROOF PANEL

STITCH SCREW

OUTSIDE CLOSURE

STITCH SCREW(1'-0" O.C.)TAPE SEALANT

TAPE SEALANT

FASTENER

GABLE TRIM

WALL PANEL

ROOF PANEL

INSIDE CLOSURE

FASTENER

TAPE SEALANT

UNIVERSAL SIDEWALL

STITCH SCREW

INSIDE CLOSURE

FASTENER

TAPE SEALANT

UNIVERSAL ENDWALL

OUTSIDE CLOSURE

WALL PANEL


ROOF PANEL


* FASTENER SPACING TO BE 8" - 12" O.C.




EAVE MOLDING DETAIL UNIVERSAL GAMBREL DETAIL

ANGLE BASE DETAIL DOUBLE ANGLE DETAIL

ROOF PANEL

INSIDE CLOSUREFASTENER

TAPE SEALANT

EAVE MOLDING

STITCH SCREW

OUTSIDE CLOSURE

WALL PANEL

ROOF PANEL

INSIDE CLOSURE

FASTENER

TAPE SEALANT

GAMBREL FLASHING

STITCH SCREWOUTSIDE CLOSURE

ROOF PANEL

FASTENER

WALL PANEL

INSIDE CLOSURE

TAPE SEALANT

FASTENER

ANGLE BASE


© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 7/15

WALL PANEL

INSIDE CLOSURE

TAPE SEALANT

FASTENER

DOUBLE ANGLE

WALL PANEL

INSIDE CLOSURE



DRIP CAP DETAIL BASE MOLDING DETAIL

CANNONBALL TRACK COVER DETAIL NATIONAL TRACK COVER DETAIL

WALL PANEL

FASTENER

INSIDE CLOSURE

TAPE SEALANT

DRIP CAP

POST TRIM

WALK THROUGHDOOR

WALL PANEL

FASTENER

INSIDE CLOSURE

TAPE SEALANT

BASE MOLDING

WALL PANEL

FASTENER

INSIDE CLOSURE

TAPE SEALANT

CANNONBALL TRACKCOVER

SLIDING DOOR

WALL PANEL

FASTENER

INSIDE CLOSURE

TAPE SEALANT

NATIONAL TRACKCOVER

METAL SIDINGON DOOR


BI-RIB

DOOR JAMB DETAIL MINI-ANGLE / U-FLASHING DETAIL

POST TRIM DETAIL DOOR POST TRIM DETAIL

FASTENER

DOOR JAMB

FASTENER

WALL PANEL

OVERHEAD DOOR

FASTENER

J-CHANNEL

FASTENER

WALL PANEL

MINI-ANGLE

FASTENER

POST TRIM

FASTENER

OVERHEAD DOOR

J-CHANNEL

FASTENER

DOOR POST TRIM

FASTENER

OVERHEAD DOOR

WALL PANEL

POST FRAME BUILDING DETAILS


BI-RIB

OVERHEAD DOOR TRIM DETAIL SOFFIT DETAIL

12" SOFFIT DETAIL 24" SOFFIT DETAIL

TAPE SEALANT

FASTENER

WALL PANEL

OVERHEAD DOORTRIM

INSIDE CLOSURE

FASTENER

FASTENER

WALL PANEL

OVERHEAD DOOR TRIM

ROOF PANEL

INSIDECLOSURE

WALL PANEL

ROOF PANEL

INSIDECLOSURE

FASTENER

J-CHANNEL

FASTENER

WALL PANEL

FASTENER

12" SOFFIT24" SOFFITFASTENER

J-CHANNELFASTENER

WALL PANEL

TAPE SEALANTINSIDE CLOSURE


FASTENER

POST FRAME BUILDING DETAILS


BI-RIB INSTALLATION OVERVIEW

PrevailingWinds

Asshownbelowwiththenumberdesignations,installpanelagainsttheprevailingwind. Makesurepanelsaresquareandplumb,toassurestraightandproperalignmentoftheentirerowofpanels. Forareaswithhighwindconsiderations,closerfastenerspacingmayberequired. Itisnecessarytoattachatemporaryguidetothefoundationtouseasanalignmentguidewheninstallingsidingpanels. Siphongroovesideofpanelmustbeoverlappedwiththenon-siphongroovesideoftheadjacentpanel(ifapplicable).

INSTALLATION OVERVIEW

12

43

VALLEY DETAIL(SEE PAGE 40)

RIDGE DETAIL(SEE PAGE 39)

EAVE / GUTTER DETAIL(SEE PAGE 37, 38, 40)

CHIMNEY DETAIL(SEE PAGE 41)

ROOF PENETRATION(SEE PAGE 41)

HIP DETAIL(SEE PAGE 39)

GABLE DETAIL(SEE PAGE 39)


BI-RIB RESIDENTIAL DETAILS

14" UNIVERSAL RIDGE DETAIL RIDGE / HIP COVER DETAIL

VENTED RIDGE DETAIL GABLE TRIM DETAIL

OUTSIDE CLOSURE

STITCH SCREW

ROOF PANEL

MOISTUREBARRIER

TAPE SEALANT

FASTENER

14" UNIVERSAL RIDGE

OUTSIDE CLOSURE (RDG)UNIVERSAL CLOSURE (HIP)

STITCH SCREW

ROOF PANEL

MOISTUREBARRIER

TAPE SEALANT

FASTENER

RIDGE / HIP COVER

STITCH SCREW

ROOF PANEL

MOISTUREBARRIER

COBRA RIDGE VENT

13" STEP RIDGE COVER

TAPE SEALANT

ROOF PANEL

TAPE SEALANT

GABLE TRIM

FASTENER






EAVE DETAIL GUTTER DETAIL

VALLEY DETAIL PITCH BREAK DETAIL

FASTENER

ROOF PANEL

TAPE SEALANT

MOISTURE BARRIER

EAVE TRIM

INSIDE CLOSURE

FASTENER(1'-0" O.C.)

FASTENER

ROOF PANEL

TAPE SEALANT

MOISTURE BARRIER

GUTTER (BY OTHERS)

INSIDE CLOSURE

DRIP EDGE (BY OTHERS)

PANCAKE HEAD SCREW(1'-0" O.C.)

ROOF PANEL

TAPE SEALANT

MOISTUREBARRIER

VALLEY

UNIVERSAL CLOSURE

FASTENERSTITCH SCREW

WALL PANEL

TAPE SEALANT

MOISTUREBARRIER

PITCH BREAK

OUTSIDE CLOSURE

ROOF PANEL

FASTENER


FASTENER



CHIMNEY / CRICKET DETAIL ROOF PENETRATION DETAIL

TAPE SEALANT

FASTENER

RUBBERROOFJACK

VENT PIPE

ROOF PANEL

MINI (1/4" TO 11/8" O.D. PIPE)#2 (13/4" TO 3" O.D. PIPE)#4 (3" TO 6" O.D. PIPE)#6 (6" TO 9" O.D. PIPE)#8 (7" TO 13" O.D. PIPE)

AVAILABLE SIZES

CHIMNEY

RIDGE / HIPCOVER

ROOF PANEL

SIDEWALL (FIELD CUT AND BEND)

ENDWALL (FIELD CUT AND BEND)

ROOF PANEL

SLO

PE

FIELDFABRICATEFLAT SHEETTO FITPLYWOODCRICKET

UNIVERSAL SIDEWALL

UNIVERSAL ENDWALL


BI-RIBThoughfactoryappliedpre-paintedfinishesareverydurableandwilllastmanyyears,eventuallyitmaybedesirabletothoroughlycleanorrepaintthem.

Dirtpickupmaycauseapparentdiscolorationofthepaintwhenithasbeenexposedinsomedirt-ladenenvironmentsforlongperiodsoftime.Inareasofstrongsunlight,slightchalkingmaycausesomechangeinappearance.Agoodcleaningwilloftenrestoretheappearanceofthesebuildingsandrenderrepaintingunnecessary.Anoccasionallightcleaningwillhelpmaintainagoodappearance.

Inmanycases,simplywashingthebuildingwithplainwaterusingahoseorpressuresprayerwillbeadequate.Inareaswhereheavydirtdepositsdullthesurface,aclothorsoftbristlebrushandsolutionofwateranddetergent(1/3cupoflaundrydetergentpergallonofwaterforexample)maybeused.Thisshouldbefollowedbyanadequaterinseofwater.Donotusewirebrushes,abrasives,orcleaningtoolswhichwilldamagethecoatingsurface.

Mildewmayoccurinareassubjecttohighhumiditybutisnotnormallyaproblemduetothehighinherentmildewresistanceofthebakedfinishthatisused.Toremovemildewalongwiththedirt,thefollowingsolutionisrecommended. 1/3cupdetergent(Tide®orequivalent) 2/3cuptrisodiumphosphate(Solex®orequivalent) 1quartof5%sodiumhypochloritesolution(Clorox®orequivalent) 3quartsofwater

Strongsolventsandabrasivetypecleanersshouldbeavoided.Mostorganicsolventsareflammableandtoxicandmustbehandledaccordingly.Whenusingasolvent,consultmaintenanceprofessionalsandlabelinstructionsforproperhandlinganddisposalofwashings.Ifrequired,amildsolventsuchasmineralspiritscanbeusedtoremovecaulkingcompounds,oil,grease,tars,wax,andsimilarsubstances.Useaclothdampenedwithmineralspiritsandapplyonlytoareaswhicharecontaminated.Followuptheuseofthismildsolventwithdetergentcleaningandrinsing.

CARE AND MAINTENANCE

DO NOT USE A WIRE BRUSH

HOSE OR PRESSURE SPRAY FOR ADEQUATE CLEANING

USE MILD DETERGENT AND WATER FOR HEAVY DIRT DEPOSITS


BI-RIB NOTES

Documents

Bi-Rib Install Guide - Metal Sales · 2. Allowable load is calculated in accordance with AISI 2007 specifications considering bending, shear, combined bending and shear and deflection.Allowable